Retrofit
Spill Containment
A1005-505 Series
Convert your Obsolete Poly Bucket
To State-of-the-Art Stainless Steel
No Excavation Required
After
Before
Never Break Concrete Again
Model
Franklin Fueling
Universal
OPW
Pomeco
Page
6
6
7
8
Model
Page
Fairfield
Pemco
Emco
Accessories
8
8
9-10
11-13
EMCO WHEATON RETAIL CORPORATION
2300 Industrial Park Drive • Wilson, North Carolina 27893 • 252-243-0150 • 252-243-4603 (fax) • www.emcoretail.com
Why Buy an Emco Wheaton A1005-505
Stainless Steel Retrofit Spill Containment?
Save time and money
Emco Wheaton A1005-505 Stainless Steel Retrofits start at a list price of $500,
and typically require two man hours to install. Replacing a complete spill container
costs between $3000-$5000 for materials and labor, plus sample testing costs.
Ease of Installation
Convert your obsolete poly bucket to state-of-the-art stainless steel; no excavation
required.
Slip-in and bolt-down versions available; drain options also available.
Choose single wall
or double wall.
Reliability
The containment vessel completely isolates the existing manhole, and the lid
seals inside the stainless steel vessel.
The water-resistant cast iron lid with built-in handle and exclusive triple wiper seal,
meets AASHTO H20 wheel loading.
Approvals
ULC Listed
Florida DEP
North Carolina
PEMEX
MH21149
EQ-753; EQ-764R (Double Wall)
DENR
PXR-SC-GVES-SAFP-SPTF-80-2013
US Patent
8,425,145 B2
Other Patents
Pending
Before
2
After
Models available for virtually all
common competitors’ buckets
Emco will provide custom designs for rare or unique applications.
EBW 702
OPW 1-2100
OPW 1-2100
Pomeco 211
Universal 69RT
EBW 702
OPW 84D
OPW 1-2105
3
How to Determine Which Stainless Steel
Retrofit You Need
To ensure you order the correct retrofit kit for your application, please complete a
copy of the form on the following page. This will also enable us to determine if
customization is required. Follow these easy steps so that we can best assist you.
• Make all of the measurements as listed on the data sheet on the following
page. See photos below for reference.
• Indicate the manufacturer if known, and include photos of the top view
with lid and top view without a lid.
• Indicate if the existing bucket has a drain. If so, indicate if the retrofit
bucket will require a drain or drain plug.
• Fax (252-243-4603) or email ([email protected]) the completed
data sheet to our Customer Service Department.
A
C
B
B: Outside lip diameter of
drain channel
A: Smallest inside diameter of
manhole
D
E
C: Inside diameter of rim
G
F
D: Outside diameter of rim
4
E: Depth from top of drain channel
to the bottom of manhole
F: Number of protrusions on rim
G1-G4: Measurement to determine
if riser is off-center, which requires a
special bucket type: Measure from
the bucket wall to the inside diameter of the riser, nipple or adapter as
this is a more defined surface.
A1005-505C Stainless Steel Retrofit Data Sheet
F - Number of protrusions on rim
G1-G4 - Inside of manhole containment wall
to ID of riser, nipple or adapter
H - Depth from top of drain channel to the
top of riser (slip-on buckets only)
A - Smallest inside diameter of manhole
B - Outside lip diameter of drain channel
C - Inside diameter of rim
D - Outside diameter of rim
E - Depth from top of drain channel to the
bottom of manhole
Return this completed form & photos to:
Emco Customer Service Department
Fax (252-243-4603)
Email ([email protected])
Manufacturer:
A = ______________
F = ______________
B = ______________
G1 = ______________
C = ______________
G2 = ______________
D = ______________
G3 = ______________
E = ______________
G4 = ______________
H = ______________
Model #
EBW
Emco
OPW
Pemco
Pomeco
Universal
Other_________________________
Existing Drain?
Yes
No
Drain required in stainless steel liner?
Yes
No
Is the existing bucket slip-on_____ or thread-on_____?
