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COMERC
ACCORDING TO NATURE
GRANULATORY
Biomass-Pelletizing
comprehensive solutions
COMERC
ACCORDING TO NATURE
Funkcje / Operation
Produkujemy granulatory do pelletu oraz kompletne linie pelletujące o wydajności od 0,5 do 4,5 t/h (jedna maszyna).
Nasze prasy zaprojektowane są do pelletowania różnych rodzajów biomasy. Dodatkowo są bardzo proste w obsłudze.
We manufacture granulators to the pellets, and a complete line for pellets, with a capacity from 0.5 - 4.5 t / h single machine. Our presses are designed for different types of biomass pelleting plant, both are simple and easy to us and is easy
and simple to maintain.
Przykłady biomasy, która może być pelletowana /
Examples of biomass, which can be pelletized:
•
•
•
•
•
•
•
•
•
drewno / wood
MDF / MDF
miskant / miscanthus
gałęzie drzew owocowych / empty fruit bunches
drewno palone / torrefied wood
słoma / straw
pozostałości biogazu / biogas residues
wytłoki z trzciny cukrowej / bagasse
inne / etc.
Opcje/Options:
• automatyczne sterowanie / automatic control
• automatyka systemy smarowania /
automatic greasing
• kontrola temperatury / temperature control
• hydrauliczna regulacja wałków /
hydraulic roller adjustment
• czujniki poślizgu / slip sensoric
• dozownik wody / water dosing
• czujniki wilgotności / humidity sensor
• dozowanie dodatków / additives dosing
250*
350
A
190
240
B
142
300
C 250180
* 350 375
420
D
A
190550240 1200
320
B
420
E 142660300 780
C
530
F 180370375 940
D
1330
G 550 –12001710
E
660
780 1170
H
630*
930
F
370
940 1200
I
119017101730
G
-2150
J 630
1050
H
* 9301380
1175
123017302100
IK 1190
2150
J
1050
1380
1690
420
320
420
530
520
1330
320
420
1170
530
1200
1330
2150
1170
1175
1200
2150
2150
1690
1175
2600
2150
1690
520
650
320
440
420
506
530 800 836
650
1330 6041740
440
506
1170 6011080
836
1200 7651430
1740 1737
2150
2380
1080 1744
1175 14001285
1430
2150 2540
2530
2380
1690 1752
2115
1285
2600 3025
3100
2530
2115
2580
800
604
601
765
1737
1744
1400
2540
1752
3025
2580
3030
*ustalenia
tabeli2600
(długość,
szerokość) /
K 1230 na
2100
2600wysokość,
3100 3030
fixed
on a table Länge x Breite x Höhe (LxWxH)
*ist auf einen Tisch montiert / fixed on a table
960 x 800 x 650
Länge x Breite x Höhe (LxWxH) 960x800x650
Model / Model
250
350
420
520
650
800
0,05-0,2
0,3-0,6
0,7-1,2
1,5-2,1
2,5-3,0
3,8-4,5
KW Prasy / HP Press
17
2x30
2x55
2x75
2x110
2x132
KW Kondycjoner/ HP Mixer
1,5
3
5
7,5
11
11
KW Podajnika / HP Feeder
0,37
0,75
3
3
3
3
Waga t / Weight to
0,78
1,45
2,96
3,5
4,2
5,5
Wydajność t /h
Capacity range approx.
* średnia wartość zależy od średnicy materiału oraz średnicy otworu matrycy/ average value depending on material and hole diameter of the die
ul. Pokrzywno 3 H, 61-315 Poznań, Poland
tel.: +48 618 750 715, fax: +48 618 754 835
e-mail: [email protected], www.comerc.pl
COMERC
ACCORDING TO NATURE
Rolki i matryce
Dies and Rollers
comprehensive solutions
COMERC
ACCORDING TO NATURE
Rolki i matryce / Dies and Rollers
Oferowane przez nas rolki i matryce są wiercone pistoletowo, wykończone na wysoki połysk, z
próżniowo hartowanej, chromowanej stali. Wykonujemy je praktycznie do wszystkich rodzajów
pras pelletujących. Dzięki w pełni zautomatyzowanemu procesowi, produkcja w naszych zakładach w Niemczech i we Francji odbywa się nieprzerwanie, przez 24 godziny na dobę, siedem dni
w tygodniu. Nasz stały asortyment obejmuje 150 matryc oraz 800 rolek. Dodatkowo, posiadamy
zapasy ok. 1000 matryc i 5000 rolek.
