100% MADE IN ITALY Technical catalogue Index 58 4 Comodity valves 60 Art. 60 ball valve one piece bocy 61 Art 90 ball valve one piece bocy 62 Art 62 ball valve one pieces body with integral nipple The company 6 Machines and Certification tests 8 Design and Quality system 63 Art 92 ball valve one pieces body with integral nipple 64 Art 110 slanting needle valve 65 Art. 100 -120 needle valve 66 Art 130-135 needle valve-monobloc type Trunnion 67 Art 160 gauge bearer valve 12 Art. 85 Trunnion 68 Art 140 check valve 26 Art. 85 Trunnion API 6A 69 Art 145 ball check valve monobloc type 28 Art. 88 Twin ball DB&B valves 32 Art. 185 Cryogenic 34 Art. 285 Subsea 36 Art. 385 Metal seated 72 Intro 38 Art. 485 Underground 73 Construction standards 74 Materials 75 Ends 76 Construction details 10 40 Floating 70 Technical Information 42 Art. 75 2 or 3 pieces split body Locking device, Seat design, Anti static 46 Art. 22 2 pieces split body emission, Fire safe, Single and double 50 Art. 20 3 pieces swing-out body 54 Art. 175-122 Cryogenic 56 Art. 375 Metal seated device, Double O-ring feature, Low fugitive piston effect, Steam extension 82 Contacts Head office & facility: covered surface 6800 mq - Uncovered area 14.500 mq “Valves have always been central to my life” Gianluigi Zanin, founder of Zavero srl ZA.VE.RO. One of the most experienced Italian manufacturer of ball valves. Our valves find their application in many different industrial processes, from the more standardized ones (oil and gas pipelines, low pressure and high pressure block services, etc.) to the most critical ones (sour service, low temperature and cryogenic processes, high temperature and steam treating, subsea and slurry service). Vision To be one of the most reliable and innovative manufacturer,service and solution provider in the ball valve industry Mission To supply high quality ball valves, providing related services and solutions to a worldwide client base while utilizing innovative technologies within an environment of motivated employees focused on continuos improvement,high business standards,work ethics, continuous leading to added value to our cutomers. ZA.VE.RO. srl reserves the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 5 CNC Machines Our mission is providing customizable valves, to match our Clients’ technical goals, appositely engineered job by job, to insure the best adherence to all the industrial processes and a longer working life. Automation Upon request we can supply valves complete with any kind of actuators, such as: Pneumatic Actuators, Electric Motor Operators, Gas Hydraulic Operators, Swing Return operators. Production capacity Excess demand increase workforce hours Sub contract some production activities 6 ZA.VE.RO. srl reserves the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Qualification tests Qualification tests on specified items may be performed on request: Fire tests, Fugitive emission tests, High pressure gas tests, High and low temperature tests, Delayed torque tests, Cycle operational and pressure test. “FIRE-SAFE” TEST API 607 Edition V (Ball valve), BS 6755 Part 2 (Needle valve), API 6FA (DB&B valve) Low fugitive emission Use of special seals and the accurate matching of stem and bonnet sealing areas of Trunnion and Floating ball valves assures the compliance with the regulations relevant to “low fugitive emission” Valves. Cryogenic test If specified by the purchaser, the tests can be performed to verify valve properties and performances. Cryogenic test down to minus 196 °C FLEXIBILITY ZA.VE.RO. srl reserves the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 7 Von Mises (N/mm2 (MPa)) 133.743 122.796 100.908 89.963 79.018 68.073 57.128 46.183 35.238 24.293 13.348 2.403 = enervation Design This software allows our technical department to study new projects from all points of view including the behaviour of material under temperature and pressure conditions. Valve design according to ASME VIII, ASME II, API 6D-6A, ASME B16.34, B16.5, B16.25, EN12516 - 1/2 On request • supply of calculation notes for engineering review • all valves are supplied with individual serial number and marking F.E.A. test 8 ZA.VE.RO. srl reserves the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Quality system ISO 9001 API Q1 Design, production & services according to API 6D (Lic. N.6D-0383) API 6A (Lic. N.6A-0559) API 6DSS EN 14141 (Valves for transportation of natural gas in pipeline) Directive 94/9/EC (ATEX) 97/23/EC (PED) SIL Certificate for Floating Ball Valves SIL Certificate for Trunnion Ball Valves material under temperature and pressure condition ZA.VE.RO. srl reserves the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 9 TRUNNION ball valves PAGE 12 Art. 85 Trunnion PAGE 26 Art. 85 Trunnion API6A PAGE 28 Art. 88 Twin ball DB&B valves PAGE 32 Art 185 Cryogenic PAGE 34 Art 285 Subsea PAGE 36 Art 385 Metal seated PAGE 38 Art 485 Underground ART. 85 Trunnion Za.Ve.Ro. Trunnion mounted API 6A/API 6D ball Valves are 3 pieces, construction type, split body, side entry, in bolted execution or in welded body execution, self relieving spring energized seats, suitable for double block and bleed performance. Seats are available in lubricated or not lubricated execution with different solutions of sealing and fire safe back up gaskets (Soft or metal seated). Stem is blowout proof and provided with emergency sealant injectors to avoid leakage in case of sealing interruption. Antistatic device is also provided. Valves can be complete with lifting lugs and ground feet to facilitate transportation and in line installation. See table page 17 Available pressure ratings: ASME 150-300-600-900-1500-2500 • API 3000-5000-10000 psi 12 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Trunnion Lever operated ball valve Gear operated ball valve Options • locking device • extended stem • lip-seal • garlock packing • double piston effect • metal to metal seat • transition pieces (pups) • RF - RJ - HUB - BW ends • Lever, gear, pneumatic, hydraulic, electric motor operated Actuated ball valve ZA.VE.RO. reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Details: seesrlparagraph tecnical information 13 Trunnion mounted Full and reduced bore • Flanged ends (RF and RJ) as per ASME B16.5 B16.47 • BW ends as per ASME B16.25 • Face to face as per API6D ASME B16.10 • HUB ends manufactured as standard with face to face as per RJ type • Inside diameter as per API6D Upon request Large groove, large female, flat face and compact flange (NORSOK L005) • Different bore reductions Full bore 14 Reduced bore ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Trunnion 40 41 37 39 See p.70 for materials & furter details * Reccomended spare parts 35 32 26 35 28 31 27 29 30 24 12 13 10 9 1 16 25 8 10 13 12 2 34 11 17 18 19 6 5 14 20 21 1 2 3* 4* 5 6 8 9 10 11 12* Body Closure Closure gasket Closure O-Ring Closure stud Closure nut Ball Seat insert Seat ring Seat spring Seat gasket 13* 14 16 17 18* 19* 20 21 24 25 26* Seat O-Ring Trunnion Thrust washer Shell bearing Trunnion gasket Trunnion O-Ring Trunnion bolt Drain plug Stem Shell bearing Stem gasket 5 6 11 4 3 27* 28 29* 30* 31 32 35 37 39 40 41 2 Stem O-Ring Gland flange Gland flange gasket Gland flange O-Ring Stem grease injector Operator flange Flanges screw Stop sector Stop pin Lever Lever nut ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15 Trunnion plate system Full and reduced bore • Flanged ends (RF and RJ) as per ASME B16.5 B16.47 • BW ends as per ASME B16.25 • Face to face as per API6D ASME B16.10 • HUB ends manufactured as standard with face to face as per RJ type • Inside diameter as per API6D Upon request Large groove, large female, flat face and compact flange (NORSOK L005) • Different bore reductions Full bore 16 Reduced bore ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Trunnion 35 See p.70 for materials & furter details 32 * 26 Reccomended spare parts 35 28 31 27 29 30 16 24 34 48 22 48 7 23 13 12 13 10 9 1 21 2 1 2 3* 4* 5 6 7 8 34 11 6 5 47 8 5 14 10 13 12 6 11 43 13 2 Body Closure Closure gasket Closure O-Ring Closure stud Closure nut Seat grease injector Ball 9 Seat insert 10 Seat ring 11 Seat spring 12* 13* 14 16 21 22 23 24 26* 27* Seat gasket Seat O-Ring Support Plate Thrust washer Drain plug Vent bleeder Check valve Stem Stem gasket Stem O-Ring 28 29* 30* 31 32 34 35 46 47 48 Gland flange Gland flange gasket Gland flange O-Ring Stem grease injector Operator flange Pin Flanges screw Stem key Foot Lifting lug ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 17 Standard features A C B E F D A Lifting lug see table B Foot see table C Vent