Donut Troubleshooting Guide CAKE DONUTS HELPFUL HINTS • Donut screen should be no deeper than 3 inches below surface of frying shortening, otherwise donuts will turn over as they rise and become misshapen. • Level of frying shortening should be no more than 1½ inches from bottom of depositor. Raw Centers • Let donuts sit on screen for 30 seconds after frying to allow excess shortening to drain away. • Glaze donuts hot, to achieve an even glaze and good coverage. • Keep frying shortening in good condition. Possible Causes Batter Temperature Too Cool Scaling Too Heavy Refer to water temperature calculations; keep batter temperature at 70°F-72°F/22°C-23°C. Reduce scaling weight to recommended weight for your size cutter. Incorrect Frying Time Incorrect Frying Temperature Adjust frying time to suit drop weight. Adjust shortening temperature to 375°F/190°C. Batter Too Stiff Incorrect Frying Temperature Check mix weight, water amount and water temperature calculations. Adjust shortening temperature to 375°F/190°C. Turning On Rise After Deposit Reduce cutting speed. Check frying shortening level in fryer; should be 2½" from screen/inverted basket to surface of frying shortening. Worn or Damaged Cutter Cracking Inside Ring Dropping Too Fast Replace cutter. 1 Cake Donut Troubleshooting Guide Cracking on Bottom Possible Causes Old Frying Shortening Breaking Down Turning On Rise After Deposit Check with litmus paper and change or filter frying shortening. Check frying shortening level in fryer; should be 2½" from screen/inverted basket to surface of frying shortening. Incorrect Batter Temperature Refer to water temperature calculations; keep batter temperature at 70°F-72°F/22°C-23°C. Batter Too Stiff Overmixed Batter Incorrect Frying Temperature Mix properly. Adjust shortening temperature to 375°F/190°C. Batter Too Stiff Old Frying Shortening Breaking Down Check mix weight, water amount and water temperature calculations. Check with litmus paper and change or filter frying shortening. Incorrect Batter Temperature Dropping Too Fast Refer to water temperature calculations; keep batter temperature at 70°F-72°F/22°C-23°C. Reduce cutting speed. Check mix weight, water amount and water temperature calculations. “Balling Up” Effect Scaling Too Heavy Reduce scaling weight to recommended weight for your size cutter. Excessive Spread Undermixed Batter Incorrect Frying Temperature Mix properly. Adjust shortening temperature to 375°F/190°C. Batter Too Soft Incorrect Frying Shortening Depth Check mix weight, water amount and water temperature calculations. Check frying shortening level in fryer; should be 2½" from screen/inverted basket to surface of frying shortening. Incorrect Batter Temperature Refer to water temperature calculations; keep batter temperature at 70°F-72°F/22°C-23°C. High Fat Absorption Undermixed Batter Incorrect Frying Temperature Mix properly. Adjust shortening temperature to 375°F/190°C. Batter Too Soft Old Frying Shortening Breaking Down Check mix weight, water amount and water temperature calculations. Check with litmus paper and change or filter frying shortening. Incorrect Batter Temperature Refer to water temperature calculations; keep batter temperature at 70°F-72°F/22°C-23°C. 2 Cake Donut Troubleshooting Guide Low Volume Possible Causes Incorrect Mixing Time Incorrect Frying Temperature Refer to recipe for correct mixing time. Adjust shortening temperature to 375°F/190°C. Incorrect Batter Consistency Incorrect Frying Shortening Depth Check mix weight, water amount and water temperature calculations. Check frying shortening level in fryer; should be 2½" from screen/inverted basket to surface of frying shortening. Incorrect Batter Temperature Refer to water temperature calculations; keep batter temperature at 70°F-72°F/22°C-23°C. Scaling Too Light Incorrect Hopper Height Batter Sitting Too Long Hopper should be 1½" above frying shortening. Should be 10 minutes floor time, 30 minutes cutting time. Increase scaling weight. Improper Shape Incorrect Batter Temperature Refer to water temperature calculations; keep batter temperature at 70°F-72°F/22°C-23°C. Worn or Damaged Cutter Replace cutter. Incorrect Frying Shortening Depth Check frying shortening level in fryer; should be 2½" from screen/inverted basket to surface of frying shortening. 