VALVES & CONTROLS SERVICE VALVES & CONTROLS SERVICE | MAINTENANCE, REPAIR AND OVERHAUL YOUR WORLD CLASS SERVICE PARTNER As the world’s leading supplier of flow control solutions, Pentair Valves & Controls has the experience, knowledge and proven capability that are critical in delivering expert service and maintenance. 24 hours a day, our specialist service teams are working closely with customers across the globe, to ensure their plants reduce downtime by maintaining their valves and controls assets to the highest standards. Pentair is the name behind many of the world's most respected valves and controls brands with experience in the design and manufacturing of most types of industrial valves. This means there is nobody better placed to optimize the performance, efficiency and safety of all your valves and controls assets, regardless of their specification or manufacturer. Pentair facilities and products meet multiple industry standards, both international and local including: ABSA, AGA, ASME, DIN, ISO, NATA, NBBI, OHSAS, PED. We are also certified through leading organizations including: Bureau Veritas, DNV, Lloyds Register, TÜV. 2 | VALVES & CONTROLS SERVICE PENTAIR VALVES & CONTROLS PRODUCT BRANDS INCLUDE: Anderson Greenwood Biffi Clarkson Crosby FCT Keystone KTM Sempell Vanessa Yarway A GLOBAL SERVICE NETWORK WITH LOCAL SUPPORT AND EXPERTISE OPERATING YOUR PLANT CAN BE CHALLENGING. ON THE ONE HAND, YOU NEED TO INCREASE PLANT EFFICIENCY, BUT ON THE OTHER YOU ARE UNDER PRESSURE TO REDUCE COSTS BY MAKING BETTER USE OF YOUR EXISTING EQUIPMENT. LET PENTAIR HELP YOU STRIKE THE PERFECT BALANCE As a global flow control solutions OEM we understand your business demands. We can develop service solutions to meet your needs, whether they are planned or unplanned maintenance, performance improvement, technical support and much more, respecting tight deadlines and ensuring adherence to specifications. Our dedicated service teams deliver expert support for all types, brands and manufacturers of valves and controls. LEADING EXPERTISE With a broad portfolio of leading brands and over a hundred years of service performance, our OEM-trained service teams have the experience and knowledge to tailor a maintenance strategy based on your needs, ranging from a single asset repair to a turnkey plant shutdown. In addition, whether your fleet requires preventive, predictive or corrective measures, we can help you optimize the efficiency, reliability and safety of any valve or control asset – regardless of the specification or manufacturer. This includes major shutdowns, as well as multi-year fleet management contracts where we can service all the valves and controls on your plant, helping you keep it operational and profitable. A GLOBAL SERVICE CAPABILITY A network of local service centers, manufacturing sites, and sales representatives make up our global service capability. We leverage global expertise with experienced professionals when and where you need it. Highly skilled factorytrained technicians provide effective maintenance, helping increase valve reliability, efficiency, and process availability through flexible, local service. QUALITY IS A WAY OF LIFE AT PENTAIR As an OEM ourselves, we know what it takes to build quality into our products. It’s why we adhere to the highest industry standards, while using lean practices to advance the quality of our service offering. And it’s why we focus on keeping costs down and seek to add value at every stage. A CONTINUOUS FOCUS ON EHS Our goal is simple. We want to ensure service operations are not only safe, secure and more efficient, but also minimize the impact on the environment. We recognize that we have a responsibility to operate in an environmentally sound manner, as well as protecting the health and safety of our customers and employees. Our service teams’ close proximity to your operation, combined with comprehensive mobile capabilities, enables reliable support either on-site at your plant or in our facilities. MAINTENANCE, REPAIR AND OVERHAUL | 3 PENTAIR VALVES & CONTROLS SERVICE EQUIPMENT AND ASSETS IN A RANGE OF INDUSTRIES AND APPLICATIONS INCLUDING: Oil & Gas Shale gas Oil sands LNG Onshore & Offshore Subsea And others 4 | VALVES & CONTROLS SERVICE Power Coal Gas Nuclear Geothermal Solar Processing Chemical Petrochemical Marine Water Food & beverage Mining Alumina Copper Gold Iron MAXIMIZING PERFORMANCE WHILE MINIMIZING COST AND DOWNTIME OUTSOURCING YOUR PLANT MAINTENANCE TO A SPECIALIST SERVICE PROVIDER MAKES GOOD SENSE. AT PENTAIR VALVES & CONTROLS WE MAKE IT OUR BUSINESS TO LET YOU CONCENTRATE ON RUNNING YOUR BUSINESS, BY TAKING CARE OF FULL LIFE CYCLE SUPPORT. SERVICE ON-SITE Wherever you operate, we can deliver on-site service