bleeder see table D Seat grease / Sealant injector see table Two emergency seat sealant injectors can be installed where applicable. Check valve only for high pressure valves NPT thread 1/2” 3/4” 1” as per ASME B16.34 E Drain Plug on all valve sizes F Stem grease/sealant injector on all valve sizes Trunnion valves equipped with emergency sealant injectors on the stem, put between the upper O-rings and the fire safe gasket. NPT thread 1/2” 3/4” 1” as per ASME B16.34 18 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Trunnion G Drain with blind flange (optional) SIZE-BORE Full 1/2" 3/4" 1" 1"1/2 2" Reduced 150 300 600 900 1500 2500 3/4" x 1/2" 1" x 3/4" 1"1/2 x 1" 2" x 1"1/2 3" x 2" 3" C C C C 4" x 3" 4" 6" x 4" 6" 8" x 6" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 36" 40'' 42'' 48'' 56'' A B A B C C 8" H Vent with blind flange ANSI A D B A D B A D B A D B D D 10" x 8" 12" x 10" 14" x 12" 16" x 14" 18" x 16" 20" x 18" 22" x 18'' 24" x 20" 26" x 20" 28" x 24" 30" x 26" 32" x 28" 36" x 32" 40'' x 36'' 42'' x 36'' 48'' x 42'' = Metal seated ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 19 ART. 85 ANSI 150 Full bore Reduced bore SIZE-BORE L Full Reduced DN RF 1/2" 140 140 152 165 165 190 190 178 178 203 203 229 229 394 394 457 457 533 3/4" 1" 1"1/2 2" 3" 4" 6" 8" 3/4" x 1/2" 1" x 3/4" 1"1/2 x 1" 2" x 1"1/2 3" x 2" 4" x 3" 6" x 4" 8" x 6" 10" x 8" 15-01 15 20 20 25 25 40 40 50 50 80 80 100 100 150 150 200 200 250 TRUNNION SUPPORTED BALL VALVES Dimensions in mm RJ BW 178 178 203 203 191 191 216 216 241 241 406 406 470 470 546 140 140 152 165 165 190 190 216 216 283 283 305 305 457 457 521 521 559 ød 14 19 25 38 49 75 101 150 201 øD øF øC 14 19 19 25 25 38 38 49 49 75 75 101 101 150 150 201 201 254 89 98 98 108 108 127 127 152 152 191 191 229 229 279 279 343 343 406 123 123 128 128 142 142 150 150 164 164 229 229 267 267 348 348 458 458 P 269 269 Y 103 103 108 108 115 115 151 151 172 172 220 220 289 289 X 73 73 75 75 80 80 90 90 95 95 135 135 155 155 195 195 A 70 70 70 70 70 70 70 70 70 70 92 92 B 250 250 250 250 250 250 250 250 250 250 305 305 H 148 148 155 155 191 191 212 212 260 260 343 343 øV 400 400 400 400 400 400 400 400 400 400 500 500 WEIGHT (Kg) Valve + Gear AL HL Valve 215 215 215 215 215 215 274 274 274 274 335 335 335 335 151 151 170 170 163 163 190 190 200 200 250 250 300 300 10 11 12 13 16 18 18 19 21 27 40 48 54 140 155 189 317 370 28 31 33 39 52 60 66 152 167 201 335 388 510 575 663 730 835 905 1124 1175 1485 1565 2065 1750 2200 2315 2950 2525 3630 3300 4595 3980 5280 5195 7230 7980 8990 10880 12880 11980 14280 16880 21930 33850 537 602 708 775 891 961 1180 1231 1541 1621 2170 1821 2450 2420 3065 2630 3850 3400 4815 4200 5500 5415 7450 8200 9210 11100 13100 12200 14500 17100 22150 34100 GEAR OPERATOR IS SUGGESTED FOR THESE DIAMETRES FOR SOFT SEAT TRUNNION PLATE SYSTEM Dimensions in mm 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 36" 40'' 42'' 48'' 56'' 12" x 10" 14" x 12" 16" x 14" 18" x 16" 20" x 18" 22" x 18'' 24" x 20" 26" x 20" 28" x 24" 30" x 26" 32" x 28" 36" x 32" 40'' x 36'' 42'' x 36'' 48'' x 42'' 250 300 300 350 350 400 400 450 450 500 500 550 550 600 600 650 650 700 700 750 750 800 800 900 900 533 610 610 686 686 762 762 864 864 914 914 991 991 1067 1067 1143 1143 1245 1245 1295 1295 1372 1372 1524 1524 1753 1753 1855 1855 2134 2134 2489 546 559 254 406 622 635 254 303 483 622 635 303 483 699 762 303 334 533 699 762 334 533 775 838 334 385 597 775 838 385 597 876 914 385 436 635 876 914 436 635 927 991 436 487 699 927 991 487 699 1004 991 436 538 750 1004 991 538 750 1080 1143 487 589 813 1080 1143 589 813 1245 487 633 870 1245 633 870 1346 589 684 925 1346 684 925 1397 633 735 985 1397 735 985 1524 684 779 1060 1524 779 1060 1727 779 874 1170 1727 874 1170 1956 874 976 1290 1956 976 1290 2083 874 1020 1345 2083 1020 1345 2388 1020 1166 1510 2388 1166 1510 2489 1360 1745 525 312 331 525 312 331 585 343 362 585 343 362 610 356 376 610 356 376 684 404 414 684 404 414 765 458 458 765 458 458 890 530 522 765 458 458 800 510 545 890 530 522 1015 678 609 890 530 522 1100 650 650 1015 678 609 1150 675 655 1100 650 650 1275 737 720 1150 675 655 1340 750 800 1340 750 800 1490 845 900 1490 845 900 1645 923 923 1490 845 900 1725 963 970 1725 963 970 1925 1062 1045 2260 1130 1180 101 101 125 125 137 137 137 137 137 137 164 137 164 164 164 164 240 164 240 240 240 240 240 240 240 240 240 240 240 240 160 160 360 360 420 420 555 555 555 555 555 555 600 555 600 600 600 600 655 600 655 655 655 655 655 655 655 655 655 655 655 655 750 760 396 396 440 440 523 523 561 561 605 605 607 605 607 607 694 694 757 694 762 757 827 762 907 907 1007 1007 1030 1007 1077 1077 1171 1306 600 600 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Data not included: not applicable. All “Face to face” dimensions not referred to international codes must be confimed in case of order. ART. 85 ANSI 300 Full bore Reduced bore SIZE-BORE L TRUNNION SUPPORTED BALL VALVES Dimensions in mm Full Reduced DN RF RJ BW 1/2" 165 152 165 165 216 241 241 216 216 283 283 305 305 403 403 502 502 568 176 165 178 178 229 254 254 232 232 298 298 321 321 419 419 518 518 584 165 152 165 165 216 241 241 216 216 283 283 305 305 403 403 521 521 559 3/4" 1" 1"1/2 2" 3" 4" 6" 8" 3/4" x 1/2" 1" x 3/4" 1"1/2 x 1" 2" x 1"1/2 3" x 2" 4" x 3" 6" x 4" 8" x 6" 10" x 8" 15-01 15 20 20 25 25 40 40 50 50 80 80 100 100 150 150 200 200 250 ød 14 19 25 38 49 75 101 150 201 øD øF øC 14 19 19 25 25 38 38 49 49 75 75 101 101 150 150 201 201 254 95 118 118 124 124 156 156 165 165 210 210 254 254 318 318 381 381 445 123 123 128 128 142 142 150 150 164 164 229 229 267 267 348 348 458 458 P 269 269 Y 103 103 108 108 115 115 151 151 172 172 220 220 289 289 X 73 73 75 75 80 80 90 90 95 95 135 135 155 155 195 195 A 70 70 70 70 70 70 70 70 92 92 92 92 B 250 250 250 250 250 250 250 250 305 305 305 305 H 148 148 155 155 191 191 212 212 274 274 343 343 øV 400 400 400 400 400 400 400 400 500 500 500 500 WEIGHT (Kg) Valve + Gear AL HL Valve 215 215 215 215 215 215 274 274 274 274 335 335 335 335 151 151 170 170 163 163 190 190 200 200 250 250 300 300 12 13 14 15 18 19 21 22 24 30 54 55 82 152 176 210 352 402 33 34 36 42 66 67 94 164 194 228 370 420 575 620 780 860 1034 1134 1167 1172 1617 1780 2185 1900 2700 2645 3400 2950 4550 3850 5850 4200 6600 6400 8250 8550 11050 11600 13950 11850 16550 17850 24800 38700 602 647 825 905 1090 1190 1235 1240 1685 1848 2290 2100 2900 2750 3610 3200 4800 4100 6100 4450 6850 6650 8500 8800 11300 11850 14200 12100 16800 18100 25100 39500 GEAR OPERATOR IS SUGGESTED FOR THESE DIAMETRES FOR SOFT SEAT TRUNNION PLATE SYSTEM Dimensions in mm 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 36" 40'' 42'' 48'' 56'' 12" x 10" 14" x 12" 16" x 14" 18" x 16" 20" x 18" 22" x 18'' 24" x 20" 26" x 20" 28" x 24" 30" x 26" 32" x 28" 36" x 32" 40'' x 36'' 42'' x 36'' 48'' x 42'' 250 300 300 350 350 400 400 450 450 500 500 550 550 600 600 650 650 700 700 750 750 800 800 900 900 568 648 648 762 762 838 838 914 914 991 991 1092 1092 1143 1143 1245 1245 1346 1346 1397 1397 1524 1524 1727 1727 1956 1956 2083 2083 2170 2170 2743 584 664 664 778 778 854 854 930 930 1010 1010 1114 1114 1165 1165 1270 1270 1372 1372 1422 1422 1553 1553 1756 1756 559 254 445 635 254 303 521 635 303 521 762 303 334 584 762 334 584 838 334 385 648 838 385 648 914 385 436 711 914 436 711 991 436 487 775 991 487 775 1092 436 538 840 1092 538 840 1143 487 589 914 1143 589 914 1245 538 633 970 1245 633 970 1346 589 684 1035 1346 684 1035 1397 633 735 1090 1397 735 1090 1524 684 779 1150 1524 779 1150 1727 779 874 1270 1727 874 1270 1956 874 976 1240 1956 976 1240 2083 874 1020 1290 2083 1020 1290 2170 1020 1166 1465 2170 1166 1465 2743 1360 1710 525 312 331 525 312 331 585 343 362 585 343 362 610 356 376 610 356 376 684 404 415 684 404 415 765 458 458 765 458 458 890 530 522 765 458 458 800 510 545 890 530 522 1015 678 609 890 530 522 1100 650 650 1015 678 609 1150 675 655 1100 650 650 1275 737 720 1150 675 655 1340 750 800 1340 750 800 1490 845 900 1490 845 900 1645 923 923 1490 845 900 1725 963 970 1725 963 970 1982 1090 1094 2300 1250 1285 101 101 125 125 137 137 137 137 137 137 164 137 164 164 240 164 240 240 240 240 240 240 240 240 160 160 160 160 160 160 124 121 360 360 420 420 555 555 555 555 555 555 600 555 600 600 655 600 655 655 655 655 655 655 655 655 760 760 760 760 760 760 760 1100 396 396 440 440 523 523 562 562 605 605 607 605 630 607 716 607 757 716 762 716 827 762 907 907 1026 1026 1049 1026 1989 1989 1229 1509 600 600 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Data not included: not applicable. All “Face to face” dimensions not