FORM-I for PROPOSED EXPANSION OF NICOTINE SULPHATE IN EXISTING PLANT of M/s. Nisol Manufacturing Company Private Limited. Survey No.114/115 P, Village: JAHAJ-388580, Dharmaj - Khambhat Road, Ta: Khambhat, Dist:Anand (Gujarat) CONSUTANT APPENDIX I (See paragraph - 6) FORM 1 Sr. No. 1. 2. 3. Item 13. 14. Name of the project/s S. No. in the schedule Proposed capacity/area/length/tonnage to be handled/command area/lease area/number of wells to be drilled New/Expansion/Modernization Existing Capacity/Area etc. Category of Project i.e. ‘A’ or ‘B’ Does it attract the general condition? If yes, please specify. Does it attract the specific condition? If yes, please specify. Location Plot/Survey/Khasra No. Village Tehsil District State Nearest railway station/airport along with distance in kms. Nearest Town, city, District Headquarters along with distance in kms. Village Panchayats, Zilla Parishad, Municipal Corporation, local body (complete postal address with telephone nos. to be given) Name of the applicant Registered Address 15. Address for correspondence: 4. 5. 6. 7. 8. 9. 10. 11. 12. Name Designation (Owner/Partner/CEO) Address Details Nisol Manufacturing Company Private Limited 5 (f) Proposed Capacity: 50 MT/Month Area: 41031.46 Sq. meter Expansion 50 MT/Month A No No Survey No. 114/115 P Jahaj Khambhat Anand Gujarat Railway Station: Anand (40 km) Airport: Vadodara (70 km) Jahaj Village (3 km) Jahaj Village (3 km) Nisol Manufacturing Company Private Limited Nisol Manufacturing Company Private Limited “Ranchhod Krupa” At. Post: DHARMAJ-388430 Ta: Petlad, Dist: Anand. State: Gujarat. M/s. Nisol Manufacturing Company Private Limited Survey No.114/115 P, Village: Jahaj, Tal: Khambhat, Dist: Anand Gujarat Mr Ashish Patel Managing Director “Ranchhod Krupa” At. Post: DHARMAJ-388430 Ta: Petlad, Dist: Anand. State: Gujarat. 16. 17. 18. 19. 20. 21. 22. 23. 24. Pin Code E-mail Telephone No. Fax No. Details of Alternative Sites examined, if any. Location of these sites should be shown on a topo sheet. Interlinked Projects Whether separate application of interlinked project has been submitted? If yes, date of submission If no, reason Whether the proposal involves approval/clearance under: if yes, details of the same and their status to be given. (a) The Forest (Conservation) Act, 1980? (b) The Wildlife (Protection) Act, 1972? (c) The C.R.Z. Notification, 1991? Whether there is any Government Order/Policy relevant/relating to the site? Forest land involved (hectares) Whether there is any litigation pending against the project and/or land in which the project is propose to be set up? (a) Name of the Court (b) Case No. (c) Orders/directions of the Court, if any and its relevance with the proposed project. 388430 [email protected] (02697) 245877. 09727709090 -NA NA NA NA NA No No NA NA Capacity corresponding to sectoral activity (such as production capacity for manufacturing, mining lease area and production capacity for mineral production, area for mineral exploration, length for linear transport infrastructure, generation capacity for power generation etc.,) (II) Activity 1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) Sr. No. Information/Checklist confirmation 1.1 Permanent or temporary change in land use, land cover or topography including increase intensity of land use (with respect to local land use plan) Clearance of existing land, vegetation and Buildings? No Details there of with approximate quantities frates, wherever possible) with source of information data -- No -- Creation of new land uses? Pre-construction investigations bore Houses, soil testing? Construction works? No No --- Yes A new building for production will be constructed as per approved plan attached as Annexure - II. --- 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 e.g. Demolition works? Temporary sites used for construction works or housing of construction workers? Above ground buildings, structures or earthworks including linear structures, cut and fill or excavations Underground works mining or tunneling? Reclamation works? Dredging? Off shore structures? Production and manufacturing processes? Facilities for storage of goods or materials? Facilities for treatment or disposal of solid waste or liquid effluents? Facilities for long term housing of operational workers? New road, rail or sea traffic during Construction or operation? New road, rail, air waterborne or other transport infrastructure including new or altered routes and stations, ports, airports etc? Yes/No No No Yes No A new building for production will be constructed as per approved plan attached as Annexure - II. -- No No No Yes ---For detail Please refer Annexure –III Yes Yes Specified storage area shall be provided for storage of goods, Raw materials & Finished products. For detail please refer Annexure – V. No -- No -- No -- 1.19 1.20 1.21 1.22 1.23 1.24 