FORM-I
for
PROPOSED EXPANSION OF NICOTINE SULPHATE IN
EXISTING PLANT
of
M/s. Nisol Manufacturing Company Private Limited.
Survey No.114/115 P, Village: JAHAJ-388580,
Dharmaj - Khambhat Road, Ta: Khambhat, Dist:Anand
(Gujarat)
CONSUTANT
APPENDIX I
(See paragraph - 6)
FORM 1
Sr.
No.
1.
2.
3.
Item
13.
14.
Name of the project/s
S. No. in the schedule
Proposed capacity/area/length/tonnage
to be handled/command area/lease
area/number of wells to be drilled
New/Expansion/Modernization
Existing Capacity/Area etc.
Category of Project i.e. ‘A’ or ‘B’
Does it attract the general condition? If
yes, please specify.
Does it attract the specific condition? If
yes, please specify.
Location
Plot/Survey/Khasra No.
Village
Tehsil
District
State
Nearest railway station/airport along with
distance in kms.
Nearest Town, city, District Headquarters
along with distance in kms.
Village Panchayats, Zilla Parishad,
Municipal
Corporation,
local
body
(complete postal address with telephone
nos. to be given)
Name of the applicant
Registered Address
15.
Address for correspondence:
4.
5.
6.
7.
8.
9.
10.
11.
12.
Name
Designation (Owner/Partner/CEO)
Address
Details
Nisol Manufacturing Company Private Limited
5 (f)
Proposed Capacity: 50 MT/Month
Area: 41031.46 Sq. meter
Expansion
50 MT/Month
A
No
No
Survey No. 114/115 P
Jahaj
Khambhat
Anand
Gujarat
Railway Station: Anand (40 km)
Airport: Vadodara (70 km)
Jahaj Village (3 km)
Jahaj Village (3 km)
Nisol Manufacturing Company Private Limited
Nisol Manufacturing Company Private Limited
“Ranchhod Krupa”
At. Post: DHARMAJ-388430
Ta: Petlad, Dist: Anand. State: Gujarat.
M/s. Nisol Manufacturing Company Private
Limited Survey No.114/115 P, Village: Jahaj,
Tal: Khambhat, Dist: Anand Gujarat
Mr Ashish Patel
Managing Director
“Ranchhod Krupa”
At. Post: DHARMAJ-388430
Ta: Petlad, Dist: Anand. State: Gujarat.
16.
17.
18.
19.
20.
21.
22.
23.
24.
Pin Code
E-mail
Telephone No.
Fax No.
Details of Alternative Sites examined, if
any.
Location of these sites should be shown
on a topo sheet.
Interlinked Projects
Whether
separate
application
of
interlinked project has been submitted?
If yes, date of submission
If no, reason
Whether
the
proposal
involves
approval/clearance under: if yes, details
of the same and their status to be given.
(a) The Forest (Conservation) Act, 1980?
(b) The Wildlife (Protection) Act, 1972?
(c) The C.R.Z. Notification, 1991?
Whether there is any Government
Order/Policy relevant/relating to the site?
Forest land involved (hectares)
Whether there is any litigation pending
against the project and/or land in which
the project is propose to be set up?
(a) Name of the Court
(b) Case No.
(c) Orders/directions of the Court, if any
and its relevance with the proposed
project.
388430
[email protected]
(02697) 245877. 09727709090
-NA
NA
NA
NA
NA
No
No
NA
NA
 Capacity corresponding to sectoral activity (such as production capacity for manufacturing,
mining lease area and production capacity for mineral production, area for mineral
exploration, length for linear transport infrastructure, generation capacity for power
generation etc.,)
(II)
Activity
1. Construction, operation or decommissioning of the Project involving actions, which
will cause physical changes in the locality (topography, land use, changes in water
bodies, etc.)
Sr.
No.
Information/Checklist confirmation
1.1
Permanent or temporary change in
land use, land cover or topography
including increase intensity of land use
(with respect to local land use plan)
Clearance of existing land, vegetation
and Buildings?
No
Details there of with approximate
quantities frates, wherever possible)
with source of information data
--
No
--
Creation of new land uses?
Pre-construction investigations
bore
Houses, soil testing?