referred to international codes must be confimed in case of order. ART. 85 ANSI 600 Full bore Reduced bore SIZE-BORE TRUNNION SUPPORTED BALL VALVES Dimensions in mm RF RJ BW 1/2" 191 191 191 216 216 191 191 191 216 216 191 191 191 216 216 3/4" 1" 1"1/2 2" 3" 4" 6" 8" GEAR OPERATOR IS SUGGESTED FOR THESE DIAMETRES FOR SOFT SEAT L Full Reduced DN 3/4" x 1/2" 1" x 3/4" 1"1/2 x 1" 2" x 1"1/2 3" x 2" 4" x 3" 6" x 4" 8" x 6" 10" x 8" 15-01 15 20 20 25 25 40 40 50 50 80 80 100 100 150 150 200 200 250 ød 14 19 25 241 292 292 356 356 432 432 559 559 660 660 787 241 295 295 359 359 435 435 562 562 664 664 791 241 292 292 356 356 432 432 559 559 660 660 787 38 49 75 101 150 201 øD øF øC 14 19 19 25 25 38 38 49 49 75 75 101 101 150 150 201 201 254 95 118 118 124 124 156 156 165 165 210 210 273 273 356 356 419 419 508 123 123 128 128 142 142 150 150 187 187 228 228 294 294 369 369 467 467 P 275 275 282 282 Y 103 103 108 108 128 128 152 152 191 191 242 242 295 295 X 70 70 73 73 80 80 90 90 115 115 135 135 165 165 A 70 70 70 70 70 70 70 70 92 92 125 125 B 250 250 250 250 250 250 250 250 305 305 420 420 H 148 148 168 168 192 192 231 231 296 296 374 374 øV 400 400 400 400 400 400 400 400 500 500 700 700 WEIGHT (Kg) Valve + Gear AL HL Valve 180 180 215 215 215 215 274 274 335 335 335 450 145 145 163 163 163 163 190 190 235 235 250 250 12 14 17 18 20 21 22 26 38 56 70 95 150 200 305 445 548 652 34 38 50 68 82 107 162 212 323 463 593 697 795 875 1052 1137 1630 1650 1650 1830 2190 2360 2830 3320 3930 3390 4880 3650 5830 5620 6940 6540 8560 7830 9940 10520 14250 15050 18900 16450 25350 26950 31250 49200 840 920 1120 1205 1698 1718 1755 1935 2305 2475 3050 3520 4130 3610 5133 3870 6080 5870 7210 6810 8830 8100 10210 10790 14550 15350 19200 16750 25700 27300 32050 50000 TRUNNION PLATE SYSTEM Dimensions in mm 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 36" 40'' 42'' 48'' 56'' 12" x 10" 14" x 12" 16" x 14" 18" x 16" 20" x 18" 22" x 18'' 24" x 20" 26" x 20" 28" x 24" 30" x 26" 32" x 28" 36" x 32" 40'' x 36'' 42'' x 36'' 48'' x 42'' 250 300 300 350 350 400 400 450 450 500 500 550 550 600 600 650 650 700 700 750 750 800 800 900 900 787 838 838 889 889 991 991 1092 1092 1194 1194 1296 1296 1397 1397 1448 1448 1549 1549 1651 1651 1778 1778 2083 2083 2337 2337 2437 2437 2540 2541 2949 791 841 841 892 892 994 994 1095 1095 1200 1200 1305 1305 1407 1407 1461 1461 1562 1562 1664 1664 1794 1794 2099 2099 787 254 508 838 254 303 559 838 303 559 889 303 334 603 889 334 603 991 334 385 686 991 385 686 1092 385 436 743 1092 436 743 1194 436 487 813 1194 487 813 1296 487 538 870 1296 538 870 1397 487 589 940 1397 589 940 1448 538 633 1015 1448 633 1015 1549 589 684 1075 1549 684 1075 1651 633 735 1130 1651 735 1130 1778 684 779 1195 1778 779 1195 2083 779 874 1315 2083 874 1315 2337 874 976 1320 2337 976 1320 2437 874 1020 1405 2437 1020 1405 2540 1020 1166 1595 2541 1166 1595 2949 1360 1855 525 525 605 605 640 640 710 710 790 790 938 938 980 938 1050 938 1162 1050 1245 1050 1365 1245 1459 1459 1575 1575 1815 1575 1900 1900 2075 2445 323 323 332 332 370 370 405 405 465 465 570 570 618 570 623 570 686 623 728 623 783 728 850 850 888 888 1027 888 1100 1100 1187 1372 330 330 370 370 392 392 424 424 494 494 569 569 590 569 626 569 684 626 726 626 788 726 835 835 894 894 1050 894 1150 1150 1168 1380 125 125 137 137 137 137 164 164 164 164 240 240 240 240 160 240 160 160 160 160 160 160 160 160 160 160 125 160 125 125 121 121 420 420 555 555 555 555 600 600 600 600 655 655 655 655 760 655 760 760 760 760 760 760 760 760 760 760 673 760 673 673 931 931 409 409 517 517 539 539 509 509 579 579 692 692 802 692 832 692 890 832 932 832 994 932 1041 1041 1100 1100 1185 1100 1285 1285 1392 1604 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Data not included: not applicable. All “Face to face” dimensions not referred to international codes must be confimed in case of order. ART. 85 ANSI 900 Full bore Reduced bore SIZE-BORE TRUNNION SUPPORTED BALL VALVES Dimensions in mm RF RJ BW 1/2" 216 229 229 254 254 305 305 368 368 381 381 457 457 610 610 737 737 838 216 229 229 254 254 305 305 371 371 384 384 460 460 613 613 740 740 841 216 229 229 254 254 305 305 368 368 381 381 457 457 610 610 737 737 838 3/4" 1" 1"1/2 2" 3" 4" 6" GEAR OPERATOR IS SUGGESTED FOR THESE DIAMETRES FOR SOFT SEAT L Full Reduced DN 8" 3/4" x 1/2" 1" x 3/4" 1"1/2 x 1" 2" x 1"1/2 3" x 2" 4" x 3" 6" x 4" 8" x 6" 10" x 8" 15-01 15 20 20 25 25 40 40 50 50 80 80 100 100 150 150 200 200 250 ød 14 19 25 38 49 75 101 150 201 øD øF øC 14 19 19 25 25 38 38 49 49 75 75 101 101 150 150 201 201 254 121 130 130 149 149 178 178 216 216 241 241 292 292 381 381 470 470 546 123 123 142 142 142 142 176 176 187 187 228 228 294 294 369 369 467 467 P 275 275 255 255 Y 119 119 128 128 152 152 191 191 242 242 295 295 X 70 70 80 80 80 80 110 110 115 115 135 135 165 165 A 70 70 70 70 70 70 92 92 101 101 137 137 B 250 250 250 250 250 250 305 305 360 360 555 555 H 159 159 168 168 192 192 245 245 307 307 442 442 øV 400 400 400 400 400 400 500 500 600 600 700 700 WEIGHT (Kg) Valve + Gear AL HL Valve 215 215 215 274 274 274 450 450 450 450 450 450 135 135 165 165 165 165 245 245 260 260 300 300 16 18 20 23 26 32 38 57 62 70 84 110 162 238 335 405 615 760 50 69 74 82 96 122 180 256 362 432 671 816 886 1030 1610 1710 1817 1830 1950 2400 2850 3250 4360 5360 6730 6230 8270 7730 10200 8980 12440 11350 15230 17120 29750 31120 32900 31800 39100 954 1098 1678 1778 1932 1945 2160 2610 3070 3470 4640 5580 6950 6450 8540 7950 10470 9250 12710 11620 15550 17440 30050 31420 33200 32100 39400 954 1098 1678 1778 1932 1945 2160 2610 3070 3470 4640 6450 8540 7950 10470 9250 12710 11620 15550 17440 30050 31420 33200 32100 39400 12100 16800 TRUNNION PLATE SYSTEM Dimensions in mm 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 36" 40'' 42'' 12" x 10" 14" x 12" 16" x 14" 18" x 16" 20" x 18" 24" x 20" 26" x 20" 28" x 24" 30" x 26" 32" x 28" 36" x 32" 40'' x 36'' 42'' x 36'' 838 965 965 1029 1029 1130 1130 1219 1219 1321 1321 1549 1549 1651 1651 1753 1753 1880 1880 2032 2032 2286 2286 2397 2397 2500 2500 841 968 968 1038 1038 1140 1140 1232 1232 1334 1334 1568 1568 1674 1674 1775 1775 1902 1902 2054 2054 2315 2315 2438 2438 2540 2540 838 965 965 1029 1029 1130 1130 1219 1219 1321 1321 1549 1549 1651 1651 1753 1753 1880 1880 2032 2032 2286 2286 2397 2397 2500 2500 254 303 322 373 423 471 522 570 617 665 760 855 855 254 303 303 322 322 373 373 423 423 471 471 570 570 617 617 665 665 712 712 760 760 855 855 956 956 1006 1006 546 610 610 641 641 705 705 787 787 857 857 1041 1041 1085 1085 1170 1170 1230 1230 1315 1315 1460 1460 1460 1510 1560 1560 525 525 605 605 700 700 795 795 875 875 965 965 1150 965 1224 1150 1330 1150 1350 1330 1500 1500 1950 1950 2029 1950 2178 323 323 333 333 394 394 443 443 503 503 561 561 675 561 705 675 760 675 785 760 900 900 1080 1080 1165 1080 1280 330 330 371 371 423 423 473 473 535 535 576 576 678 576 715 678 765 678 805 765 850 850 1088 1088 1185 1088 1350 137 137 137 137 164 164 225 225 240 240 160 160 160 160 160 160 160 160 160 160 125 125 125 125 125 125 125 555 555 555 555 600 600 655 655 655 655 760 760 760 760 760 760 760 760 760 760 673 673 673 673 673 673 673 477 477 518 518 508 508 596 596 658 658 782 782 884 782 921 884 971 884 1010 971 985 985 1223 1223 1320 1223 1485 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Data not included: not applicable. All “Face to face” dimensions not referred to international codes must be confimed in case of order. ART. 85 ANSI 1500 Full bore Reduced bore SIZE-BORE TRUNNION SUPPORTED BALL VALVES Dimensions in mm RF RJ BW 1/2" 216 229 229 254 254 305 305 368 368 470 470 546 546 705 705 832 832 991 216 229 229 254 254 305 305 371 371 473 473 549 549 711 711 841 841 1000 216 229 229 254 254 305 305 368 368 470 470 546 546 705 705 832 832 991 3/4" 1" 1"1/2 2" 3" 4" GEAR OPERATOR IS SUGGESTED FOR THESE DIAMETRES FOR SOFT SEAT L Full Reduced DN 6" 8" 3/4" x 1/2" 1" x 3/4" 1"1/2 x 1" 2" x 1"1/2 3" x 2" 4" x 3" 6" x 4" 8" x 6" 10" x 8" 15-01 15 20 20 25 25 40 40 50 50 80 80 100 100 150 150 200 200 250 ød 14 19 25 38 49 75 101 144 192 øD øF øC 14 19 19 25 25 38 38 49 49 75 75 101 101 144 144 192 192 239 121 130 130 149 149 178 178 216 216 267 267 311 311 394 394 483 483 584 123 123 142 142 142 142 176 176 187 187 228 228 300 300 420 420 520 520 P 280 280 340 340 Y 119 119 128 128 143 143 205 205 274 274 328 328 X 70 70 80 80 80 80 110 110 115 115 125 125 170 170 A 70 70 70 70 92 92 101 101 137 137 137 137 B 250 250 250 250 305 305 360 360 555 555 555 555 H 159 159 168 168 197 197 270 270 421 421 475 475 øV 400 400 400 400 500 500 600 600 700 700 