PRE FEASIBILITY REPORT
OF
M/S. Ever Shine Décor P. Ltd.
Survey No. : 40, Village Indrad, Taluka Kadi,
District Mehsana, Gujarat.
Mob No.: 09898186603
Email: [email protected]
Prepared By:
T. R. ASSOCIATES
C-605/A, Ganesh Meridian, Opp. Kargil Petrol Pump,
S. G. Highway, Ahmedabad.
Mo. No.: 98253 71099
Email ID: [email protected];
[email protected]
March 2015
1. Executive summary
M/s. Ever Shine Décor P. Ltd
.
is proposing to manufacture P. F. Resin, M. F.
Resin, & U. F. Resin at Survey No. : 40, Village Indrad, Taluka Kadi, District
Mehsana, Gujarat. Proposed unit will manufacture resin for production within its
premises as well as sell purpose.
The total land area of company is 7588 m2 out of which 2480 Sq. Mt. land will be
used for greenbelt area development. The estimated cost of the Resin project is 1.0
Crore. Total budget allocation towards Environmental Management Facilities will be
Rs. 15 Lacs. Total 33 persons will be employed including skilled persons, unskilled
persons and office staff.
M/s. T. R. Associates is carried out EIA/EMP studies for Environmental Clearance.
Production details are given below:
Total Quantity
No.
Product
1.
Phenol Formaldehyde Resin
200
2.
Melamine Formaldehyde Resin
200
3.
Urea Formaldehyde Resin
240
( MT/Month)
Salient Features with in 10 km radius surroundings area as follows:
S.No Important Features
Description
1
Survey No. : 40, Village Indrad, Taluka Kadi,
Location
District Mehsana, Gujarat.
2
Topomap
F43A7
3
Longitude
72°25'4.90"E
4
Latitude
23°17'21.69"N
5
MSL
70 m
6.
Nearest power station
UGVCL (Uttar Gujarat Vij Company Ltd.)
7
Proponent Name
Mr. Bhupeshbhai P. Patel - 09898186603
8
Corporate office address
C-2/A, Sterling City, Bopal, Ahmedabad
9
Temperature range
140 C to 430 C
10
Annual Rain fall
803 mm
11
Nearest Road
SH 133 (0.95 Km)
12
Nearest Railway station
Pansar– 6.6 Km
13
Nearest city
Chhatral (2.7 km)
14
Nearest village
Indrad (1.5 km)
15
National HW NO
NH 8C (20.9 Km)
16
State HW No
SH 133 (0.95 Km)
17
Seismic Zone
Zone-III (Less Active)
18
National Parks / Sanctuary None within 10 Km radius.
2. Project Proponent and their back ground.
Mr. Bhupendrabhai Patel has more than 5 years experience in field of
manufacturing Resin.
Brief description of nature of the project.
It is a small scale project for production of resin which is used for Laminated Sheets.
Need for the project and its importance to the country and or region.
Formaldehyde resins are used predominantly in the wood products industry as
adhesives. Growth of these resins is strongly correlated to construction/remodeling
activity (which accounts for over 50% of consumption), and to a lesser degree, to the
automotive industry.
The proposed products like Resins (Melamine Formaldehyde, Urea Formaldehyde
and Phenol Formaldehyde) mainly used to produce Electrical Insulation Board and
H.P. Decorative Laminated Sheets. These sheets have good market demand to
develop the home and office for furniture.
Demand-Supply Gap.
The average production of decorative laminates has crossed approximately 130
million sheets inclusive of all thicknesses but the gap between installed capacity and
demand is growing bigger. During FY 2011-2012 phases that gap narrowed with
sudden demand in lower thickness segment but later capacities came in place and
the
Decorative
laminate
market
became
a
pressure
driven
market.
The below graph shows the gap which indicates more supply means pressure on
pricing, profits etc. It is caution for any new comer that if he enters, he should be
prepared for "More investments, more efforts and a long wait for margins".
The burgeoning market demands of urban and semi-urban India are estimated at Rs
5,00,000 crore. The demand-supply gap has already attracted foreign players to
India; and the e-retailing boom offers immense business opportunities. But a mere
15% of India's woodworking industry is organized. Its semi-skilled carpenters, selfstyled interior decorators and small-scale local manufacturers will need to be
trained and organized to meet future market demands and exploit business
opportunities.
Imports v/s Indigenous production.