1.25 1.26 1.27 1.28 1.29 1.30 1.31 Closure or diversion of existing transport routes or infrastructure leading to changes in Traffic movements? New or diverted transmission lines or Pipelines? Impoundment, damming, culverting, realignment or other changes to the hydrology of watercourses or aquifers? Stream crossings? Abstraction or transfers of water form ground or surface waters? Changes in water bodies or the land surface Affecting drainage or run-off? Transport of personnel or materials for construction, operation or decommissioning? Long-term dismantling or decommissioning or restoration works? Ongoing activity during decommissioning which could have an impact on the environment? Influx of people to an area either temporarily or permanently? Introduction of alien species? Loss of native species or genetic diversity? Any other actions? No -- No -- No -- No No No -Ground Water is used in existing unit. After expansion, company will also use the ground water. -- No -- No -- No -- No -- No No --- No -- 2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply): Sr. Information/checklist confirmation Yes/No Details there of (with approximate No. quantities frates, wherever possible) with source of information data 2.1 Land especially undeveloped or No -agricultural land (ha) 2.2 Water (expected source & competing Yes Source of Water: Ground Water. For detail please refer Annexure – IV. users) unit: KLD 2.3 Minerals (MT) No -- 2.4 Construction material – stone, aggregates, and / soil (expected source – MT) No -- 2.5 Forests and timber (source – MT) No -- 2.6 Energy including electricity and fuels (source, competing users) Unit: fuel (MT), energy (MW) Yes 2.7 Any other natural resources (use appropriate standard units) No Power Requirement -250 KVA from MGVCL D.G.Set – 50 KVA (Existing) D.G.Set – 200 KVA (After Proposed Expansion) Fuel: HSD – 25 Liter/Hr -- 3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health. Sr. Information/Checklist confirmation Yes/No Details there of (with approximate No. quantities/rates, wherever possible) with source of information data For detail please refer Annexure – 3.1 Use of substances or materials, which Yes VII. are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and water supplies) 3.2 Changes in occurrence of disease or No affect disease vectors (e.g. insect or water borne diseases) 3.3 Affect the welfare of people e.g. by No changing living conditions? 3.4 Vulnerable groups of people who could No be affected by the project e.g. hospital patients, children, the elderly etc. 3.5 Any other causes No 4. Sr. No. Production of solid wastes during construction or operation or decommissioning (MT/month) Information/Checklist confirmation 4.1 Spoil, overburden or mine wastes 4.2 Municipal waste (domestic and commercial wastes) Hazardous wastes (as per Hazardous Waste Management Rules) Other industrial process wastes Surplus product 4.3 4.4 4.5 4.6 4.7 Yes/No Details there of (with approximate quantities/rates, wherever possible) with source of information data No or Sewage sludge or other sludge from effluent treatment Construction or demolition wastes No Yes No No No No For detail please refer Annexure – V. 4.8 Redundant machinery or equipment No 4.9 Contaminated soils or other materials No 4.10 Agricultural wastes 4.11 Other solid wastes No Yes For detail please refer Annexure – V. 5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr) Sr. No. Information/Checklist confirmation Yes/No 5.1 Emissions from combustion of fossil fuels from stationary or mobile sources Emissions from production processes No -- No -- Emissions from materials handling storage or transport Yes All liquid raw materials shall be procured in tankers and shall be transferred through a closed circuit pipe lines. 5.2 5.3 5.4 5.5 5.6 5.7 5.8 Emissions from construction activities including plant and equipment Dust or odours from handling of materials including construction materials, sewage and waste Emissions from incineration of waste Emissions from burning of waste in open air e.g.slash materials, construction debris) Emissions from any other sources Details there of (with approximate quantities/rates, wherever possible) with source of information data No Also all the hazardous chemicals storage tanks will be provided with flame arrestors & breather valves for safety. -- No -- No No No 6. Sr. No. Generation of Noise and Vibration, and Emissions of Light and Heat: Information/Checklist confirmation Yes/ Details there of (with approximate No quantities/rates, wherever possible) with source of information data with source of information data 6.1 From operation of equipment e.g. engines, ventilation plant, crushers 6.2 From industrial or similar processes 6.3 From construction or demolition Yes All machinery / equipment is well maintained, is proper foundation with anti vibrating pads wherever applicable Yes and at noise levels within permissible. limits. DG set have acoustic enclosure. No 6.4 From blasting or piling No 6.5 From construction or operational traffic No 6.6 From lighting or cooling systems No 6.7 From any other sources No 7. Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea: Sr. No. Information/Checklist confirmation Yes/ Details there of (with approximate No quantities/rates, wherever possible) with source of information data 7.1 From handling, storage, use or spillage of hazardous materials Yes 7.2 From discharge of sewage or other effluents to water or the land (expected mode and place of discharge) By deposition of pollutants emitted to air into the and or into water From any other sources No 7.3 7.4 No No Hazardous material shall be stored in designated storage area with bund walls for tanks. Other material will be stored in bags/drums on pallets with concrete flooring and no spillage is likely to occur. All liquid raw materials shall be transported through pumps and closed pipelines and no manual handling shall be involved. For details please refer Annexure – VI. 7.5 8. Sr. No. 8.1 8.2 8.3 Is there a risk of long term build up of pollutants in the environment from these sources? No Risk of accidents during construction or operation of the Project, which could affect human health or the environment Information/Checklist confirmation Yes/ No Details there of (with approximate quantities/rates, wherever possible) with source of information data From explosions, spillages, fires etc Yes from storage, handling, use or production of hazardous substances From any other causes No For detail please refer Annexure – VI. Could the project be affected by natural disasters causing environmental damage (e.g. floods, earthquakes, landslides, cloudburst etc)? . No 9. Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality Sr. No. Information/Checklist confirmation Yes /No 9.1 Lead to development of supporting. utilities, ancillary development or development stimulated by the project which could have impact on the environment e.g. • Supporting infrastructure (roads, power supply, waste or waste water treatment, etc.) housing development extractive industry supply industry other Yes 9.2 Lead to after-use of the site, which could have an impact on the environment No 9.3 Set a precedent for later developments No 9.4 Have cumulative effects due to proximity to other existing or planned projects with similar effects No Details there of (with approximate quantities/rates, wherever possible) with source of information data For detail please refer Annexure – VII. 10. Sr. No. 1 2 3 4 5 6 Environmental Sensitivity Areas Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value Areas which important for are or sensitive Ecol logical reasons – Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests Area used by protected, important or sensitive Species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration Inland, coastal, marine or underground waters Name/ Aerial distance (within 15km.) Identity Proposed project location boundary - - No ‐ No costal, marine or underground waters within 15 km from the proposed project. ‐ Public transportation 7 State, National boundaries Routes or facilities used by the public for access to recreation or other tourist, pilgrim areas Defense installations - N.A. 8 Densely populated or built-up area - Jahaj Village 9 10 11 12 IV). Area occupied by sensitive man-made No land uses Hospitals, schools, places of worship, community facilities) Areas containing important, high quality No or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals) Areas already subjected to pollution NA ‐ environmental damage. (those where existing legal environmental standards are exceeded)or Areas susceptible to natural hazard NA ‐ which could cause the project to present environmental problems (earthquakes, subsidence ,landslides, flooding erosion, or extreme or adverse climatic conditions) Proposed Terms of Reference for EIA studies: For detail please refer Annexure – VII I hereby given undertaking that, the data and information given in the application and enclosures are true to the best of my knowledge and belief and I am aware that if any part of the data and information submitted is found to be false or misleading at any stage the project will be rejected and clearance give, if any to the project will be revoked at our risk and cost. Date: 10.02.2015 Place: Jahaj NOTE: 1. The projects involving clearance under Coastal Regulation Zone Notification, 1991 shall submit with the application a C.R.Z. map duly demarcated by one of the authorized agencies, showing the project activities, w.r.t. C.R.Z. (at the stage of TOR) and the recommendations of the State Coastal Zone Management Authority (at the stage of EC). Simultaneous action shall also be taken to obtain the requisite clearance under the provisions of the C.R.Z. Notification, 1991 for the activities to be located in the CRZ. 2. The projects to be located within 10 km of the National Parks, Sanctuaries, Biosphere Reserves, Migratory Corridors of Wild Animals, the project proponent shall submit the map duly authenticated by Chief Wildlife Warden showing these features vis-à-vis the project location and the recommendations or comments of the Chief Wildlife Warden thereon (at the stage of EC). 