Construction works?
No
No
---
Yes
A new building for production will be
constructed as per approved plan
attached as Annexure - II.
---
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
e.g.
Demolition works?
Temporary sites used for construction
works or housing of construction
workers?
Above ground buildings, structures or
earthworks including linear structures,
cut and fill or excavations
Underground
works
mining
or
tunneling?
Reclamation works?
Dredging?
Off shore structures?
Production
and
manufacturing
processes?
Facilities for storage of goods or
materials?
Facilities for treatment or disposal of
solid waste or liquid effluents?
Facilities for long term housing of
operational workers?
New road, rail or sea traffic during
Construction or operation?
New road, rail, air waterborne or other
transport infrastructure including new
or altered routes and stations, ports,
airports etc?
Yes/No
No
No
Yes
No
A new building for production will be
constructed as per approved plan
attached as Annexure - II.
--
No
No
No
Yes
---For detail Please refer Annexure –III
Yes
Yes
Specified storage area shall be provided
for storage of goods, Raw materials &
Finished products.
For detail please refer Annexure – V.
No
--
No
--
No
--
1.19
1.20
1.21
1.22
1.23
1.24
1.25
1.26
1.27
1.28
1.29
1.30
1.31
Closure or diversion of existing
transport routes or infrastructure
leading
to changes
in
Traffic
movements?
New or diverted transmission lines or
Pipelines?
Impoundment, damming, culverting,
realignment or other changes to the
hydrology of watercourses or aquifers?
Stream crossings?
Abstraction or transfers of water form
ground or surface waters?
Changes in water bodies or the land
surface Affecting drainage or run-off?
Transport of personnel or materials for
construction,
operation
or
decommissioning?
Long-term
dismantling
or
decommissioning or restoration works?
Ongoing
activity
during
decommissioning which could have an
impact on the environment?
Influx of people to an area either
temporarily or permanently?
Introduction of alien species?
Loss of native species or genetic
diversity?
Any other actions?
No
--
No
--
No
--
No
No
No
-Ground Water is used in existing unit.
After expansion, company will also use
the ground water.
--
No
--
No
--
No
--
No
--
No
No
---
No
--
2. Use of Natural resources for construction or operation of the Project (such as land,
water, materials or energy, especially any resources which are non-renewable or in
short supply):
Sr.
Information/checklist confirmation
Yes/No Details there of (with approximate
No.
quantities
frates,
wherever
possible)
with
source
of
information data
2.1
Land especially undeveloped or
No
-agricultural land (ha)
2.2
Water (expected source & competing
Yes
Source of Water: Ground Water. For
detail please refer Annexure – IV.
users) unit: KLD
2.3
Minerals (MT)
No
--
2.4
Construction material – stone, aggregates,
and / soil (expected source – MT)
No
--
2.5
Forests and timber (source – MT)
No
--
2.6
Energy including electricity and fuels
(source, competing users) Unit: fuel (MT),
energy (MW)
Yes
2.7
Any other natural resources (use
appropriate standard units)
No
Power Requirement -250 KVA from
MGVCL
D.G.Set – 50 KVA (Existing)
D.G.Set – 200 KVA (After Proposed
Expansion)
Fuel: HSD – 25 Liter/Hr
--
3.
Use, storage, transport, handling or production of substances or materials, which
could be harmful to human health or the environment or raise concerns about
actual or perceived risks to human health.
Sr.
Information/Checklist confirmation
Yes/No Details there of (with approximate
No.
quantities/rates,
wherever
possible)
with
source
of
information data
For detail please refer Annexure –
3.1 Use of substances or materials, which
Yes
VII.
are hazardous (as per MSIHC rules) to
human health or the environment (flora,
fauna, and water supplies)
3.2 Changes in occurrence of disease or
No
affect disease vectors (e.g. insect or
water borne diseases)
3.3 Affect the welfare of people e.g. by
No
changing living conditions?
3.4 Vulnerable groups of people who could
No
be affected by the project e.g. hospital
patients, children, the elderly etc.
3.5 Any other causes
No
4.
Sr.
No.