Indian market is open and big that is why every kind of import is booming. Indian
plywood and panel trade has become global place as the consumption of different
imported ply panels are on the rise. Unlike before Indians are now welcomed by
plywood manufacturer of china. Earlier India was a self dependent country for
commercial or high quality plywood, but sharp drop in domestic manufacturing
output has resulted in material sourcing from countries like Burma, Malaysia,
Indonesia, China, Vietnam etc. Now Indian plywood market is somehow curtailed or
competed by incoming panel products from China. Be it film face, decorative,
Laminate or MR plywood everything is now being imported partially or more and is
sold. Indian industrialist must understand the fact that its no more a regional shift, it
is a global shift. Indian technology should be upgraded an updated at par with
international standards.
The working environment in India has changed tremendously. Earlier the trade fairs
were hardly participated by foreign timber, lumber and plywood manufacturing
companies where as now it is flooded with global suppliers.
Export Possibility.
There is only local market of resin. It is an intermediate product for manufacturing
of Laminated Sheets. Liquid resins are quite expensive for export. So we have only
local sale market for distribution.
Employment Generation (Direct and Indirect) due to the project.
This project will provide direct employment to 33 people whereas it will provide
employment to many others indirectly. Plywood and Laminated sheet Industries
provide employment to large number of people.
3. Project Description
(i) Type of project including interlinked and interdependent projects.
Resins including P.F. resin, M.F. resin & U.F. resin are used in production of
laminated sheets and plywood. So Plywood Industries and Laminated sheets
Industries will be interdependent on resin Industries.
(ii) Location
Latitude: 23°17'21.69"N
Longitude: 72°25'4.90"E
Google Image of Proposed Location.
Project site
Key Plan of proposed site
(iii)
Project description with process details
1. Phenol Formaldehyde Resin:
 Manufacturing Process
 First all raw materials like phenol, formaldehyde & caustic will be added into closed
vessel.
 Stirring & heating will be done up to 60 C. After 60C stop heating.
 Reflux is done for 30 minutes up to 98 C.
 Vacuum distillation will be started.
 Water will be removed from the vessel as per the batch size.
 Cooling down to 40C.
 Methanol will be added for dilution purpose.
 Phenol Formaldehyde Resin will be ready for use in Laminate sheets.
 Reaction Chemistry
 Process Flow Diagram
Phenol
Limped Reaction Vessel
Formaldehyde
Caustic Flakes
Stirring and heating up
to 60 C
 Process Flow Diagram
Reflux for 30 Minutes
Vacuum Distillation
Cooling
Methanol
Dilution
Product: Phenol
Formaldehyde Resin
Water
2. Melamine Formaldehyde Resin:
 Manufacturing Process
 First all the raw materials melamine & formaldehyde will be added in Limped
reaction vessel.
 Stirring & heating will be done upto 95 C for 1 Hr.
 Cooling down to 40 C.
 Melamine Formaldehyde Resin will be ready for use in Laminate sheets.
 Reaction Chemistry
N
N
H2N
NH2
N
N
+
H2C
O
NH2
melamine
fast
N
H2C
formaldehyde
N
N
CH2
OH HO
melamine formaldehyde resin
 Process Flow Diagram
Melamine
Formaldehyde
Limped Reaction Vessel
Stirring and Heating up
to 95C for 1 hr
Cooling at 40C
Product: Melamine
Formaldehyde Resin
3. Urea Formaldehyde Resin:
 Manufacturing Process
 First all the raw materials Urea & Formaldehyde will be added in Limped
reaction vessel.
 pH will be adjusted to pH 9.0 by adding acetic acid.
 Stirring & heating will be done upto 95 C for 50 Minutes.
 Heating will be continued until tolerance (10:40) is achieved.
 pH will be adjusted to 9 by adding Caustic.
 Cooling down to room temperature.
 Urea Formaldehyde Resin will be ready for use and sale purpose.
 Reaction Chemistry
 Process Flow Diagram
Urea
Formaldehyde
Limped Reaction
Vessel
pH adjusted to 9
Acetic Acid
Caustic
Stirring and Heating up
to 95C for 50 Minutes
pH adjusted to 9
Cooling
Urea Formaldehyde
Resin
List of Raw Materials
Sr. No.
