1. business and industrial
2. chemicals industry
3. plastics and polymers

PLASTINDIA 2015
NEWSLETTER
Trendz
PLASTINDIA 2015 SPECIAL
An Inhouse Publication Of
Newsletter Volume 55
05th Feb - 10th Feb, 2015
Gandhinagar, Ahmedabad
For Private Circulation Only
Dear Friends,
Greetings from Reifenhäuser (India) Marketing ltd.!!
It gives us immense pleasure in inviting you to Plastindia 2015, in an exciting new venue to
explore the abundant potential opportunities in our industry. Coincidence of the success story
of Reifenhäuser India's participation, It's the 9th edition of Plast India where it is Reifenhäuser
India's 9th participation, too !!
With these Change in government policies are industry friendly, Gujarat setting an example to other states announcing
industry incentive schemes and many more to come sets positive trend on track. Despite various challenges in the past is
going to remain past, the path has been laid with the growth plan of more than 15% in next 5 years, the vision is motivating
for the packaging industry.
Polymer capacity additions with massive expansion plans and doubling the capacities in some cases. The fact is also that
the industry is in phase of recovery. Top people in this league always look forward to increase their productivity and
efficiency with state -of - art technology, to remain on top. We, at Reifenhäuser India have always been the right solution
provider to the industy, at the right time, and always ready to face your question 'what's new'. we are providing Not only
the solutions but the Reliable source for Technology, price and services under one roof !! Blown Film Line, CI Flexo Printing
& Slitting machine for example, a complete package for a flexible project.
In this Newsletter, we have showcased technologies keeping in view of current trends and our esteemed customers
demand in mind.
The 5.5 mtr latest and widest CPP line ever developed by Reifenhäuser Cast Sheet Coating GmbH, in line with growing
trend world wide !!
Reifenhäuser Blown Film's Evolution Ultra cool is a Special cooling technology for highest output blown
film production for PE films.
Technology packaged with Torninova for barrier air bubble film and the high speed production lines for Cast Stretch Film
will give you the competitive edge. Besides new technical development by NGR; Nordson BKG, Comexi, AVT - Apollo Turbo
& Totani to name few.
We trust this Newsletter will draw your attention and as always, we will look forward to interact with you and have your
valuable comments.
Thanking you and looking forward to welcoming you at our stall, and lets get the discussion going !!!
Warm Regards,
Mr. T.D. Rajkishore - Business Unit Head (Extrusion)
A Tribute to the Doyen!!
Mr. Mickey Chopra
A true well wisher & Guide besides being a remarkable technocrat with a
sharp business accumen. A man of principal... we have had the honour of
working with him on various ocassions & will always cherish his guidance &
memories forever....
May his soul rest in peace... Mickey, we will always miss you!
Our Principals Present at Plastindia 2015
Sr. No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Principal
Reifenhäuser GmbH & Co. KG Mashinenfabrik, Germany
AVT Ltd., Israel
Comexi Group, Spain
Kampf Schneid - und Wickeltechnik GmbH & Co. KG, Germany
Buhler Alzenau (Leybold Optics) GmbH, Germany
NGR - Next Generation Recycling Maschinen GmbH, Austria
Nordson BKG, Germany
Polycell Korea Corporation, Korea
Pelican Rotoflex Ltd., Gujarat India
Torninova S.r.l., Italy
Totani Corporation, Japan
VFK Korea Corp, Korea
LIVE
DEMO
Hall No.
Booth No.
8
F08 /G09
6M
B8
8
F08 /G09
8
F10 /G11
8
C04
8
C14
11
C06
Visit us at RT stand
6M
B8
Visit us at RT stand
11
D14
Visit us at RT stand
REIFENH Ä USER BLOWN FILM GmbH, GERMANY www.reifenhauser-bf.com
Hall No.8
Booth No. F08/G09
BLOWN FILM LINES (3/7/9/11 LAYER FROM WIDTH 1000MM TO 4300MM)
Evolution Ultra cool – the Ultra Performance Cooling system!!
Proven in the industry with various existing and new
installations !!
Ó Easy Performance.
Ó Very high output with high cooling effect for
applications such as:
—
Collation shrink film
—
Stretch hood
—
Hygienic Film
—
Stand-up pouch
Ó Easy Production & Handling.
COLLATION SHRINK FILM:
Ó Widely used in packaging of packaged water and beverages.
Ó One of the fast growing application due to the growth drivers
such as accelerating growth of multi pack merchandising in
consumer-retail.
ADVANTAGES OF COLLATION SHRINK FILM:
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Protection against moisture, dirt, dust and theft.
Good product visibility.
Customer convenience.
Marketing functions (space for logos, advertising, etc.)
