SS-CT100D/WGV100D/ZX80DP/ ZX100D/ZX100DP

SS-CT100D/WGV100D/ZX80DP/
ZX100D/ZX100DP
SERVICE MANUAL
US Model
SS-CT100D/ZX80DP/ZX100D
E Model
Ver. 1.1 2007.03
SS-CT100D/WGV100D/ZX80DP/
ZX100D/ZX100DP
Photo: SS-CT100D
Photo: SS-WGV100D
Photo: SS-ZX100D
• SS-CT100D is center speaker in FST-ZX80D/ZX100D/LBT-ZX80D/ZX100D.
• SS-WGV100D is subwoofer in FST-ZX100D/LBT-ZX100D.
• SS-ZX100D is front and surround speakers in FST-ZX80D/ZX100D/LBT-ZX80D/ZX100D.
• SS-ZX80DP is package speaker of front and surround speakers in FST-ZX80D/LBT-ZX80D.
• SS-ZX100DP is package speaker of front and surround speakers in FST-ZX100D/LBT-ZX100D.
SS-ZX80DP
SS-ZX100DP
Front Speaker
SS-ZX100D
Surround Speaker
SS-ZX100D
SPECIFICATIONS
Front/Surround speaker SS-ZX100D
Speaker system
2-way, bass-reflex type,
magnetically shielded
Speaker units
Woofer
22 cm (8 5/8 in.), cone type
Tweeter
5 cm (2 in.), cone type × 2
Nominal impedance 6 ohms
Dimensions (w/h/d)
Approx. 308 × 365 ×
480 mm (12 1/8 × 14 3/8 × 18 7/8 in.)
Mass
Approx. 9.3 kg (20 lb 9 oz) net per
speaker
Center Speaker SS-CT100D
Speaker system
Full range, 2-unit,
bass-reflex type,
magnetically shielded
Speaker units
Full range
8 cm (3 1/8 in.), cone type × 2
Nominal Impedance 16 ohms
Dimensions (w/h/d)
Approx. 268 × 107 ×
117 mm (10 1/2 × 4 1/4 × 4 5/8 in.)
Mass
Approx. 1.6 kg (3 lb 9 oz)
Subwoofer
SS-WGV100D
Subwoofer system
1-way, 1-unit,
bass-reflex type,
magnetically shielded
Speaker units
Subwoofer:
20 cm (7 7/8 in.), cone type
Nominal impedance 8 ohms
Dimensions (w/h/d) (Approx.)
281 × 362 × 338.5 mm
(11 × 14 1/4 × 13 3/8 in.)
Mass (Approx.)
6.8 kg (14 lb 16 oz)
Design and specifications are subject to change
without notice.
• JIG
When disassembling the set, use the following jig (for
speaker removal).
Part No.: J-2501-238-A JIG FOR SPEAKER REMOVAL
SPEAKER SYSTEM
9-887-256-02
2007C05-1
© 2007.03
Sony Corporation
Home Audio Division
Published by Sony Techno Create Corporation
SS-CT100D/WGV100D/ZX80DP/ZX100D/ZX100DP
SECTION 1
GENERAL
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 ˚C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 ˚C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
2
This section is extracted from
instruction manual.
Subwoofer (SS-WGV100D)
ALPHABETICAL ORDER
A–Z
SUBWOOFER ON/OFF 1
SUBWOOFER LEVEL 2
1
2
SS-CT100D/WGV100D/ZX80DP/ZX100D/ZX100DP
SECTION 2
DISASSEMBLY
Note: Follow the disassembly procedure in the numerical order given.
2-1. FRONT PANEL BLOCK (SS-WGV100D)
3 Raise the front panel assy a little by little
from bottom to top of the set.
1 Insert a flat-tip screwdriver into a recess
in the bottom of the set
to raise the front panel assy a little.
2 Insert the jig (J-2501-238-A) into a space
made by inserting the screwdriver,
and raise the front panel assy gradually.