1
2
3
Name of the
product
Phenol
Formaldehyde
Resin
Melamine Resin
Name of Raw Materials
Quantity in
MT/Month
Phenol
188
Formaldehyde
74
Acetic acid
1
Caustic
1
Formaldehyde
120
Melamine
80
Urea
96
Formaldehyde
144
Acetic Acid
1.2
Caustic
1.2
Urea Formaldehyde
Resin
4. Resource optimization/ recycling and reuse envisaged in the project, if any,
should be briefly outlined.
Our main raw materials urea and formaldehyde are easily available from
developmental city like Baroda, Surat, etc.
5. Availability of water its source, Energy/ power requirement and source
should be given.
Water source: Bore well
Energy/power requirement: 240 HP from UGVCL
6. Quantity of wastes to be generated (liquid and solid) and scheme for their
Management/disposal.

Solid waste generation and disposal
Sr.
No.
Description
Category
Quantity
7.125
1
ETP Sludge
34.3
MT/Month
50
2
Used Oil
5.1
Lit./Month
3
Discarded Plastic 33.3
bags
4
Edge
Waste
Cutting 23.1
Mode of Disposal
Collection, storage and Disposal
at TSDF Site
Collection, storage and used
within premises as a lubricant /
sold to registered recycler.
3570
Collection, storage & sell to
Nos. /Month. authorized vendor
16
MT/Month
Collection, storage & disposal at
common
Incineration facility

Waste water generation and Disposal facility
11400 liter waste water will be generated from the Industrial activity.
Effluent treatment plant:
(1) 7200 liter/day: boiler Blow down
(2) 200 liter /day: washing
(3) 800 liter/day: cooling tower blow down
Flow Diagram of ETP.
Industrial
effluent
Collection &
Neutralization
Tank
Holding Tank
(Photo Fenton
Reagent)
Primary
Settling Tank
Evaporator
7. Schematic representations of the feasibility drawing which give
information of EIA purpose.
4. Site Analysis
(i)
Connectivity.
Nearest Railway
Pansar
6.6 Km
NH 8C
20.9 Km
Nearest Airport
Ahmedabad
32 Km
Nearest State highway
SH 133 (0.95 Km)
SH 133 (0.95 Km)
station
Nearest National
highway
(ii) Land Form, Land use and Land ownership.
Fig: 1 Land use pattern
Land possession document are attached as annexure: A.
(iii) Topography (along with map).
Project site
Fig: 2 Legendry map of Mehsana district
(iv) Existing land use pattern.
Existing land use pattern shown in fig no: 1
(v) Existing Infrastructure.

(1) Nearest railway station: Pansar– Railway station is 6.6 Km from the project
site
(2) Nearest Highway: state highway 133 is 0.95 km from the project site.
(3) Nearest Airport: Ahmedabad is 32 km from the project site.
(4) Power: 240 HP from Uttar Gujarat Vij Company limited.
(5) Water : Source of the water is Ground water
(6) Basic amenities:
Educational facility: - Kalol Institute of Information & Technology is 7.5 km from
the project site.

Hotel: Sahyog hotel is 2.6 km away from the project site.

Post Office: - Post office, Kadi is 9 km away from the project site.
 Hospital: - Shraddha Hospital, Kalol is 9.38 km away from the project site.
(vi) Soil classification of district Mehsana
Dominantly the Soils are very deep, well drained and fine and medium textured. They
are slightly alkaline, slight to strong saline. Soil depth in Uttar Gujarat is well distributed
in two parts. The Soils in western side are dominantly very deep followed by
moderately deep and in eastern part soils are dominantly shallow followed by
moderately shallow. The Soils in Mehsana District is dominantly distributed to very
deep soil depth class followed by shallow depth moderately deep soil are also observed,
Soil salinity in Uttar Gujarat varies from slight to strong salinity class. In Mehsana
District soil salinity belongs to slight to moderate.
(vii) Climatic data from secondary sources.