3. All correspondence with the Ministry of Environment & Forests including submission of application for TOR/Environmental Clearance, subsequent clarifications, as may be required from time to time, participation in the EAC Meeting on behalf of the project proponent shall be made by the authorized signatory only. The authorized signatory should also submit a document in support of his claim of being an authorized signatory for the specific project. LIST OF ANNEXURES SR. NO. NAME OF ANNEXURE I List of Products with their Production Capacity II Layout Map of the Plant III Brief Manufacturing Process Description IV Water Consumption and Wastewater Generation V Details of Hazardous Chemicals Storage & Handling VI Noise level at Different source within the premises VII Socio-Economic Impacts ANNEXURE-I _______________________________________________________________________ LIST OF PRODUCTS ALONG WITH PRODUCTION CAPACITY SR. Name of NO. Products 1. Nicotine Sulphate (40%) 2. Spent tobaco dust USE Used to make anti-smoking products as per USP Standards Used as deweedicides & wormi compost mix Total CAPACITY (MT/MONTH) EXISTING PROPOSED TOTAL 50 50 100 2064 6436 8500 2114 2114 8600 LIST OF RAW MATERIALS SR. NAME OF RAW MATERIALS NO. QAUNTITY (MT/MONTH) 1. Tobaco Dust/ Leaf (70%) 8500 2. Hydrated Lime/ Caustic flakes 3500 3. Solvent (Kerosene) 20 ANNEXURE-II ______________________________________________________________________ LAYOUT MAP OF THE PLANT N ANNEXURE-III _______________________________________________________________________ BRIEF PROCESS DESCRIPTION NICOTINE SULPHATE PROCESS DISCIPTION The extraction of Nicotine from Tobacco dust consist of four major steps, namely, (1) Mixing or Blending (2) Percolation with water (3) Extraction with solvent (4) Packing and forwarding Firstly different types of Tobacco dust are mixed in proportion with calcium oxide, and are filled in a stainless steel vessel. Than water is added in proportion till the percolate is collected at the bottom in collection tanks. After the final percolation, left over water in the tobacco dust and lime mix, is sucked by a vacuum pump. The remaining dust is than by a closed underground conveyer to the storage tower. Next the percolate (Broth) is taken for extraction with kerosene in over head vessels. After allowing the kerosene to mix with the broth, the mixture is allowed to settle for about half hour, and then from the bottom, the broth is collected and stored in collection tanks and the kerosene containing the nicotine is taken to another vessel where a very small proportion of sulphuric acid is added to make nicotine. The broth collected after the above extraction is again used in place of water as the input for the percolation with a new batch of tobacco dust and lime mix. Finally the nicotine sulphate is centrifuged and packed in MS drums and exported. The tobacco dust after percolation with water is stored and sold a natural mix for vermicompose or directly as a deweedicide. OVERALL MATERIAL BALANCE: Overall Chemical Reaction Nicotine C5H4NC4H7NCH3 162 768 + Sulphuric Acid 0.5 H2SO4 49 232 = Nicotine Sulphate (C10H14N2)0.5 H2SO4 211 1000 ANNEXURE-IV WASTE WATER CONSUMPTION GENERATION Water Consumption Sr. No. Category Water Consumption (KL/Day) Existing Proposed Total Process 1.00 89.00 90.00 Washing 0.2 4.8 5.0 2. Domestic 0.5 14.5 15.0 3. Gardening 1.0 30.0 31.0 Total Industrial 1.2 93.8 95.0 Total 2.7 138.3 141.0 1. Industrial Wastewater Generation Sr. No. 1. Category Wastewater Generation (KL/Day) Existing Proposed Total Process 0.0 40.0 40.0 Washing 0.2 4.8 5.0 -- 5.0 5.0 Industrial RO Reject for Toilet 2. Domestic 0.1 12.9 13.0 3. Gardening -- -- -- Total Industrial 0.2 44.8 45.0 Total 0.3 62.7 63.0 Note: a) 45.0 KL/Day from process & washing will be reused back in process. b) 5.0 KL/Day from RO used in flushing purpose & garden. c) 13.0 KL/Day Domestic Wastewater will be disposed off in septic tank & soak pit. ANNEXURE-V DETAILS OF HAZARDOUS WASTE CAT. NO. HAZARDOU S WASTE EXISTING 33.3 Discarded Bag / Plastic Gunny bag -- 5.1 -- Used Oil PROPOSED TOTAL 10000 Nos./Month 10 Liters/Month METHOD OF DISPOSAL Collection, Storage, Decontamination, Transportation, Disposal by selling to authorized recycler Collection, Storage, Transportation, Disposal by selling to authorized recycler ANNEXURE-VI STORAGE DETAILS OF HAZARDOUS