GenRx Pharmaceuticals Pvt. Ltd. PHARMACEUTICAL FORMULATION MANUFACTURING UNIT A Brief Summary A company in the name and style of M/s GenRx Pharmaceuticals Pvt. Ltd. has been incorporated and registered in year 2009 in Mumbai. The company’s Registered Office is at LG1, Hill Palace, Raunak Park, Konkanipada, Pokharan Road No. 2, Thane – 400 610 Maharashtra, India. GenRx Pharmaceuticals Pvt. Ltd has purchased the asset from M/s. Liva Healthcare Ltd which is a winner of IDMA’s QUALITY EXCELLENCE AWARDS, and FIRST PRIZE from District Industries Corporation for good manufacturing practices. This unit is WHO GMP Certified. GenRx is promoted by Mr. Rameshchandra Shankarbhai Patel. This unit is located at A-52, MIDC, Sinnar, Dist. Nashik, about 180 Kms from Mumbai and 20 Kms from Nashik city. M/s. Liva Healthcare Ltd. was an associate company of the world wide famous Zydus Cadilla group. The building is RCC structure with ground plus two floors. Total constructed area is 2800 Sq.mtrs on a plot of 7200 Sq.mtrs with lush green surroundings. GenRx premise is having MIDC roads on west and south sides and vacant plot on remaining sides and non-polluting other units around the factory. The climate is very pleasant, cool and less humid, with plenty of trees in the vicinity. GenRx Pharmaceuticals Pvt. Ltd is equipped with facility to manufacture the following allopathic pharmaceuticals formulations, Nutraceuticals and natural products to national and international standards. The Facility has manufacturing licences namely Form No 25, 28, 32. GenRx Pharmaceuticals Pvt. Ltd has fully functional capabilities to manufacture Allopathic formulations, Nutraceuticals and Natural products in the form of solid and semi-solid dosages such as Tablets, Capsules (hard gelatin); External preparations and Cosmetic preparations. We also cater to Nasal preparations like sprays and drops to national and international standards. The total capacity of various departments to manufacture for major formulations in a day, for Tablets is 3.5 million Tabs (2400Kg bulk capacity), for Encapsulation it is 1.6 million Caps. Blister Packing Capacity is 0.75 Million Blisters and Strip Packing capacity is 0.15 Million Strips. For External preparation the filling capacity is 100,000 aluminium tubes (1200Kg bulk capacity) and for Cosmetics it is 70,000 lamitubes, whereas the Nasal preparation is 50,000 units. The storage capacity for Raw Materials (RM), Packaging Materials (PM) and Finished Goods (FG) is adequate to cater the needs of production. The company is reconditioned and upgraded to comply with requirements of ScheduleM, cGMP and WHO standards as defined by the Government. The company has an F&D laboratory of 4000 sq.ft area at their registered office premises at Thane for the development of new products and technical support to the company. Our clients include the following reputed companies such as; 1. Merck India Ltd., Mumbai. 2. Ajanta Pharma Ltd., Mumbai. 3. Vitabiotics, UK. (Meyer Organics Ltd., Mumbai.) 4. Puneet Laboratories. Mumbai. Prospective clients of the companies are as follows. 1. Zydus Cadilla health care Ltd., Ahmedabad. 