specialists and mobile workshops to your door. From plants to offshore platforms, from pipelines to FPSO's this will allow us to carry out effective repairs, maintenance and servicing at your plant to an agreed schedule, or we can provide permanent on-site workshop facilities with a dedicated team that is with you all the time. IN-HOUSE REPAIR If a valve repair or reconstruction cannot be completed on-site, we will carry out the work in our own comprehensively equipped shops to the highest quality standards. SPARE PARTS We provide a full range of quality spare parts, and we can upgrade your existing inventories when newer and improved materials and designs are available. ASSET MANAGEMENT Planning and asset management are at the core of any effective maintenance and repair strategy. At Pentair we can provide you with a fully integrated asset management program (eDge), that gives you the predictive and preventive maintenance information you need to improve efficiency and reduce costs. SHUTDOWN MANAGEMENT We also provide a complete project management and maintenance service for turnarounds and revisions, including planning, implementation and evaluation - in close collaboration with your shutdown team. This team is based on-site and enables us to oversee the whole process, so we can have you back online within an agreed schedule. CONDITION ANALYSIS Pentair’s sophisticated damage analysis service uses the latest technology to assess the condition of your valves. We can identify any potential issues that can be mitigated with preventive maintenance and early repair-be it application, product or operations related. END OF LIFE SUPPORT Our engineering expertise and product knowledge allow us to develop spare and replica parts for discontinued equipment based upon the condition analysis of the component when allowed. This lets you keep original and specialist equipment in service for as long as possible - or, if desired, we can help you identify replacement opportunities for discontinued Pentair and non-Pentair products. JUST LEAVE IT TO PENTAIR We can take on everything from installation and commissioning to inspections, testing and certification. helping to improve performance and efficiency. We also specialize in product upgrades and modifications, which are aligned with your specifications to improve performance and meet any new industry regulations. MAINTENANCE, REPAIR AND OVERHAUL | 5 A SERVICE PROVIDER FOR ALL YOUR VALVES & CONTROLS ASSETS Pentair Valves & Controls can help you develop a repair and maintenance strategy that will both maximize the performance of your plant equipment and improve productivity. Our dedicated service teams deliver expert support for all types, brands and manufacturers of valves and controls. 6 | VALVES & CONTROLS SERVICE OUR PORTFOLIO AT A GLANCE OEM AND NON-OEM SERVICE OFFERINGS INSTALLATION & COMMISSIONING • Installing new products in line • Supporting commissioning activities VALVE AUTOMATION • Providing valve-actuator packages • Assembling, testing and delivering • Supporting brand-independent sourcing SERVICE & APPLICATIONS TRAINING • Servicing and operating products correctly • Providing technician certification for products • Offering application and process insights PARTS & REPLACEMENTS MANAGEMENT • Inspecting and testing to suit application needs • Calibrating products e.g. actuators and instruments • Certifying products according to industry standards MAINTENANCE AND REPAIR • Standard maintenance and repair services • Parts manufacturing on obsolete product lines • Upgrades & modifications of damaged or low performing products to application needs ASSET MANAGEMENT • Supporting in-situ, on-site and in workshop - on - and offshore • Offering damage analysis and resolution support • Predictive and preventive maintenance approaches, including risk-based maintenance management • Providing embedded service crews at your site TURNAROUNDS, REVISIONS, & SHUTDOWNS • Purchasing support and supply for own and other brands • Planning demand and replenishment • On-site execution and workshop backup • Managing inventory - for new and swap stock • Reporting and documentation • Supporting in-situ, on-site and in workshop - on - and offshore • Refurbishing products to an 'as new' state • Management of full actuator & valve fleets • Comprehensive planning & preparation of work – labor, parts and tooling INSPECTIONS, TESTING & CERTIFICATION END OF LIFE SUPPORT • Embedded customer engineers • Online customer access to reports and documentation PRODUCT UPGRADES & MODIFICATIONS • Modifying products to customer specifications • Upgrading to advanced product specifications MAINTENANCE, REPAIR AND OVERHAUL | 7 SERVICE FACILITIES TO SUIT YOUR NEEDS Wherever you operate, we