Rollers and matrices offered by us are gun – drilled, high – mirror – finished, vacuum hardened
chrome steel dies for all pelletpress brands worldwide. A fully automatic twenty – four/seven production in the plants in Germany and France. Rollshells and rollers with any required surface. The
permanent stock comprises 150 dies and 800 rollshells. Additionally blanks for approx. 1000 dies
and 5000 rolles are on stock.
Wydajność / Capacity:
• ok. 5000 matryc i 12000 rolek rocznie / approx. 5000 dies and 12000 rollers per year
• max. średnica matrycy 1600 mm / max die dia 1600 mm
• otwór o średnicy 1,2 - 50 mm / die hole dia 1,2 – 50 mm
B
B
E
E
C
D
D
FIXING
cone or straught
A
C
MOCOWANIE
stożkowe lub proste
A
a.
b.
c.
d.
e.
średnica zewnętrzna / outer diameter (flange dia)
średnica wewnętrzna / inside diameter
całkowita szerokość / total width
otwór / track
grubość / thickness
a.
b.
c.
d.
e.
f.
grubość / thickness
długość pelletowania / pelleting length
średnica otworu / hole diameter
głębokość pogłębiania / depth of counterboring
średnica pogłebiania / dia of counterboring
głębokość i kąt pogłębiania / depth and angle of countersinking
ul. Pokrzywno 3 H, 61-315 Poznań, Poland
tel.: +48 618 750 715, fax: +48 618 754 835
e-mail: [email protected], www.comerc.pl
COMERC
ACCORDING TO NATURE
Briquetting Machine BM-60
comprehensive solutions
COMERC
ACCORDING TO NATURE
Mechanical briquetting machine BM 60 for briquetting of sawdust, all kinds of straw, with control system – control cabinet. Efficiency
of the mechanical briquetting machine is up to 700 kg/h. It is influenced by the following factors:
a.type of the input material:
- sawdust 500-700kg/h (fireplace briquette, industrial briquette),
- straw 300-500kg/h (the best is gray rapeseed straw, without impurities, such as sand, stones, metals),
b.humidity of the input material from 12 to 16 %,
c.fragmentation: sawdust or wood shavings, straw after fragmentation: length – to 12 mm, disunited straw stalks.
Efficiency of the mechanical briquetting machine BM 60 has been determined using fragmented straw with the help of equipment,
manufactured by our company.
Technical characteristics of the briquetting machine:
Overall length (without briquette guides) 2640 mm
Overall width 1766 mm
Overall height
1135 mm
Total weight of the briquetting machine BM 60 2500 kg
Power supply 3x380 V
Motor power of the main drive
Rated rotations of the main drive’s motor 22 kW
1460 r/min
Motor power of the compressive screws’ drives 2 x 5,5 kW
Rated rotations of the compressive screw’s motor 1450 r/min
Motor power of the divisive screw’s drive 0,75 kW
ul. Pokrzywno 3 H, 61-315 Poznań, Poland
tel.: +48 618 750 715, fax: +48 618 754 835
e-mail: [email protected], www.comerc.pl
COMERC
ACCORDING TO NATURE
Briquetting Machine
Bison II Speedy 300/500
Briquetting presses of our production were created in response to market’s demand for machines with a strong compact built,
high efficiency, and at the same time, low sensitivity to the variability of the pressed material. Briquetting presses are characterized
by a very good quotient of used energy to efficiency of the device. While constructing the presses, we used almost 30 years of
experience of our company, in construction of machines with hydraulic drive. Structures have been designed with the use of
computer-aided design systems. 3D models of the devices have been tested for strength, using the software MES, by Institute
of Mechanical Engineering and Machine Building at Wroclaw University of Technology. To improve reliability and speed of the
devices, we passed on the use of mechanical gears and instead implemented maintenance-free hydraulic motor. All presses are
equipped with air oil cooler, filters with impurity sensors, electronic measurement of working liquid’s temperature and electronic
liquid level indicator. We use only the components of our long-term reliable suppliers, who are global leaders in the industry. The
highest quality of materials and components used for construction, along with modern manufacturing technology, backed up by
high quality guaranteed by ISO 9001 certificate, has allowed us to build a devices of the highest class.