2. Bayer Healthcare P. Ltd., Thane. The products would be manufactured and packed in blister packing – 10 Numbers to each strip for Capsules and Tablets and 1 per carton for ointment. The weight of Capsules inclusive of the packaging varies from 100 mg to 1.5 grams. The average weight has been considered at 500 mg. 10 numbers of capsules are packed in 1 strip. Tablets weigh between 150 and 1500 milligrams. The average weight has been assumed as 600 mg. 10 numbers are packed per strip. Ointments are packed individually in tubes. Tube content weight varies between 15 and 100 grams. The average weight of content in a tube is assumed at 15 grams or 15000 milligrams. The production facility as below; 1) Ground Floor: a) Two Granulation areas. b) Four Compression areas. c) Two Conventional Coating areas. d) Two Autocoater areas. d) One Drying area. e) Five packing Lines. f) Three Ancillary areas. 2) First Floor: a) Two Ointment Manufacturing areas. b) One Cosmetic area. c) One Nasal Preparation area. d) Six filling Lines. e) Six Packing Lines. f) Two Ancillary areas. g) Primary Packaging Stores. 3) Second Floor: a) One Capsule Manufacturing area. b) Two Capsule Filling areas. c) One Ancillary area. d) Two dispensing Booths. e) One Sampling Booth. f) Thermo labile Area. g) QA and QC Departments. h) Thermo stable Raw Material Stores. Utilities GenRx has provided high quality infrastructure in terms of utilities. All the utilities are among the best available and compliant to national and international regulatory requirements. QUALITY CONTROL: Department monitors all systems like environment, Water, materials, Product-in process and finished products. The Instrumentation Laboratory is equipped with sophisticated instruments. MICROBIOLOGY: The Microbiological laboratory has all requisite testing facilities. Safety features and communication Safety systems including Fire Extinguishers, Fire blankets, first aid box, Emergency exits, Personnel Protective Equipment’s and Safety representative takes care of fire drills, awareness programs and other safety related activities. We also follow proper Hygiene as per cGMP Standards. All the operating points in the facility are provided with intercom and the computers are equipped with ERP Software and are connected through (LAN) local area network and (WAN) Wide area network. Quality Assurance The Quality Assurance team functions alongside the Management and works with clear policies and procedures for recruitment, schedules for medical examination, training programs, internal audits and all other requirements of GMP. Validation plans for equipment’s; process and cleaning are written down and implemented. Calibration Schedules are drawn for all equipment’s and monitored for effective implementation. Policies for safety and control of occupational hazards are made and implemented strictly. An In Process – Quality Control team functioning under the Q.A. continuously monitors all the process activities. The Q.A. Department ensures that all the recommendations of national and international regulations and guidelines are implemented and effectively practiced as per the requirements of the Customers and as per the regulatory norms that are being followed. Finished products are released into market only after approval from Q.A. Department. GenRx LIST OF APPROVED PRODUCTS UNDER BRAND NAME