Simple warehousing of products.
Perfect stackability.
Maximization of loading space (truck and container).
EVOLUTION TECHNOLOGY (FOR BARRIER FILMS)
TECHNICAL DATA
APPLICATIONS
Layers : 5, 7, 9, 11.
Die diameters : 300-800 mm.
Hall-off unit : Oscillating with air
turning bars, flattening device and
stretching device.
Ÿ Barrier
RAW MATERIALS
LDPE, LLDPE, mLLDPE, PP,
Ionomers, Adhesives, PA6, CoPA,
EVOH, COC,PETG
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film
for food
(milk,cheese
& meat
packaging) for longer shelf
life.
Film for packaging of oil.
Thermoforming films.
Surface protection film.
Lidding film (easy peel off).
Autoclave film.
OIL PACKAGING
FOOD PACKAGING SURFACE PROTECTION FILM
EVOLUTION ULTRA STRETCH
Ó Stretching roller package integrated in the haul-off.
Ó Use of inherent heat.
Ó Stretching operation as early as possible with noncrystalized film preventing holes and using nearly no
additional energy.
Ó The benefit is,it allows you to Design film properties:
Down gauging; enhanced mechanical, optical and
barrier properties.
Ó Simple operation as integral part of existing line
component.
Ó Low additional investment cost.
Ó Significant energy savings due to use of existing film
heat energy.
Ó Reduced complexity as no separate MDO unit after the
turner bar system, as in case of competition.
EVOLUTION ULTRA STRETCH
REIFENH ÄUSER CAST SHEET COATING GmbH & Co. KG , GERMANY
www.reifenhauser-csc.com
Hall No.8
Booth No. F08/G09
5.5 Mtr. WIDEST CPP LINE EVER!! FROM REIFENHAUSER CSC GmbH
Reifenhäuser cast film line is equipped with the most advanced
components like the REIcofeed feedblock & UFA winder & with
state-of-art Extruders & dies.
The technology enables excellent film qualities & thickness
tolerances on consistent basis to be manufactured inhouse since
the distribution of layers can be adjusted during running
production as well.
APPLICATIONS:_
SWEET
WRAPPING FILM
HYGIENE
FILM LINES
STATIONERY
FILM
AMAZING FACTS!! WOULD YOU HAVE GUESSED THAT??
44 percent
more film can be
wound on a reel
if the winding diameter
is enlarged by only
200mm - from
1000mm to 1200mm
5500mm
Wide is the CPP Line
that Reifenhauser
will install in Europe
in 2015.
Today’s standard are
widths of 3,200mm
MIREX MT SHEET LINES
Ó Reifenhäuser Cast Sheet Coating has developed
MIREX MT, a new polishing stack technology
that outperforms by far all state-of-the-art polishing
stacks with regard to reproducibility
and
sustainability.
Ó The new patent pending polishing stack technology
is the first and only system in the market that
combines
modern digital
technique
with
sophisticated mechanical engineering.
Ó The polishing nip of MIREX MT is set during
production at the push of a button. The setting
accuracy is improved by a factor of 10 compared to
polishing stacks used in the past.
Ó With the patent pending MIREX MT technology
Reifenhäuser Cast Sheet Coating transfers the
precision & level of automation of up-to date
machine tools to its polishing stacks.
5000 euro
per extruder & year
can be saved
through simple heating
sleeve insulation
REIMOTEC MACHINEN - UND ANLAGENBAU GmbH, GERMANY
Hall No.8
Booth No. F08/G09
www.reimotec-wt.com
MONOFILAMENT LINES
Ó HIGH-SPEED PRODUCTION FOR HIGHEST QUALITY REQUIREMENTS.
In the manufacturing of monofilaments, polymers are plastified and pressed through a die. The
resulting continuous filaments are stretched in the stretching unit to achieve the desired properties.
The conversion from raw material to monofilament takes place in a single production step.
Ó HIGHEST QUALITY STANDARDS FOR USE IN THE PAPER INDUSTRY.
è High speed
Monofilaments up to 1000 m/min :
With Reimotec monofilament systems, you can produce 1000 meter filament per minute. In spite of the
high speeds, the tolerances in the filament diameter are extremely low. The 10-segment head makes it
possible.
è High Speed winding : Fully automated reel change – The Reimotec “ Speedmaster RM-1000' winder
achieves 1000m/min.
è High-tech Diameter < 0.06 mm
Reimotec lines produce even the tiniest titers reliable and thus fulfill the high demands that are
customary in the paper industry today: In the manufacturing of high-end paper qualities in particular,
increasingly fine melt screens are necessary.
Ó APPLICATIONS:Ÿ Paper Industry : Forming Pressing & Drying.