4 front panel block
3
SS-CT100D/WGV100D/ZX80DP/ZX100D/ZX100DP
SECTION 3
DIAGRAMS
• Note for Printed Wiring Boards and Schematic Diagrams
Note on Schematic Diagram:
• All capacitors are in µF unless otherwise noted. (p: pF)
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and 1/4 W or less unless otherwise
specified.
• C : panel designation.
• A : B+ Line.
• Voltages are dc with respect to ground under no-signal
conditions.
no mark : POWER ON
• Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal production tolerances.
Note on Printed Wiring Board:
• X : parts extracted from the component side.
• Y : parts extracted from the conductor side.
: Pattern from the side which enables seeing.
•
(The other layers' patterns are not indicated.)
• Indication of transistor
: Uses unleaded solder.
3-1. PRINTED WIRING BOARD (SS-WGV100D)
1
2
3
TO
HCD-ZX100D
A
SWPANEL BOARD
4
CN1400
1
JR1400
R1405
R1406
E
D1400
B
Q1400
S1400
SUBWOOFER
ON/OFF
JR1402
C
C1400
C1401
SW1400
D
SUBWOOFER
LEVEL
R1401
SW1400
R1402
R1403
R1404
–12dB
r
–6dB
r
–3dB
r
0dB
E
11
1-868-600-
4
(11)
SS-CT100D/WGV100D/ZX80DP/ZX100D/ZX100DP
3-2. SCHEMATIC DIAGRAM (SS-WGV100D)
SW1400
SUBWOOFER
LEVEL
-12dB
R1405
1k
-6dB
D1400
SELU5420E
-3dB
CN1400
4P
(POWER)
0dB
+9V
TO
HCD-ZX100D
DGND
SW VOL
C1400
10
50V
R1401 2.2k
R1402 6.8k
R1403 22k
SW-LED
S1400
SUBWOOFER
JR1402
0
Q1400
2SC2712
LED DRIVE
R1404 68k
C1401
1
50V
R1406
1k
ON/OFF
5
SS-CT100D/WGV100D/ZX100D
SECTION 4
EXPLODED VIEWS
NOTE:
• -XX and -X mean standardized parts, so they
may have some difference from the original
one.
• Color Indication of Appearance Parts
Example:
KNOB, BALANCE (WHITE) . . . (RED)
↑
↑
Parts Color Cabinet's Color
4-1.
• Items marked “*” are not stocked since they
are seldom required for routine service. Some
delay should be anticipated when ordering
these items.
• The mechanical parts with no reference
number in the exploded views are not supplied.
SS-CT100D (CENTER SPEAKER)
1
2
not supplied
SP1
2
SP2
not supplied
3
Ref. No.
1
2
3
6
Part No.
Description
A-1173-646-A OVERALL ASSY
4-874-614-21 SCREW (1) (3.5X14), TAPPING
A-1173-647-A FRONT PANEL ASSY
Remark
Ref. No.
SP1
SP2
Part No.
Description
1-826-375-31 LOUDSPEAKER (8cm)
1-826-375-31 LOUDSPEAKER (8cm)
Remark
SS-CT100D/WGV100D/ZX80DP/ZX100D/ZX100DP
4-2.
SS-ZX100D (FRONT/SURROUND SPEAKER)
52
51
not supplied
60
SP3
61
SP4
53
60
not supplied
53
57
not supplied
59
55
53
not supplied
59
53
not supplied
53
56
53
SP5
54
53
not supplied
59
59
58
Ref. No.
Part No.
Description
51
52
53
54
55
2-663-064-01
A-1158-867-A
4-874-614-02
2-663-061-01
2-663-063-01
SUB PANEL
FRONT PANEL ASSY
SCREW (1) (3.5X14), TAPPING
WOOFER STAND
SIDE PANEL L
56
57
2-663-062-01 SIDE PANEL R
2-663-078-01 FOOT B
Remark
Ref. No.
Part No.
Description
58
59
60
2-663-077-01 FOOT A
4-874-614-12 SCREW (1) (3.5X14), TAPPIN
4-986-971-02 SCREW (3.5)
61
SP3
SP4
SP5
2-669-801-01
1-826-371-11
1-826-371-11
1-826-372-11
Remark
EMBLEM, X-TRANCE
LOUDSPEAKER (5cm)
LOUDSPEAKER (5cm)
LOUDSPEAKER (20cm)
7
SS-CT100D/WGV100D/ZX80DP/ZX100D/ZX100DP
4-3.