Sr. No. Generic Name Product Name Composition Each film coated tablet contains: 1 FLOXORIN TABLETS Ofloxacin & ornidazole tablets Ofloxacin IP 200 mg Ornidazole IP 500 mg Colour- Sunset Yellow, Titanium dioxide. Each uncoated tablet contains: 2 KOLDCURE TABLETS Paracetamol, Caffeine , Paracetamol IP 325 mg Phenylepherine Hcl, Caffeine 30 mg Chloropheniramine Maleate Phenylepherine Hcl 10 mg tablets. Chloropheniramine Maleate 2 mg Colour Tartrazine 3 BAZOOKA GEL Salicylic acid & Lactic acid gel 4 GENRISH HAND SANITISER ---- Salicylic acid IP 14.0 % w/w Lactic acid IP 6.0 % w/w Absolute alcohol IP 62% v/v Colour Brillient Blue Each EHG capsule contains: 5 TRAMAGEN 100 CAPSULES Tramadol capsules IP 100 mg Tramadol HCL IP 100 mg EHG capsules contain permitted colours. Each film coated tablet contains 6 7 8 9 L-CETRIGENX TABLETS Levo-cetrizine HCL Tablets IP PRYLOGEN 5 mg Colour Titanium Dioxide IP NOSE FREE –PD Nasal saline solution 0.65% NASAL DROP/ w/v SPRAY NOSE FREE- 2 % NASAL DROP/ SPRAY Levo-cetrizine Hydrochloride IP Nasal saline solution 2% w/v Lidocaine and Prilocaine Cream USP. Sodium Chloride IP 0.65 % w/v Benzalkonium Chloride IP 0.01% w/v (As Benzalkonium Chloride soln.IP) Sodium Chloride IP 2.0 % w/v Benzalkonium Chloride IP 0.01% w/v (As Benzalkonium Chloride soln.IP) Lidocaine USP 25 mg Prilocaine USP 25 mg In water-Miscible base. Sr. No. Product Name 10 OLINIX GEL Generic Name Diclofenac sodium+Oleum Lini+Methyl Salicylate+Menthol Gel 11 12 Composition Diclofenac sodium 1.0 %w/w (as Diclofenac Diethylamine BP 1.16%w/w) Oleum Lini BP 3.0 % w/w Methyl Salicylate IP 10.0 % w/w Menthol IP 5.0 % w/w NOSE FREE— OX NASAL DROP/ SPRAY Oxymetazoline HCl nasal Oxymetazoline HCl USP 0.05 %w/v solution USP Benzalkonium Chloride IP 0.01% w/v NO FEEL OINTMENT Lignocaine Ointment BP 2% (As Benzalkonium Chloride solution IP) w/w Lignocaine Hydrochloride BP equivalent to Lignocaine 2.0% w/w Water miscible hydrophilic base 13 GMS FLEXI TABLETS Glucosamine Tablets USP q.s. Each film coated tablet contains Glucosamine 500 mg (as Glucosamine sulfate Potassium Chloride USP) Colour Tartrazine 14 15 16 GENRISH MOSQUITO REPELLENT SPRAY Diethyl Toluamide 15 % w/v MOSJET MOSQUITO REPELLENT SPRAY Diethyl Toluamide 15 % w/v NJOYGRA 50 Sildenafil Tablet IP 50 mg spray spray Diethyl Toluamide IP 15 % w/v Ethyl Alcohol IP 78 % v/v Diethyl Toluamide IP 15 % w/v Ethyl Alcohol IP 78 % v/v Each film coated tablet contains: Sildenafil Citrate IP equivalent to Sildenafil 50 mg Colour Brilliant blue & Indigo Carmine 17 NJOYGRA 100 Sildenafil Tablets IP 100 mg Each film coated tablet contains: Sildenafil Citrate IP equivalent to Sildenafil 100 mg Colour Brilliant blue & Indigo Carmine Sr. No. Product Name Generic Name Composition Each Hard Gelatin capsule contains: Vitamin A Acetate IP…………….....2000 IU Vitamin-E Acetate IP…………………5 IU Ascorbic acid IP(coated)…………….25 mg Thiamine Mononitrate IP……………1 mg Vitamin. D3 IP……………………….100 IU Pyridoxine HCl IP……………………1 mg Vitamin B12 IP……………………….1 mcg Niacinamide IP……………………….15 mg MINVITA 1 CAPSULE (for prophylactic use ) ---- Folic Acid IP………………………….0.3 mg Calcium Panthothenate IP…………..2.5 mg Ferrous Fumarate IP Equi. to elemental Iron……….