Contact Name
Contact Phone #
Attach photos:
• Top view with lid
• Top view without lid
• Any unique features
Site Location
Tank ID
Additional Comments:
Emco Wheaton Retail • Wilson, NC • 252-243-0150 • 252-243-4603 (fax) • www.emcoretail.com
5
OPW
OPW 1-2100
OPW 1-2105
Offset
16”
16”
1”
10”
A
B
B
Rim 16.0”
Lid 13.75”
The 1-2100 and 1-2105 series are
identified with “1-2100 Series” or
“1C Series” printed on the lid. You
must determine if the spill containment has a 1” offset and a rubber
boot (right photo). This indicates
that it is a 1-2105 (slip-on) series,
and will require a different retrofit
kit than the 1-2100 series. Refer to
table below.
OPW 1SC-2100
OPW 1SC-2105
Offset
15.75”
15.75”
9.88”
1”
B
9.88”
B
Rim 15.75”
Lid 12.5”
Model No.
A1005-505C
A1005-505CDR
A1005-505CS
A1005-505CD
A1005-505CZ
A1005-505C5
A1005-505CC
A1005-505CC5
A1005-505DP
A1005-505DPE
6
Repairs OPW
A
1-2100 Series
10.0”
1-2100; Includes Drain
10.0”
1-2100 Short
8.7”
1-2100 Double Wall
10.0”
1-2100 Crooked Riser
10.0”
1-2105 Offset
1SC-2100 Series
1SC-2105 Offset
Drain Plug Kit, 1-2100/1-2105
Drain Plug Kit w/Epoxy
Min. Ht. B Weight
12.00”
12.00”
10.75”
12.00”
12.00”
10.25”
12.00”
10.25”
31.0
30.5
27.0
34.0
30.0
26.0
24.0
23.0
0.3
0.7
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
Inserts without drains will require purchase of the proper
drain plug kit for the existing spill container.
Refer to pages 12-14 for installation and replacement
items.
OPW
OPW 4000
16.38”
9.5”
10.5”
Rim 16.375”; Lid 13.13”
OPW 84D
OPW 101BG Below Grade
16.0”
9.88”
Rim 16.0”; Lid 13.75”
Rim 20.5”; Lid 20.0”
20.5”
Model No.
Repairs OPW
A1005-505C4*
A1005-505CA
A1005-505CBG
A1005-505DP
A1005-505DPE
4000
84D
101BG
Drain Plug Kit, 1-2100/1-2105
Drain Plug Kit w/Epoxy
Weight
24.0
41.0
39.0
0.3
0.7
lbs.
lbs.
lbs.
lbs.
lbs.
14.63”
10”
*Not available with a drain option.
Inserts without drains will require purchase of the proper drain plug kit
for the existing spill container.
Refer to pages 12-14 for installation and replacement items.
7
Franklin Fueling
EBW 702, 703, 705
EBW 715, 725
17.25”
17.25”
A
16.0”
B
B
Rim 17.25”; Lid 14”
Phil-Tite 400
Model No.
16.0”
8.88”
B
Repairs
A1005-505CE
A1005-505CES
A1005-505CE15
A1005-505CF1
A1005-505DPEB
Min. Ht.
B
A
EBW 702,703,705
9.75”
EBW 702,703,705 Short
7.70”
EBW 715,725 15 Gallon
16.00”
Phil-Tite 400
Drain Plug Kit for EBW 705,715
11.13”
9.25”
9.38”
16.38”
Weight
26.0
24.9
30.0
30.0
00.1
lbs.
lbs.
lbs.
lbs.
lbs.
Inserts without drains will require purchase of the proper drain plug kit for the existing
spill container.
Rim 16”; Lid 14”
Refer to pages 12-14 for installation and replacement items.
Universal
Universal 69RT, 71CD
Universal 70C
15.0”
15.75”
8.75”
11.0”
A
Rim 15”; Lid 12.75”
Rim 15.75”; Lid 15”
Model No.
Repairs
Min. Ht. A
Weight
A1005-505CU
A1005-505CU70
A1005-505DPU
Universal 69RT,71CD
Universal 70C
Drain Plug Kit, 69RT,71CD
9.25”
N/A
26.0 lbs.
29.0 lbs.
0.4 lbs.
Inserts without drains will require purchase of the proper drain plug
kit for the existing spill container.
Refer to pages 12-14 for installation and replacement items.