Principle of operation
Raw material from the hopper is popped into press chamber via high-speed screw drive. In the press chamber, crushing and
formation of the briquette take place. Press chamber moves to the polar position and briquette is removed from it, by a pusher in
the next working move. The device is tentatively adjusted for assembly under the transit channels of the raw material.
comprehensive solutions
COMERC
ACCORDING TO NATURE
Operational parameters:
Advantages:
• the fastest pressing cycle time of 6 sec.
• automatic operation cycle of briquette
• a wide range of pressed biomass i.e.:
sawdust, straw, peat, dehydrated orage etc.
• an innovative solution
• easy to use
Additional equipment:
•
•
•
•
•
•
•
•
• heating of the control cabinet
• remote monitoring of operation
• graphic panel with failure signaling
• unique material feeding system
• high-quality certified materials
• equipped with a temperature sensor
the highest level of quality
low coefficient of energy consumption
automated operation
first-class components
innovative drive train
high reliability
hydraulic drive of all subassemblies
control of the device
Technical specification:
Power Electric motor Efficiency Briquette format Weight Dimensions BISON II speedy 300
3x400 V, 50Hz
18,5 kW*
300 kg/h**
cube 120mm x 60mm x 80mm***
2200 kg
W 1,4m - D 1,6m - H 1,6m
BISON II speedy 500
3x400 V, 50Hz
30,0 kW*
500 kg/h**
cube 120mm x 60mm x 80mm***
2500 kg
W 1,4m - D 1,6m - H 1,6m
* - electric motor chosen depending on the efficiency
** - efficiency for sawdust of the specified motor
*** - length of the cube may change depending on the pressed material
ul. Pokrzywno 3 H, 61-315 Poznań, Poland
tel.: +48 618 750 715, fax: +48 618 754 835
e-mail: [email protected], www.comerc.pl
COMERC
ACCORDING TO NATURE
DRUM DRYER
SB 1,0-1,2 T/H
Intended use
With high efficiency and versatility of drum dryer, and growing demand for so-called renewable ecologically clean fuels, it is
the only effective dryer intended for industrial drying of wet woodyard sawdust, wood chips, and peat for wooden combustible
briquette and highly ecological, renewable alternative fuel.
Principle of operation
Dried material, via raw material feeder combined with dosing screw conveyor, through dryer’s loading linker, gets to the drying
drum, where the actual process of drying the material is happening. Rotational movement of the drum causes spreading of
dried material, and its displacement towards the outlet. Loss of raw material’s humidity occurs by direct contact of dried material with a mixture of hot air and exhaust gases. Dried material, because of screw build of the drum and stream of drying agent
produced by radial main ventilator of the drier, is snatched from the drum and enters unloading chamber, where after velocity
precipitation, it falls to the bottom, and then via tipping screw, it is transported outside. Drying agent, through main cyclone
and dryer’s chimney stack, after cleaning from minor volatile parts along with water vapor, is ejected into the atmosphere.
comprehensive solutions
COMERC
ACCORDING TO NATURE
Dryer is heated with chip of wooden (preferably with humidity tell 30-40%). Dryer’s furnace is equipped
with carbonizing stoker with fuel tank of about 1m³. Feeding raw material into the furnace is executed
automatically and is controlled by handler, which monitors furnace’s temperature, turns on and off stoker, and blowing ventilator of the furnace.
The dryer consist of the following components:
1- furnace of the drying plant with heat isolation
2- wet raw material slot and chain feeder
3- loading connector of the draw material
4- drying drum-heat insulated
5- unloading chamber of the dry material
6- main dust removing cyclone with a dispenser
7- main centrifugal fan
Technical characteristics of the dryer:
dryer’s power *
ability to evaporate the water
thermal power of the furnace
drying agent’s temperature
installed electric power (without hammer mill)
air flow through the dryer
average consumption of furnace fuel
weight of the dyer, including insulation
1000-1100 kg/h
1000 -1200 kg/h
1000 kW
400-550 ºC
20kW
12.000 m³/h
200-250 kg/h
about 14.500 kg
*performance at the initial humidity of 50-55% and final 11-12%
ul. Pokrzywno 3 H, 61-315 Poznań, Poland
tel.: +48 618 750 715, fax: +48 618 754 835
e-mail: [email protected], www.comerc.pl
COMERC
ACCORDING TO NATURE
DRUM DRYER
SB 2,0-2,2 T/H
Intended use
With high efficiency and versatility of drum dryer, and growing demand for so-called renewable ecologically clean fuels, it is
the only effective dryer intended for industrial drying of wet woodyard sawdust, wood chips, and peat for wooden combustible
briquette and highly ecological, renewable alternative fuel.