700 700 WEIGHT (Kg) Valve + Gear AL HL Valve 215 215 215 274 274 274 450 450 450 450 135 135 165 165 165 165 245 245 260 260 16 18 20 23 26 32 38 57 62 85 110 139 205 302 514 670 737 955 50 69 74 97 128 157 232 329 570 726 805 1023 1360 1560 2500 2620 3150 3650 3850 5200 6150 7325 9300 11470 14550 11750 15600 16550 16200 16980 17250 16800 27250 27850 55000 1465 1665 2615 2735 3350 3880 4050 5430 6380 7545 9600 11740 14850 12020 15900 16820 16500 17250 17550 17100 28050 28650 55800 TRUNNION PLATE SYSTEM Dimensions in mm 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 36" 12" x 10" 14" x 12" 16" x 14" 18" x 16" 20" x 18" 24" x 20" 26" x 20" 28" x 24" 30" x 26" 32" x 28" 36" x 32" 250 300 300 350 350 400 400 450 450 500 500 600 600 650 650 700 700 750 750 800 800 900 900 991 1130 1130 1257 1257 1384 1384 1537 1537 1664 1664 1943 1943 1000 1146 1146 1276 1276 1407 1407 1559 1559 1686 1686 1972 1972 2077 2077 2176 2176 2280 2280 2380 2380 2590 2590 991 1130 1130 1257 1257 1384 1384 1537 1537 1664 1664 1943 1943 2077 2077 2176 2176 2280 2280 2380 2380 2590 2590 239 287 315 360 406 454 454 546 546 641 730 239 287 287 315 315 360 360 406 406 454 454 546 546 594 594 641 641 686 686 730 730 819 816 584 673 673 749 749 826 826 914 914 984 984 1168 1168 990 990 1051 1051 1132 1132 1155 1155 1308 1308 590 377 369 590 377 369 760 440 457 760 440 457 780 485 470 780 485 470 880 539 524 880 539 524 950 570 575 950 570 575 1200 680 696 1200 680 696 1360 780 800 1200 680 696 1450 875 950 1360 780 800 1500 900 970 1360 780 800 1550 925 980 1500 900 970 1880 1090 1130 1880 1090 1130 2540 1420 1480 164 164 164 164 164 164 225 225 240 240 160 160 125 160 125 125 125 125 125 125 122 122 122 600 600 600 600 600 600 655 655 655 655 760 760 625 760 625 625 625 625 625 625 863 863 863 454 454 542 542 555 555 736 736 787 787 908 908 935 908 1085 935 1105 935 1115 1105 1314 1314 1704 700 700 700 700 700 700 700 700 700 700 700 700 600 700 600 600 600 600 600 600 900 900 900 General Notes Flanges ≥ 26” according to NORSOK L-005 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Data not included: not applicable. All “Face to face” dimensions not referred to international codes must be confimed in case of order. ART. 85 ANSI 2500 Full bore Reduced bore SIZE-BORE L Full Reduced DN 1/2" 3/4" GEAR OPERATOR IS SUGGESTED FOR THESE DIAMETRES FOR SOFT SEAT 1" 1"1/2 2" 3" 4" 6" 3/4" x 1/2" 1" x 3/4" 1"1/2 x 1" 2" x 1"1/2 3" x 2" 4" x 3" 6" x 4" 8" x 6" 15-01 RF RJ TRUNNION SUPPORTED BALL VALVES Dimensions in mm BW 15 20 20 25 25 40 40 50 50 80 80 100 100 150 150 200 273 273 273 273 273 273 273 273 273 308 308 308 308 308 308 384 387 384 384 387 384 451 454 451 451 454 451 578 584 578 578 584 578 673 683 673 673 683 673 914 927 914 914 927 914 1022 1038 1022 200 250 250 300 300 350 350 400 400 450 450 500 500 600 600 1022 1270 1270 1422 1422 ød 14 19 25 38 44 62 87 131 øD øF øC 14 19 19 25 25 38 38 44 44 62 62 87 87 131 131 179 133 140 140 159 159 203 203 235 235 305 305 356 356 483 483 552 148 148 148 148 148 148 187 187 208 208 320 320 325 325 480 480 179 223 223 265 265 272 272 333 333 374 374 419 419 504 504 552 673 673 762 762 618 618 718 718 780 780 849 849 1039 1039 P 185 185 285 285 Y 108 108 124 124 143 143 205 205 218 218 305 305 X 90 90 90 90 90 90 120 120 130 130 180 180 A 70 70 70 70 92 92 92 92 125 125 137 137 B 250 250 250 250 305 305 305 305 420 420 555 555 H 164 164 164 164 197 197 259 259 297 297 452 452 øV 400 400 400 400 500 500 500 500 700 700 700 700 WEIGHT (Kg) Valve + Gear AL HL Valve 274 274 274 274 274 274 450 450 185 185 185 185 185 185 260 260 20 23 25 28 30 40 60 80 97 165 336 337 337 540 863 1150 42 52 72 92 115 183 354 355 382 585 931 1218 1575 1750 3400 3560 3710 4200 4500 5500 6125 7250 9550 11250 12500 18500 38700 1680 1855 3515 3675 3920 4450 4720 5750 6375 7500 9850 11700 12850 18350 39050 TRUNNION PLATE SYSTEM Dimensions in mm 8" 10" 12" 14" 16" 18" 20" 24" 10" x 8" 12" x 10" 14" x 12" 16" x 14" 18" x 16" 20" x 18" 24" x 20" 1038 1292 1292 1445 1445 1570 1570 1596 1596 1854 1854 1905 1905 2300 2300 1022 1270 1270 1422 1422 1570 1570 1596 1596 1854 1854 1905 1905 2300 2300 179 223 265 272 333 374 374 615 368 381 615 368 381 850 485 504 850 485 504 915 495 540 915 495 540 951 555 571 951 555 571 1050 675 700 1050 675 700 1227 763 780 1227 763 780 1550 925 960 1550 925 960 2270 1285 1350 164 164 164 164 225 225 240 240 160 160 125 125 125 125 125 600 600 600 600 655 655 885 885 760 760 673 673 673 673 673 466 466 589 589 663 663 678 678 826 826 915 915 1095 1095 1095 700 700 700 700 700 700 700 700 700 700 700 700 900 900 900 General Notes Flanges ≥ 14” according to NORSOK L-005 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Data not included: not applicable. All “Face to face” dimensions not referred to international codes must be confimed in case of order. ART. 85 26 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com ART. 85 - API 6A 15-01 15-01 SIZE-BORE DN 2'' 1/16 3'' 1/8 4'' 1/16 5''1/8 7'' 1/16 SIZE-BORE API 3000 Dimensions in mm SIZE-BORE ØA ØD L DN API 5000 Dimensions in mm ØA ØD L 215 240 290 350 380 52,4 79,4 103,2 130,2 179,4 371 384 460 613 714 2'' 1/16 3'' 1/8 4'' 1/16 5''1/8 7'' 1/16 215 265 310 375 395 52,4 79,4 103,2 130,2 179,4 371 473 549 727 813 API 10000 Dimensions in mm DN ØA ØD L 1''13/16 2'' 1/16 2'' 9/16 3'' 1/16 4'' 1/16 5''1/8 7'' 1/16 185 200 230 270 315 360 480 46 52,4 65,1 77,8 103,2 130,2 179,4 464 521 565 619 670 737 889 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Data not included: not applicable. All “Face to face” dimensions not referred to international codes must be confimed in case of order. 27 ART. 88 Twin ball DB&B valves Double block and bleed valve is a combination of two ball valves with a needle valve between. That design type allows to have an integral compact body and short face to face dimension. You can have different solutions and different valve ends, as per customer request. 28 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Twin ball DB&B Options • locking device • extended stem • lip-seal • garlock packing • double piston effect • metal to metal seat • transition pieces (pups) • RF - RJ - HUB - BW ends • Lever and gear operated ZA.VE.RO. srl reserves to itself the right to makeinformation all necessary changes on its products, without notice. Further information on www.zavero.com Further details see paragraph tecnical 29 Standard features Cartr Cartridge twin ball DB&B valves Standard version v designed to solve space problems. Despite having two balls with bleeder at the center, the design allows size “face to face” very limited, in many cases as API A 6D and ASME B16.10 refer to valves w with single ball. A Operator Standard version (the larger Face to Face dimension): two gearboxes and two handwheels on the same side. 30 Standard levers position ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Twin ball DB&B B Bleeder Different solutions available 1/2” NPT Standard version needle valve screwed into the valve body with 1/2” NPTF bleed. Floating ball valve, our Art.75, bolted to the valve body; that valve is provided with blind flange. Floating ball valve, our Art.60, screwed to the valve body; that valve is provided with plug. ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 31 ART. 185 Cryogenic Cryogenic valves are designed to withstand temperatures down to -196°C. All metallic parts are manufactured in stainless steel, while the soft parts are realized in proper special materials suitable for this so severe application. Normally, the seats are in Poli-Chloro-Tri-Fluoro-Ethylene (PCTFE - Kel-F®) and PTFE lip seals insures the sealing of all dynamic components. Valve bonnet is extended to keep a vapor room, to avoid the contact of liquid cryogenic media to the gland. 