Ÿ Bristle - Brooms, Toothbrushes
Ÿ Concrete Fibers - Concrete
reinforcements such as microfibers
PRESSING & DRYING
CONCRETE FIBERS
TOOTHBRUSH
STRAPPING TAPE LINES
STRAPPING TAPES MADE OF 100% RECYCLED MATERIAL.
THE
REIFENHÄUSER
TWIN-SCREW
TECHNOLOGY (REItruder) - It can process 100
percent PET flakes or recycled PET into high-quality
PET strapping tape, without predrying, hence
removing low molecular weights from the melt,
therefore improving the product properties such as
the strength and splicing behavior.
Ó High Speed – Strapping tape up to 240 m/min.
Ó Sustainability
– Process 100% recycling
material, 100% bottle flakes; low degradation &
minimal shear.
Ó Inline Quality control – Qualitymaster RM-VP
records and logs the width and thickness of upto
16 tapes at the same time.
Ó Homogenization of impurities.
Ó are mixed very well.
Ó reduce the pulsation.
CO- ROTATING TWIN SCREW
Ó APPLICATIONS:-
COTTON BALES
STEEL ROLES
STONE PACKAGING
WOOD PACKING
NORDSON BKG GmbH / NORDSON PPS GmbH, GERMANY
www.nordson-k.com
Hall No.11
Booth No. C06
NORDSON BKG - UNDERWATER PELLETIZING
PELLETIZERS FOR 2 – 35,000KG/H
Ó
The pelletizer cuts the polymer strands into pellets in the
cutting chamber, which is completely filled with water,
immediately after they have passed the die plate.
Ó
Because of the high temperature difference between melt
and water, the cut polymer drops solidify immediately into
the characteristic spherical form of underwater-cut
pellets.
Ó
Applications:Colour
Masterbatches,
Filler
Masterbatches, Hot-Melt Adhesive, Natural Resin e.g. Chewing Gum & Synthetic Resin.
UNDERWATER PELLETIZING
NORDSON PPS GMBH – NORDSON KREYENBORG
SCREEN CHANGERS
CONTINUOUS SCREEN CHANGERS
Ó
Continuous operation means that during the screen change
the screen bearing piston, which remains in the housing,
has enough capacity to take the complete melt flow.
Ó
There is no disruption or interference of the production
during the screen change.
Ó
Nordson KREYENBORG continuous screen changers are
well proven and have been established on the market for
four decades.
SCREEN CHANGER
CONTINUOUS BACKFLUSH SCREEN CHANGERS
SCREEN CHANGER WITH FULLY AUTOMATIC BACKFLUSH
FUNCTION (SELF-CLEANING)
Ó
In order to considerably increase the lifetime of the filter
media Nordson Kreyenborg offers automatic backflush screen
changers.
Ó
These systems work as follows: When a pre-defined pollution
degree is reached, the backflushing automatically starts.
Then the contaminations from the screen pack are led out of
the machine via a spillway.
Ó
BLACK FLUSH SCREEN CHANGER
The contaminated backflush mass leaves the machine by
means of heated backflush outlet pipes.
NORDSON KREYENBORG PUMP TECHNOLOGY
Ó
The gear pump maintains a constant volumetric output and the
required pressure at the tool, the pressure at the outlet of the
extruder can be set to an optimal duty point.
SELF CLEANING PRINCIPLE OF A CONVENTIONAL GEAR
PUMP
Ó
The bearings of the Nordson Kreyenborg gear pump are lubricated
with the polymer or medium which is being processed (self cleaning
principle).
Ó
The medium flows through the bearings and the recirculation
channel inside the pump housing and then back to the material inlet
side, thus lubricating the bearings with the medium in a cyclical
method.
GEAR PUMP
NGR - NEXT GENERATION RECYCLING MASCHINEN GmbH, AUSTRIA
Hall No.8
Booth No. C14
www.ngr.at
RECYCLING MACHINES
WE TAKE CARE OF YOUR PLASTIC WASTE!!
Universal Possibilities
NGR recycling Lines process plastic in every form including hard, bulky, tear-resistant weaves, fibres
and foamed material. The Plastic industry has also confronted NGR with additional challenges such as
multilayer films, compound materials, printed and dyed materials.
Polyester Fibres ( PET) like POY, PSF are recycled successfully.
NGR meets the recycling needs of all the major Woven Sacks manufactuers in India. Raffia industry
is successfuly running NGR Lines in India to work on Zero Wastage policy.
Recycling FILMS and LAMINATES requirement
Film manufacturing Industry producing Blown Film, Cast Film , BOPP, BOPET needs Waste recycling.
Laminates recycling is also one of major requirement as the structure of Laminate vary each time.