CHEMICALS STORAGE & HANDLING Sr. No. Name of hazardous substances Max. State & That can be operating stored Type of Hazard pressure Possible & temp. (Fire, Remarks explosion, etc.) 1. White Kerosene 2. Sulphuric Acid 50 KL 10 MT NTP NTP Highly Under Ground flammable Tank Harmful S.S 316 Tank ANNEXURE-VII _____________________________________________________________________ SOCIO - ECONOMIC IMPACTS 1) EMPLOYMENT OPPORTUNITIES During construction phase, skilled and unskilled manpower will be needed. This will temporarily increase the employment opportunity. Secondary jobs are also bound to be generated to provide day-to-day needs and services to the work force. This will also temporarily increase the demand for essential daily utilities in the local market. The manpower requirement for the proposed is expected to generate some permanent jobs and secondary jobs for the operation and maintenance of plant. This will increase direct / indirect employment opportunities and ancillary business development to some extent for the local population. This phase is expected to create a beneficial impact on the local socio-economic environment. 2) INDUSTRIES During construction of the project, the required raw materials and skilled and unskilled laborers will be utilized maximum from the local area. The increasing industrial activity will boost the commercial and economical status of the locality, to some extent. 3) PUBLIC HEALTH During construction period, workers will be provided with basic amenities like safe water supply, low cost sanitation facilities, first aid, required personal protective equipment, etc. Otherwise, there could be an increase in diseases related to personal hygiene. Emission, if uncontrolled from process and utility stacks may cause discomfort, burning of eyes to the recipients in the down wind direction. This may be caused due to the failure of control equipment / process. The company regularly examines, inspects and tests its emission from sources to make sure that the emission is below the permissible limit. Hence, there will not be any significant change in the status of sanitation and the community health of the area, as sufficient measures have been taken and proposed under the EMP. 4) TRANSPORTATION AND COMMUNICATION In brief, Proposed there will be no adverse impact on sanitation, communication and community health, as sufficient measures have been proposed to be taken under the EMP. The proposed is not expected to make any significant change in the existing status of the socio - economic environment of this region. ANNEXURE-VIII ______________________________________________________________________ PROPOSED TERMS OF REFERENCE FOR EIA STUDIES 1. Project Description Justification of project. Promoters and their back ground Project site location along with site map of 5 km area and site details providing various industries, surface water bodies, forests etc. Project cost Project location and Plant layout. Water source and utilization including proposed water balance. Product spectrum (proposed products along with production capacity) and process List of hazardous chemicals. Mass balance of each product Storage and Transportation of raw materials and products. 2. Description of the Environment and Baseline Data Collection Micrometeorological data for wind speed, direction, temperature, humidity and rainfall in 5 km area. Existing environmental status Vis a Vis air, water, noise, soil in 5 km area from the project site. For SPM, RSPM, SO2, NOx. Ground water quality at 6 locations within 5 km. Complete water balance 3. Socio Economic Data Existing socio-economic status, land use pattern and infrastructure facilities available in the study area were surveyed. 4. Impacts Identification And Mitigatory Measures • Identification of impacting activities from the proposed project during construction and operational phase. • Impact on air and mitigation measures including green belt • Impact on water environment and mitigation measures • Soil pollution source and mitigation measures • Noise generation and control. • Solid waste quantification and disposal. 5. • • • 6. • • • Environmental Management Plan Details of pollution control measures Environment management team Proposed schedule for environmental monitoring including post project Risk Assessment Objectives and methodology of risk assessment Details on storage facilities Process safety, transportation, fire fighting systems, safety features and emergency capabilities to be adopted. • Identification of hazards • Consequence analysis through occurrence & evaluation of incidents • Disaster Management Plan. 7. Information for Control of Fugitive Emissions 8. Post Project Monitoring Plan for Air, Water, Soil and Noise. 9. Information on Rain Water Harvesting 10. Green Belt Development plan
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