METEOROLOGICAL CENTRE, AHMEDABAD
DAILY METEOROLOGICAL DATA
STATION:- AHMEDABAD
YEAR: - 2014
ELEMENTS: - (1) WIND DIRECTION
MONTH: - MARCH
& (2) WIND SPEED REPORTED IN KMPH
0830 HRS IST
1730 HRS IST
0230 HRS IST
0530 HRS
IST
1130 HRS
IST
1430 HRS
IST
2030 HRS
IST
2330 HRS IST
DIR
SPD
DIR
SPD
DIR
SPD
DIR
SPD
DIR
SPD
DIR
SPD
DIR
SPD
DIR
SPD
01
NNE
006
N
008
CALM
000
CALM
000
N
006
E
006
CALM
000
CALM
000
02
NE
008
NE
012
NNW
006
NE
004
ENE
014
N
012
E
006
NNE
006
03
E
010
ESE
010
NE
004
NE
006
E
012
SE
010
N
006
VRB
004
04
NE
006
NE
006
NE
004
NE
010
NE
006
E
008
CALM
000
CALM
000
05
ENE
006
E
006
N
006
CALM
000
E
008
E
008
NNE
004
N
006
06
NE
006
N
004
ENE
004
NNE
006
E
012
NE
012
NE
004
NNE
004
07
NNE
012
NE
010
CALM
000
N
006
E
012
ENE
010
NNW
004
NE
008
08
ENE
012
NE
010
NE
012
NE
010
E
016
E
012
CALM
000
CALM
000
09
NNE
006
NNE
006
CALM
000
CALM
000
E
008
E
012
N
006
E
004
10
NE
006
CALM
000
NE
004
NE
004
CALM
000
CALM
000
CALM
000
SW
006
DATE
11
CALM
000
SW
006
CALM
000
SSW
004
WSW
004
SW
006
N
006
NNW
006
12
NW
008
NW
006
NW
004
NW
006
N
008
NNE
006
NW
004
CALM
000
13
NNE
008
NE
006
N
006
N
008
ENE
010
NNE
006
NNW
006
N
006
14
NE
006
CALM
000
N
006
N
006
ENE
010
ENE
006
CALM
000
N
006
15
NE
010
W
006
CALM
000
NNE
006
SE
008
SE
006
CALM
000
S
004
16
CALM
000
WSW
006
CALM
000
CALM
000
SW
006
SE
012
CALM
000
CALM
000
17
NW
006
W
010
W
006
WNW
004
NW
008
NW
008
NW
008
W
010
18
NW
006
NW
006
NW
008
NW
008
NW
004
NW
008
CALM
000
NNW
004
19
CALM
000
NE
004
CALM
000
N
004
NE
010
SSE
008
N
004
CALM
000
20
CALM
000
W
006
CALM
000
CALM
000
CALM
000
SW
006
CALM
000
CALM
000
21
W
006
SW
008
WNW
004
NW
008
WSW
006
SW
006
CALM
000
CALM
000
22
W
006
SW
010
CALM
000
W
008
WSW
008
SW
010
CALM
000
SW
006
23
NW
004
SW
008
SW
006
W
008
NE
004
WSW
008
SE
008
CALM
000
24
NW
006
WNW
008
WNW
006
WNW
004
NW
008
WNW
008
NW
006
CALM
000
25
WNW
008
CALM
000
W
004
NW
006
CALM
000
S
004
NW
004
NNW
006
26
WNW
006
WSW
006
CALM
000
NW
004
CALM
000
W
008
CALM
000
WNW
006
27
CALM
000
CALM
000
CALM
000
W
004
CALM
000
NW
008
CALM
000
SSW
008
28
W
008
WSW
006
W
012
W
010
NW
006
W
010
WNW
006
CALM
000
29
WNW
006
N
010
W
006
W
004
WNW
008
N
010
NW
008
NW
004
30
NW
008
NW
008
NW
004
NW
010
N
008
NW
010
CALM
000
W
004
31
NW
004
WSW
010
CALM
000
W
006
NW
006
SW
010
WNW
008
WNW
014
METEOROLOGICAL CENTRE , AHMEDABAD.