Each requirement is assessed well to define if Single Venting is sufficient or if condition demands then
NGR has effectively developed Double Venting System for such critical requirements for 100% Printed
film/Laminates.
Depending on the contamination level and the amount of gas in the molten mass due moisture, ink
volatiles, solvents etc, the use of single or double degassing is selected.
PET – RECYCLING / UPCYCLING WITH THE NEW
LSP - PROCESS LIQUID STATE POLYCONDENSATION , WHY YOU NEED IT ?
IMPROVING PET-PROPERTIES IN THE LIQUID STATE
o
LSP takes advantage of the material being at a higher temperature range (270 to 280 C) & therefore an
increased reaction-speed of the polycondensation. The LSP-Process can increase the IV-Value by 0,01 to
0,02 dl/g within minutes.
FDA NO-OBJECTION-LETTER FOR 100% FOOD APPLICATION ISSUED
VERSATILE APPLICATION
OF THE LSP-REACTOR
RECYCLING DIFFERENT PET-PRODUCTS
FOR
By combining the LSP-Reactor with commonly used recyclingequipment (Shredder-Feeder-Extruder-Combinations), the system
becomes extremely versatile to recycle all sorts of PET-products, as
thick walled parts like preforms, bottle flakes, fibers, sheets, etc.
LSP REACTOR MELTED FOR
DIRECT CONVERING
RESULTS FROM TEST RUNS ON PET-FIBER-PRODUCTIONSCRAP
The input material was PET-fibers combined with “chunky” parts of
the spinning-process & had an IV of 0,62dl/g. The measured IV of
the rPET was 0,70 dl/g. The increase of IV can be controlled by
varying the residue-time in the LSP-Reactor.
INPUT MATERIAL PET SCRAP FROM
SPINNING / rPET AFTER RECYCLING
COMEXI GROUP, SPAIN
www.comexi.com
Hall No.8
Booth No. C14
FLEXO F2 FAMILY - THE COMPLETE GEARLESS FLEXOGRAPHY PRINTING PRESS
Í
The FLEXO F2 press is a new concept designed to meet the needs of medium and long runs in the
flexible packaging industry. It is a perfect solution for sustainable printing, without renouncing speed
and/or quality. Available in widths of 1270 mm & 1470 mm, 8/10 colours and with printing
repeats of up to 850 mm; at a maximum speed of 500 m/min.
Dryer 4.5 Mtr –easy
tool less
maintenance
concept
Turret Unwinder
& rewinder
Ink circulation,
Viscosity controllers
and washing
Automatic register and
pressure control with
Cingular dot2
Easy, fast & tool less
concept for changing
sleeves & doctor blades
Comexi F2 has following features:
Ó
Ó
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+/- 25 Microns register accuracy.
In house manufacturing of CI drums & monoblock frames, Direct Direct drive and Virtual Master for
100% quality assurance.
’ Cingular dot’ 2 for automatic registeration and pressure adjustments. Upgradable to print Inspection
system.
Patented Pipe less Chambered doctor blade design and magnetic heads of chambered blade ensures
easy, fast and tool less changeover.
Fully automatic washing of all decks simultaneously.
Faster set ups, reduced wastages and energy consumptions.
’Tool-less’ concept for maintenance.
Strong Ergonomics.
Substrates possible such as PE, PET, BOPP, paper, etc.
KAMPF SCHNEID - UND WICKELTECHNIK GmbH Co. KG, GERMANY
www.kampf.de
Hall No.8
Booth No.F-10/G-11
WINDERS & SLITTERS
KAMPF Schneid- und Wickeltechnik is the world leader in innovation and technology in providing
slitting and rewinding machinery to the film and converting industry.
IMPERIAL WINDER
The production of flexible films (i.e. BOPET, BOPP) is subject to constant technological developments.
Thus creating the highest demands on the machinery used within the production process – with
consequences for the primary winder:
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Higher process speeds up to 700 m/min.
Wider film webs up to 11.000 mm.
Bigger rewind diameter up to 1600 mm.
Heavier mill rolls up to 25.000 Kg.
New materials with different properties.
Cycle time: 35 sec.
WHAT’S NEW??
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THE NEW IMPERIAL WINDER
A smart condition control unit ensures permanent and reproducible process conditions.
Newly designed rewind oscillation modules assist to equalize possible film profile variations.
Auxiliary contact rollers avoid film telescoping during roll changeover.
Improved active deflection roller ensure uniform nip pressure across the entire width to avoid
wrinkles or air entrapment even at high speeds.
The redesigned and patent core grippers guarantee accurate long-term performance.
Safe operation at higher speed and load.
Easier maintainability.
Safer and faster threading ability due to a compact design at the operator side .