8
Pomeco
Pomeco 111KP, 111KB
Pomeco 211
21.0”
15.5”
12.3”
11.0”
A
Rim 15.5”; Lid 12.25”
Rim 21”; Lid 17.25”
Model No.
A1005-505CP1
A1005-505CP
Repairs
Min. Ht. A
Weight
Pomeco 111KP,111KB
Pomeco 211
N/A
12.38”
25.0 lbs.
42.3 lbs.
Refer to pages 12-14 for installation and replacement items.
Fairfield
Pemco
Pemco 112
Fairfield SCM-5
15.75”
15.5”
A
10.69”
Rim15.5”; Lid 13.5”
Rim 15.75”; Lid 13.13”
Model No.
Repairs
Weight
Model No.
Repairs
Dim. A
Weight
A1005-505CF5
Fairfield SCM-5
29.9 lbs.
A1005-505CPEM
A1005-505CPED
Pemco 112
Pemco 112 Double Wall
9.75”
10.00”
24.0 lbs.
31.0 lbs.
Refer to pages 12-14 for installation and replacement items.
9
Emco
Emco A1004-010 (Slimline)
17.60”
9.44”
A
Rim 17.6”; Lid 15.3”
Model No.
A1005-505CEW3
A1005-505CEW3DR
Repairs
Emco A1004-010 Series
Emco A1004-010 Series, Includes Drain
Min. Ht. A Weight
10.50”
11.50”
26.0 lbs.
26.0 lbs.
*Minimum height is measured from the inside lip of the rim to the bottom of the bucket.
Refer to pages 12-14 for installation and replacement items.
Emco A1003
15.71”
9.42”
Rim 15.75”; Lid 15.75”
Model No.
A1005-505CEW4
A1005-505CEW4DR
Repairs
Min. Ht.
Weight
Emco A1003 Series
Emco A1003 Series, Includes Drain
8.00”
9.00”
28.0 lbs.
28.3 lbs.
*Minimum height is measured from the inside lip of the rim to the bottom of the bucket.
Refer to pages 12-14 for installation and replacement items.
10
Emco
Emco A1004-210 Series
17.6”
11.0”
Rim 17.6”; Lid 15.3”
Kit for Single Wall
Kit for Double Wall
There are two styles of the A1004-210. Double wall versions will require either an NPT or NPSM
adapter. Both adapters are included with each kit. You may return the unused adapter to Emco for
credit. For stretched bellows applications, additional adapter lengths are available. Refer to the list
on the following page.
Model No.
Repairs
*Min. Ht.
A1005-505CEW1
A1005-505CEW1DR
A1005-505CEW1G
A1005-505CEW1GDR
A1004-211A Single Wall
A1004-210A Single Wall, Includes Drain
A1004-211S Double Wall, Includes Gage
A1004-210S Double Wall, Includes Drain & Gage
10.00”
11.00”
10.75”
11.50”
Weight
47.0
48.9
48.2
50.1
lbs.
lbs.
lbs.
lbs.
*Minimum height is measured from the inside lip of the rim to the bottom of the bucket.
Refer to pages 12-14 for installation and replacement items.
Emco A1004-316 Series
16.0”
11.0”
Rim 16”; Lid 13.2”
Model No.
A1005-505CEW2
A1005-505CEW2DR
A1005-505CEW2GDW
A1005-505CEW2GDR
Kit for Single Wall
Repairs
A1004-317A Single Wall
A1004-316A Single Wall, Includes Drain
A1004-317S Double Wall, Includes Gage
A1004-316S Double Wall, Includes Drain & Gage
Kit for Double Wall
*Min. Ht.
10.25”
11.25”
10.13”
11.00”
Weight
36.3
39.4
37.5
39.4
lbs.
lbs.
lbs.
lbs.
*Minimum height is measured from the inside lip of the rim to the bottom of the bucket.
An A7901-305K Adapter Kit is included with the A1005-505CEW2 models. For buckets that have been
installed with the bellows in a stretched position, a taller adapter may be required. Refer to the following
page for a list of adapter kits.
Refer to pages 12-14 for installation and replacement items.
11
Adapter Kits
Drain Port
An A7901-305K Adapter Kit is included with the A1005-505CEW1 and A1005-505CEW2 models. For buckets
that have been installed with the bellows in a stretched position, a taller adapter may be required.
