Rasco SO1000T
Handler Interface with
a 5.43mm Z-Stack
Installation Manual for
Kit No. 814-322-10
Revision 0514
Documentation Part No.
573-117-00
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 Copyright 2005 Teradyne, Inc.
Printed in the U.S.A.
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Teradyne, Inc.
321 Harrison Avenue
Boston, MA 02118
About this Manual
Rasco SO1000T Handler Interface with a 5.43mm Z-Stack Installation Manual
This manual provides installation instructions for a Rasco SO1000T material
handler interface.
The material in this manual is being provided for informational purposes and is
subject to change without notice.
Additional Information
Further information regarding the Tiger Test System can be found in the
following Teradyne manuals:
Tiger Signal Solutions CD
pn 553-702-70
Tiger Site Preparation Guide
pn 553-702-00
Tiger Installation and Checkout Guide
pn 553-702-01
Further information regarding the FLEX Test System can be found in the
following Teradyne manuals:
FLEX Signal Solutions CD
pn 553-703-00
FLEX Site Preparation Guide
pn 553-703-01
FLEX Installation and Checkout Guide
pn 553-703-02
Further information regarding the microFLEX Test System can be found in the
following Teradyne manuals:
microFLEX Signal Solutions CD
pn 553-705-00
microFLEX Site Preparation Guide
pn 553-705-01
microFLEX Installation and Checkout Guide
pn 553-705-02
Further information regarding the ultraFLEX Test System can be found in the
following Teradyne documentation:
UltraFLEX Signal Solutions CD
pn 553-706-00
UltraFLEX Site Preparation Guide
pn 553-706-01
Revision History
Manual Name:
Rasco SO1000T Handler Interface with a 5.43mm Z-Stack
Installation Manual
Part Number:
573-117-00
_______________________________________________________________________
Revision Date
Reason for Change
0514
Release
Rasco SO1000T Handler Interface with a 5.43mm Z-Stack Installation Manual
Table of Contents
1
2
3
4
5
6
7
Overview ......................................................................................................................... 3
Configurable Interface Bills of Material (BOM) ................................................................ 5
Mounting the Insert Plate on the Interface Assembly Plate ............................................ 7
Installing Spacers on the Interface Assembly Plate ........................................................ 9
Installing Rough Guide Pins on the Interface Assembly Plate ........................................ 11
Installing the Interface Assembly Plate on the Handler ................................................... 13
Mounting and Aligning the Handler Interface Board (HIB) .............................................. 17
Appendix: Alternate Interface Assembly Orientation .............................................................. 19
Rasco SO1000T Handler Interface
with a 5.43mm Z-Stack
Installation Manual
Rasco SO1000T Handler Interface with a 5.43mm Z-Stack Installation Manual
1
Overview
The configurable handler interface provides a docking solution for the Tiger and FLEX
testers to a material handler.
This interface is for use with the Tiger and FLEX - 0.200" thick handler interface board
(HIB) (board manufacturing thickness tolerances can range between 0.182 and 0.210
inches).
A. Unpack the Interface Assembly Kit
Unpack and inspect the installation kit thoroughly for shipping damage. Verify the material
against the packing list to make sure that all necessary components are in the kit. If there is
damage or if there are discrepancies, report it immediately to your local Teradyne field
service office before proceeding with the installation.
B. Preparing the Tester Site
Refer to the appropriate tester Site Preparation Guide for information on planning and
preparing a tester site for the installation of the interface assembly. Because system layout
is critical, Teradyne provides a recommended floor plan. Proper layout allows unhindered
docking and ensures minimal strain on the manipulator cable bundle while providing
service to the mainframe. If your test head/manipulator configuration and floor plans do
not conform to those described in the guides below, and/or you require additional floor
plans, contact the Teradyne Product Support Group (PSG).
For information on floor strength requirements/floor plans, refer to
•
•
Tiger Site Preparation Guide (pn 553-702-00)
FLEX Site Preparation Guide (pn 553-703-01)
3
Rasco SO1000T Handler Interface with a 5.43mm Z-Stack Installation Manual
2
Configurable Interface Bills of Material (BOM)
Teradyne Kit (pn 814-322-10) consists of the parts listed in Table 1.
To install the Rasoc SO1000T handler interface (814-322-10) you will need the following
kits:
•
Rasco SO1000T Interface Kit
Table 1
•
Base Configuration Interface Kit
Table 2
Teradyne supplies the parts listed in Table 1 and Table 2. However, you will also need a
customer supplied drill, a 1/4-1/2” tap wrench and a 3-70 in-lbs torque wrench for 5/64-1/2
inch fasteners.
Table 1 Rasco SO1000T Interface Kit (pn 814-322-10)
Quantity
Part No.
1
811-960-10
1
573-117-00
Description
Base Configuration I/F Kit 5.43mm Z-Stack
Rasco SO 1000
Rasco SO1000T Handler Interface with a
5.43mm Z-Stack Installation Manual
Table 2 Base Configuration I/F Z-Stack Rasco SO1000 (pn 811-960-10) (included in Table 1)
Quantity
Part No.
