SS-CT100D/WGV100D/ZX80DP/ ZX100D/ZX100DP SERVICE MANUAL US Model SS-CT100D/ZX80DP/ZX100D E Model Ver. 1.1 2007.03 SS-CT100D/WGV100D/ZX80DP/ ZX100D/ZX100DP Photo: SS-CT100D Photo: SS-WGV100D Photo: SS-ZX100D • SS-CT100D is center speaker in FST-ZX80D/ZX100D/LBT-ZX80D/ZX100D. • SS-WGV100D is subwoofer in FST-ZX100D/LBT-ZX100D. • SS-ZX100D is front and surround speakers in FST-ZX80D/ZX100D/LBT-ZX80D/ZX100D. • SS-ZX80DP is package speaker of front and surround speakers in FST-ZX80D/LBT-ZX80D. • SS-ZX100DP is package speaker of front and surround speakers in FST-ZX100D/LBT-ZX100D. SS-ZX80DP SS-ZX100DP Front Speaker SS-ZX100D Surround Speaker SS-ZX100D SPECIFICATIONS Front/Surround speaker SS-ZX100D Speaker system 2-way, bass-reflex type, magnetically shielded Speaker units Woofer 22 cm (8 5/8 in.), cone type Tweeter 5 cm (2 in.), cone type × 2 Nominal impedance 6 ohms Dimensions (w/h/d) Approx. 308 × 365 × 480 mm (12 1/8 × 14 3/8 × 18 7/8 in.) Mass Approx. 9.3 kg (20 lb 9 oz) net per speaker Center Speaker SS-CT100D Speaker system Full range, 2-unit, bass-reflex type, magnetically shielded Speaker units Full range 8 cm (3 1/8 in.), cone type × 2 Nominal Impedance 16 ohms Dimensions (w/h/d) Approx. 268 × 107 × 117 mm (10 1/2 × 4 1/4 × 4 5/8 in.) Mass Approx. 1.6 kg (3 lb 9 oz) Subwoofer SS-WGV100D Subwoofer system 1-way, 1-unit, bass-reflex type, magnetically shielded Speaker units Subwoofer: 20 cm (7 7/8 in.), cone type Nominal impedance 8 ohms Dimensions (w/h/d) (Approx.) 281 × 362 × 338.5 mm (11 × 14 1/4 × 13 3/8 in.) Mass (Approx.) 6.8 kg (14 lb 16 oz) Design and specifications are subject to change without notice. • JIG When disassembling the set, use the following jig (for speaker removal). Part No.: J-2501-238-A JIG FOR SPEAKER REMOVAL SPEAKER SYSTEM 9-887-256-02 2007C05-1 © 2007.03 Sony Corporation Home Audio Division Published by Sony Techno Create Corporation SS-CT100D/WGV100D/ZX80DP/ZX100D/ZX100DP SECTION 1 GENERAL Notes on chip component replacement • Never reuse a disconnected chip component. • Notice that the minus side of a tantalum capacitor may be damaged by heat. UNLEADED SOLDER Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size) : LEAD FREE MARK Unleaded solder has the following characteristics. • Unleaded solder melts at a temperature about 40 ˚C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 ˚C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful! • Strong viscosity Unleaded solder is more viscou-s (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc. • Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder. 2 This section is extracted from instruction manual. Subwoofer (SS-WGV100D) ALPHABETICAL ORDER A–Z SUBWOOFER ON/OFF 1 SUBWOOFER LEVEL 2 1 2 SS-CT100D/WGV100D/ZX80DP/ZX100D/ZX100DP SECTION 2 DISASSEMBLY Note: Follow the disassembly procedure in the numerical order given. 2-1. FRONT PANEL BLOCK (SS-WGV100D) 3 Raise the front panel assy a little by little from bottom to top of the set. 1 Insert a flat-tip screwdriver into a recess in the bottom of the set to raise the front panel assy a little. 2 Insert the jig (J-2501-238-A) into a space made by inserting the screwdriver, and raise the front panel assy gradually. 4 front panel block 3 SS-CT100D/WGV100D/ZX80DP/ZX100D/ZX100DP SECTION 3 DIAGRAMS • Note for Printed Wiring Boards and Schematic Diagrams Note on Schematic Diagram: • All capacitors are in µF unless otherwise noted. (p: pF) 50 WV or less are not indicated except for electrolytics and tantalums. • All resistors are in Ω and 1/4 W or less unless otherwise specified. • C : panel designation. • A : B+ Line. • Voltages are dc with respect to ground under no-signal conditions. no mark : POWER ON • Voltages are taken with a VOM (Input impedance 10 MΩ). Voltage variations may be noted due to normal production tolerances. Note on Printed Wiring Board: • X : parts extracted from the component side. • Y : parts extracted from the conductor side. : Pattern from the side which enables seeing. • (The other layers' patterns are not indicated.) • Indication of transistor : Uses unleaded solder. 