An improved cross cutter enables quick and easy blade change due to a new access zone as well
as an additional camera for monitoring of the knife performance.
Standard integration of a 2-step roll handling system.
Total elimination of hydraulic components.
Integrated control cabinets with pre-conditioned cables reduce installation times .
CONSLIT III - SLITTER
Conslit III - The natural evolution of our successful machine concept.
Comprehensive innovations and the integration of modern, trend-setting technologies.
: Packaging Films, Laminates,
Ó Material
Aluminium Foil, etc.
Ó Material Width : 1450/1750/2050/2250 mm*
Ó Machine Speed : Max. 1000m/min*
Ó Parent Roll Diameter : 1300 mm
Ó Finished Roll Diameter : Max. 850 mm*
Ó Slitting system : Razor Blade cut / Shear Cut
Ó Slitting width : >25mm*
Ó Processing of standard and special films is
performed reliably and efficiently.
Ó Make use of constantly high processing speeds
at a consistently high quality for handling large
orders.
Ó Shortest set up times for slit pattern setting,
core positioning, finished roll handling & parent
roll positioning.
Ó Highest Flexibility & Highest Quality
Ó Simple Operations - New user interface with 2touch navigation.
CONSLIT III
Are you interested? Sure you are! So please don't miss the chance and meet us at
Plastindia 2015
TORNINOVA S.r.l., ITALY
www.torninova.com
VISIT US AT
RT STAND
TORNINOVA 3-LAYER (ABC) CO-EXTRUSION CAST STRETCH FILM LINE :
TM
COMPACT STRETCH 1.000
HERE’S WHY TORNINOVA IS EVEN BETTER!!
Ó Raw Materials:- LLDPE (C4-C6-C80, mLLDPE,
VLDPE pellet brand & PP Pellets.
Ó Net Output : max. 600kg/h.
Ó Mechanical Speed :max. 800 m/min.
Ó Layer Configurations : A:30%-B:55%-C:15% &
suitable Extruders.
Ó Film Thickness Range :7-40µm.
Ó Actual Power Consumption : <0,40 kW-h/kg.
Ó Automatic cast die & X-ray thickness scanner
control.
Ó Produced Film Application : Pallet Wrap, Hand
wrap, Machine wrap,Power & SuperPower
stretch film, Cling film for food.
COMPACT STRETCH 1.000 TM
Ó Produced Rolls formats : Hand; Machine;
Jumbo (roll range : Ø80mm ÷ Ø420mm).
TM
Double chill roll configuration.
Ó SWIFTCOOL
Patented
For reinforced film edges.
Ó Inline Edge folding System
TMPatented
Universal winder : CLING FILM READY : For application on food market.
Ó QuickGold - 3S
Ó CR Automatic Italian Flat Die - With double regulation.
TM
Ó New Full Feed Cold trims refeeding system.
Stretch Film Production Revolution : Mr. Maurizio Mencarelli, CEO of Torninova, has received an
award for the revolutionary technical innovations brought to the production of stretch Film.
The 2 innovations are:1. The invention of Non-stop winder for hand machine & Jumbo rolls (NGW-6S) which allows switching from hand to Jumbo (or
machine) format & vice-versa.
2. The invention of a stretch Film production system using the Twin screw Extruder for unconventional materials.
COEX BUBBLE
MACHINE FOR THE PRODUCTION OF BUBBLE WRAPS AT 10 LAYERS
(5 + 5 LAYERS) WITH NYLON (PA6) INSIDE
The COEX BUBBLE (10) is a cast co-extrusion
system with three extruders.
.Ó It processes LDPE, TIE and Nylon-PA6 pellets to
produce high-performance, symmetrically
structured (ABCBA+ABCBA), multilayer air
bubble film.
Ó The 10-layer structure allows for integration of
an air-tight, Nylon-PA6 barrier for longer
bubble-air-retention, thus improving the film's
cushioning and protective properties, even at
reduced thicknesses.
ADVANTAGES:Ó
Ó Improved protection (cushioning) capacity in
comparison to a thicker mono-extrruded
bubble wrap of higher mass.
Ó Improved protection with a thinner plastic film.
COEX BUBBLE
Ó Reusable & Recyclable.
MACHINE FOR THE PRODUCTION OF BUBBLE WRAPS AT 10 LAYERS
TECHNICAL DATA
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Raw material: LDPE, TIE and Nylon-PA6 pellets.
Thermoforming process: with three cast extruders.
Web widths: from 1,25 to 3,5 m.
AIR BUBBLE FILM PACKAGING - REFLECTIVE BUBBLE
Finished air bubble film weight: min. 25 g/m2 - max. 600 g/m2.