32 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Trunnion Options • locking device • double piston effect • metal to metal seat • RF - RJ - HUB - BW ends • Gear, pneumatic, hydraulic, electric motor operated ZA.VE.RO. srl reserves to itself the right to makeinformation all necessary changes on its products, without notice. Further information on www.zavero.com Further details see paragraph tecnical 33 ART. 285 Subsea Subsea ball valves can be manufactured in bolted body or welded body execution. Bolted valves are provided with a double body to closure sealing. The first sealing is to avoid the leakage to the external environment, while the second is to not permit to the sea water to get into the valve. A specialsealing is applied to insulate completely the process fluid to the environment. Special gearboxes or ROV receptacles are installed to be operated at the highest water depths. Maximum depth 2000 m. 34 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Trunnion Options • lip-seal • double piston effect • metal to metal seat • RF - RJ - HUB - BW ends • Special gear for subsea application • Actuator for subsea application ZA.VE.RO. srl reserves to itself the right to ical makeinformation all necessary changes on its products, without notice. Further information on www.zavero.com Further details see paragraph tecnical 35 ART. 385 Metal seated Metal seated ball valves are normally provided with metal to metal seats and adjustable graphite gland packing. No soft parts are considered, due to the temperature which can reach more than 600°C. All metallic parts are realized in forged special steels. Ball and seats hardfacing is with chromium carbides or tungsten carbide. A stem extension may also provided to facilitate the operation of the valve. 36 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Trunnion Options • locking device • extended stem • double piston effect • RF - RJ - HUB - BW ends • Gear, pneumatic, hydraulic, electric motor operated ZA.VE.RO. srl reserves to itself the right to makeinformation all necessary changes on its products, without notice. Further information on www.zavero.com Further details see paragraph tecnical 37 ART. 485 Underground Underground ball valves are usually provided in fully welded body execution with butt welding ends. For this application valves are provided with an extended stem; drain, vent and emergency sealant lines are fitted at the top of the extension. Suitable for all services and customized on project and customer requirement 38 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Trunnion Options • locking device • extended stem • lip-seal • double piston effect • metal to metal seat • RF - RJ - HUB - BW ends • Gear, pneumatic, hydraulic, electric motor operated ZA.VE.RO. srl reserves to itself the right to makeinformation all necessary changes on its products, without notice. Further information on www.zavero.com Further details see paragraph tecnical 39 FLOATING ball valves PAGE 42 Art. 75 2 or 3 pieces split body PAGE 46 Art 22 2 pieces split body PAGE 50 Art 20 3 pieces swing out body PAGE 54 Art 175-122 Cryogenic PAGE 56 Art 375 Metal seated ART. 75 2 or 3 pieces split body Options • locking device • extended stem • garlock packing Za.Ve.Ro. API 6D / BS 5351 floating ball valves are 2 or 3 pieces, full and • metal to metal seat reduced bore, construction type, flanged ends, split body, side entry, in • RF - RJ - BW ends bolted execution, blowout proof stem, fitted with antistatic device. • Soft and metal seated • F/F dimensions are long-pattern design • Different bore reductions are available upon request • BW ends manufactured as standard with to face as per API 6D • HUB ends manufactured as standard with face to face as per RJ type • Large groove, large female, flat face and compact flange are also available upon request 42 Construction • API 6D • B16.34 • BS 5351 • Fire safe system API 607 Available pressure ratings: • Antistatic ANSI 150-300-600-900-1500-2500 • TA-LUFT - 3.1.8.4 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Floating Two pieces Three pieces ZA.VE.RO. srl reserves to itself the right to makeinformation all necessary changes on its products, without notice. Further information on www.zavero.com Further details see paragraph tecnical 43 ART. 75 15-01 Full bore Reduced bore AL HL ød øD øF BW RJ RF SIZE-BORE 1"1/2 2" 6" Al HL (Kg) 85 3 19 98 180 85 3 19 98 180 85 3 25 108 215 120 5 25 108 215 120 5 38 127 215 130 9 1"1/2 x 1 1/4" 40 190 203 38 127 215 130 9 40 190 203 2" x 1"1/2 50 178 191 216 38 49 152 215 130 10 RJ BW ød øD øF 121 130 140 40 165 178 4" x 3" 6" x 4" 19 140 165 178 3" x 2" 14 130 1"1/2 x 1 1/4" 40 32 50 178 191 216 49 152 215 130 14 80 203 216 283 49 75 191 274 170 20 80 203 216 283 75 191 274 170 24 100 229 241 305 75 101 229 335 215 43 100 229 241 305 101 229 335 215 46 150 394 406 457 101 150 279 500 250 83 150 394 406 457 L 2" Al HL (Kg) 85 5 19 118 215 130 6 19 118 215 130 6 25 124 215 130 7 25 124 215 130 8 38 156 215 130 13 38 156 215 130 13 2" x 1"1/2 50 216 232 216 38 49 165 274 145 16 3" 4" 4" x 3" 165 ANSI 600 Dimensions in mm 165 178 216 232 216 49 165 274 145 16 80 283 298 283 49 75 210 335 160 32 80 283 298 283 75 210 335 190 38 100 305 321 305 75 101 254 335 210 56 100 305 321 305 WEIGHT SIZE-BORE L 80 4 19 118 215 85 5 19 118 215 135 7 25 124 215 120 8 25 124 215 120 8 38 156 274 130 15 1"1/2 x 1 1/4" 40 305 305 38 156 274 140 16 40 305 305 2" x 1"1/2 50 292 295 292 38 49 165 274 140 20 19 216 40 241 241 3" x 2" 14 191 241 241 32 Al HL (Kg) 50 292 295 292 49 165 274 140 20 80 356 359 356 49 75 210 335 190 40 80 356 359 356 75 210 335 190 46 L ANSI 1500 Dimensions in mm WEIGHT 1"1/2 2" 229 254 50 368 371 368 SIZE-BORE 10 19 130 215 125 10 25 149 274 125 12 25 149 274 125 14 38 178 274 145 25 1"1/2 x 1 1/4" 40 384 387 38 178 274 145 28 40 384 387 2" x 1"1/2 50 368 371 368 38 49 216 335 160 30 254 254 254 254 1"1/2 x 1 1/4" 40 305 305 40 305 305 50 19 368 371 368 32 49 216 335 160 = Available upon request Metal to Metal seated 1"1/2 HL 8 19 130 215 125 10 19 130 215 125 10 25 149 274 125 12 25 149 274 125 14 38 178 274 145 25 38 178 274 145 28 RF 216 335 160 ANSI 2500 RJ BW ød øD øF 264 264 273 273 14 273 273 308 308 19 308 308 32 Al HL (Kg) 14 133 215 120 11 19 140 274 125 13 19 140 274 125 14 25 159 274 130 17 25 159 274 130 19 38 203 450 210 51 38 203 450 210 51 = With Gear only ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Data not included: not applicable. For further details see paragraph Technical Information 30 34 WEIGHT 34 = Three pieces type (Kg) 121 215 120 49 L 130 215 125 229 229 32 Al WEIGHT 14 2" x 1"1/2 50 368 371 368 38 49 216 335 160 19 14 (Kg) 19 254 Full Reduced DN 1/2" 15 3/4" x 1/2" 20 3/4" 20 1" x 3/4" 25 1" 25 HL 14 229 8 Al ANSI 900 Dimensions in mm RJ BW ød øD øF 121 215 120 RJ BW ød øD øF 216 216 229 229 101 254 216 14 RF 32 95 50 180 1"1/2 x 1 1/4" 40 19 178 95 165 216 14 14 150 279 RJ BW ød øD øF 191 WEIGHT 180 3" x 2" RJ BW ød øD øF 14 Full Reduced DN 1/2" 15 3/4" x 1/2" 20 3/4" 20 1" x 3/4" 25 1" 25 44 1"1/2 ANSI 300 Dimensions in mm 151 Full Reduced DN RF 1/2" 15 216 3/4" x 1/2" 20 229 3/4" 20 229 1" x 3/4" 25 254 1" 25 254 SIZE-BORE 2" L 180 3" 1"1/2 SIZE-BORE 89 Full Reduced DN RF 1/2" 15 165 3/4" x 1/2" 20 191 3/4" 20 191 1" x 3/4" 25 216 1" 25 216 2" WEIGHT 14 SIZE-BORE 1"1/2 ANSI 150 Dimensions in mm Full Reduced DN RF 1/2" 15 140 3/4" x 1/2" 20 152 3/4" 20 152 1" x 3/4" 25 165 1" 25 165 3" 4" L L Full Reduced DN RF 1/2" 15 108 3/4" x 1/2" 20 117 3/4" 20 117 1" x 3/4" 25 127 1" 25 127 øD 15-01 Floating See p.70 for materials & furter details * Reccomended spare parts 40 41 37 36 28 26 39 24 27 1 1 2 3* 4* 5 8 Body Closure Closure gasket Closure O-Ring Closure bolt Ball 9 9* 24 26* 27* 28 36 8 9 5 Seat insert Stem Stem gasket Stem O-Ring 4 3 2 37 39 40 41 Stop sector Stop spin Lever Lever nut Ring Spring washer ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 45 ART. 22 2 pieces split body floating ball valves Construction Za.Ve.Ro. API 6D / BS 5351 floating ball valves are two pieces split body • B16.34 full and reduced bore, side entry, in bolted execution, blowout proof stem, • BS 5351 fitted with antistatic device. • Fire safe system API 607 Available pressure ratings: 800-1500-2500 lbs 46 • API 6D • Antistatic • TA-LUFT - 3.1.8.4 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Floating Two pieces and entry Options • locking device • extended stem • metal to metal seat • NPT -BSP - GAS M and F threaded ends • BW - SW - PE nippled ends • Soft and metal seated • Nipples integral with the body ZA.VE.RO. srl reserves to itself the right to makeinformation all necessary changes on its products, without notice. Further information on www.zavero.com Further details see paragraph tecnical 47 ART. 22 15-01 Full bore Reduced bore THEADED ENDS AL HL NPT øD NPT ød øC WELDED ENDS L øD N øD N L1 øD ød N N L1 • Standard nipples N= 80 for BW - CW - PE ends • Upon request available with different nipples lenghts SIZE-BORE FACE to FACE Full Reduced DN 1/2” 3/4" 1" 1”1/2 800 Ibs Dimensions in mm AL HL (Kg) 14 58 180 85 3 14 66 180 85 3 19 68 180 85 4 19 68 180 85 4 25 78 215 135 6 25 84 215 135 7 38 100 274 140 14 38 108 274 140 16 L L1 ød øD øC 1/2” x 3/8" 15 115 210 10 15 120 215 3/4" x 1/2” 20 130 220 20 135 225 25 140 228 25 145 230 1” 1/2 x1”1/4 40 180 235 40 190 245 1” x 3/4" 14 19 32 WEIGHT SIZE-BORE FACE to FACE Full Reduced DN 1/2” 3/4" 1" 1”1/2 1500 Ibs Dimensions in mm L L1 ød øD øC 1/2” x 3/8" 15 115 210 10 15 120 215 3/4" x 1/2” 20 130 220 20 135 225 25 140 228 25 160 245 1” x 3/4" 1” 1/2 x1”1/4 40 40 14 19 32 195 250 HL 58 180 85 3 14 66 180 85 3 19 68 180 85 4 19 68 180 85 4 25 78 215 135 6 25 87 215 145 7 112 274 160 19 38 38 In case of metal seated, some DN could have Face to Face greater than those in the table ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Data not included: not applicable. For further details see paragraph Technical Information (Kg) AL 14 General Notes 48 WEIGHT 15-01 Floating See p.70 for materials & furter details * Reccomended spare parts 40 41 37 36 28 26 39 24 27 1 1 2 3* 4* 5 8 Body Closure Closure gasket Closure O-Ring Closure bolt Ball 9 9* 24 26* 27* 28 36 8 Seat insert Stem Stem gasket Stem O-Ring 9 4 3 2 37 39 40 41 5 Stop sector Stop spin Lever Lever nut Ring Spring washer ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 49 ART. 20 3 pieces swing-out body Za.Ve.Ro. API 6D/BS 5351 floating ball Valves are 3 pieces, split body, side entry, in bolted execution, blowout proof stem, fitted with antistatic device. 