3-1. PRINTED WIRING BOARD (SS-WGV100D) 1 2 3 TO HCD-ZX100D A SWPANEL BOARD 4 CN1400 1 JR1400 R1405 R1406 E D1400 B Q1400 S1400 SUBWOOFER ON/OFF JR1402 C C1400 C1401 SW1400 D SUBWOOFER LEVEL R1401 SW1400 R1402 R1403 R1404 –12dB r –6dB r –3dB r 0dB E 11 1-868-600- 4 (11) SS-CT100D/WGV100D/ZX80DP/ZX100D/ZX100DP 3-2. SCHEMATIC DIAGRAM (SS-WGV100D) SW1400 SUBWOOFER LEVEL -12dB R1405 1k -6dB D1400 SELU5420E -3dB CN1400 4P (POWER) 0dB +9V TO HCD-ZX100D DGND SW VOL C1400 10 50V R1401 2.2k R1402 6.8k R1403 22k SW-LED S1400 SUBWOOFER JR1402 0 Q1400 2SC2712 LED DRIVE R1404 68k C1401 1 50V R1406 1k ON/OFF 5 SS-CT100D/WGV100D/ZX100D SECTION 4 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they may have some difference from the original one. • Color Indication of Appearance Parts Example: KNOB, BALANCE (WHITE) . . . (RED) ↑ ↑ Parts Color Cabinet's Color 4-1. • Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • The mechanical parts with no reference number in the exploded views are not supplied. SS-CT100D (CENTER SPEAKER) 1 2 not supplied SP1 2 SP2 not supplied 3 Ref. No. 1 2 3 6 Part No. Description A-1173-646-A OVERALL ASSY 4-874-614-21 SCREW (1) (3.5X14), TAPPING A-1173-647-A FRONT PANEL ASSY Remark Ref. No. SP1 SP2 Part No. Description 1-826-375-31 LOUDSPEAKER (8cm) 1-826-375-31 LOUDSPEAKER (8cm) Remark SS-CT100D/WGV100D/ZX80DP/ZX100D/ZX100DP 4-2. SS-ZX100D (FRONT/SURROUND SPEAKER) 52 51 not supplied 60 SP3 61 SP4 53 60 not supplied 53 57 not supplied 59 55 53 not supplied 59 53 not supplied 53 56 53 SP5 54 53 not supplied 59 59 58 Ref. No. Part No. Description 51 52 53 54 55 2-663-064-01 A-1158-867-A 4-874-614-02 2-663-061-01 2-663-063-01 SUB PANEL FRONT PANEL ASSY SCREW (1) (3.5X14), TAPPING WOOFER STAND SIDE PANEL L 56 57 2-663-062-01 SIDE PANEL R 2-663-078-01 FOOT B Remark Ref. No. Part No. Description 58 59 60 2-663-077-01 FOOT A 4-874-614-12 SCREW (1) (3.5X14), TAPPIN 4-986-971-02 SCREW (3.5) 61 SP3 SP4 SP5 2-669-801-01 1-826-371-11 1-826-371-11 1-826-372-11 Remark EMBLEM, X-TRANCE LOUDSPEAKER (5cm) LOUDSPEAKER (5cm) LOUDSPEAKER (20cm) 7 SS-CT100D/WGV100D/ZX80DP/ZX100D/ZX100DP 4-3. SS-WGV100D (SUBWOOFER) not supplied not supplied 107 106 103 105 not supplied #1 not supplied not supplied 102 not supplied not supplied 104 101 not supplied 108 not supplied 107 not supplied 107 not supplied not supplied SP6 Ref. No. 101 102 103 104 105 8 Part No. Description 2-660-212-11 2-660-207-31 2-660-211-01 A-1173-623-A 2-660-219-01 KNOB LEVEL SUB PANEL BUTTON POWER SWPANEL BOARD, COMPLETE GRILLE Remark Ref. No. 106 107 108 SP6 #1 Part No. Description 2-660-206-11 4-874-614-02 4-874-614-12 1-826-378-21 7-685-648-79 FRONT PANEL SCREW (1) (3.5X14), TAPPING SCREW (1) (3.5X14), TAPPING LOUDSPEAKER (20cm) SCREW +BVTP 3X12 TYPE2 IT-3 Remark SS-CT100D/WGV100D/ZX80DP/ZX100D/ZX100DP SECTION 5 SWPANEL ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. • -XX and -X mean standardized parts, so they may have some difference from the original one. • RESISTORS All resistors are in ohms. METAL: Metal-film resistor. METAL OXIDE: Metal oxide-film resistor. F: nonflammable Ref. No. Part No. • Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • SEMICONDUCTORS In each case, u: µ, for example: uA... : µA... uPA... : µPA... uPB... : µPB... uPC... : µPC... uPD... : µPD... • CAPACITORS uF: µF • COILS uH: µH Description Remark Ref. No. Part No. When indicating parts by reference number, please include the board. Description Remark A-1173-623-A SWPANEL BOARD, COMPLETE ************************* < CAPACITOR > C1400 C1401 1-124-261-00 ELECT 1-126-160-11 ELECT 10uF 1uF 20% 20% 50V 50V < CONNECTOR > * CN1400 1-566-779-11 PIN, CONNECTOR (PC BOARD) 4P < LED > D1400 6-501-228-01 LED SELU5420E-STP15 (POWER) < JUMPER RESISTOR > JR1400 1-216-296-11 SHORT CHIP JR1402 1-216-864-11 SHORT CHIP 0 0 < TRANSISTOR > Q1400 8-729-230-49 TRANSISTOR 2SC2712-YG < RESISTOR > R1401 R1402 R1403 R1404 R1405 1-216-825-11 1-218-867-11 1-216-837-11 1-216-843-11 1-216-821-11 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP R1406 1-216-821-11 METAL CHIP 2.2K 6.8K 22K 68K 1K 5% 0.5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W 1K 5% 1/10W < SWITCH > S1400 1-771-410-21 SWITCH, TACTILE (SUBWOOFER ON/OFF) SW1400 1-762-684-11 SWITCH, ROTARY (SUBWOOFER LEVEL) 9 SS-CT100D/WGV100D/ZX80DP/ZX100D/ZX100DP REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. 2 Ver. Date Description of Revision 1.0 2006.05 New 1.1 2007.03 Addition of US model (SS-CT100D/ZX80DP/ZX100D) (ENG-07001)
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