82 BASIC LINE Selection Inside heights Light, quiet all-rounder with wide range of applications 26 – 44 Universal connectors (UMB) with integratable strain relief comb Favorable ratio of inner to outer width Robust, double stroke system for long unsupported lengths Very quiet thanks to internal noise damping system Single-part end connector with integratable strain relief comb Single-part chain links (design 020) Designs with inward or outward opening brackets Extremely fast and easy to open due to ball joint mechanism Inside widths 25 – 250 kabelschlepp.de ■ Cost-effective cable carrier ■ Weight-optimized chain geometry ■ Particularly high torsional rigidity Simple divider fastening Many separation options for the cables Fon: +49 2762 4003-0 Lateral wear surfaces UNIFLEX Advanced 1665 with mounting frame stay Subject to change. The mounting frame stay can be used to reliably route cables with a very large diameter such as extraction hoses, which diameters are greater than the clearance height of the chain links can be routed. Dividers can be fixed for installations where the carrier is rotated through 90° and applications with high transverse accelerations – no additional spacers are needed Lateral wear surfaces – for long service life for applications where the carrier is rotated through 90° Simple fixing of strain relief comb or C-Rail in the connector 83 Selection BASIC LINE UNIFLEX Advanced UNIFLEX Advanced Design 020 with enclosed frame UNIFLEX 26 – 44 Inside widths 25 – 250 hi KR kabelschlepp.de Bi Type 1455.020 1555.020 1665.020 hi 26 38 44 Bi 25-103 50-150 50-250 Dynamics of unsupported arrangement Maximum travel length in m Travel speed vmax in m/s Travel acceleration amax in m/s2 Page 120 125 150 10 9 8 50 45 40 86 86 86 Fon: +49 2762 4003-0 Dimensions in mm Design 030 with outward opening and detachable brackets hi 84 KR Bi Type 1455.030 1555.030 1665.030 hi 26 38 44 Bi 25-103 50-150 50-250 Dynamics of unsupported arrangement Maximum travel length in m Travel speed vmax in m/s Travel acceleration amax in m/s2 Page 120 125 150 10 9 8 50 45 40 86 86 86 Dimensions in mm Subject to change. Use our free project planning service. Selection BASIC LINE Advanced Inside heights Overview UNIFLEX Advanced Inside heights 26 – 44 Inside widths Bi 25 – 250 hi Type hi 1455.040 1555.040 1665.040 26 38 44 Bi Dynamics of unsupported arrangement Maximum travel length in m Travel speed vmax in m/s Travel acceleration amax in m/s2 Page 120 125 150 10 9 8 50 45 40 86 86 86 25-103 50-150 50-250 kabelschlepp.de KR UNIFLEX Advanced 1665 with mounting frame stay The mounting frame stay can be used to reliably route cables with a very large diameter, such as extraction hoses, which diameters are greater than the clearance height of the chain links can be routed. 114 mm 139 mm 164 mm Fon: +49 2762 4003-0 Dimensions in mm 189 mm ■ Different inside heights for different cable diameters Subject to change. Additional chambers for further cables Routing of additional cables with small diameters such as electrical or hydraulic cables is possible in the chambers under the main chamber. Dividers can be used for additional separation of the cables. Do you need further information? Please do get in touch with us, we will be pleased to help you. 85 Selection BASIC LINE UNIFLEX Design 040 with inward opening and detachable brackets Advanced Overview UNIFLEX Advanced Design 020 Design 030 Design 040 Inside/Outside: Not to be opened Outside: Hinged, openable (on the right/left) and detachable brackets Inside: Hinged, openable (on the right/left) and