can deliver on-site service specialists and mobile workshops to your door. This allows us to carry out effective repairs, maintenance and servicing at your plant to an agreed schedule, or we could provide permanent on-site workshop facilities with a dedicated team who are with you all the time. 8 | VALVES & CONTROLS SERVICE SUCCESS STORIES ON A RANGE OF REPAIR AND MAINTENANCE PROJECTS HPPO FACILITY RECEIVES MULTINATIONAL SERVICE SUPPORT TURNAROUND TEAM MEETS CRITICAL TIME FRAME PENTAIR CUTS SERVICE COSTS FOR UK OIL REFINING COMPANY THE CHALLENGE THE CHALLENGE THE CHALLENGE The world's largest commercialscale propylene oxide plant with an innovative HPPO technology required service work. The scope of work included the servicing of different valve types from a variety of manufacturers, with the added complications of a very tight shutdown period. A leading U.S. refinery, was planning a major turnaround of its deasphalting plant in 2014. The shutdown had a critical two-week time frame and included the routine repair and maintenance of ten large Vanessa triple offset valves. A major UK oil refining company required Pentair to provide a specialist valve management solution to include the management of over 11,000 control valves. THE SOLUTION Working closely with our Dutch and Belgian service experts, Pentair serviced 160 safety valves and 80 control valves with pneumatic actuators from a variety of manufacturers, including 14 Vanessa triple offset valves with Biffi actuators. THE OUTCOME Positively impressed by the service team's support and performance, the customer asked Pentair to service an additional 214 Biffi actuators. This activity was successfully accomplished - all onsite and within the planned shutdown period. THE SOLUTION The Corona, CA service team developed a planning and repair execution strategy to help the refinery get back online in just 13 days. Through expert planning, spare part procurement and coordinated shop schedules the refinery was back to production in under two weeks. THE OUTCOME Pentair delivered great value by performing the shutdown on time and with no EHS issues. THE SOLUTION Pentair implemented an Asset Management database, combining predictive spares management with the latest Risk Based Inspection (RBI) and Root Cause Failure Analysis (RCFA) methodology. This allowed the Pentair team to monitor each control valve more effectively, which in turn helped the client to maximize the service life of its assets and improve the efficiency of its plant. THE OUTCOME By improving valve reliability and extending service intervals, Pentair’s complete Asset Management strategy has enabled the oil refining company to achieve cost savings of between 30 to 35 percent on an annual basis. MAINTENANCE, REPAIR AND OVERHAUL | 9 FACTORY SERVICE LOCATIONS PENTAIR SERVICE LOCATIONS DELIVERING GLOBAL EXPERTISE IN SERVICE CENTERS AROUND THE WORLD UNITED STATES Anchorage, Alaska Baton Rouge, Louisiana Bolingbrook, Illinois Bridgeport, New Jersey Corona, California Everett, Washington Mansfield, Massachusetts Pasadena, Texas Pelham, Alabama Port Arthur, Texas Reno, Nevada Stafford, Texas 10 | VALVES & CONTROLS SERVICE CANADA Burlington, Ontario Calgary, Alberta Edmonton, Alberta Fort McMurray, Alberta Grande Prairie, Alberta Midale, Saskatchewan Varennes, Quebec Whitecourt, Alberta LATIN AMERICA Antofagasta, Chile Coatzacoalcos, Mexico Guadalajara, Mexico Macaé, Brazil Santiago, Chile Sao Paulo, Brazil Sorocaba, Brazil Tampico, Mexico EUROPE Aberdeen, UK Armentiéres, France Breda, The Netherlands Fiorenzuola, Italy Gallardon, France Korschenbroich, Germany Lugagnano, Italy Marienhagen, Germany Peitz, Germany Redcar, UK Rescaldina, Italy Saint Juery, France Walkden, UK MIDDLE EAST Abu Dhabi, UAE Dammam, Saudi Arabia Dubai, UAE Sharjah, UAE ASIA Ansung, South Korea Beijing, China Chiba, Japan Fukuoka, Japan Hazira, India Hiroshima, Japan Hokkaido, Japan Kashima, Japan Kobe, Japan Kuantan, Malaysia Nagoya, Japan Okayama, Japan Osaka, Japan Quanzhou, China Rayong, Thailand Shanghai, China Shizuoka, Japan Singapore Songkhla, Thailand Tokyo, Japan Visakhapatnam, India PACIFIC Auckland, New Zealand Brisbane, Australia Collie, Australia Gladstone, Australia Hamilton, New Zealand Kalgoorlie, Australia Milperra, Australia Newcastle, Australia New Plymouth, New Zealand Perth, Australia Sale, Australia MAINTENANCE, REPAIR AND OVERHAUL | 11 PENTAIR VALVES & CONTROLS www.pentair.com/valves All Pentair trademarks and logos are owned by Pentair plc. All other brand or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change product designs and specifications without notice. Pentair is an equal opportunity employer. © 2015 Pentair. All rights reserved. VCSBR-00022-EN 15/03
© Copyright 2024