50 Construction • API 6D This valve is equipped with a “swing-out body” which allows an easy • B16.34 in-line maintenance avoiding to cut the welded ends, since all the trim is • BS 5351 included into the body cavity. • Fire safe system API 607 Available pressure ratings: • Antistatic 800-1500 lbs • TA-LUFT - 3.1.8.4 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Floating Three pieces Options • locking device • NPT -BSP - GAS M and F threaded ends • BW - SW - PE nippled ends ZA.VE.RO. srl reserves to itself the right to makeinformation all necessary changes on its products, without notice. Further information on www.zavero.com Further details see paragraph tecnical 51 ART. 20 15-01 Full bore Reduced bore THEADED ENDS AL HL øD øC WELDED ENDS L ød øD N øD ød N L1 N øD N L1 • Standard nipples N= 80 for BW - SW - PE ends • Upon request available with different nipples lenghts SIZE-BORE FACE to FACE 800 Ibs Dimensions in mm Full Reduced DN L L1 ød øD øC 1/2” x 3/8" 15 95 215 10 15 95 215 3/4" x 1/2” 20 140 230 20 140 230 25 155 235 25 155 235 1” 1/2 x1”1/4 40 185 265 40 185 265 1/2” 3/4" 1" 1”1/2 1” x 3/4" 14 19 32 WEIGHT AL HL (Kg) 14 55 140 64 2 14 55 140 64 2 19 68 180 77 2,5 19 68 180 77 2,5 25 83 215 127 3 25 83 215 127 3 38 108 215 120 5 38 108 215 120 5 SIZE-BORE FACE to FACE 800 Ibs Dimensions in mm Full Reduced DN L L1 ød øD øC 1/2” x 3/8" 15 95 215 10 15 95 215 3/4" x 1/2” 20 140 230 20 140 230 25 165 245 25 165 245 1” 1/2 x1”1/4 40 190 270 40 190 270 1/2” 3/4" 1" 1”1/2 1” x 3/4" 14 19 32 HL 55 140 64 2 14 55 140 64 2 19 68 180 77 2,5 19 68 180 77 2,5 25 87 215 127 3,5 25 87 215 127 3,5 38 112 215 130 7 38 112 215 130 7 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Data not included: not applicable. For further details see paragraph Technical Information (Kg) AL 14 The body can be removed after installation 52 WEIGHT 15-01 Floating See p.70 for materials & furter details * Reccomended spare parts 40 41 37 36 28 26 39 24 27 5 2 1 3 1 2 3* 4* 5 8 Body Closure Closure gasket Closure O-Ring Closure bolt Ball 9* 10 13* 24 26* 27* 13 10 9 8 9 10 13 3 2 Stem gasket 28 36 37 39 40 Stem O-Ring 41 Lever nut Seat insert Seat ring Seat O-ring Stem 5 Ring Spring washer Stop sector Stop spin Lever ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 53 ART. 175 ART. 122 Cryogenic Cryogenic valves are designed to withstand temperatures down to -196°C. All metallic parts are manufactured in stainless steel, while the soft parts are realized in proper special materials suitable for this so severe application. Normally, the seats are in Poli-Chloro-Tri-Fluoro-Ethylene (PCTFE - Kel-F®) and PTFE lip seals insures the sealing of all dynamic components. Valve bonnet is extended to keep a vapor room, to avoid the contact of liquid cryogenic media to the gland. 54 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Floating Options • locking device • double piston effect • metal to metal seat • RF - RJ - HUB - BW ends. • Gear, pneumatic, hydraulic, electric motor operated ZA.VE.RO. srl reserves to itself the right to makeinformation all necessary changes on its products, without notice. Further information on www.zavero.com Further details see paragraph tecnical 55 ART. 375 Metal seated Metal seated ball valves are normally provided with metal to metal seats and adjustable graphite gland packing. No soft parts are considered, due to the temperature which can reach more than 600°C. All metallic parts are realized in forged special steels. Ball and seats hardfacing is with chromium carbides or tungsten carbide. A stem extension may also provided to facilitate the operation of the valve. 56 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Floating Options • locking device • extended stem • double piston effect • RF - RJ - HUB - BW ends • Gear, pneumatic, hydraulic, electric motor operated ZA.VE.RO. srl reserves to itself the right to makeinformation all necessary changes on its products, without notice. Further information on www.zavero.com Further details see paragraph tecnical 57 COMMODITY valves PAGE 60 Art. 60 ball valve one piece bocy PAGE 61 Art 90 ball valve one piece bocy PAGE 62 Art 62 ball valve one pieces body with integral nipple PAGE 63 Art 92 ball valve one pieces body with integral nipple PAGE 64 Art 110 slanting needle valve PAGE 65 Art. 100 -120 needle valve PAGE 66 Art 130-135 needle valve-monobloc type PAGE 67 Art 160 gauge bearer valve PAGE 68 Art 140 check valve PAGE 69 Art 145 ball check valve monobloc type ART. 60 Ball valve one pieces body B Za.Ve.Ro. API 6D/BS 5351 floating ball Valves, full and Za red reduced bore, are one piece screwed body, side entry, blo blowout proof stem, fitted with antistatic device. Va Valves are available with NPT, BSP or GAS (male and fem female) ends. Av Available pressure ratings: 800-1500 lbs 3000-6000 psi AL Full bore Reduced bore HL øD G ød L L SIZE-BORE (G) Options • locking device • extended stem • NPT - BSP threated ends • Soft seated Full 1/4” 3/8” 1/2” 3/4” Construction • B16.34 • BS 5351 • Fire safe system API 607 • Antistatic Reduced L ød øD AL HL (Kg) 8 70 10 110 65 0.8 10 70 10 110 65 0.8 10 75 10 145 75 1 15 70 14 110 65 0.8 15 75 14 145 75 1 20 80 18 145 70 1 20 85 18 180 80 1.5 25 90 25 95 32 105 32 115 40 115 40 120 50 135 50 142 3” x 2”1/2 80 160 80 187 4” x 3” 100 3/8” x 1/4” 1/2” x 3/8” 3/4” x 1/2” 1” x 3/4” 1”1/4 x 1” 1”1/4 1”1/2 x 1”1/4 1”1/2 2” x 1”1/2 2” 3” 4” 10 10 14 18 30 30 38 24 180 90 1.5 24 180 90 1.8 24 180 90 2.3 30 215 95 3.8 38 215 110 3.5 38 215 110 4.8 48 215 120 5.3 48 215 120 7.5 100 5”X4” 60 WEIGHT Dimensions in mm DN 1” • TA-LUFT - 3.1.8.4 = Face to Face up to 3000 psi; L= 75 for 6000 psi G 5” 125 125 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Data not included: not applicable. For further details see paragraph Technical Information 15-01 Commodity ART. 90 Ball valve one pieces body Za.Ve.Ro. API 6D/BS 5351 floating ball Valves, full and reduced bore, designed for high pressure are one piece screwed body, side entry, blowout proof stem, fitted with antistatic device.Valves are available with NPT, BSP or GAS (male and female) ends. Available pressure ratings: 2500 lbs 10000-15000 psi AL Full bore Reduced bore HL ød øD G L L Options • locking device • NPT - BSP threated ends • extended stem • Soft seated SIZE-BORE (G) Full 1/4” 3/8” 1/2” 3/4” WEIGHT DN L ød øD AL HL (Kg) 8 85 10 75 1.3 3/8” x 1/4” 10 10 1”1/4 95 105 1”1/2 2 • TA-LUFT - 3.1.8.4 SIZE-BORE (G) Full 1/4” 3/8” 14 180 80 2 1/2” 18 180 95 2.6 3/4” 115 24 215 120 3.2 ød øD AL HL (Kg) 8 85 10 145 75 1.3 3/8” x 1/4” 10 95 14 180 80 2 95 14 180 80 2 105 18 180 95 2.6 115 24 215 120 3.2 10 1/2” x 3/8” 145 38 215 125 7 48 274 155 12 20 20 25 25 32 32 1”1/2 2” 30 40 40 2” x 1”1/2 180 15 15 3/4” x 1/2” 1”1/2 x 1”1/4 50 50 L 1”1/4 30 WEIGHT DN 1”1/4 x 1” 40 CLASS 2500-10000 Dimensions in mm Reduced 1” 32 40 2” x 1”1/2 80 • BS 5351 1” x 3/4” 32 1”1/2 x 1”1/4 180 • Antistatic 25 25 1”1/4 x 1” 14 • Fire safe system API 607 • B16.34 20 20 1” 95 145 Construction 15 15 3/4” x 1/2” 1” x 3/4” 2” CLASS 2500-10000 Dimensions in mm Reduced 1/2” x 3/8” G 145 38 215 125 7 180 48 274 155 12 50 50 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Data not included: not applicable. For further details see paragraph Technical Information 61 ART. 62 Ball valve one pieces body with integral nipple Za.Ve.Ro. API 6D/BS 5351 floating ball Valves, full and reduced bore, are one piece screwed body, side entry, blowout proof stem, fitted with antistatic device. Valves are