1. No category

MONTRONIX
Vibration Overload Collision Detection
Highlights:
• Reaction Time < 1 ms
• 3D Detection
• Log book / Black Box
• Independent of Machine
and Controls
R
Better be safe. Safely be better.
021,725,1*62/87,216
Vibration overload and collision detection
Description
What we take for granted in automobiles today, we
are completely left without when it comes to machine
tools, robots, handling systems, and machining centers:
Systems to detect collisions and vibration overload!
The 3-axis acceleration sensor PulseNG by Montronix
is the equivalent of the automotive airbag to minimize
consequential damages to machines and machining
centers.
There are numerous reasons to protect machines and
facilities from human and mechanical failure. Major
collisions necessarily result in high overhaul cost and
long down times. A quick reaction by our new generation
PulseNG system and an effective deceleration of the
machine are critical factors in minimizing consequential
and substantial damages.
Reduced down time and material costs plus improved
planning reliability with:
RED for Emergency OFF
GREEN for NC-Stop
YELLOW (optional)
for 50 % reduction in feed
• Reaction time < 1 millisecond
force to spare the machine
• 3D vibration analysis
• Log book / Black Box
• 3 limit values for machine protection
• Independent of machine and controls
• No need for NC program adaptation
Your benefits with the Montronix system:
1. Reale Bedingungen können erheblich vom Modell abweichen
2. Die Redzierung der Maschinenverfügbarkeit und verminderte
Produktionsauslastung erhöhen die Gesamtkosten der Kollision
Echtzeit-Crasherkennung durch
MONTRONIX
Systeme
MONTRONIX
System stoppt
Maschinenbewegung
Überlast stoppt
Maschine
Crasherkennung
durch die CNC
Kosten
Maschinenreaktion
mit MONTRONIX
Zeit
PV
PV
Crash
2
Maschinenreaktion
ohne MONTRONIX
PV
PV
Werkzeughalter
Schneidplatte und/oder Werkzeug
beschädigt
bricht
PV
Werkzeughalter /
Maschinengeometrie beschädigt
!PV
Spindel beschädigt
oder zerstört
Applications
Application Example
PulseNG-hmi
pulseNG
Grenze 1:
Grenze 2:
Alarm:
9,5
20
20
10
10
a (m/s²)
a (m/s²)
Alarm:
0
19.8
0
-10
-10
-20
-20
t (s) 0
2
4
6
8
t (s) 0
10
2
X-Achse, HP: 1, LP: 1600
Alarm:
Grenze 3:
a (m/s²)
10
0
-20
8
10
10
0
-20
2
4
6
8
10
t (s) 0
2
Z-Achse, HP: 1, LP: 1600
Alarme löschen
6
-10
-10
t (s) 0
4
Y-Achse, HP: 1, LP: 1600
20
29.3
20
a (m/s²)
Simple,
flexible
attachment
with
magnets.
PulseNG-hmi
visualization
software
Lernen
Einstellungen
4
6
8
10
Rohdaten
Grenzen
speichern
Ereignisspeicher
Überwachung:
Konfigurieren
Lernen:
Szenario Nr:
Einloggen
1
Statistik
R
255
021,725,1*62/87,216
IBU-NG
built into the control cabinet
System Benefits:
• Increased machine availability
• Little or no production down time
• Substantially minimized consequential damages
• Shorter machine down times
• Reliable detection, quick reaction
• Extended machine life
• Simple integration and handling
Multiple Applications:
Machining Centers
Turning Machines
Grinding Machines
Robots
Handling Systems
3
GLOBAL COMPETENCY
Branches
MONTRONIX GmbH
MONTRONIX GmbH
MONTRONIX, INC.
Headquarter
R&D Service Nord
U.S.A.
GERMANY
GERMANY
4343 Concourse Drive
Benzstr. 7
Tempowerkring 4
Suite 240
71720 Oberstenfeld
21079 Hamburg
Ann Arbor, MI 48108
Tel.:
+49 7062 6793 00
Tel.:
Tel.:
Fax:
+49 7062 6793 10
Fax: +49 40 350 150 49
Fax: +1 (734) 213 6506
MONTRONIX, INC.
MONTRONIX
MONTRONIX S.r.l.
Branche office
FRANCE SARL
ITALY
INDIA
Z. I. de l´Eglantier
Viale dei Mille 101
No 169, 1st Floor
5, rue des Cerisiers
27029 Vigevano (PV)
6th Main, 4th Block
91015 Evry Cedex
Tel.:
+39 (0) 381 3120 20
Jayanagar
Tel.:
+33 1 6497 2191
Fax:
+39 (0) 381 3194 83
Bangalore - 560 011
Fax:
+33 1 6497 8008
Tel.:
+91 80 2657 2601
Fax:
+91 80 2657 2604
+49 40 350 150 30
+1 (734) 213 6500
MONTRONIX
Representatives worldwide:
www.montronix.com
R
021,725,1*62/87,216