Crane Control Class 9004
Catalog
CRANE CONTROL
CLASS 9004
03
CONTENTS
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page
Pricing and Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Pendant Push Button Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Crane Control Class 9004
Master Switches
PRICING AND ORDERING INFORMATION
The standard master switch is supplied with a standard operating handle arranged for right hand
operation.
VM Master Switch
Maximum Number
of Circuits
Including
Off-Position Reset
Number of Speed
Points Each
Direction
9
12
16
General Purpose Enclosure
NEMA Type 1
Open type
1-6
Type
Price
Type
Price
VO9
VO12
VO16
$ 2061.
2379.
3707.
VG9
VG12
VG16
$ 2379.
2775.
4319.
CRANE CONTROL
CLASS 9004
CM Master Switch
Maximum Number of Circuits
Including
Off-Position Reset
General Purpose Enclosure
NEMA Type 1
Type
Price
Number of Speed Points
Each Direction
8
12
16
CG8
CG12
CG16
2-6
$ 2730.
3213.
4665.
Control Type Identification
Controller
Class 9004 Type VG12
Master Switch
Control Class
6121
6121
6131
6131
▲
Control Type ▲
Class and Type of
Contactor Used
Description
Hoist
Travel
Hoist
Travel
7004
M
7004
M
W
U
Y or W
Z or U
For standard control scheme.
Modifications
Description
VM
CM
L
S
N.C.
$ 444.
N.C.
$ 444.
B
828.
828.
O
E
723.
N.C.
...
...
Left hand operation
Spring return to off point
Push button in handle–N.O. contact (reduce the number of circuits
available by one)
Off point mechanical latch
Short 24 in high enclosure
Class 9004 Type CG12
Master Switch
Price addition
Optional Feature
Form Letter
Application Data
Contact Ratings
VDC
115
230
DC Amperes
Continuous
Interrupting
15
15
VAC
1.5
0.9
120
Inrush
AC Amperes
Continuous
Interrupting
30
15
10
How to Order: Example
To Order Specify:
●
Class Number
● Type Number ▲
● Form(s)
▲
Catalog Number Example
Class
Type
Form(s)
9004
VG12W5
S
Consists of master switch type, control type identification and the number of speed points.
Ordering Information Required:
1.
2.
3.
4.
Class
Type
Form
If for use with controller other than Square D, specify number of speed points and contact
arrangement in addition to Class and Type numbers.
Discount
CP9A
Schedule
140
© 2003 The Electric Controller & Mfg. Co., LLC
All Rights Reserved
09/03
Crane Control Class 9004
Master Switches
ORDERING INFORMATION
(CIRCLE ONE)
FORWARD OR LOWER
5
4
3
2
1
OFF
1
2
3
4
5
6
CRANE CONTROL
CLASS 9004
6
(CIRCLE ONE)
REVERSE OR HOIST
APPROXIMATE DIMENSIONS AND WEIGHTS
CM Master Switch
1.0
25
Std. Ball
Handle
Max. Throw
1.06
26.9
Spring return
mechanism
X
0.63
16
Tapped for 1.5
38
conduit
5.25
133
to base line
Dual Dimensions inches
mm
2.06
52
Three 0.56 Dia.
14
Mtg. holes
5.25
133
4.38
111
1.25
32
18.125
460.4
X
16.38
416
Tapped and plugged
for 1.25" conduit
1.0
25
back
Y To
edge
Push button handle
14.38
365
1.5
38
To remove cover vertically
5.38
137
5.9
150
5.38
137
26.0
660
16.06
408
H
Re oist
ve
rse
4.44
113
r
we d
Lo rwar
o
F
Y
2.38
60
Net
weight
lbs (kg)
Y
Type
X
CG8
6.187
157
7.0
178
58 (26.1)
CG12
7.31
186
8.125
206
63 (28.4
CG16
8.44
214
9.25
235
70 (31.5)
Add 1.37" (35) to "Y" dimension for Master Switch
with Off-point latch handle.
Max. no. of
Speed points Max.
in each
throw
direction
6.5
1-2
165
8.44
3
214
10.38
4
264
5
6
12.19
310
13.5
343
141
09/03
© 2003 The Electric Controller & Mfg. Co., LLC
All Rights Reserved
Crane Control Class 9004
Master Switches
APPROXIMATE DIMENSIONS AND WEIGHTS
VM Master Switch
L
fo ow
rw er
ar
d
CL
0.56
14
0.50
12
7.13
181
0.44
11
6.50
165
0.19
5
9.65
245
1.88
47
To remove
8.50
216
Removable
cover
6.13
155
0.75
19
B
0.81
21
3.80
96
2.50
63
Max. Throw
st
oi e
H vers
re
st
oi e
H ers
v
re
C
L
10.20
259
Enclosed Switch
Max. Throw
fo Low
rw e
ar r
d
Open Switch
5.5
139
CRANE CONTROL
CLASS 9004
40.0
1016
6.50
165
30.32
770
0.66
16
5.62
142
4 Mtg. holes
For 1/4" F.H.