FOIL INSULATION -BUBBLE SOLAR POOL COVER
Max. production speed: 100 m/min.
Bubble size: upon request.
Cast die: two separate dies with feed-block for variable geometry co-extrusion.
Co-extrusion geometry: base (ABCBA) + bubbles (ABCBA).
A 35g/m2 bubble wrap produced by co-extrusion process can be compared with a 55g/m2
monoextrusion bubble wrap, in terms of resistance, resulting in a saving of 38% of the
production cost.
POLYCELL KOREA CORPORATION, KOREA
www.polycell-korea.com
VISIT US AT
RT STAND
XLPE FOAM SHEET
POLYCELL KOREA CORPORATION, are a leading Cross linked PE Foam plant, Expanded Polyethylene
foam, Air Bubble film ,PS foam extrusion line, PE / PS Recycling Line manufacture company in Korea.
CHEMICALLY CROSS-LINKED POLYETHYLENE FOAM SHEET:Raw Material: LDPE, Cross linking agent Dicumyl peroxide, Blowing agent Azodicarbonamide, Additive
Magnesium hydroxide, Pigment Black or grey.
Capacity : 350 Kgs/Hr
Width :
800-2000 mm
Thickness : 3-20 mm
Density :
25-200 kg/CBM
Ó Fine, uniform, closed-cell structure, with a smooth skin
on both surfaces.
Ó Excellent mechanical properties at very low densities.
Ó Excellent thermal insulation.
Ó Temperature resistance from -80°C up to 120°C.
Ó Very low water absorption and vapor transmission rate.
Ó Excellent chemical resistance.
Ó Good weathering resistance.
Ó Excellent gauge (thickness) control.
Ó Easy to convert,Non-toxic and environmentally friendly.
Ó Foams can be die-cut, water jet-cut, slit and
thermoformed into simple or complex shapes.
Ó Light, durable material having excellent shockabsorbing & heat insulating properties.
Ó Easy to fabricate in various ways
VF KOREA CORP, KOREA
www.vfkorea.com
VISIT US AT
RT STAND
VFK TSAV SERIES – A SERVO DRIVEN MODEL FOR PRECISE &
HIGH SPEED FORMING MACHINE.
V F Korea Corporation, established in 1995 has become the leading manufacturer and exporter of
Plastic Thermoforming machines, Automatic Cutting, Hydraulic Press, Sheet Extruder and crusher
including recycling devices.
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VFK TSAV Series run the cutting, counting & stacking
at the same time by interlocked with VFK TSC machines
with maximum productivity.
This machine has set high quality standard in market & is
suitable for PP/PS/PE/PET/ABS/PS Roll Foam Sheet.
The touch screen serves the precise control for machine
working, accurate control for temperature and durable
data for forming condition.
Bigger Thermoforming area of 1100 mm X 1200 mm
with dry cycle of 20/minute for higher productivity at less
operating cost with flexibility of 600 to 1100 mm forming
width.
High speed precise Forming Position setting & High
pressure Forming area.
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APPLICATIONS :Expanded Polystyrene ( XPS ) Foam Thermoformed
Products:Egg Trays
Rectangle Trays
Drinking Cup
Round Lunch Plates & Bowls
Pizza Boxes
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PET Thermoformed Products:Fruit Punnets
Sweet Boxes
Serving Bowls
Lunch Trays with Lid
Burger Box
Sandwich Box
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VFK TSAV SERIES
RANGE OF SOLUTIONS:-
Ÿ VFK TSAV Series – Servo Motor & Toggle
System High Performance Thermoforming
Machines.
Ÿ VFK SV Series – Servo Driven
Thermoforming Machines.
Ÿ VFK 110/120 Series – PS Foam
Thermoforming Machines.
Ÿ VFK TCS Series – High Performance
Automatic Cutting Machine with Automatic
Counter & Stacker System.
BUHLER ALZENAU , GERMANY
www.buhlergroup.com
Hall No.8
Booth No.C04
BHUHLAR ALZENAU FORMALY KNOWN LEYBOLD OPTICS CO LAUNCHED
NEW TRANSPARENT BARRIER COATING TECHNOLGY (AlOx)
HIGH VACUUM ROLL COATER FOR TRANSPARENT BARRIER APPLICATIONS:
World transparent barrier film market value has grown 9% during the period 2007–12, 2.9% annually,
and is currently valued at $6.7 billion. It is forecast to grow over the next five years by 4.2% to reach $8.2
billion. The main application segments are:FOOD PACKAGING MARKETS
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Fresh meat and poultry; Processed meat; Fresh fish.
Cheese; Fresh fruit and vegetables; Baked products.
Convenience food; Snack food and confectionery.
Other food and drink packaging.
Ready meals; Dried food; Frozen food; Baby food.