available with nipples and welding ends (BW, PE, SW). Available pressure ratings: 800-1500 lbs 3000-6000 psi AL Full bore Reduced bore HL øD ød N N L - L1 Standard nipples N=80 mm for stainless steel • N=100 mm for carbon steel L = lenght with stainless steel nipples L1 = lenght with carbon steel nipples Available on request with different nipples lenghts Options • locking device • extended stem • Soft seated Construction • B16.34 • BS 5351 • Fire safe system API 607 • Antistatic • TA-LUFT - 3.1.8.4 62 SIZE-BORE (G) Full 1/2” 3/4” Reduced 3/4” x 1/2” 1” x 3/4” 1” 1”1/4 x 1” 1”1/4 L L1 15 235 275 20 240 280 20 245 285 25 250 290 25 255 295 32 265 305 32 275 315 275 315 40 280 320 50 295 335 50 300 340 2” x 1”1/2 2” DN 1”1/2 x 1”1/4 40 1”1/2 WEIGHT Dimensions in mm ød øD AL HL (Kg) 14 145 75 1.5 18 145 70 1.5 18 180 80 2.3 24 180 90 2.3 24 180 90 2.7 30 180 90 3.5 30 215 95 6.5 38 215 110 5.3 38 215 110 7.2 48 215 120 8 48 215 120 11.3 14 18 30 30 38 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Data not included: not applicable. For further details see paragraph Technical Information 15-01 Commodity ART. 92 Ball valve one pieces body with integral nipple Za.Ve.Ro. API 6D/BS 5351 floating ball Valves, full and reduced bore, designed for high pressure are one piece screwed body, side entry, blowout proof stem, fitted with antistatic device. Valves are available with nipples and welding ends (BW, PE, SW). Available pressure ratings: 2500 lbs 10000-15000 psi Full bore Reduced bore AL HL øD ød N N L - L1 Options Construction Standard nipples • locking device • B16.34 N=80 mm for stainless steel • N=100 mm for carbon steel • extended stem • BS 5351 L = lenght with stainless steel nipples • Soft seated • Fire safe system API 607 L1 = lenght with carbon steel nipples • Antistatic Available on request with different nipples lenghts • TA-LUFT - 3.1.8.4 SIZE-BORE (G) CLASS 2500-10000 Dimensions in mm Full Reduced DN 1/2” 15 WEIGHT L L1 ød øD AL HL (Kg) 255 295 14 80 3 180 SIZE-BORE (G) Full Reduced DN 1/2” 15 3/4” x 1/2” 20 3/4” 20 25 265 305 18 180 95 4 3/4” 275 315 24 215 120 5 1” 1”1/4 30 1”1/2 x 1”1/4 40 40 2” x 1”1/2 2” ød øD AL HL (Kg) 265 305 14 180 90 4.5 20 270 310 18 215 130 4.5 25 285 325 24 215 145 7.5 32 30 1”1/2 x 1”1/4 40 305 345 38 215 125 10.5 1”1/2 40 330 370 38 274 155 17.5 343 383 48 274 155 20.5 2” x 1”1/2 50 50 50 L1 1”1/4 x 1” 32 32 1”1/2 L 1” x 3/4” 25 1”1/4 x 1” 32 1”1/4 WEIGHT 3/4” x 1/2” 20 1” x 3/4” 25 1” CLASS 15000 Dimensions in mm 340 380 48 274 155 18 2” 50 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Data not included: not applicable. For further details see paragraph Technical Information 63 55° G H G L ART. 110 Slanting needle valve Available pressure ratings: 5000-10000 psi Special execution on request 64 SIZE-BORE G 1/2” Dimensions in mm DN L H 8 110 100 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Commodity ART. 100 Needle Valve ART. 120 Needle Valve - 90° angle version Available pressure ratings: 800 lbs ÷ 3000 psi H K H K G G L ød ød G Available from 800-1500 lbs 3000 psi Maximum operating temperature 250°C Variant for gas L1 Options NPT - GAS Moving stopper (on request) SIZE-BORE Full (G) 1/4” 3/8” 1/2” 3/4” 1” 1” 1/4 1” 1/2 2” Dimensions in mm DN ød L L1 H K 8 6 75 23 105 120 10 6 75 27 115 130 15 8 82 29 125 140 20 10 90 35 135 145 25 13 110 39 155 160 32 16 115 50 170 185 40 20 130 57 190 210 50 24 160 64 210 230 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Data not included: not applicable. For further details see paragraph Technical Information 65 ART. 130 Needle Valve - monobloc type ART. 135 Needle Valve - monobloc type 90° angle version Available pressure ratings: 800 lbs ÷ 15000 psi H K H K G G L Available from 800-1500 lbs 3000 psi Maximum operating temperature 250°C Options NPT - GAS 66 ød ød G L1 SIZE-BORE Full (G) 1/4” 3/8” 1/2” 3/4” 1” 1” 1/4 1” 1/2 2” Dimensions in mm DN ød 8 6 L low pressure L high pressure L1 75 82 35 110 120 H K 10 6 75 82 35 110 120 15 7 82 90 40 120 132 20 9 105 110 45 125 137 25 13 110 125 50 145 160 32 16 130 60 165 185 40 20 130 65 180 200 50 24 160 70 200 220 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Data not included: not applicable. For further details see paragraph Technical Information 15-01 Commodity ART. 160 Gauge bearer valve Available pressure ratings: 3000 ÷ 6000 psi Type A H K Type B G G ød L Maximum operating temperature 250°C Options NPT - Threated ends Variant for gas SIZE-BORE Full (G) 1/4” 3/8” 1/2” Dimensions in mm DN ød L H K 8 6 70 105 120 10 6 70 105 120 15 7 70 105 120 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com Data not included: not applicable. For further details see paragraph Technical Information 67 ART. 140 Check valve Maximum operating pressure PN40 Maximum operating temperature 150°C Options NPT-GAS-SW ENDS SIZE-BORE Viton seal for pressure up to PN6 H PTFE seal for pressure PN6 ÷ PN25 PEEK seal for pressure PN25 ÷ PN64 G Full (G) 1/4” 3/8” 1/2” 3/4” 1” 1” 1/4 1” 1/2 2” 2” 1/2 3” Dimensions in mm DN H 8 60 10 65 15 70 20 80 25 90 32 110 40 115 50 130 65 80 200 Data not included: not applicable. For further details see paragraph Technical Information 68 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Commodity For vertical installation only ART. 145 Ball check valve monobloc type Available pressure ratings: 800-1500-2500 lbs 3000-6000-10000-15000 psi Maximum operating temperature 200°C Up to 300°C on request Options NPT-GAS-SW ENDS Stellited on request H øD G SIZE-BORE Full (G) 1/4” 3/8” 1/2” 3/4” 1” 1” 1/2 2” Dimensions in mm DN ØD H 8 8 90 10 8 90 15 10 90 20 14 110 25 18 127 40 27 170 50 38 180 Data not included: not applicable. For further details see paragraph Technical Information ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 69 TECHNICAL information PAGE 72 Intro PAGE 73 Construction standards PAGE 74 Materials PAGE 75 Ends PAGE 76 Construction details Locking device, Seat design, Anti static device Double O-ring feature, Low fugitive emission, Fire safe Single and double piston effect, Steam extension cryogenic valves Steam extension Materials Sealing Seals materials are selected according to the service of the valve and leakage requirement. Zero leakage is easier obtained by softer seals, while the resistance to scratches and to other factors (temperature, pressure, erosion) is obtained by harder seals. Protective coating Experienced and approved contractors. Qualified trained and certified in accordance with most remarkable technical standard for protective coating. CRA weld overlay MIG welding with globular transfer, pulse transfer, and spray transfer. Corrosion-resistant weld overlays are used to improve the service life of components made with an otherwise corrosion-prone material. On request, seat pocket area overlay, seal area overlay, or completed cladding on wetted surface welded overlays in Inconel 625, Stainless Steel 316, or Electroless Nickel Plating. 72 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Technical information Construction Standards API American Petroleum Institute ANSI American National Standard Institute Spec. 6A Specification for wellhead and christmas tree equipment ASME American Society of Mechanical Engineers Spec. 6D Specification fot pipeline valves B16.11 Forged steel fitting socket-welding and threaded Spec. RP6F Recommended practice for fire testing of valves B16.5 Steel pipe flanges and flanged fittings B16.10 Face-to-face and end to end dimensions of ferrous valves B16.25 Butt welding ends B16.34 Steel valves - Flanged and butt welding ends B16.47 Large diameter steel flanges (NPS 26 through NPS 60) Large diameter carbon steel flanges B31.3 Chemical plant and petroleum refinery piping system American Society for Testing Materials B31.4 Liquid petroleum transportation piping systems 01.01 Steel piping, tubing and fittings B31.8 01.02 Ferrous casting Ferro alloys Gas transmission and distribution piping systems 02.01 Copper and Copper alloys 02.04 Nichel and Nichel alloys 03.01 Metals - Mechanical testing Elevated & low temperature test Metallography 03.03 Nondestructive testing Spec. 6FA Specification for firetesting of valves Std. 598 Valve inspection and test Std. 605 Large diameter carbon steel flanges Std. 607 Fire test for soft seated quarter-turn valves ASTM British Standard BS 1560 Steel pipe flanges and flanged fittings BS 2080 Face-to-face, centre-to-face, end-to-end, and centre-to-end dimension of flanged and butt-welding end steel valves for the petroleum, petrochemical and allied industries BS 4504 Flanges and bolthings for pipes valves and fittings BS 5146 Inspection and test