Strategic Water Management Services Reducing Costs While Improving Well Production May 8, 2015 Benefits of AES Water Treatment Improve Frac Performance and Reduce Costs • Cleaner water improves the permeability of the pore spaces • TSS below 5 Microns (<5µ) avoid plugging the pore throat areas in the formation • Reduce the risk of formation damage during hydraulic fracturing operations Extend Production Life of a Well • • • • Reduced contaminants for improved longer term production (Bacteria, Sulfides, TSS) Bacteria and Iron control to prevent H2S development downhole Formation has improved flow due to reduced pressure and pore throat blockage H2S treatment before completion and during production Control Water-Related Costs • • • • Recycled flowback and produced water with balanced chemistry Reduced costs with control of all water on the project Reduced water trucking and disposal costs by 50% Minimize quantities of new sourced water Capabilities: Total Water Management on location or at a Central Processing Facility • Cost savings due to recycling of produced water by eliminating trucking and deep well injection • Cost savings due to reduction of new water sourcing • Higher quality than fresh water that is optimized for hydraulic fracturing AES provides sustainable cost savings for water treatment • AES HydroFlow for removing bacteria from water before a frac, which reduces the use of antibacterial chemicals and cost by nearly 70% • Mobile Rapid B Lab analysis provides Bacteria counts in real-time • Verify the bacteria levels before going down hole • Evaporation of water in pits destined for trucking and disposal, which reduces volume & costs while evaporating water into the hydrologic cycle • Combined flows of source water to a consistent Clean Brine for the frac program that reduces fresh water supplies and cost. AES Water Recycling costs less than Use & Disposal while providing consistent high quality water. AES Differentiators AES was founded by oil industry veterans that built the company on the need for cost-effective, total water management in the oilfield. While we offer individual services to move, store and treat water, AES is uniquely positioned to bundle them into a cost-effective end-to-end water management solution for single locations or full field deployments. We offer: • MobileHighVolume Water Recyclingunitswith 20,000 BPD capacityper unit • TSS <5 microns • 99.8% BacteriaNeutralization • Iron removal withoxidationandfiltrationto <5 microns • Non-chemicalbacteriakillat a competitivecost withAES HydroFLOW • In-Fieldmobilebacteriatesting. Supportsbiocidedosingandeliminationof contributing bacteriasources • H2S controlwithnon-hazardouschemicals • LayFlatnon-leakhose for watertransferwith 8”, 10” and12” diameters,witha widerangeof crossings • HighPerformancewatertransferpumps,generatorsandreliableoperators • Temporaryabove groundwaterstoragetanksup to 51,000 barrel capacity.Set upin6 hours. • Flow Back and welltestingunitsto manageeffluenton-site • On-siteRapiddiffusionPitEvaporationUnitsto reduce transportationand disposalcosts AES Bundled Services Save Cost and Improve Quality AES has developed complementary services that support all aspects of water management, and with non-hazardous applications that cost less than historic methods. We offer bundled services to save cost overall, while our focus is on improving quality of water and the processes that support the completions success: • • • • Bacteria Measurement and Control for all water sources in real-time Non-Chemical bacteria neutralization with Pit Recirculation using AES HydroFLOW Water transfer with AES HydroFLOW for on-the-fly bacteria neutralization Mobile Bacteria Testing of all system components to identify bacteria contribution, which allows time to neutralize and prevent down hole contamination • H2S control with non-hazardous chemicals • Mobile High Volume Water Recycling units with 20,000 BPD capacity per unit . Clean Brine assures Clean Fracs • TSS <5 microns • 99.8% Bacteria Neutralization • Iron removal with oxidation and filtration to <5 microns • On-site Rapid diffusion Pit Evaporation Units will reduce transportation and disposal costs significantly Dissolved Air Flotation (DAF) AES applied new technologies to state of the art DAF systems for oilfield water recycling so that high flow rates (20,000 bbl/day) are achieved • • • • • • • • Mobile Unit with Small Footprint Typical TSS removal will range below 10 mg/l, and below 5 microns. 