Keynote Speaker Wes Kremer Vice President Air & Missile Defense Systems, Missile Systems Raytheon Company Copyright © 2015 Raytheon Company. All rights reserved. Customer Success Is Our Mission is a registered trademark of Raytheon Company. Missile Defense: Rocket Science made better with Quality Wes Kremer Vice President Air and Missile Defense Systems February 23, 2015 Copyright © 2015 Raytheon Company. All rights reserved. Customer Success Is Our Mission is a registered trademark of Raytheon Company. This presentation contains Non-Technical Data as defined in ITAR 120.10(a)(5) This presentation contains Non-Technical Data as defined in ITAR 120.10(a)(5) Overview Challenge of Missile Defense Flight Test Success Supply Chain Performance Improvement Intense Focus on Defect Reduction Eliminating Escapes Summary 3/31/2015 3 This presentation contains Non-Technical Data as defined in ITAR 120.10(a)(5) Challenges of Missile Defense High reliability No redundancy Single-thread design Minimal design margins Affordability Orlando, FL Our nation has entrusted us with tremendous responsibilities. We must ensure quality in everything we do, every time. 3/31/2015 4 Copyright © 2015 Raytheon Company. All rights reserved. Customer Success Is Our Mission is a registered trademark of Raytheon Company. This presentation contains Non-Technical Data as defined in ITAR 120.10(a)(5) Flight Test Success Yearly Flight Test Focus on Quality Makes a Difference 3/31/2015 6 This presentation contains Non-Technical Data as defined in ITAR 120.10(a)(5) Supply Chain Performance Improvement Escapes to RMS - Defect % - Annual Average 8 Enabling DataDriven Decisions 7 6 5 4 IT Engineering Predictable Manufacturing Execution Quality DUE DILIGENCE • Hold ourselves and our suppliers accountable Instilling Accountability Designing and Verifying Virtually Operations Supply Chain Buying Strategically ALIGNED RESOURCES • Enhanced our cross functional approach to supplier management • Increased effectiveness of supplier assessments 3 ZERO INITIATIVE • Partnering with our suppliers to share best practices and lessons learned to eliminate escapes to our factories 37% Improvement 2 Quality System Data: 1 • Tracks each supplier’s escapes • Identifies trends in suppliers QMS • Provides data/recommendations for Supply Chain decision/actions A SHARED VISION & MISSION • Instilled our vision & mission, Delivering Success… Supplying Quality Compliant Hardware On-Time, Every Time throughout the integrated supply chain 58% Improvement DRIVING RISK DOWN • Shifting from reactive to predictive, proactive, and preventative • Focusing on subtiers 50% Improvement 0 Quality, Compliant Hardware on-Time, Every Time Targeting 50% Improvement Year over Year 3/31/2015 7 This presentation contains Non-Technical Data as defined in ITAR 120.10(a)(5) Intense Focus on Defect Reduction Characterize and measure Set defect reduction goals Determine root cause Address systemic issues Validate corrective action Air and Missile Defense Systems 2014 Defects per Unit (DPU) % Reduction 100% 80% Goal – 35% 60% 40% 20% Actual – 54% 0% 2014 DPU percentage reduction goal exceeded Yielded reduced cycle time and rework Defect Reduction Driving Affordability Results 3/31/2015 6 This presentation contains Non-Technical Data as defined in ITAR 120.10(a)(5) Eliminating Escapes Capture and analyze escapes Both internal and supply base Characterize and control special processes 20 percent of 2014 escapes in supplier subtiers 2014 Air and Missile Defense Systems Escapes to the Customer SPECIAL PROCESS KEY A special process is one that can’t be verified after assembly. Variability is characterized and reduced through deployment of process quality controls that provide unit-to-unit consistency and repeatability. Chemical Processing-Painting Sealants Chemical Processing-Plating Electronics Chemical Processing-Cleaning Solder Torque Crimping Welding Nondestructive Testing Bonding Non Metallic Materials Testing PRC-S PRC-M TST-PROC DSN-M WKM-M WKM-S PRC-S PRC-M TST-PROC Supplier Process Manufacturing Process Test Process Mechanical Design Manufacturing Workmanship Supplier Workmanship DSN-M WKM-M WKM-S 80% of 2014 Escapes Attributed to Special Processes 3/31/2015 9 This presentation contains Non-Technical Data as defined in ITAR 120.10(a)(5) Summary We’re making progress and our data supports it Drive improvement across the supply base and focus on subtier suppliers Relentless pursuit of root cause in driving out defects Control of special processes is a 2015 focus area Missile-destroying Exoatmospheric Kill Vehicle Intercepts Target 3/31/2015 10
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