Production of solid wastes during construction or operation or decommissioning
(MT/month)
Information/Checklist confirmation
4.1
Spoil, overburden or mine wastes
4.2
Municipal waste (domestic and
commercial wastes)
Hazardous wastes (as per Hazardous
Waste Management Rules)
Other industrial process wastes
Surplus product
4.3
4.4
4.5
4.6
4.7
Yes/No Details there of (with approximate
quantities/rates,
wherever
possible)
with
source
of
information data
No
or
Sewage sludge or other sludge from
effluent treatment
Construction or demolition wastes
No
Yes
No
No
No
No
For detail please refer Annexure –
V.
4.8
Redundant machinery or equipment
No
4.9
Contaminated soils or other materials
No
4.10 Agricultural wastes
4.11 Other solid wastes
No
Yes
For detail please refer Annexure –
V.
5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)
Sr.
No.
Information/Checklist confirmation
Yes/No
5.1
Emissions from combustion of fossil
fuels from stationary or mobile
sources
Emissions from production processes
No
--
No
--
Emissions from materials handling
storage or transport
Yes
All liquid raw materials shall be
procured
in tankers
and shall be transferred through a
closed circuit pipe lines.
5.2
5.3
5.4
5.5
5.6
5.7
5.8
Emissions from construction activities
including plant and equipment
Dust or odours from handling of
materials
including
construction
materials, sewage and waste
Emissions from incineration of waste
Emissions from burning of waste in
open
air
e.g.slash
materials,
construction debris)
Emissions from any other sources
Details there of (with approximate
quantities/rates,
wherever
possible)
with
source
of
information data
No
Also all the hazardous chemicals
storage tanks will be provided with
flame arrestors & breather valves for
safety.
--
No
--
No
No
No
6.
Sr.
No.
Generation of Noise and Vibration, and Emissions of Light and Heat:
Information/Checklist confirmation
Yes/ Details there of (with approximate
No quantities/rates, wherever possible)
with source of information data with
source of information data
6.1
From operation of equipment e.g.
engines, ventilation plant, crushers
6.2
From industrial or similar processes
6.3
From construction or demolition
Yes All machinery / equipment is well
maintained, is proper foundation with
anti vibrating pads wherever applicable
Yes and at noise levels within permissible.
limits. DG set have acoustic enclosure.
No
6.4
From blasting or piling
No
6.5
From construction or operational traffic
No
6.6
From lighting or cooling systems
No
6.7
From any other sources
No
7. Risks of contamination of land or water from releases of pollutants into the ground
or into sewers, surface waters, groundwater, coastal waters or the sea:
Sr.
No.
Information/Checklist confirmation
Yes/ Details there of (with approximate
No
quantities/rates, wherever possible)
with source of information data
7.1
From handling, storage, use or
spillage of hazardous materials
Yes
7.2
From discharge of sewage or other
effluents to water or the land
(expected mode and place of
discharge)
By deposition of pollutants emitted to
air into the and or into water
From any other sources
No
7.3
7.4
No
No
Hazardous material shall be stored in
designated storage area with bund walls
for tanks. Other material will be stored in
bags/drums on pallets with concrete
flooring and no spillage is likely to occur.
All liquid raw materials shall be
transported through pumps and closed
pipelines and no manual handling shall
be involved. For details please refer
Annexure – VI.
7.5
8.
Sr.
No.
8.1
8.2
8.3
Is there a risk of long term build up of
pollutants in the environment from
these sources?
No
Risk of accidents during construction or operation of the Project, which could affect
human health or the environment
Information/Checklist confirmation
Yes/
No
Details there of (with approximate
quantities/rates, wherever possible)
with source of information data
From explosions, spillages, fires etc Yes
from storage, handling, use or
production of hazardous substances
From any other causes
No
For detail please refer Annexure – VI.
Could the project be affected by natural
disasters
causing
environmental
damage (e.g. floods, earthquakes,
landslides, cloudburst etc)?
.
No
9. Factors which should be considered (such as consequential development) which
could lead to environmental effects or the potential for cumulative impacts with other
existing or planned activities in the locality
Sr.
No.
Information/Checklist confirmation
Yes
/No
9.1
Lead to development of supporting.
utilities, ancillary development or
development stimulated by the project
which could have impact on the
environment e.g.