of steel valves for the petroleum, petrochemical and allied industries EN ISO 17292 BS 6755 Metal ball valves for the petroleum, petrochemical and allied industries Testing of valves MSS Manufactures Standardization Society SP 6 Standard finishes for contact faces of pipe flanges and connecting - end flanges of valves and fittings SP 25 Standard marking system for valves fittings, flanges and unions SP 44 Steel pipeline flanges SP 55 Quality standard for steel castings - visual method SP 61 Hydrostatic testing of steel velves SP 72 Ball valves with flanged or butt - welding ends for general service ISO ISO 9001 International Organization for Standardization Quality systems - Model for quality assurance in design/development, production, installation and servicing NACE National Association of Corrosion Engineers MR-01-75 Sulfide stress cracking resistant metallic materials for oil field equipment ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 73 CS LTCS Martensitic SS DSS (Duplex) UNS AISI 4140 G41400 A694 F52 A694 F60 A694 F65 A350 LF2 A350 LF3 A182 F304 A182 F316 A182 F316L A182 F316Ti A182 F321 A182 F347 A182 F44 (superaustenitic) A182 FX-M19 A F6A A182 F6NM 17-4 PH A182 F51 A182 F60 A182 F53 (superduplex) A182 F55 (superduplex) B446 Special Alloy Other Materials B637 B164 A387 B348 B148 B151 B62 API 6A 60K K03011 K32025 S30400 S31600 S31603 S31635 S32100 S34700 S31254 S20910 S41000 S41500 S17400 S31803 Standards Available Low temperature Sour service Cryo (-196°c) & lt 6% Mo NITRONIC 50 AISI 410 - 13% Cr AISI 415 Cloride service SAF 2205 Marine environement -70°C SAF 2507 Sour service High pressure Subsea INCONEL 625 INCOLOY 825 INCONEL 718 MONEL 400 MONEL K500 HASTELLOY-C22 ALLOY C276 TITANIUM BRONZE BRONZE BRONZE BRONZE C95500 C95800 C70600 H2s (>5%) very sour service Alchylation Alchylation Hypoclorite service Bolting materials* SPECIAL APPLICATION BODY MATERIAL STD BOLTING OTHER AVAILABLE CS LTCS B7/2H L7/4 SS B8/8 DSS B7/2H HDG B7M/2HM L7M/7M B8M/8M B8M/8M Cl.2 UNS S31803 UNS S32750 UNS S32760 FKM 90 FKM 90 - AED (Anti Explosive Decompression) HNBR HNBR - AED Methanol Methanol (Anti Explosive Decompression) KALREZ (FFKM) Hi-Temp. (up to 327°C) ELAST-O-LION 101 (HNBR) ELAST-O-LION 985 (HNBR) Methanol Seat materials** Low Temp. (up to -46°C) DESIGNATION GLT Treatment like HDG, Zinc Plating, PTFE coating ** All valves have secondary graphite seal. Upon request: (or in case of special applications) other kind of seals are also available (Garlock packing, lip-seal, PTFE ring, Chevron packing) SPECIAL APPLICATION RPTFE ENDURA * Upon request: A453 Gr.660, Monel K500 74 -46°C -101°C S32750 S32760 N06625 N08825 N07718 N04400 N05500 N06022 N10276 Seal materials DESIGNATION APPLICATIONS OTHER DESIGNATION Standards Stainless Steel Austenitic SS ASTM Available Carbon Steel Construction materials (filled with glass or carbongraphite) DEVLON (NYLON) PEEK Hi-Temp (up to 230°C) Hi-Pressure PCTFE (Kel-F®) Cryogenic service VESPEL Very Hi-Temp (above 300°C) DELRIN ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Technical information Ends SHAPE TYPE DESCRIPTION APPLICATIONS Raised Face FLANGED RF CLAMP RJ HUB Sealing on RF flanges is by flat nonmetallic gaskets fitted within the bolts of the flanges. Surface finish is controlled depending on the type of gaskets being used. WELDED (WE) BW PE Typically used for high pressure (class 900-1500-2500-API 6A) May be equipped as per NORSOK-L005 Ring Joint Ring type metal gaskets must be used on this type of flange facing. This coupling requires bolting, clamps and seal ring. As different designs are produced by different manufacturers we always require to the customer to supply the HUB machining drawing. Butt Welding Typically used for low pressure (class 150-300-600) Typically used for high pressure (class 900-1500- 2500-API 6A) This construction offers the highest verifiable integrity of welding as BW connections are easy to radiograph. Different schedules can be supplied. BW ends are generally used when the possibility of fluid leakage must be eliminated. Plain Ends This kind of welding end match to the SW end. Typically used for applications where no extremely hazardous fluids neither fluids with tendency for crevice corrosion are present. SW Socket Welding This kind of welding end match to the PE end. THREADED NPT (M) Threaded joints as per American National Taper Typically used on commodity valves. NPT (M) Others available: BSP (ISO 228/1 e ISO 7/1), flat face, large female, large groove, compact flange, sae. ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 75 Locking device Gear and lever operated - optional Open Close Locking device, to use both in open and in close position is suitable to receive padlock. Seat design - standard Soft seated valves are provided with a metal seat ring Metal seated valves are recommended for abrasive service which is sealing against the ball by means of a resilient and for the higher operating temperatures. insert and against the body by a seat gasket. Ball and seat rings contact surfaces are with tungsten or chrome carbide coating. Anti static device - standard 76 Floating type Floating and Trunnion type Trunnion type Anti static gasket grants conductivity Antistatic device between ball and Anti static ball with spring grants between body and stem. stem is a direct metal contact.* conductivity between body and stem. ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Technical information Double O-Ring feature - optional Vent Bleeder Drain plug Seat Grase / Sealant injector Low fugitive emission Stem packing according to ISO 15848 - optional Gear operated or bare stem Lever operated Fire safe Designed in accordance with API 607 - standard Floating type Floating and Trunnion type Trunnion type When non-metal parts are destroyed in a fire, the upstream medium pressure push the ball into the downstream metal seat lip and the stem to the body preventing leakage due to a secondary metal-to-metal seals. For all static seals and on the stem for trunnion execution the fire safe is provided by a secondary graphite sealing. * On request: ball with spring option can also be done between ball and stem. ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 77 Single piston effect (self relieving)* Uni-directional seat - standard a a Pc Fc F P The pressure upstream P and the gap “a” produce the The pressure in body cavity Pc and the gap “a” produce force “F” that pushed seat against the ball the force “Fc” that pushes away the seat from the ball and the body cavity pressure can relief in flow line Double piston effect * Bi-directional seat - optional a a Pc Fc F P The pressure upstream P and the gap “a” produce the The pressure in body cavity Pc and the gap “a” produce force “F” that pushed seat against the ball the force “Fc” that pushes away the seat from the ball and the body cavity pressure can relief in flow line Stem extension ** Cryogenic design - standard for cryogenic execution Floating type 78 Trunnion type Art. 175 Art. 185 DN H 1/2” 150 DN H 3/4” 150 1” 150 1” 150 1” 1/2 150 1” 1/4 150 2” 200 1” 1/2 150 3” 250 2” 200 4” 300 H 2” 1/2 200 6” 300 3” 250 8” 300 4” 300 10” 300 6” 300 ≥12” 300 H ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 15-01 Technical information Stem extension Special lenght upon request Floating type Trunnion type Type A Type A Up to extension with L=100 Gland flange will be made with increased height Stop sector and locking device H H 30 50 80 100 (max) Type B Increased height gland flange 50 80 100 (max) Type B Stop sector and locking device H H H 80 100 150 200 H 150 200 250 300 Type C Stop sector Locking device H * On request: Ball valves can be supplied with both seats uni-directional, both seats bi-directional or a combination of the two. ** On request: Special lenght H 30 50 80 100 (max) or according to MS SP134 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com 79 Where we are 97 e1 sinc 3 lea di Za .ve .ro . srl s lve va ion of industria duct l ba pro ll ng Za.ve.ro. Za ve ro srl Via dei Martiri 121/B, 28078 Romagnano Sesia Tel +39 0163 41 13 37 Fax +39-0163 411322 [email protected] ww.zavero.com ZA.VE.RO. S.r.l. Italian by birth focus on international standard by mission 97 e1 sinc 3 lea di Za .ve .ro . srl s lve va ion of industria duct l ba pro ll ng Zavero srl, Via dei Martiri 121/B, 28078 Romagnano Sesia, ITALY Phone +39 0163 41 13 37 [email protected] www.zavero.com 84 ZA.VE.RO. srl reserves to itself the right to make all necessary changes on its products, without notice. Further information on www.zavero.com
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