detachable brackets UNIFLEX 25 – 250 Bi Bk KR t hi hG hi hG hi Inside widths hG 26 – 44 KR Bi Bk Bi Bk t KR t kabelschlepp.de Dimensions and intrinsic chain weight Type hi hG 1455 26 36 1555 38 50 1665 44 60 25 0.73 50 1.13 50 1.67 * Design 020 available on request 38 0.75 75 1.23 75 1.80 Inside widths Bi Intrinsic chain weight 78 103 – – 0.88 0.98 – – 100 125 150 – 1.32 1.42 1.51 – 125 150 175 200** 2.06 2.18 2.31 2.43 58 0.80 90* 1,29 100 1.92 ** on request Bk – – – – 225 2.57 – – – – 250 2.70 Bi + 16 Bi + 18 Bi + 22 Dimensions in mm/Weights in kg/m Bend radius and pitch Type 1455 1555 1665 52 63 75 Fon: +49 2762 4003-0 * on request 65 80 100 Bend radii KR mm 125 150 180 125 160 200 140 200 250 95 100 120 200 230** 300 Pitch: 1455: t = 45.5 mm 1555: t = 55.5 mm 1665: t = 66.5 mm 225* – – ** Bi 50 and 75 mm on request Load diagram for unsupported length Lf depending on the additional load Unsupported length Lf 1665 10.0 LS Lf 8.0 1555 1455 4.0 2.0 0 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 Unsupported length Lf in m In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 295). We are at your service to advise on these applications. Example of ordering Cable carrier 1555 Type Divider system . 030 Design . 100 Inside width Bi in mm . 125 Bend radius KR in mm - 1332 Chain length Lk in mm (without connection) TS 0 Divider system / Connection 3 Number of dividers nT FU/MU Connection Fixed point/ Driver Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions. Subject to change. 86 Additional load qz in kg/m 6.0 Use our free project planning service. Selection BASIC LINE Advanced Inside heights Types 1455, 1555 and 1665 Fixing of the dividers Inside heights In the standard version, dividers or the complete divider system (dividers with height separation) can be moved in the cross section (Version A). Fixed dividers are available for applications with transverse accelerations and where the carrier is rotated through 90° (Version B). If the fixed installation version is desired, please state this on the order. Version A (Standard) Version B Divider movable Divider fixed in 2.5 mm steps With fixed dividers, fixing is by means of arresting cams in the foot of the divider. ■ Divider with arresting cams Divider system TS 0 1455 1555 1665 hi mm 26 38 44 ST mm 2.0 2.5 3.0 ax min mm 7 10 10 Version B aT min ax min mm mm 4/5* 7.5 5 10 5 10 ST mm 2.0 2.5 3.0 ax section mm 2.5 2.5 2.5 aT min = 5 mm for Bi = 25 hi * aT min = 4 mm for Bi = 38, 58, 78, 103 Version A aT min mm 3.5 5.0 5.0 KR sT aT ax 25 – 250 Fon: +49 2762 4003-0 Type Inside widths kabelschlepp.de ■ Locking profile in the crossbar 26 – 44 aT Divider system TS 1 for Design 030/040 with continuous height subdivision made of aluminium 1455 1555 1665 hi mm 26 38 44 ST mm 2.0 2.5 3.0 Version A aT min ax min mm mm 4/5* 7.5 5 10 5 10 Version B aT min ax min ax section mm mm mm 4/5* 7.5 2.5 5 10 2.5 5 10 2.5 SH mm 2 4 4 h1 mm 10 14 14 2 hi KR Subject to change. h2 mm – – 28 aT min = 5 mm for Bi = 25 sH * aT min = 4 mm for Bi = 38, 58, 78, 103 ST mm 2.0 2.5 3.0 sT 3 4 1 h1 h2 Type 5 87 Selection BASIC LINE UNIFLEX Advanced Types 1455, 1555 and 1665 UNIFLEX Advanced Inside widths SH mm 2.4 2.4 4.0 h1 mm 10 12 14 h2 mm – – 28 The dividers are fixed by the partitions, the complete divider system is movable. 