• Supporting infrastructure (roads, power
supply, waste or waste water treatment,
etc.)
 housing development
 extractive industry
 supply industry
 other
Yes
9.2
Lead to after-use of the site, which could
have an impact on the environment
No
9.3
Set a precedent for later developments
No
9.4
Have cumulative effects due to proximity
to other existing or planned projects with
similar effects
No
Details there of (with approximate
quantities/rates, wherever possible)
with source of information data
For detail please refer Annexure – VII.
10.
Sr.
No.
1
2
3
4
5
6
Environmental Sensitivity
Areas
Areas protected under international
conventions, national or local legislation
for their ecological, landscape, cultural
or other related value
Areas which important for are or
sensitive Ecol logical reasons –
Wetlands, watercourses or other water
bodies, coastal zone, biospheres,
mountains, forests
Area used by protected, important or
sensitive Species of flora or fauna for
breeding, nesting, foraging, resting, over
wintering, migration
Inland, coastal, marine or underground
waters
Name/ Aerial distance (within 15km.)
Identity Proposed project location boundary
-
-
No
‐
No costal, marine or underground
waters within 15 km from the
proposed project.
‐
Public transportation
7
State, National boundaries
Routes or facilities used by the public for
access to recreation or other tourist,
pilgrim areas
Defense installations
-
N.A.
8
Densely populated or built-up area
-
Jahaj Village
9
10
11
12
IV).
Area occupied by sensitive man-made
No
land uses Hospitals, schools, places of
worship, community facilities)
Areas containing important, high quality
No
or scarce resources (ground water
resources, surface resources, forestry,
agriculture, fisheries, tourism, minerals)
Areas already subjected to pollution
NA
‐
environmental damage. (those where
existing legal environmental standards
are exceeded)or
Areas susceptible to natural hazard
NA
‐
which could cause the project to present
environmental problems (earthquakes,
subsidence
,landslides,
flooding
erosion, or extreme or adverse climatic
conditions)
Proposed Terms of Reference for EIA studies: For detail please refer Annexure – VII
I hereby given undertaking that, the data and information given in the application and
enclosures are true to the best of my knowledge and belief and I am aware that if any part of
the data and information submitted is found to be false or misleading at any stage the
project will be rejected and clearance give, if any to the project will be revoked at our risk
and cost.
Date: 10.02.2015
Place: Jahaj
NOTE:
1. The projects involving clearance under Coastal Regulation Zone Notification, 1991 shall
submit with the application a C.R.Z. map duly demarcated by one of the authorized agencies,
showing the project activities, w.r.t. C.R.Z. (at the stage of TOR) and the recommendations of
the State Coastal Zone Management Authority (at the stage of EC). Simultaneous action shall
also be taken to obtain the requisite clearance under the provisions of the C.R.Z. Notification,
1991 for the activities to be located in the CRZ.
2. The projects to be located within 10 km of the National Parks, Sanctuaries, Biosphere
Reserves, Migratory Corridors of Wild Animals, the project proponent shall submit the map duly
authenticated by Chief Wildlife Warden showing these features vis-à-vis the project location
and the recommendations or comments of the Chief Wildlife Warden thereon (at the stage of
EC).
3. All correspondence with the Ministry of Environment & Forests including submission of
application for TOR/Environmental Clearance, subsequent clarifications, as may be required
from time to time, participation in the EAC Meeting on behalf of the project proponent shall be
made by the authorized signatory only. The authorized signatory should also submit a
document in support of his claim of being an authorized signatory for the specific project.
LIST OF ANNEXURES
SR. NO.
NAME OF ANNEXURE
I
List of Products with their Production Capacity
II
Layout Map of the Plant
III
Brief Manufacturing Process Description
IV
Water Consumption and Wastewater Generation
V
Details of Hazardous Chemicals Storage & Handling
VI
Noise level at Different source within the premises
VII
Socio-Economic Impacts
ANNEXURE-I
_______________________________________________________________________
LIST OF PRODUCTS ALONG WITH PRODUCTION CAPACITY
SR.
Name of
NO.
Products
1.
Nicotine
Sulphate (40%)
2.