Description
1
406-403-11
I/F Plate, Cat Config, Rasco low Z
3
480-018-17
Guide Pin
1
480-227-06
Spacer, groove, A pos, 0.324” thick
1
480-227-07
Spacer, groove, B pos, 0.324” thick
1
480-227-08
Spacer, groove, C pos, 0.324” thick
1
480-801-00
Stiffener, Interface Plate (long)
3
480-801-01
Stiffener, UFHC Interface Plate SHO (short)
3
804-887-10
Basic Assembly Groove
2
480-802-00
Spacer, Rasco, 5.43MM Z-Stack
8
470-196-09
Screw, CP FLT HD 6-32X3/8 BLK
30
470-165-12
Screw, CP SKT HD 6-32X1/2 SS
Table 3 Basic Insert J750/FLEX Configurable Interface (pn 814-397-53)
Quantity
Part No.
Description
1
811-968-03
J750 Configurable Basic Insert Assembly
5
Rasco SO1000T Handler Interface with a 5.43mm Z-Stack Installation Manual
Note
Use proper equipment and do not exceed the indicated torque values cited in
the Installation section.
Torque Specifications
Torque values in Table 4 are used for steel (CRS/SS) screws in standard nuts, elastic stop
nuts, cage nuts, rivnuts, and tapped holes in steel, and SEMS screws. These specifications
can also be used for PEM nuts, PEM studs, and PEM standoffs in steel or aluminum stock.
Table 4 Torque Specifications
6
STANDARD
SCREW SIZE
TORQUE
(IN.-LB)
2-56
2-1/4
4-40
4-1/2
6-32
METRIC
SCREW SIZE
TORQUE
Newton-meter(N-m)
TORQUE
(IN.-LB)
M2 x 0.4
0.19
1.7
M2.5 x 0.45
0.39
3.5
9
M3 x 0.5
0.7
6.2
8-32
18
M3.5 x 0.6
1.1
10
10-32
30
M4 x 0.7
1.6
14
1/4-20
70
M5 x 0.8
3.3
29
5/16-18
140
M6 x 1.0
5.6
49
3/8-16
240
M8 x 1.25
13.5
119
1/2-13
500
M10 x 1.5
27
238
M12 x 1.75
47
415
M14 x 2.0
75
662
Rasco SO1000T Handler Interface with a 5.43mm Z-Stack Installation Manual
3
Mounting the Insert Plate on the Interface Assembly Plate
The Z-stack (5.43mm) and the location of the mounting and aligning features between the
Rasco dock plate and this interface requires a customized insert. The standard configurable
basic insert (pn 814-397-50) cannot be used with this interface. The following insert must
be used instead: Basic Insert, Tiger and FLEX, Rasco Low Z Interface (Teradyne part
number 814-397-53).
Instructions for mounting and attaching the insert plate to the interface assembly plate are
given below (see Figure 1).
1) Mount and align the insert plate to the interface assembly plate. The two alignment pins
on the bottom of the insert plate flange align with the hole and slot on the interface
assembly plate. See Figure 1.
2) Secure the insert plate to the interface assembly plate by tightening the eight M5 captive
screws to 29 inch-lbs.
M5 Screws (X8)
Insert Flange
Alignment Pin
Insert Plate
Insert Flange
Alignment Pin
Interface
Alignment Hole
Interface
Assembly
Plate
Interface
Alignment Slot
Figure 1 Attaching the Insert Plate to the Interface Assembly Plate
7
Rasco SO1000T Handler Interface with a 5.43mm Z-Stack Installation Manual
4
Installing Spacers on the Interface Assembly Plate
Use the following procedure to install the spacers on the interface assembly plate. See
Figure 2.
1) Turn the interface plate (with the insert) over so the handler side of the interface faces
up.
2) Align the hole and slot on each spacer to the pins on the insert.
3) Attach the two spacers (pn 480-802-00) to the interface and the insert using the four
6-32 X 3/8-inch flat head screws (pn 470-196-09)(torque: 9 inch-lbs.).
Note
Make sure that the screws go into the spacer countersink screw holes so the
screws are flush with or below the surface of the spacer.
4) Turn the interface plate (with the insert) over so the testhead side of the interface faces
up.
Screws
(4 per
spacer)
Spacers (X2)
Interface
Assembly
Plate
Insert
Figure 2 Installing Spacers on the Interface Assembly Plate and the Insert
9
Rasco SO1000T Handler Interface with a 5.43mm Z-Stack Installation Manual
5
Installing Rough Guide Pins on the Interface Assembly Plate
Fasten the three rough guide pins (pn 480-018-17) to the interface assembly plate (torque:
24 inch-lbs.). See Figure 3.
Basic Insert
Rough Guide Pins
Rough
Guide
Pin
Interface Assembly Plate
Figure 3 Mounting the Rough Alignment Guide Pins (Basic Insert Shown)
11
Rasco SO1000T Handler Interface with a 5.43mm Z-Stack Installation Manual
6
Installing the Interface Assembly Plate on the Handler
Before You Begin
Before starting the installation, verify that the proper mounting holes have been drilled into
the handler. If the holes are not present, contact your Teradyne, Inc. representative for
additional help.