Soups and sauces; Hot drinks.
NON-FOOD PACKAGING
Ó Pharmaceutical and medical packaging
Ó Cosmetics and personal care product Packaging
Ó Household care product packaging
META-LUX 2100-3700:
The META-LUX is a dedicated vacuum coating machine for the plasma reactive deposition of aluminium
oxide onto flexible materials such as BOPP and PET.
KEY CHARACTERISTIC:
Barrier performance and long term stability of packaging materials refined with aluminium oxide layers
have been enhanced with plasma reactive process to achieve better permeation values.
PERFORMANCES, FEATURES & TECHNOLOGY:
Ó Optimum coating uniformity across the film width due to innovative evaporator arrangement and
gas distribution.
Ó High coating quality achieved due to enhanced winding system and reactive plasma enhanced in
the evaporation system.
Ó Multi-wavelength layer measuring sensor for the in-situ quality control of the coating thickness
(O.D.) across the film width — suitable for aluminium and aluminium oxide applications.
SUBSTRATE TYPES AND DIMENSIONS:
Typical Substrates : PET 8 — 25 Οm, BOPP 10 — 50 Οm and Other materials on request.
Maximum film width : 3720 mm
Maximum coating width : 3700 mm
Maximum roll diameter : 1500 mm, on 10” core
BUHLER ALZENAU FORMALY KNOWN LEYBOLD OPTICS CO LAUNCHED NEW
BARRIER COATING TECHNOLGY FOR FLEXIBLE PACKAGING
PERFORMANCE STANDARD:
META-M: Process Performance (High rate evaporator) :
Mechanical winding speed up to 20 m/s.
PAK-M: Process Performance (Standard evaporator)
Mechanical winding speed up to 17 m/s.
TECHNICAL FEATURES
PAK - M
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Different evaporator systems for different coating aspects.
Additional pin system for a precise positioning of the coating window.
Separation of water/air supply.
Parallel shutter movement due to gear drive system.
Easy adjustable side shielding for different coating width.
Adjustable layer measuring system due to optimized winding path routing.
Segmented gas nozzle at the air injection system.
Ability of individual chamber separation due to bypass valve.
Direct access of diffusion pumps for pumping purposes at coating section.
Easy cleaning of evaporator and coating chamber.
Oscillation mode as standard of the axial adjustment.
PELICAN ROTOFLEX PVT. LTD., INDIA
www.pelican.in
Hall No. 6M
Booth No. B8
ROTOGRAVURE PRINTING PRESS WITH ELECTRONIC LINE SHAFT TECHNOLOGY
An Undisputed leader in Gravure Press!!
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Printing Speeds - upto 400mpm
Web width : 850 mm to 1300 mm
Print cylinder Repeat : 450 to 900 mm
Standard dryer length : 2.3 mtr & 4.0 mtr.
Reel Diameter : 1000mm
New Generation Electronic Controls from Siemens Simotion.
Fully Automatic Splicing on both Unwind & Rewind.
Film Pre-conditioning.
Pneumatic clamping of cylinder for easy changeover.
High productivity with low power consumption.
Sleeve type Impression Assembly for quick changeover.
Exclusive Doctor Blade Design to maintain with every repeat of Print Cylinder.
Unique High Efficient Ventilation module to maintain correct pressure balance - throughout the
chamber
Integrated register control for better registration accuracy.
Low wastage
Shorter Web path
Fast Job Changeover
Safety on Board
SOLOMARK 4400
SOLOLAM PLUS - SOLVENTLESS LAMINATOR
Ó Speed upto 400 m/min.
Ó Suitable
for
substrates.
wide
range
of
Ó Web Width 1100 / 1300 mm.
Ó Latest Bi-2 mixer from LR Products,
Spain.
Ó 3 Roll Laminating nip with Chilled
Roller..
Ó Motorized winder with pneumatic
compensator for tension control.
SOLOLAM PLUS
AVT LTD., ISRAEL
www.avt-inc.com
Hall No. 6M
Booth No. B8
AUTOMATIC DEFECT DETECTION SYSTEM
AVT enjoys the largest global installed base of quality assurance and inspection systems on the market today
and is the most widely-used single inspection product for packaging in the world. Uniquely designed for midsize & wide web printing applications, AVT Jupiter gives you all the tools you need to guarantee
comprehensive process control.
LIVE
PRINT VISION JUPITER - SAMPLING INSPECTION SYSTEM
DEMO
FEATURES:-
Ó Forewarns of defects before they arise.
Ó Fully automatic defect detection in real-time.
Ó Supports all press types, models and materials,
including transparent and flexible substrates.
Ó Easy setup in less than 30 seconds with intuitive
MMI.