99.9% solids removal 99% Iron removal 99.9% oil removal 99% bacteria kill with H2S removal capability 90% hardness removal Removes condensates and scale High volume capacity Clean Brine at a competitive cost Measure Bacteria at every Stage of Fluid Storage and Transfer AES acquired a Rapid-B mobile Flow Cytometer that is recognized as the leading method for quantifying bacteria; and now operates the only mobile bacteria testing fleet in the Oil & Gas industry. • Ability to test water samples within 15 minutes on location • Identify specific areas of bacteria in a frac operation or production • Testing in-field for time series bacteria neutralization • Provide data for measuring biocide dosing • Testing efficacies of various biocides in near real-time • Allows KPIs to be measured and managed Measure Bacteria Counts before Treatment Then remove bacteria without chemicals AES HydroFlow Removes Bacteria at 70% less cost than Chemicals and provides verification on location • AES introduces the mobile Rapid B bacteria testing lab into the field to accurately count bacteria in water prior to use for a frac • AES HydroFLOW treatment provides a chemical-free and just-in-time solution for eliminating bacteria and algae for all oil & gas water. • HydroFLOW’s unit induces an electric signal of ±150kHz into any water pipe on which they are installed (metal or PVC) • Environmentally safe and cost-effective replacement of chemical biocides for surface treatment at significantly less cost than chlorine dioxide • Operates 24/7 to contiguously treat bacteria in pits, flowback lines and during water transfer. Verified effectiveness on location in minutes. How AES HydroFlow technology kills bacteria and algae • Bacteria and/or algae that passes through the unit’s ring of ferrites becomes charged by the HydroFlow signal. This charge forms a hydration layer of pure water around the cell. Osmosis forces water into the bacteria and/or algae, creating osmotic pressure, which ruptures the cell membrane and causes the cell to die. • In addition to eradication via osmosis, the HydroFlow signal interferes with the bacteria and/or algae cell membrane, which causes it to perish. • As the HydroFlow signal passes through a pipe, it disrupts the bacteria and/or algae clinging to the rough inner surface, gradually releasing the biofoul over time. The result over sustained use is the elimination of buildup within the pipe. A bacterium passing through the HydroFlow field becomes charged. Aligned positive charge within the cell signals Osmosis that draws water into the bacterium at a sustained rate. The osmotic pressure built inside the bacterium causes it to burst and die. Water Transfer Services • • • • • • 12”, 10”, and 8” no-leak, lay flat hose High capacity with rapid deployment systems Wide Range of Road Crossings Pump rates up to 120 BPM Safe, experienced operators Bundled services with Water Transfer Save Cost Flowback Equipment Top of the line, new Equipment to manage the flow back stage, until permanent facilities are installed. • Direct high temperature/ high pressure water into onsite tanks • Separate gas and sand from the flow back water • Use flare stacks until the lines and storage tanks are in place On-site Rapid Pit Evaporation • Reduces trucking and disposal costs due to concentration of the fluid • Introduces new water into the hydrologic cycle • Reduction of truck related impacts to locations and communities • AES personnel on location or set up with the Operator to manage • Cost effective and reliable water management solution Evaporation: Economic Benefits The estimated cost of trucking and disposing of a barrel of wastewater in our markets ranges between $2.00 - $3.50 per barrel vs. the cost of on-site, high volume evaporation at 35% savings. For a standard frac job, wastewater evaporation in lieu of trucking/disposal provides an estimated cost savings between $84k and $360k Estimated Cost Savings per Frac(1) Costs in $/Barrel of Water Trucking to Disposal Well Disposal/Injection Combined Range - Cost to evaporate: Estimated Savings Water Barrels / Frac Job Total Savings / Frac Job (1) Management Estimate Eagle Ford Low High $1.50 $0.35 $1.85 - $1.20 $0.65 X 300,000 $195,000 $2.00 $0.50 $2.50 - $1.60 $0.90 X 300,000 $270,000 Above Ground Temporary Water Storage Structurally sound vessels for storing fluids for weeks or months. • Can be assembled on location in less than 6 hours • Capacities up to 51,000 barrels of water • 26,000 bbl, 42,000 bbl and 51,000 bbl capacities • Necessary when time or regulations doesn’t allow for pit construction Recap • AES Water Solutions is focused on complete water lifecycle management • AES applies sustainable technologies for improved water management, with non-hazardous treatments and small-footprint recycling operations • Produced water can be recycled at less cost than obtaining new water • Bacteria can be measured on location, which allows prevention and better dosing of biocides • TSS, Iron and Bacteria removal are the keys to successful water reuse • Bundled Services decrease cost, reduce traffic and increase quality and productivity • Water reuse eliminates 100s of truck loads per well and reduces water management costs Brent Mulliniks President and Chief Technologist 817-454-3094 [email protected] Billy Cox Vice-President Operations 806-255-0122 [email protected] Pete Baldwin VP Business Development 817-894-5280 [email protected] AES Water Solutions 8588 Katy Freeway, Suite 430 Houston, Texas 77024 www.AESWaterSolutions.com
© Copyright 2024