Principle of operation
Dried material, via raw material feeder combined with dosing screw conveyor, through dryer’s loading linker, gets to the drying
drum, where the actual process of drying the material is happening. Rotational movement of the drum causes spreading of
dried material, and its displacement towards the outlet. Loss of raw material’s humidity occurs by direct contact of dried material
with a mixture of hot air and exhaust gases. Dried material, because of screw build of the drum and stream of drying agent
produced by radial main ventilator of the drier, is snatched from the drum and enters unloading chamber, where after velocity
precipitation, it falls to the bottom, and then via tipping screw, it is transported outside. Drying agent, through main cyclone
and dryer’s chimney stack, after cleaning from minor volatile parts along with water vapor, is ejected into the atmosphere.
comprehensive solutions
COMERC
ACCORDING TO NATURE
Dryer is heated with chip of wooden (preferably with humidity tell 30-40%). Dryer’s furnace is equipped
with carbonizing stoker with fuel tank of about 1m3. Feeding raw material into the furnace is executed
automatically and is controlled by handler, which monitors furnace’s temperature, turns on and off
stoker, and blowing ventilator of the furnace.
The dryer consist of the following components:
1 -furnace of heat power 2500kW
2 -loading connector of the dryer with a charging chute
3 -loading slat and chain conveyor of the wet draw material
4 -drying drum - heat insulated
5 -unloading and expanding chamber of the draw raw material discharge with an auger
6 -main fan of the drying plant
7 -main cyclone with the water vapour exhaust stack
8 -pyping connecting the fan and cyclone
9 -chute lock of the cyclone dust
10 -the dryer switchboard and control unit with the control system
Technical characteristics of the dryer:
dryer’s power *
ability to evaporate the water
thermal power of the furnace
drying agent’s temperature
installed electric power (without hammer mill)
air flow through the dryer
average consumption of furnace fuel
weight of the dyer, including insulation
-2000 -2200kg/h
2500 kg/h
2500 kW
500-650 ºC
45kW
30.000m³/h
about 31.000 kg
*performance at the initial humidity of 50-55% and final 11-12%
ul. Pokrzywno 3 H, 61-315 Poznań, Poland
tel.: +48 618 750 715, fax: +48 618 754 835
e-mail: [email protected], www.comerc.pl
COMERC
ACCORDING TO NATURE
Młyn bijakowy
SDHM Hammermill
2-30 t/h
comprehensive solutions
COMERC
ACCORDING TO NATURE
Informacje podstawowe / Basis datas:
•
•
•
•
•
•
•
•
•
optymalna wydajność przy niskich kosztach utrzymania / optimal performance at low maintenance costs
minimalne wibracje / minimum of vibrations
rozdrabnianie szerokiej gamy materiałów / grinding of a wide range materials
kieszeń na kamienie / stonepocket
system sprężynowego mocowania umożliwiający szybką i łatwą zmianę sit / spring clamping system for quick and easy change the screens
regulowany system wentylacyjny zapobiegający osadzaniu się granulatu / adjustable air relief system avoids grinding deposits
obustronne obracanie wirnika zapewniające maksymalne wykorzystanie bijaków /
two turning directions of the rotor ensure maximum usage of beaters
opcjonalnie: kontrola regulacji obciążenia / optional: load regulated control
taśmowy podajnik zasypowy lub obrotowy podajnik zasypowy z magnesem / magnetic belt feeder rotary feeder with magnet
Długość / L
(mm)
Szerokość / W
(mm)
Wysokość / H
(mm)
Wirnik / Rotor 
(mm)
Komora mielenia /
(mm)
Grinding chamber
Typ / RMP
Liczba bijaków / No of beaters
Moc / Drive
(kW)
Powierzchnia bębna
dm2
/ Screen surface
Powietrze / Air
(m3/min)
SDHM5
1614
968
1120
708
SDHM6
1614
968
1120
708
SDHM8 SDHM10 SDHM12 SDHM14 SDHM15 SDHM16 SDHM20 SDHM30
1855
1925
2131
2060
2545
2280
2498
2757
968
968
968
1965
968
1695
1695
1695
1120
1120
1120
2025
1170
2025
2025
2025
708
708
708
1370
708
1370
1370
1370
305
305
305
355
508
355
742
355
484
742
2950
54
30
2950
54
37
2970
72
55
2970
72
75
2970
90
90
1480
54
90
2970
112
110
1485
54
110
1485
75
160
1485
112
200
65
65
75
75
105,6
142,1
152,4
142,1
190,5
287,3
35
35
40
40
55
70
70
70
95
145
ul. Pokrzywno 3 H, 61-315 Poznań, Poland
tel.: +48 618 750 715, fax: +48 618 754 835
e-mail: [email protected], www.comerc.pl
COMERC
ACCORDING TO NATURE
Rębak - Chop-mill
0,5-25 t/h
comprehensive solutions
COMERC
ACCORDING TO NATURE
Rębak Chop-mill jest urządzeniem przeznaczonym do produkcji trocin i zrębka z okrąglaków oraz
odpadów potartacznych.