Variants with
a “P” include
a drain port.
Installed
Height
A7901-304K
NPSM Male Thread
Part No.
A7901-302K
A7901-304K
* A7901-304KP
** A7901-305K
A7901-305KP
A7901-306K
A7901-306KP
Installed
Height
Description
4.00”
4.00”
5.00”
5.00”
6.00”
6.00”
Adapter, 4” NPSM/NPT
A1005-505CEW1, CEW2
A1005-505CEW1, CEW2
A1005-505CEW1, CEW2
A1005-505CEW1, CEW2
A1005-505CEW1, CEW2
A1005-505CEW1, CEW2
*Included in A1005-505CEW1 & A1005-505CEW2
**Included in A1005-505CEW1DR & A1005-505CEW2DR
12
A7901-306KP
Weight
2.0
4.0
4.1
6.0
6.1
7.5
7.6
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
Riser Extensions
Riser Extensions - One-Piece
The Emco Wheaton A0031 Riser Extension is designed to compensate for riser pipe
variations and to accommodate spill containment retrofits. The threads are 4” NPT.
Part No.
A0031-175
A0031-250
A0031-450
A0031-625
A0031-625P
A0031-725
A0031-725P
A0031-825
A0031-825P
A0031-900
Installed
Height
1.75”
2.50”
4.50”
6.25”
6.25”
7.25”
7.25”
8.25”
8.25”
9.00”
Application
Riser
Riser
Riser
Riser
Riser
Riser
Riser
Riser
Riser
Riser
pipe
pipe
pipe
pipe
pipe
pipe
pipe
pipe
pipe
pipe
extension
extension
extension
extension
extension
extension
extension
extension
extension
extension
Weight
2.7
3.7
4.1
4.4
4.5
6.4
6.5
7.9
8.0
9.0
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
Installed
Height
Variants with a “P” include a drain port
Riser Extensions - Two-Piece
Pipe Nipples
The Emco Wheaton A7901 Pipe Nipple is used in spill containment buckets to
extend the fill pipe. The A7901 is available in schedule 40 pipe, stainless steel or
.156 DOM tubing. The top and bottom threads are NPT.
The Schedule 40 nipples are made from flame controlled pipe with no internal
weld bead and have a nominal ID of 4.026”. The stainless steel nipples have a
nominal ID of 4.173”. The nipples made from .156 DOM tubing have a nominal
ID of 4.188”, easily allowing a submersible pump to pass through it.
Schedule 40
Model No.
Stainless Steel
Model No.
A7901-004C
A7901-004
A7901-005
A7901-006
A7901-008
A7901-012
A7901-018
A7901-024
A7901-036
A7901-004CA 1.6 lbs. 3” (close)
A7901-004S
2.5 lbs.
4”
A7901-005S
3.4 lbs.
5”
A7901-006S
4.2 lbs.
6”
A7901-008S
5.9 lbs.
8”
A7901-012S
9.4 lbs.
12”
A7901-018S
14.5 lbs.
18”
A7901-024S
19.7 lbs.
24”
A7901-036S
30.0 lbs.
36”
Weight Length A
.156 DOM Tubing
Model No.
Weight
A7901-204
A7901-205
A7901-206
A7901-208
A7901-212
A7901-218
A7901-224
A7901-236
1.6 lbs.
2.2 lbs.
2.8 lbs.
4.1 lbs.
6.6 lbs.
10.3 lbs.
14.1 lbs.
21.6 lbs.
4.5” OD
A
ID
4.026” ID, Schedule 40
4.173” ID, Stainless Steel Pipe
4.188” ID, .156 DOM Tubing
5.0” OD
Common sizes listed; additional sizes available
2.38”
A7904-500
Short Pipe Coupling
Pipe Couplings
The Emco Wheaton A7904-500 and A7904-004 Pipe Couplings
convert a male riser pipe to a female, allowing for an extension
nipple. The A7904-500 adds only 1/4” to the original riser.
Model No.
Length A
Weight
A7904-500
A7904-004
2.38”
3.50”
2.9 lbs.
4.5 lbs.
5.0” OD
3.5”
A7904-004
Merchant Steel Coupling
13
Accessories
Lids
Spill Containment
Model No.
Lid Part No.