25 – 250 2 3 sT 4 h1 h2 1455 1555 1665 ST mm 5 5 8 hi hi mm 26 38 44 KR 26 – 44 Type sH Divider system TS 3 with section subdivision, partitions made of plastic Inside heights 1 5 In the standard version, the divider systems are mounted on every second chain link. Types 1455 and 1555 SZ 2.4 ax 15 20 ax (Center to center distance, dividers) 25 30 35 40 45 55 65 75 16 64 18 68 ax (Center to center distance, dividers) 23 28 32 33 38 43 78 80 88 96 112 128 48 144 58 160 Type 1665 SZ kabelschlepp.de Dimensions of the plastic partitions for TS 3 SZ 4 Dimensions in mm When using partitions with ax > 112 mm, there should be an additional central support with a twin divider (ST = 3 mm). Twin dividers are designed for subsequent fitting in the partition system. 88 Subject to change. Fon: +49 2762 4003-0 For type 1665, aluminium partitions in 1 mm width sections are available. Use our free project planning service. Selection BASIC LINE Types 1455, 1555 and 1665 Strain relief devices for plastic connectors Inside heights ZLK – L Connecting elements with integrated strain relief combs on both sides (ZLK – A) Connecting elements with screw-on type strain relief combs (ZLK – L) 26 – 44 The strain relief combs are generally supplied with the connecting elements. The combs are either clipped to the end connectors and bolted together with them, or screwed on at the desired intervals by using additional boreholes, behind the connecting elements. Connection dimensions for Type 1455 Connecting elements with strain relief combs on both sides ZLK – A integrated strain relief combs Type 1455. ... .25 1455. ... .38 1455. ... .58 1455. ... .78 1455. ... .103 ZLK – L screwable strain relief combs schl 7 epp epp schl Bk 41 54 74 94 119 nZ 2 3 4 6 8 25 – 250 Dimensions in mm l1 6.2 Bi +4 Bi +16 nz 3.5 3 Bi Bi +16 Bi -14 6.2 l1 Fon: +49 2762 4003-0 Lk Bi -14.5 Lk Bi 25 38 58 78 103 Inside widths kabelschlepp.de ZLK – A 14 42 52.5 14 42 54.5 For chain width Bi = 25 mm For chain width Bi = 38 – 103 mm The dimensions of the fixed point and driver connections are identical. Connection dimensions for Type 1555 Connecting elements with strain relief combs on both sides Type 1555. ... .50 1555. ... .75 1555. ... .100 1555. ... .125 1555. ... .150 ZLK – L screwable strain relief combs 6.4 Subject to change. Lk Bi -20 Bi Bi + 18 l1 15 54 65.5 Bk 68 93 118 143 168 nZ 4 6 8 10 12 Dimensions in mm 5 7 nz Bi 50 75 100 125 150 For chain width Bi 90 mm connectors made of steel are available. The dimensions of the fixed point and driver connections are identical. 89 Selection BASIC LINE UNIFLEX Advanced Types 1455, 1555 and 1665 UNIFLEX Advanced Connection dimensions for Type 1665 8.4 Inside widths nz 8 8 25 – 250 l1= 60 76 kabelschlepp.de 20.5 Bk 72 97 122 147 172 197 222 247 272 nZ 4 6 8 10 12 14 16 18 20 Dimensions in mm The dimensions of the fixed point and driver connections are identical. Connection variants Connection point M – Driver MH Driver MI MK FK FI Fon: +49 2762 4003-0 * on request Bi 50 75 100 125 150 175 200 225 250 60 73 M A (Standard) 90 Type 1665. ... .50 1665. ... .75 1665. ... .100 1665. ... .125 1665. ... .150 1665. ... .175 1665. ... .200* 1665. ... .225 1665. ... .250 ZLK – L screwable strain relief combs Fixed point F – Fixed point Connection type A – Threaded joint outside (standard) I – Threaded joint inside H – Threaded joint, rotated through 90° to the outside K – Threaded joint, rotated through 90° to the inside FA (Standard) FH In the standard version, the connectors are mounted with the threaded joint outwards (FA/MA). When ordering please specify the desired connection type (see ordering key on page 334). The connection type can subsequently be altered simply by varying the connectors. Subject to change. 