Chop-mill is intended for the production of saw-dust and wood chips from saw-mill residues, roundlogs and any scrap wood.
Zalety/Advantages:
• solidna podstawa (rębak oparty jest na sprawdzonej konstrukcji stalowej, która sprawdza się nawet
w najwyższych obciążeniach) /
sturdy design (the whole chop-mill is based on a proven solid steel welded structure which is coping
with highest loads)
• czterostronna metoda kompresji / four sides compression method
• optymalne wyjście / optimum output
• niskie koszty eksploatacji / low maintenance cost
• łatwy w obsłudze system kontroli / easy to handle control system
• długa żywotności noży / long-life saw tooth and safety blade
• automatyczny układ sterowania / automatic control system
• łatwa, szybka wymiana i naprawa noży / easy and fast spare part knife repairing
długość / l
szerokość / w
wysokość / h
szer. zrębka / crushing
moc / drive ilość zrębka /
capacity chips
wydajność /
capacity saw dust
waga / weight
(mm)
(mm)
(mm)
(mm)
kw
DECM 300
3800
2100
1900
250 x 250
90
DECM 350
4000
2200
1950
300 x 300
130
DECM 400
4000
2300
2000
350 x 350
150
DECM 500
4500
2400
2100
450 x 400
180
DECM 600
5500
2500
2200
550 x 400
220
to/h
10-14
12-18
16-24
20-28
26-34
m3/h
25
30
40
50
75
3000
3500
3800
4000
4800
kg
ul. Pokrzywno 3 H, 61-315 Poznań, Poland
tel.: +48 618 750 715, fax: +48 618 754 835
e-mail: [email protected], www.comerc.pl
COMERC
ACCORDING TO NATURE
Chłodnica do pelletu
Counter-Current-Cooler
0,5-40 t/h
comprehensive solutions
COMERC
ACCORDING TO NATURE
Informacje podstawowe:
• hydrauliczny lub pneumatyczny system rozładunku
• 3 czujniki poziomu zamontowane w drzwiach komory chłodniczej
• elektroniczny czujnik temperatury 4…20mA do monitorowania temperatury • urządzenie jest dostępne dla różnych materiałów (standardowo dla pelletu z drewna)
• śluza wysypowa z napędem bezpośrednim
Basis datas:
• hydraulic or pneumatic driven discharge system
• 3 pcs. fill level sensors mounted at the door of the cooling chamber
• electronic temperature sensor 4…20ma for temperature monitoring
• sprinkler installation is optionally available (standard for wood pellets)
• rotary vane feeders on the cooling covering with directly coupled driving motor
wsyp pelletu
/ pellet intake
wylot powietrza / exhaust air
przeładowanie / overload
Max
poziom wypełnienia pelletu
/ filling level of granules
Min
wlot powietrza / Intake air through the bottom
Wydajność Moc / Drive
Wydajność
Długość / L
Szerokość / W
Wysokość / H
t/h*
kW
m3
(mm)
(mm)
(mm)**
SDCC5
5
0,75
2,25
2150
1680
2840
SDCC10
10
0,75
4
2700
2200
2990
SDCC15
15
1,1
5,2
2700
2200
3300
SDCC20
20
1,1
7,2
3050
2550
3350
SDCC25
25
1,1
8,9
3400
2880
3400
* dla pelletu z drewna, ø 6 mm / for wood pellets, ø 6 mm
**podana łączna wysokość nie zawiera leja wysypowego / the total height not include the outlet funnel
ul. Pokrzywno 3 H, 61-315 Poznań, Poland
tel.: +48 618 750 715, fax: +48 618 754 835
e-mail: [email protected], www.comerc.pl
SDCC30
30
1,1
10,2
3620
3060
3700