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ZPMC-Red Box Energy Services
How to Design and Build a
Polar Class 3 Heavy Transport Vessel
in less than 24 hours
Philip Adkins
Chief Executive Officer
Rinse van Lievenoogen
Chief Technical Officer
RED BOX ENERGY SERVICES
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ZPMC - RED BOX Energy Services (ZPMC-RBES) provides safe and reliable transportation
services of ultra heavy cargoes for energy infrastructure projects.
The RED BOX Founders are a group of fourteen Marine Heavy Transport professionals who
founded Red Box Energy Services after Fairstar Heavy Transport was acquired by Dockwise in
2012 through a hostile takeover.
The RED BOX Team has extensive experience in the full scope of energy logistics services and
were deeply involved in executing the Gorgon LNG, Ichthys LNG, Tombua Landana and
Golden Eagle transportation contracts as well as a wide range of floating cargoes such as
jack-up rigs, cranes and other semi-submersible cargoes.
The RED BOX Founders have extensive ship design and construction experience and were
responsible for the conversion and construction of several significant additions to the Global
Industry Fleet of semi-submersible heavy marine vessels, notably the FJORD (24,000 DWT) ,
FJELL (18,000 DWT), FORTE (50,000 DWT) and FINESSE (50,000 DWT).
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Our Clients - International EPC Companies
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Their Clients - International Energy Companies
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LNG Liquefaction Projects Have Dominated the Investment
Strategy of the Energy Industry in the last 5 years
YAMAL LNG, USD 27B, 16,5M mt (3 trains)
Shtokman LNG (2 trains)
Rosneft LNG (1 train)
Kazakhstan-TCO (2 trains)
Brass LNG (1 train)
EGTL (1 train)
Mozambique LNG (4 – 6 trains)
Tanzania LNG (2 trains)
Sakhalin 2 (2+1 train)
Vladivostok LNG (3 trains)
Alaska –Japan LNG (1 train)
Natuna (1 train)
PNG LNG (2 +1 option)
Alaska LNG (2 trains)
Pacific Northwest LNG (2 trains + option)
LNG Canada (2 trains)
Kitimat LNG (2trains)
WCC LNG (2-3 trains)
Aurora LNG (2 trains)
Freeport LNG (2 trains)
Jordan Cove LNG (2 trains)
Golden Pass LNG (1 train)
Trunkline LNG (1 train)
Oregon LNG (2 trains)
Corpus Christi LNG (3 trains)
Lake Charles LNG (1 train)
Wheatstone (2 trains)
Gorgon (3 + 1 option)
Ichthys (2 trains)
Arrow LNG (2 trains)
Pluto LNG (1 train)
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Yamal LNG Liquefaction Project
The largest energy project ever attempted above the Arctic circle representing a
total investment of USD 27 billion.
Yamal LNG Plant located on Sabetta, Yamal Peninsula, Northern Russia (70 40’15’N
70 08’12’E).
Production and export of Arctic’s vast natural gas reserves from Russia to Europe and
Asia, transportation via the Northern Sea Route.
Yamal LNG is committed to the first LNG exports to Far East Asian Markets in 2017.
The Projects consists of three trains during the first phase with a total production
capacity of 16.5 Mt / year.
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‘Modularization’ has become the Preferred Engineering
and Construction Technique for LNG Liquefaction Projects
One 5.5 mt ‘Liquefaction Train’ is composed of approximately 50 modules, ranging in
size from 500 tonnes to 10.000 tonnes.
Modules can be as large as: 80 meters (L) x 40 meters (W) x 30 meters (H).
Modules are fabricated for the most part in East Asia where the construction costs
are more competitive then in Europe, North America or Australia.
The Marine Transportation of large heavy modules requires Specialized Vessels and
significant engineering and project management support.
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LNG Liquefaction Modules en route to
Chevron’s EGTL Plant in Escravos, Nigeria
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Marine Transportation Logistics
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Weather Report Sabetta Peninsula, Russia
February 2015
• February is typically the coldest month of the year.
• Lowest temperature measured in February was minus 39.7 degrees Celsius.
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Weather Situation Sabetta Peninsula, Russia
End January 2015
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The Solution
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Two Polar Class Deck Carriers - Vessel Description
Length o.a.
: 206.3
[m]
Length b.p.
: 193.8
[m]
Breath Mouded
: 43
[m]
Depth Moulded
: 13.5
[m]
Design Draught
: 7.5
[m]
Ice Draught
:8
[m]
Deadweight
: 28,500
[ton]
Gross Tonnage
: 34,020
[ton]
Ice Speed
:2
[kn]
Service Speed
: 13
[kn]
Complement
: 31
[P]
Deck Area
: abt. 175 x 43
[m2]
Deck Carrier for year round navigation in Arctic waters:
•
•
•
Sailing in ice of 1.5 m thick; vessel speed in ice: 2 knots
Winterized up to minus 40 ° Celsius
Required Ice Class Notation ARC-7
Module transportation capability:
•
•
Capable to load, transport and discharge two modules
weighing 10,000 ton each
An obstacle free deck area for unrestricted side- and stern
load-outs.
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Vessel Construction Planning
December
2014
March
2015
May
2015
October
2015
Contract Award
GSI
Concept Design
AARC-RBES
Vessel
Specification
Guangzhou
Shipbuilding
International
(GSI)-RBES
March
2015
July
2015
Keel Laying
GSI
Steelcutting
GSI
Launch Vessel #1
GSI
January
2016
Delivery
Vessel #1
GSI
Client deadline requirement of 24 months for complete Design, Construction and Delivery.
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Shortening the Design Process
Concept design
Basic Design
Verification Concept Design
Detail Design
Verification Basic Design
Block Construction
Assembly
Verification Design
Commisioning
Sea Trials
Delivery
Graphically, this process can
be shown in this Design Spiral
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Shortening the Design Process
How to shorten this process?
Split the vessel into different area’s
Start with basic design midship
Early start detail design
Early start construction
Early start assembly
Shortened delivery time
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Ice Certificate and ARC7 Equivalence
CNIIMF has issued the Ice Certificate for both ARC7 Polar Class Vessels
on October 3rd 2014.
ARC7 – PC3 equivalence:
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Ballast Water System
Fully redundant ballast water system capable of:
Transporting water internally
• Less (cold) water required
2x3x2500 m3 pump capacity
2x2500 m3/hr treatment capacity
BWM-T notation
• Smart ballastwater management system
• Operation mode
• Clean mode
Dedicated tidal compensation tanks
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Winterization
Cargo deck Heating
More than 25 km CuNiFer steam heated pipes below deck.
2 additional 6000 kg/hr oil-fired steam boilers.
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Wheelhouse Design
Optimized for visibility
Vessel round visibility only blocked by funnels
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Project Partners
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For Passionate Teams, Everything is Possible!
Dimensions ship: 149.3 (L) x 32.4 (W) x 32,5 (H)
Total amount bricks used: approximately 15.000 bricks
Scale: 1:150
Design Construction Time: 23 hours and 54 minutes
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ZPMC - Red Box Energy Services
Hong Kong Office
Room 1303, 13th Floor
Nan Fung Tower
173 Des Voeux Road
Central, Hong Kong
Tel:
Fax:
Email:
Web:
Rotterdam Office
Hofpoort Building
Hofplein 20, 14th floor
3032 AC Rotterdam
The Netherlands
+31 (0)10 - 268 0200
+31 (0)10 - 268 0201
[email protected]
www.zpmc-redbox.com