3 Yeast-Raised Donut Troubleshooting Guide YEAST-RAISED DONUTS HELPFUL HINTS • After rolling out dough for cutting, let it relax or donuts will become egg shaped. • Proof donuts correctly. Test by gently touching side of donut with fingertip. If it leaves a faint impression, donut is ready; if it leaves no impression, it is not proofed yet; if donut collapses, it is overproofed. High Fat Absorption • Dry donuts after proofing for at least 10 minutes, or they will absorb frying shortening while frying. • Glaze donuts hot, to achieve an even glaze and good coverage. • Keep frying shortening in good condition. Possible Causes Incorrect Drying Time Incorrect Dough Temperature Drying should take place 10-15 minutes before frying. Refer to water temperature calculations; keep dough temperature at 80°F-82°F/27°C-28°C. Undermixed Dough Refer to recipe for correct mixing time. Dough Too Soft Incorrect Frying Temperature Adjust shortening temperature to 375°F/190°C. Check mix weight, water amount and water temperature calculations. Old Frying Shortening Breaking Down Dough Too Soft Proofer Too Moist Check mix weight, water amount and water temperature calculations. Reduce proofer humidity. Incorrect Frying Temperature Check with litmus paper and change or filter frying shortening. Check with litmus paper and change or filter frying shortening. Excessive Spread Adjust shortening temperature to 375°F/190°C. Old Frying Shortening Breaking Down Incorrect Frying Shortening Depth Check frying shortening level – fill to “fill line.” Uneven Crust Color Dough Temperature Too Warm Incorrect Frying Temperature Refer to water temperature calculations; keep dough temperature at 80°F-82°F/27°C-28°C. Adjust shortening temperature to 375°F/190°C. Incorrect Fermentation Time Refer to recipe for correct fermentation time. 4 Yeast-Raised Donut Troubleshooting Guide Low Volume Possible Causes Incorrect Mixing Time Excessive Handling Refer to recipe for correct mixing time. Do not over-handle dough. Dough Too Stiff Excessive Dusting Flour Check mix weight, water amount and water temperature calculations. Use dusting flour sparingly. Dough Temperature Too Warm Increase proofing time. Refer to water temperature calculations; keep dough temperature at 80°F-82°F/27°C-28°C. Proofer Too Dry Incorrect Fermentation Time Refer to recipe for fermentation time. Underproofed Increase proofer humidity. Incorrect Frying Temperature Adjust shortening temperature to 375°F/190°C. Too Much Scrap Dough Reduce scrap. Blistering Incorrect Mixing Time Excessive Handling Refer to recipe for proper mixing times. Do not over-handle dough. Dough Temperature Too Warm Incorrect Frying Temperature Refer to water temperature calculations; keep dough temperature at 80°F-82°F/27°C-28°C. Adjust shortening temperature to 375°F/190°C. Incorrect Fermentation Time Increase proofing time. Underproofed Refer to recipe for correct fermentation time. Collapsing Undermixed Dough Excessive Dusting Flour Refer to recipe for correct mixing time. Use dusting flour sparingly. Incorrect Fermentation Time Incorrect Drying Time Refer to recipe for correct fermentation time. Drying should take place 10-15 minutes before frying. Excessive Handling Overproofed Do not over-handle dough. Reduce proofing time. Incorrect Mixing Time Uneven Pinning and Sheeting of Dough Refer to recipe for proper mixing time. Pin evenly to proper thickness. Incorrect Fermentation Time Dough Not Relaxed Before Cutting Refer to recipe for correct fermentation time. Allow dough to relax to proper condition. Irregular Size and Shape Incorrect Proofing Adjust proofing time. Proofing times can vary depending on product. 5 Yeast-Raised Donut Troubleshooting Guide “Balling Up” Effect Excessive Handling Proofer Too Dry Do not over-handle the dough. Increase proofer humidity. Excessive Dusting Flour Use dusting flour sparingly. Get more tips at progressivebaker.com The situations identified above apply to most donut varieties and types. Please use your discretion when identifying a concern that may apply to your products. ©2011 Cargill, Incorporated. All rights reserved. 6
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