SS-WGV100D (SUBWOOFER)
not supplied
not supplied
107
106
103
105
not supplied
#1
not supplied
not supplied
102
not supplied
not supplied
104
101
not supplied
108
not supplied
107
not supplied
107
not supplied
not supplied
SP6
Ref. No.
101
102
103
104
105
8
Part No.
Description
2-660-212-11
2-660-207-31
2-660-211-01
A-1173-623-A
2-660-219-01
KNOB LEVEL
SUB PANEL
BUTTON POWER
SWPANEL BOARD, COMPLETE
GRILLE
Remark
Ref. No.
106
107
108
SP6
#1
Part No.
Description
2-660-206-11
4-874-614-02
4-874-614-12
1-826-378-21
7-685-648-79
FRONT PANEL
SCREW (1) (3.5X14), TAPPING
SCREW (1) (3.5X14), TAPPING
LOUDSPEAKER (20cm)
SCREW +BVTP 3X12 TYPE2 IT-3
Remark
SS-CT100D/WGV100D/ZX80DP/ZX100D/ZX100DP
SECTION 5
SWPANEL
ELECTRICAL PARTS LIST
NOTE:
• Due to standardization, replacements in the
parts list may be different from the parts
specified in the diagrams or the components
used on the set.
• -XX and -X mean standardized parts, so they
may have some difference from the original
one.
• RESISTORS
All resistors are in ohms.
METAL: Metal-film resistor.
METAL OXIDE: Metal oxide-film resistor.
F: nonflammable
Ref. No.
Part No.
• Items marked “*” are not stocked since they
are seldom required for routine service.
Some delay should be anticipated when
ordering these items.
• SEMICONDUCTORS
In each case, u: µ, for example:
uA... : µA...
uPA... : µPA...
uPB... : µPB...
uPC... : µPC...
uPD... : µPD...
• CAPACITORS
uF: µF
• COILS
uH: µH
Description
Remark
Ref. No.
Part No.
When indicating parts by reference
number, please include the board.
Description
Remark
A-1173-623-A SWPANEL BOARD, COMPLETE
*************************
< CAPACITOR >
C1400
C1401
1-124-261-00 ELECT
1-126-160-11 ELECT
10uF
1uF
20%
20%
50V
50V
< CONNECTOR >
* CN1400 1-566-779-11 PIN, CONNECTOR (PC BOARD) 4P
< LED >
D1400
6-501-228-01 LED SELU5420E-STP15 (POWER)
< JUMPER RESISTOR >
JR1400 1-216-296-11 SHORT CHIP
JR1402 1-216-864-11 SHORT CHIP
0
0
< TRANSISTOR >
Q1400
8-729-230-49 TRANSISTOR
2SC2712-YG
< RESISTOR >
R1401
R1402
R1403
R1404
R1405
1-216-825-11
1-218-867-11
1-216-837-11
1-216-843-11
1-216-821-11
METAL CHIP
METAL CHIP
METAL CHIP
METAL CHIP
METAL CHIP
R1406
1-216-821-11 METAL CHIP
2.2K
6.8K
22K
68K
1K
5%
0.5%
5%
5%
5%
1/10W
1/10W
1/10W
1/10W
1/10W
1K
5%
1/10W
< SWITCH >
S1400 1-771-410-21 SWITCH, TACTILE (SUBWOOFER ON/OFF)
SW1400 1-762-684-11 SWITCH, ROTARY (SUBWOOFER LEVEL)
9
SS-CT100D/WGV100D/ZX80DP/ZX100D/ZX100DP
REVISION HISTORY
Clicking the version allows you to jump to the revised page.
Also, clicking the version at the upper right on the revised page allows you to jump to the next revised
page.
2
Ver.
Date
Description of Revision
1.0
2006.05
New
1.1
2007.03
Addition of US model (SS-CT100D/ZX80DP/ZX100D)
(ENG-07001)