screws
1
5.00
127
9.35
237
.40
10
4 Mtg. holes
2
5.62
142
1.25
32
5.00
127
(Top view)
6.00
152
11.44
291
10.45
265
Terminals
Minimum
electrical
clearance
4.25
106
Pushbutton
Handle
(Bottom view)
Dual Dimensions inches
mm
30
4.12
104
Dashed line represents 5" x 6" cutout in bench board up to .25" thick. The switch must be turned approximately 30° during withdrawal through cutout for clearance
of lower part.
Mounting straps may be turned at right angle to position shown.
Master switches are shown for right hand operation. For left hand operation, the orientation of handle and gear box is reversed.
Open Master Switch
Type
+
B+ (in/mm)
Enclosed Master Switch
Net Weight, lbs (kg)
Type
Net Weight, lbs (kg)
VO9
15.25 (387)
19 (8.6)
VG9
53 (24.1)
VO12
18.63 (473)
22 (10)
VG12
56 (25.5)
VO16
23.13(587)
25 (11.4)
VG16
59 (26.8)
Add 1.38 in (35 mm) to “B” dimension for master switch with spring return.
Maximum Number of Speed Points In Each Direction
1
Maximum Throw (in/mm)
3.5 (89)
2
7.88 (200)
3
10.00 (254)
4
11.75 (298)
5
13.25 (337)
6
14.25 (362)
142
© 2003 The Electric Controller & Mfg. Co., LLC
All Rights Reserved
09/03
Crane Control Class 9004
Pendant Push Button
PRICING AND APPLICATION DATA
Each station consists of:
Pilot light
Momentary contact start/reset button
Momentary contact stop button
Mechanically interlocked speed control push buttons for each crane motion (Standard position
of push buttons for each crane motion from top to bottom is as follows: Bridge – Forward,
Reverse; Trolley – Forward, Reverse; Hoist – Up, Down)
General Purpose Enclosure
NEMA Type 1 ▲
Type
Price
Number of Stepped
Crane Motions
3
4
5
▲
PBC3
PBC4
PBC5
Outdoor Enclosure
NEMA Type 3R ▲
Type
$ 5181.
5790.
6530.
WPBC3
WPBC4
WPBC5
Price
$ 5385.
6038.
6911.
Consult factory for delivery.
CRANE CONTROL
CLASS 9004
1
1
1
2
Application Data
Controller Modifications
Class 9999 Type AI arc suppressors may be required. The contactor coil current ratings should be
checked against the contact ratings shown in the table below.
Contact Ratings ▲
▲
Class 9004 Type PBC3
Pendant
Push Button Station
VAC
AC Amperes
Interrupting
VDC
120
3.0
125
250
DC Amperes
Interrupting
1.1
0.55
5 amperes continuous
Push Button Selection Data
Each set of speed control push buttons for each crane motion will control up to 5 speed points and 7
circuits in each direction.
CP9A
Discount
Schedule
143
09/03
© 2003 The Electric Controller & Mfg. Co., LLC
All Rights Reserved
Crane Control Class 9004
Pendant Push Button
APPROXIMATE DIMENSIONS AND WEIGHTS
3/8" Cable
Suspension
Holes
CRANE CONTROL
CLASS 9004
A
Front
B
Type
PBC3
PBC4
PBC5
WPBC3
WPBC4
WPBC5
Max
Front
D
Side
C
Dual Dimensions inches
mm
A
B
C
D
Net Weight
lbs (kg)
25.6
650
30.1
765
34.8
884
22.3
566
26.3
668
32.0
813
3.1
79
3.4
86
0.5
13
12 (5.4)
3.1
79
3.1
79
3.4
86
3.4
86
0.5
13
0.5
13
4.0
102
4.0
102
0.75
19
4.0
102
4.0
102
4.0
102
4.0
102
0.75
19
0.75
19
15 (6.8)
17 (7.7)
19 (8.6)
24 (10.8)
29 (13.1)
Ordering Information Required:
1.
2.
3.
4.
Class
Type
Indicate the number of speed points for each crane motion.
If push button station is for use with existing or new Square D panels give wiring diagram number
and/or Class and Type number of controller. If push button station is for use with other than Square
D controller, supply elementary wiring diagram for each function it controls.
5. Specify position of speed control push buttons for each motion if order required is different than
standard.
144
© 2003 The Electric Controller & Mfg. Co., LLC
All Rights Reserved
09/03