26 – 44 Connecting elements with strain relief combs on both sides Bi - 20 Bi Bi + 22 Inside heights Use our free project planning service. Selection BASIC LINE Types 1455, 1555 and 1665 Universal mounting brackets Inside heights With plastic UMBs (Universal Mounting Brackets), you can easily connect the UNIFLEX from above, from below, or at head height. 26 – 44 Inside widths 25 – 250 UNIFLEX 1455 ø 5.2 Lk kabelschlepp.de 18 36 1455 1455 Bi Bi + 9.5 BEF = Bi + 19 Bi - 2 Bi + 9.5 BEF = Bi + 19 l1 = 59.0 10 ▲ Assembly options 59.0 UNIFLEX 1555 Fon: +49 2762 4003-0 BEF = Bk = Bi + 18 Bi 50 19 1555 1555 Bi + 8 ø 5.5 Bi - 5 Bi + 8 Lk l1 = 80.5 BEF = Bk = Bi + 18 12.5 35 80.5 ▲ Assembly options UNIFLEX 1665 Bi + 13 BEF = Bi + 24 Bi 22 1665 1665 60 ø 5.5 Bi + 13 Lk l1 = 92 BEF = Bi + 24 15 37.5 ▲ Assembly options 92 Subject to change. The dimensions of the fixed point and driver connections are identical. When ordering please specify the connection type FU/MU (see ordering key on page 334). 91 Selection BASIC LINE UNIFLEX Advanced Types 1455, 1555 and 1665 UNIFLEX Advanced Strain relief devices Inside heights 26 – 44 Inside widths One-sided strain relief combs made of plastic (UNIFLEX 1455) The cables can be fixed securely and simply using the optional strain relief combs. The strain relief combs are installed between the UMBs, and do not need to be bolted on separately or mounted on a C-Rail. Please state on the order whether strain relief combs are needed. kabelschlepp.de 25 – 250 ■ Universal mounting bracket with strain relief comb ■ One-sided strain relief comb Type 1455. ... .25 1455. ... .38 1455. ... .58 1455. ... .78 1455. ... .103 Bi mm 25 38 58 78 103 nz = Number of teeth nZ 2 3 5 7 9 ■ Fixing in the UMB The cables can be fixed securely and simply using the optional strain relief combs. The strain relief combs are installed between the UMBs, and do not need to be bolted on separately or mounted on a C-Rail. Please state on the order whether strain relief combs are needed. ■ Universal mounting bracket with strain relief comb Type 1555. ... .50 1555. ... .75 1555. ... .90 1555. ... .100 1555. ... .125 1555. ... .150 ■ Fixing in the UMB 92 ■ Both-sided strain relief comb Bi mm 50 75 90* 100 125 150 nZ 3 5 7 7 9 11 nz = Number of teeth on one side of the comb * on request Type 1665. ... .50 1665. ... .75 1665. ... .100 1665. ... .115 1665. ... .125 1665. ... .150 1665. ... .175 1665. ... .225 1665. ... .250 Bi mm 50 75 100 115 125 150 175 225* 250* nZ 3 5 7 8 9 11 13 17 19 Subject to change. Fon: +49 2762 4003-0 Both-sided strain relief combs made of plastic (UNIFLEX 1555/1665) Use our free project planning service. Selection BASIC LINE Types 1455, 1555 and 1665 Strain relief devices C-rails for LineFix bracket clamps, SZL strain reliefs and clamps (UNIFLEX 1555/1665) The optional C-rails are fixed by means of the universal mounting brackets and do not have to be screwed separately. Please state in your order whether C-rails are needed. Inside heights 26 – 44 Inside widths 10 1.2 25 – 250 ■ Universal mounting bracket with C-rail ■ Integratable C-rail 25 x 10 mm, slit width 11 mm, material steel, Item-No. 3931 kabelschlepp.de LP 11 25 Fon: +49 2762 4003-0 Our LineFix strain reliefs are optimally suited for the C-rails (LineFix bracket clamps and other strain relief devices – see Accessories chapter, from page 302 onwards). ■ C-rail with LineFix strain relief Subject to change. Guide channels ➤ from page 295 Strain relief devices ➤ from page 302 Cables for cable carrier systems ➤ from page 344 93 Selection BASIC LINE UNIFLEX Advanced Types 1455, 1555 and 1665
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