Spent tobaco
dust
USE
Used to make
anti-smoking
products as per
USP Standards
Used as deweedicides &
wormi compost
mix
Total
CAPACITY (MT/MONTH)
EXISTING
PROPOSED
TOTAL
50
50
100
2064
6436
8500
2114
2114
8600
LIST OF RAW MATERIALS
SR.
NAME OF RAW MATERIALS
NO.
QAUNTITY
(MT/MONTH)
1.
Tobaco Dust/ Leaf (70%)
8500
2.
Hydrated Lime/ Caustic flakes
3500
3.
Solvent (Kerosene)
20
ANNEXURE-II
______________________________________________________________________
LAYOUT MAP OF THE PLANT
N
ANNEXURE-III
_______________________________________________________________________
BRIEF PROCESS DESCRIPTION
NICOTINE SULPHATE PROCESS DISCIPTION
The extraction of Nicotine from Tobacco dust consist of four major steps, namely,
(1) Mixing or Blending
(2) Percolation with water
(3) Extraction with solvent
(4) Packing and forwarding
Firstly different types of Tobacco dust are mixed in proportion with calcium oxide, and
are filled in a stainless steel vessel.
Than water is added in proportion till the percolate is collected at the bottom in
collection tanks. After the final percolation, left over water in the tobacco dust and lime
mix, is sucked by a vacuum pump. The remaining dust is than by a closed underground
conveyer to the storage tower.
Next the percolate (Broth) is taken for extraction with kerosene in over head vessels.
After allowing the kerosene to mix with the broth, the mixture is allowed to settle for
about half hour, and then from the bottom, the broth is collected and stored in collection
tanks and the kerosene containing the nicotine is taken to another vessel where a very
small proportion of sulphuric acid is added to make nicotine.
The broth collected after the above extraction is again used in place of water as the
input for the percolation with a new batch of tobacco dust and lime mix.
Finally the nicotine sulphate is centrifuged and packed in MS drums and exported. The
tobacco dust after percolation with water is stored and sold a natural mix for
vermicompose or directly as a deweedicide.
OVERALL MATERIAL BALANCE:
Overall Chemical Reaction
Nicotine
C5H4NC4H7NCH3
162
768
+
Sulphuric Acid
0.5 H2SO4
49
232
=
Nicotine Sulphate
(C10H14N2)0.5 H2SO4
211
1000
ANNEXURE-IV
WASTE WATER CONSUMPTION GENERATION
Water Consumption
Sr.
No.
Category
Water Consumption (KL/Day)
Existing
Proposed
Total
Process
1.00
89.00
90.00
Washing
0.2
4.8
5.0
2.
Domestic
0.5
14.5
15.0
3.
Gardening
1.0
30.0
31.0
Total Industrial
1.2
93.8
95.0
Total
2.7
138.3
141.0
1.
Industrial
Wastewater Generation
Sr.
No.
1.
Category
Wastewater Generation (KL/Day)
Existing
Proposed
Total
Process
0.0
40.0
40.0
Washing
0.2
4.8
5.0
--
5.0
5.0
Industrial
RO Reject for Toilet
2.
Domestic
0.1
12.9
13.0
3.
Gardening
--
--
--
Total Industrial
0.2
44.8
45.0
Total
0.3
62.7
63.0
Note: a) 45.0 KL/Day from process & washing will be reused back in process.
b) 5.0 KL/Day from RO used in flushing purpose & garden.
c) 13.0 KL/Day Domestic Wastewater will be disposed off in septic tank & soak pit.
ANNEXURE-V
DETAILS OF HAZARDOUS WASTE
CAT.
NO.
HAZARDOU
S WASTE
EXISTING
33.3 Discarded
Bag / Plastic
Gunny bag
--
5.1
--
Used Oil
PROPOSED
TOTAL
10000
Nos./Month
10 Liters/Month
METHOD OF DISPOSAL
Collection, Storage, Decontamination,
Transportation, Disposal by selling
to authorized recycler
Collection, Storage, Transportation,
Disposal by selling to authorized
recycler
ANNEXURE-VI
STORAGE DETAILS OF HAZARDOUS CHEMICALS STORAGE & HANDLING
Sr. No. Name of hazardous
substances
Max.