…………………………..15 mg Selenium Dioxide USP Equi. to Elemental Selenium……………………………37 mcg Copper Sulphate IP Equi. to Elemental Copper………………………………0.1 mg Manganese Sulphate IP Equi. to Elemental Manganese……………………………1 mg Magnesium Sulphate IP Equi. to elemental Magnesium……………………………2 mg Zinc Sulphate Monohydrate USP Equi. to Elemental Zinc……………………….15 mg EHG calsules contain Permitted colours. Each Hard Gelatin capsule contains: Vitamin A (As Acetate)………………...5000 IU Vitamin D3………………………………..400 IU Vitamin C(coated)…………………........75 mg Vitamin E (As acetate)………………….25 mg Vitamin B1………………………………..10 mg Vitamin B2………………………………..10 mg Vitamin.B6...............................................3 mg Vitamin B12……………………………......5 mg Niacinamide……………………………….50 mg Folic Acid………………………………1000 mcg Calcium Panthothenate…………………...6 mg Copper Sulphate Equi. to elemental Copper……………………………………0.5mg Potassium Iodide…………………………1 mg Zinc Sulphate Monohydrate USP Equi. to 2 VITALLECT (Antioxidant, elemental Zinc……………………………..11 mg Multivitamin & Multi Magnesium Oxide Equi. to elemental minerals capsules) Magnesium………………………………....2 mg Manganese Sulphate IP Equi. to elemental Manganese………………………………….1mg Selenium Dioxide Monohydrate Equi. To elemental Selenium……………………..52 mcg Chromium Picolinate Equi. to elemental Chromium………………………………..25 mcg Lycopene 10%.................................2000 mcg Lactic Acid Bacillus……………….2.5 lit spores Approved colours used in empty capsule shells. Each Hard Gelatin Capsule Contains Lycopene 10%....................................2000 mcg Vitamin A Acetate IP…………………..2000 IU Viatmin E Acetate IP……………………5 IU Ascorbic Acid IP (coated)………………40 mg Zinc Sulphate Monohydrate USP Equi. to VITAPENE 3 elemental Zinc……………………….5 mg CAPSULES (for Copper Sulphate Equi. to elemental prophylactic use) Copper…………………………………….0.5 mg Manganese Sulphate IP Equi. to elemental Manganese……………0.6 mg Selenium Dioxide USP Equi. to elemental Selenium…………………26 mcg EHG capsules contain permitted colours. Each film coated tablet contains Viatmin B1 Mononitrate IP………………..2 mg Vitamin B2 IP………………………………3 mg Niacinamide IP…………………………….20 mg B-GEN Tablets (for 4 prophylactic use) Viatmin B6 IP……………………………….1 mg ------- Calcium Pantothenate IP…………………..4 mg Methylcobalamine IP…………………….0.5 mcg Vitamin C IP………………………………50 mg Folic Acid IP………………………………0.3 mg Biotin USP………………………………300 mcg Color: Ponceu 4R Each uncoated flavoured chewable tablet contains: Vitamin A (as acetate) IP………………..1600 IU MVITAGEN (for 5 prophylactic use) Viatmin D IP/BP………………………….100 IU Thiamine Mononitrate IP…………………1.0 mg Riboflavin IP/BP…………………………..1.0 mg Pyridoxine HCl IP…………………………1.0 mg Niacinmide IP……………………………..15 mg Vitamin C IP ……………………………….25 mg GenRx LIST OF PRODUCTS COMING UNDER SCHEDULE C & C1 (Generic) Sr. No. Product Name Generic Name Composition Each capsule contains: 1 ---- Omeprazole Capsules IP 20mg Omeprazole IP(as enteric coated granules) 2 ---- 3 ---- Piroxicam Capsules IP 20 mg Tramadol HCL Capsules BP 100 mg Each capsule contains: Piroxicam IP ---- Triamterene Capsules IP 5 ---- Ceterizine HCL tablets IP 10mg 6 ---- 7 ---- Famotidine tablet USP 20 mg 8 ---- Fluconazole tablet 20 mg Each capsule contains: Tramadol HCL BP 4 20 mg 100 mg Each capsule contains: Triamterene IP 50 mg Each film coated tablet contains: Cetirizine Hydrochloride IP 10 mg Diclofenac Potassium tablet Each film coated tablet contains: USP 50 mg Diclofenac Potassium USP 150 mg 50 mg Each film coated tablet contains: Famotidine USP 20 mg Each uncoated tablet contains: Fluconazole USP 150 mg Each uncoated tablet contains: 9 ---- Paracetamol tablet IP 500 mg Paracetamol IP 10 ---- Pseudoephedrine HCL IP Each film coated tablet contains: Pseudoephedrine HCL IP 500 mg 30 mg Sr. No. Product Name Generic Name Composition Diclofenac diethylamine BP 1.16 % w/w 11 Diclofenac Gel BP ---- (equivalent to Diclofenac Sodium 1.0% w/w) Diclofenec Diethylamine BP 1.16 % w/w (equivalent to Diclofenac Sodium 1.0 % 12 13 ---- Diclofenec Diethylamine + w/w Oleum Lini + Methyl Salicylate Oleum Lini + Menthol Gel (containing Miconazole Nitrate cream IP ---- Silver Sulphadiazine & 14 Chlorhexidine Gluconate ---- Cream 3.0 % w/w linolenic acid) M hyl Salicylate IP 10.0%w/w Menthol IP 5.0% w/w Miconazole Nitrate IP Silver Sulphadiazine USP 2.0% w/w 1.0 % w/w Chlorhexidine Gluconate solution 20 % IP equivalent to Chlorhexidine Gluconate 0.20 %w/w. Oxymetazoline Hydrochloride USP Oxymetazoline Hydrochloride 15 ---- Nasal Drops USP 0.05% w/v Benzalkonium Chloride soln IP (equivalent to Benzalkonium Chloride) 0.01 % w/v GenRx LIST OF APPROVED PRODUCTS UNDER ( COSMETIC ) Sr. No. Product Name Generic Name Composition Oxybenzone USP…………………………. 3.0 % w/w 1 SUN SCREEN LOTION ----- Octyl Methoxycinnamate …………… 7.0 % w/w Vitamin–E AcetateIP…………………… 0.2 %w/w Niacinamide ……………………………….1.0%w/w 2 GENRISH BEAUTY CREAM Octyl Methoxycinnamate……… ----- …1.25%w/w Dimethicone 100 cst……………………..2.0%w/w Liquorice Extract ……………………………2.0%w/w Oxybenzone…………………………………..3.0%w/w 3 GENRISH SUN SCREEN LOTION Octyl Methoxycinnamate…………… ……..5.0%w/w ----- Methylen Bis Benzotriazolyl Tetramethyl Butylphenol……………………………………9.0%w/w Phenoxy Isopropanol…………………… .2.0%w/v 4 GENRISH FACE WASH ------ 5 GENRISH BABY OIL ------ Cyclomethicon………………………………5.0%w/v 6 GENRISH MOISTUIRISING CREAM ------ Vitamin–E AcetateIP………………….…....0.5%w/w 7 GENRISH BABY LOTION ------ Alpha Tocopheryl acetate …………………0.2 % w/v Dimethicone 100cst……………………...3.77%w/v Alpha Tocopheryl Acetate………………1.0%w/v Aloe Vera Juice……………………………....90.0%w/v 8 GENRISH HAIR GEL ------ Benzophenone 4…………………………….0.05%w/v Imidurea……………………………………….0.10%w/v A bird eye view of GenRx Pharmaceuticals Pvt Ltd manufacturing unit Spacious Lobbies for easy movements Large RM storage spaces BSR with large storage capacity. R.O. Water Plant having 1000Ltrs. capacity per hour. Distilled Water Plant A} TABLET SECTION . GRANULATION 1 ar ea. GRANULATION 2 area. COMPRESSION AREAS -1(20stn), 2(27stn), 3(29stn), 4(35stn) COATING AREAS Sugar Coating area 3 Film coating areas Proposed Auto Coater Area PACKING HALL 2 (For Tablets and Capsules) 3 BLISTER Machines 2 STRIP Packing Machines B} CAPSULE SECTION . 2 Capsule Filling areas Blending Area Filling and Polishing Area 1 Filling and Polishing Area 2 C} External Preparations (Ointment, Creams, Nasal Drops/ Spray) OINTMENT SECTION 1 OINTMENT SECTION 2 FILLING PACKING 2 Nasal Drops Department D} COSMETICS Filling Packing 1 D} QUALITY CONTROL AND QUALITY ASSURANCE DEPARTMENT
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