A1005-505CL
A1005-505CCL
A1005-505CEL
A1005-505CFL1
A1005-505CF5L
A1005-505CL4
A1005-505CPEML
A1005-505CPL
A1005-505CUL
A1005-505CUL70
A1004-210LID
A1004-316LID
A1005-505CEW3L
A1005-505CAL
A1005-505C,CDR, C5,CBG,
CD, CS, CZ
A1005-505CC, CC5
A1005-505CE, CE15, CES
A1005-505CF1
A1005-505CF5
A1005-505C4
A1005-505CPEM, CPED
A1005-505CP
A1005-505CU
A1005-505CU70, CEW4
A1005-505CEW1, CEW1DR
A1005-505CEW2, CEW2DR
A1005-505CEW3
A1005-505CA,CAZ
Material Lid Dia. Weight
Cast Iron
13.7”
16.6 lbs.
Cast Iron
Cast Iron
Cast Iron
Cast Iron
Cast Iron
Cast Iron
Cast Iron
Cast Iron
Cast Iron
Cast Iron
Cast Iron
Cast Iron
Cast Iron
12.4”
13.7”
13.9”
13.5”
12.8”
12.8”
17.6”
12.8”
15.0”
15.3”
13.2”
15.4”
13.7”
16.6 lbs.
16.6 lbs.
16.5 lbs.
15.2 lbs.
12.3 lbs.
13.3 lbs.
24.5 lbs.
13.4 lbs.
16.9 lbs.
20.0 lbs.
15.9 lbs.
14.9 lbs.
16.6 lbs.
Lid Replacement Seals
Part No.
567166K
568961
570012
Description
Triple Wiper Seal A1004-210LID; 493806
Triple Wiper Seal A1005-505C Series
Triple Wiper Seal A1004-316LID, A1005-505CPL
*A1005-505 Series Lid Seals:
Measure inside diameter as shown.
103/8”-101/2”
568961 Seal
123/4”-13”
570012 Seal
A0081-003 Pipe Nipple Extractor
The Emco Wheaton A0081-003 Pipe Nipple Extractor
is used to remove 4” pipe nipples; steel construction.
Model No.
Weight
A0081-003
10.3 lbs.
Testing Equipment
Part No.
A1004-210TEST
494833
494854
14
Description
Weight
Test Unit
6.5 lbs.
Test Cover
4.5 lbs.
Test Cover
5.0 lbs.
A1005-505CP only
A1004-210TEST
494833
All units except A1005-505CP
Basic Installation Procedure
The following abbreviated installation procedure is for an A1005-505C, Stainless
Steel Retrofit for the OPW 1-2100. Steps will vary, depending on the spill containment model you are retrofitting.
1 Use an Emco Wheaton A0081-003 Pipe
Nipple Extractor to remove existing pipe nipple, if necessary. Clean the bucket threads
with a wire brush. Apply pipe sealant to the
lower threads. Use the Emco A0081-003 to
install the new nipple, ensuring that the
shorter threads are on top.
2 Remove the drain, if existing, and plug the
drain cavity using Emco A1005-505DP or
A1005-505DPE (w/ epoxy) Drain Plug Kit,
following instructions included with kit.
3 Clean the rim with wire brush, then wipe
clean with lacquer thinner. Apply sealant to
the rim.
4 Install the new liner over the nipple, pushing
it down completely to ensure that it sits fully
on the existing rim.
15
4 Install the o-ring over the nipple, seating it
completely in the bottom groove of the
stainless steel flange.
4a Double wall version: Install the compression
ring over first o-ring. Then install second o-ring
over compression ring.
Welded seam
joining primary
and secondary
buckets
EZ-Gage
Provides double
seal on riser pipe
Second o-ring
Compression ring
First o-ring
5 Install the two split flanges using the ten
supplied stainless steel bolts.
Hand tighten all ten bolts, ensuring that the
liner is completely down and flat on the rim.
Tighten each of the ten bolts to 15 ft. lbs.
6 Perform required testing and reinstall
adapter and cap. Install new lid.
EMCO WHEATON RETAIL CORPORATION
2300 Industrial Park Drive • Wilson, North Carolina 27893 • 252-243-0150 • 252-243-4603 (fax) • www.emcoretail.com
0-1012
12/14