Ó Unique feature of X Ray Filter enabling detection
of even low contrast defects such as Hazing /
scumming / ghosting, etc. which are otherwise
almost impossible to detect.
BENEFITS:-
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Dramatically reduces waste.
Enables higher press speed.
Eliminates customer rejections.
Boosts productivity with consistently high print quality.
Speeds up time-to-market.
Upgradable to meet your current and future business needs.
PRINT VISION JUPITER
AVT APOLLO TURBO - 100% INSPECTION AT ALL TIME
AVT Apollo Turbo is a superior automatic 100% quality assurance system for Wide Web Packaging
applications. Designed exclusively for press and post-press applications.
FEATURES:-
Ó Substrates:- Flexible, transparent & opaque
film, paper, carton, foil & reflective materials
(optional).
Ó Special Detection Features:- Mask area
definition; character area detection.
Ó Camera type:- High - resolution fast line
scan with 20,000 lines per second.
Ó Camera Resolution :- 3 line 4096 pixels.
Ó Multiple Cameras (optional) :- 2X4K color.
Ó Lighting system installation :- Dedicated
LED illumination.
Ó Configurable widths:- From 660mm (26”)
upto 2500mm (98.4”).
Ó Operating System:- Microsoft Windows 7.
APOLLO TURBO
BENEFITS OF APOLLO TURBO:-
OPTIONS:-
Ó Enhances overall print process and
product quality.
Ó Reduces waste, resources and production
costs.
Ó From zero to any speed in record time;
quick/easy
set-up, deployment
and
turnaround time.
Ó User-friendly, operator-oriented system,
minimal training required.
Ó Intuitive, Wizard-guided process flow.
Ó Fast and easy integration/deployment into
overall production process.
Ó Works with any substrate/application.
Ó ABC : Barcode Verification Module.
Ó Print Flow : Reporting & defect analysis of
detected defects.
Ó RiteSeal & Front to Back Registration
Monitoring : Solution for cold seal
registration.
Ó Spectralab : Inline absolute color density
measurement.
Ó Work Flow Link : Improves efficiency
after post press activity.
TOTANI CORPORATION, JAPAN
www.totani.co.jp
Hall No. 11
Booth No. D14
RETORT, BOX, STAND UP WITH ZIPPER, PET FOOD & SHAPED POUCHES
ST-30 AUTOMATIC SPOUT INSERTION MACHINE
FEATURES:Maximum Mechanical Speed 70cpm / min.
Newly improved & independent servo motor control
system for sealers & cooler.
Ó Improved Spout & Pouch positioning accuracy.
Ó Inline inspection system by image sensor with CCD
Camera (option).
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NOTABLE IMPROVEMENTS:Ó
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Changeover Seal & Cool Bars without tools.
Pouch Positioning Device achieves accurate spout
position.
ST - 30- AUTOMATIC SPOUT INSERTION MACHINE
POUCH SIZES & SHAPES:W(Pouch Width) : 80 to 300 mm
L(Pouch Height) : 140 to 380 mm
T(Top seal length) : 120 mm
(Upto 200 mm available as
option)
Ó Spout installation Capacity :
PE : 70 pieces/min (Pouch composition :
PET12/NY15/LLDPE80)
Ó PP : 47 pieces/min (Pouch composition :
PET12/NY15/CPP80)*1
Ó Spout installation position & Pouch size range:
20 - 90 Degrees (90 degree is at top position of the
pouch.)
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MORE VERSATILE
SPOUT POSITION
BOX POUCH - MACHINE BH 60 DGF
SAMPLE POUCHES
BH-60DLLSC+CT
240 cycles per minute.
Roll Size : Maximum width : 1200 mm,
Maximum Diameter 800mm.
Ó Bottom Gusset : Maximum width : 150 mm,
Maximum Diameter 600 mm.
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Pouch Making capacity:
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2
1
BH-60DLLSC+CT
up three side seal pouches.
Up three side seal with Zipper pouches.
Up stand up + Zipper pouches.
up stand up pouch from the single web.
Totani's bag making machines have
Heat Pipes in their heaters ensures
sealing quality
Totani's bag making machines
can set the temperature of
cooling water avoids the
blocking of the film.
Totani's original water cooled
sealing plate is used in the
zipper seal unit to give a
beautiful finish to the pouch.
Real Time Cutter
with CCD Camera
HP Indigo
Torninova s.r .l., Italy
Stretch Film Machinery
www.torninova.com
Polycell Korea Corporation, Korea
PE & PS Foam
www.polycell-korea.com
VF Korea Corp, Korea
Plastic Thermoforming Machine
www.vfkorea.com
Buhler Alzenau, Germany
For spares
Email : [email protected]