[239.725]
239.725
9.438
9.438
239.725
[239.725]
9.438
9.438
2X O.D. 3/16
4X 1/4-20 UNC - 2B
136.95
5.392
[92.50]
ASCO
ZERO Zero
TO ALIGNMENT
PINS
92.50
Rasco
to
2X 3.642
Alignment Pins
2X 3.642
Rasco Docking Plate Zero 16.30
.642
to HIB Center Line
59.90
2X 2.358
ASCO DOCKING PLATE ZERO TO HIB CENTER LINE
279.40
2X 11.000
279.40
2X 11.000
Figure 4 Required Mounting Features
Use the following procedure to install the interface assembly plate on the handler.
See Figure 5 and Figure 6.
Note
Steps 1 through 3 require two people to perform.
13
Rasco SO1000T Handler Interface with a 5.43mm Z-Stack Installation Manual
1) Position the interface assembly plate next to the handler mounting surface (DIB
Vertical Left, Swing Right Orientation). For alternate manipulator swing setup, refer to
Appendix: Alternate Interface Assembly Orientation
Interface
Assembly
Plate
Pin
Locations
Handler
Spacer A
Mounting Holes
(two on each side)
Slot
Hole
Spacer C
Figure 5 Exploded View of the Interface Assembly Plate Positioned Next to the Handler
The side of the interface assembly plate with lettered markings (A, B and C) for the
native groove spacers must face away from the handler. Marking C must be placed
closest to the floor and markings A and B must be placed furthest from the floor. See
Figure 6.
2)
14
Lift the interface assembly plate and position it so that the alignment pins on the handler
fit into the hole and slot on the interface assembly plate. See Figure 5 and Figure 6.
Rasco SO1000T Handler Interface with a 5.43mm Z-Stack Installation Manual
3)
Tighten the four captive 1/4-20 screws on the insert to 70 inch-lbs.
V-Groove Spacer B
V-Groove Spacer A
1/4-20 Captive
Screws (X4)
Basic Insert
V-Groove Spacer C
Figure 6 Interface Assembly Fastened to the Handler
15
Rasco SO1000T Handler Interface with a 5.43mm Z-Stack Installation Manual
7
Mounting and Aligning the Handler Interface Board (HIB)
Instructions for mounting the handler interface board (HIB) to the basic insert plate (see
Figure 7):
Attaching the HIB to the Basic Insert Plate Assembly
Use the following procedure to attach the HIB to the basic insert assembly plate.
1) Unscrew all four thumbnuts on the basic insert plate and put them in the open position.
2) Orient the HIB stiffener so that the round and slotted bushing are properly aligned to
the corresponding pins on the basic insert plate.
3) Position the HIB on the basic insert plate and place the thumbnuts in the grooves on the
HIB stiffener mounting brackets (see Figure 7).
4) Tighten (finger tight) the four thumbnuts by rotating them clockwise. This secures the
stiffener to the basic insert plate (see Figure 7).
Thumbnuts (X4)
(in open position)
A
HIB and HIB Stiffener
Basic Insert Plate
Figure 7 Attaching the HIB and HIB Stiffener to the Insert Assembly Plate (Manual Mounting)
17
Rasco SO1000T Handler Interface with a 5.43mm Z-Stack Installation Manual
Detaching the HIB from the Basic Insert Assembly Plate
Use the following procedure to detach the HIB from the basic insert assembly plate (see
Figure 7).
1) Loosen the four thumbnuts by rotating them counterclockwise.
2) Hold the HIB stiffener securely while sliding the thumbnuts out of the stiffener
mounting bracket grooves.
3) Separate the HIB and HIB stiffener from the basic insert plate and store in a safe place.
18
Rasco SO1000T Handler Interface with a 5.43mm Z-Stack Installation Manual
Appendix: Alternate Interface Assembly Orientation
If your floor plan or manipulator requires a DIB vertical right swing left manipulator
orientation, follow the procedure below to convert from the DIB vertical left orientation to
the DIB vertical right orientation. See Figure 8.
V-Groove Location C
V-Groove Location A
V-Groove Location B
Figure 8 Interface Assembly Plate in DIB Vertical Right Orientation
Note
Steps 1 and 3 require two people to perform.
19
Rasco SO1000T Handler Interface with a 5.43mm Z-Stack Installation Manual
1) Place the interface down on a flat surface. See Figure 9.
DIB Vertical Left
DIB Vertical Right
DIB Vertical Left
DIB Vertical Right
DIB Vertical Left
DIB Vertical Right
DIB Vertical Left
DIB Vertical Right
Figure 9 Switching Orientation from DIB Vertical Left to DIB Vertical Right
2) Remove the four 1/4-20 captive screws from the holes marked, in the figure above,
“DIB Vertical Left” and insert them into the holes marked, in the figure above, “DIB
Vertical Right.” See Figure 10.
3) Rotate the interface assembly plate 180-degrees and reattach it to the handler per
instructions in Section 6 of this manual. See Figure 10.
V-Groove Location C
V-Groove Location A
V-Groove Location B
Figure 10 Interface in DIB Vertical Right Orientation
20