DAILY METEOROLOGICAL DATA
STATION: - AHMEDABAD
YEAR:- 2014
MONTH:- MARCH
ELEMENT: - RELATIVE HUMIDITY IN % (PERCENTAGE)
DATE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
0830
HRS
IST
049
040
041
040
027
039
043
048
054
055
084
042
033
046
045
068
053
061
042
034
080
086
071
048
067
063
050
052
059
051
060
1730
HRS
IST
014
017
017
021
029
027
026
031
036
035
028
022
025
031
028
027
025
029
024
026
038
024
033
023
026
024
021
021
028
026
021
0230
HRS
IST
064
042
045
051
049
061
053
046
063
066
080
068
035
045
053
072
041
071
069
086
048
068
049
055
052
060
066
043
043
070
053
0530
HRS
IST
067
050
054
047
066
057
045
051
071
065
087
041
043
049
058
078
059
080
067
069
062
084
060
065
063
067
066
056
058
059
056
1130
HRS
IST
017
024
028
030
029
033
036
030
041
045
049
032
031
038
037
037
044
040
028
028
056
052
051
027
044
038
031
034
034
031
044
1430
HRS
IST
016
019
017
020
025
030
032
033
039
038
034
025
025
033
029
025
031
027
023
024
047
031
040
021
029
027
025
023
027
027
030
2030
HRS
IST
049
032
040
037
046
048
053
044
064
057
038
025
031
058
049
045
036
044
048
049
060
059
045
044
050
053
045
024
048
046
029
2330
HRS
IST
055
057
060
056
056
065
060
046
051
065
063
029
037
041
055
059
051
052
045
037
058
060
059
040
041
060
042
043
056
050
030
5. Planning Brief
(i)
Planning Concept (type of industries, facilities transportation etc) Town
and Country Planning/Development authority Classification.
It is a Laminated sheet manufacturing industry located in Mehsana district.
Total available area is 7588 sq. meter out of it 2480 sq. meter area will be
provided as a greenbelt area. Industry wants to manufacture different types
of resin used in laminated sheets manufacturing plant.
(ii) Population Projection
As of 2011 India census, Mehsana had a population of 184,133. The sex ratio
was 894 females/males. Mehsana has an average literacy rate of 84.26%,
higher than the national average. Male literacy is 91.88%, and female literacy
is 76.12%. In Mehsana, 9.4% of the population is under 6 years of age.
(iii) Land use planning (breakup along with green belt etc).
1
Built Up Area
3427 Sq. mt
2
Green belt area
2480 Sq. mt
3
Open/ Road area
1681 Sq. mt
Total Area
7588 Sq. mt
(iv) Assessment of Infrastructure Demand (Physical & Social).
Super Specialty and modern health facilities and medical stores are needed
around.
(v) Amenities/Facilities.
Industry will provide 2.5 % of total profit for CSR activity.
6. Proposed Infrastructure
(i)
Industrial Area
Industry will provide 3427 square meters built up area for industrial process
activity. Which provide all needed facility including proper ventilation, safe
handling system, etc.
(ii) Residential Area
Industry will not provide labor quarter for their labors and provide all basic
facilities to them.
(iii) Green Belt.
2480 sq. meter area will be proposed for greenbelt development. Approx
1240 sq. mt area will be proposed for tree cover area (approx 186 trees).
(iv) Social Infrastructure.

The PP proposes the following social infrastructure facilities within 10.0
km periphery of the proposed project.

Education Facilities:-Many Facilities for village schools like game kits,
drawing kits, table-chairs; school construction (classroom/toilet/school
boundary), ceiling fans/ coolers or books for school library are proposed.

Health Facilities:-The PP proposes to provide assistance to existing
health facilities in Nearest Hospital, for improvement in health facilities or
services.
(v) Connectivity
The nearest city is Chhatral. Approaching road state highway no 133 is 0.95 km
away from the project site.
(vi) Drinking Water Management
Out of 19125 liter/day water approx 1650 liter water will be consume for
domestic purpose; 4340 L/day (Fresh water: 2855 L/day + Reused: 1485 L/day)
water will be consume for green belt development and 14620 liter/ day fresh
water will be used for industrial purpose.
(vii) Sewerage System.
Domestic waste water 1485 liter/day will be treated in STP and reused in
gardening.
(viii) Industrial Waste Management.
11400 liter/day waste water will be generated from the process activity. It
will be treated in effluent treatment plant and evaporate after treatment.
(ix) Solid Waste Management
Used oil, ETP waste, discarded bags are the main solid hazardous waste
generated from the proposed unit. Used oil will be send to register recycler,
ETP sludge will collected from sludge drying bed, stored into solid waste
storage area and disposed to authorized TSDF site. Discarded bags will be
sold to approved vendor.
(x) Power Requirement & Supply / source
240 HP from UGVCL.
7. Project Schedule & Cost Estimates
(i) Likely date of start of construction and likely date of completion
Start construction work: 1st week of December, 2015
Completion of construction work: June, 2016
(ii) Estimated project cost along with analysis in terms of economic viability of the
project.
Total project cost of resin is around 1 crore.
Annexure A
Land Possession Document
Annexure A
Land Possession Document
Annexure A
Land Possession Document