State &
That can be operating
stored
Type of
Hazard
pressure
Possible
& temp.
(Fire,
Remarks
explosion,
etc.)
1. White Kerosene
2. Sulphuric Acid
50 KL
10 MT
NTP
NTP
Highly
Under Ground
flammable
Tank
Harmful
S.S 316 Tank
ANNEXURE-VII
_____________________________________________________________________
SOCIO - ECONOMIC IMPACTS
1) EMPLOYMENT OPPORTUNITIES
During construction phase, skilled and unskilled manpower will be needed. This will temporarily
increase the employment opportunity. Secondary jobs are also bound to be generated to
provide day-to-day needs and services to the work force. This will also temporarily increase the
demand for essential daily utilities in the local market.
The manpower requirement for the proposed is expected to generate some permanent jobs and
secondary jobs for the operation and maintenance of plant. This will increase direct / indirect
employment opportunities and ancillary business development to some extent for the local
population.
This phase is expected to create a beneficial impact on the local socio-economic environment.
2) INDUSTRIES
During construction of the project, the required raw materials and skilled and unskilled laborers
will be utilized maximum from the local area. The increasing industrial activity will boost the
commercial and economical status of the locality, to some extent.
3) PUBLIC HEALTH
During construction period, workers will be provided with basic amenities like safe water supply,
low cost sanitation facilities, first aid, required personal protective equipment, etc. Otherwise,
there could be an increase in diseases related to personal hygiene.
Emission, if uncontrolled from process and utility stacks may cause discomfort, burning of eyes
to the recipients in the down wind direction. This may be caused due to the failure of control
equipment / process. The company regularly examines, inspects and tests its emission from
sources to make sure that the emission is below the permissible limit.
Hence, there will not be any significant change in the status of sanitation and the community
health of the area, as sufficient measures have been taken and proposed under the EMP.
4) TRANSPORTATION AND COMMUNICATION
In brief, Proposed there will be no adverse impact on sanitation, communication and community
health, as sufficient measures have been proposed to be taken under the EMP. The proposed is
not expected to make any significant change in the existing status of the socio - economic
environment of this region.
ANNEXURE-VIII
______________________________________________________________________
PROPOSED TERMS OF REFERENCE FOR EIA STUDIES
1.










Project Description
Justification of project.
Promoters and their back ground
Project site location along with site map of 5 km area and site details providing various
industries, surface water bodies, forests etc.
Project cost
Project location and Plant layout.
Water source and utilization including proposed water balance.
Product spectrum (proposed products along with production capacity) and process
List of hazardous chemicals.
Mass balance of each product
Storage and Transportation of raw materials and products.
2. Description of the Environment and Baseline Data Collection
 Micrometeorological data for wind speed, direction, temperature, humidity and rainfall in 5 km
area.
 Existing environmental status Vis a Vis air, water, noise, soil in 5 km area from the project
site. For SPM, RSPM, SO2, NOx.
 Ground water quality at 6 locations within 5 km.
 Complete water balance
3. Socio Economic Data
 Existing socio-economic status, land use pattern and infrastructure facilities available in the
study area were surveyed.
4. Impacts Identification And Mitigatory Measures
• Identification of impacting activities from the proposed project during construction and
operational phase.
• Impact on air and mitigation measures including green belt
• Impact on water environment and mitigation measures
• Soil pollution source and mitigation measures
• Noise generation and control.
• Solid waste quantification and disposal.
5.
•
•
•
6.
•
•
•
Environmental Management Plan
Details of pollution control measures
Environment management team
Proposed schedule for environmental monitoring including post project
Risk Assessment
Objectives and methodology of risk assessment
Details on storage facilities
Process safety, transportation, fire fighting systems, safety features and emergency
capabilities to be adopted.
• Identification of hazards
• Consequence analysis through occurrence & evaluation of incidents
• Disaster Management Plan.
7.
Information for Control of Fugitive Emissions
8.
Post Project Monitoring Plan for Air, Water, Soil and Noise.
9.
Information on Rain Water Harvesting
10. Green Belt Development plan