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SCION
xB
2008 -
PACKAGE TRAY
Preparation
Part Number: 64009-12010
NOTE: Part number of this accessory may not be
the same as the part number shown.
Kit Contents
General Applicability
Item #
1
2
3
4
5
6
Quantity Reqd.
1
1
1
1
1
1
Description
Package Tray
Bracket (L)
Bracket (R)
Pattern Paper (for φ40 hole)
Pattern Paper (for φ6 hole)
Installation Manual
Recommended Sequence of Application
Item #
Accessory
*Mandatory
Vehicle Service Parts (may be required for reassembly)
Item #
Hardware Bag Contents
Item #
1
2
3
4
5
Quantity Reqd.
4
4
2
2
2
Quantity Reqd.
Description
Conflicts
Subwoofer Enclosure
Recommended Tools
Safety Tools
Vehicle Protection
Description
Legend
Description
Grommet
Screw
Bolt
Nut
Hanger
Additional Items Required For Installation
Item #
Quantity Reqd.
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk of
injury.
CAUTION: A process that must be carefully observed
in order to reduce the risk of damage to the
accessory/vehicle.
TOOLS & EQUIPMENT: Used in Figures calls out the
specific tools and equipment recommended for this
process.
REVISION MARK: This mark highlights a change in
installation with respect to previous issue.
SAFETY TORQUE: This mark indicates that torque is
related to safety.
Blanket/tape,
Protective Sheet
Safety Glasses
Special Tools
Installation Tools
Screwdriver
Ratchet
Extension
Socket
Wrench
Torque Wrench
Hole Saw
Drill Bits & Stops
Hand Drill
File
Scriber
Phillips
10mm
10mm
N⋅m, in-lbf
40mm (1-9/16 in.)
3mm, 6mm
Special Chemicals
Masking Tape
Packing Tape
Issue: B
12/15/08
Page 1 of 12 pages
DIO
SCION
xB
2008 -
PACKAGE TRAY
Procedure
Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this
accessory should follow approved guidelines to ensure a quality installation.
These guidelines can be found in the "Accessory Installation Practices" document.
This document covers such items as:• Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.).
• Safety (eye protection, rechecking torque procedure, etc.).
• Vehicle Disassembly/Reassembly (panel removal, part storage, etc.).
• Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.).
Please see your Toyota dealer for a copy of this document.
Note: Images are shown for reference only.
1. Remove Negative Battery Cable
Wrench (10mm)
Negative Battery Cable
(a) Remove the negative battery cable.
(Fig. 1-1)
Battery
(1) Protect the fender before starting.
(2) Do not touch the positive terminal with
any tool when removing the cable.
Fig. 1-1
Issue: B
12/15/08
Page 2 of 12 pages
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SCION
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2008 -
PACKAGE TRAY
Procedure
2. Remove Luggage Board
Lock
(a) Open the back door and fold the rear
seatback forward.
Lock
Luggage Board
(b) Disengage the 2 locks and remove the
luggage board. (Fig. 2-1)
Unlock
Unlock
NOTE: Place removed parts on a protected
surface.
Locks (x2)
Fig. 2-1
3. Remove Luggage Box (Center)
(a) Remove the luggage box (center). (Fig. 3-1)
Luggage Box (Center)
NOTE: Place removed parts on a protected
surface.
Fig. 3-1
4.
Ratchet, Socket (10mm), Extension
Nuts (x2)
Remove Luggage Box (R)
(a) Remove the 2 nuts and remove the luggage
box (R). (Fig. 4-1)
NOTE: Place removed parts on a protected
surface.
Luggage Box (R)
Fig. 4-1
Issue: B
12/15/08
Page 3 of 12 pages
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SCION
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2008 -
PACKAGE TRAY
Procedure
5.
Remove Luggage Box (L)
(a) Remove the jack handle and jack. (Fig. 5-1)
Ratchet, Socket (10mm), Extension
Jack Handle
Jack
(b) Remove the 2 nuts and remove the luggage
box (L). (Fig. 5-1)
NOTE: Place removed parts on a protected
surface.
Nuts (x2)
Luggage Box (L)
Fig. 5-1
6. Remove Luggage Finish Plate
Claws (x2)
(a) Disengage the 4 claws and 4 clips and
remove the luggage finish plate by pulling up
on finish plate. (Fig. 6-1)
Claws (x2)
NOTE: Place removed parts on a protected
surface.
Clips (x4)
Luggage Finish Plate
Fig. 6-1
7. Drill Deck Side Trim
Ratchet, Socket (10mm)
Deck Side Trim (L)
Clips (x2)
Claws (x3)
Weatherstrip
Bolt
(a) Remove the bolt and remove the tie down
hook. (Fig. 7-1)
(b) Disengage the 2 clips and 3 claws from the
deck side trim (L). (Fig. 7-1)
NOTE: Place removed parts on a protected
surface.
NOTE: Do not remove the deck side trim from
the vehicle.
Tie Down Hook
Fig. 7-1
Issue: B
12/15/08
NOTE: Do not remove the weatherstrip, to
prevent the deck side trim from coming loose
from the body.
Page 4 of 12 pages
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2008 -
PACKAGE TRAY
Procedure
(c) Partially pull open the deck side trim (L)
away from vehicle sheet metal.
(Fig. 7-2)
Top view of trim
Aligned with the flange configuration
(d) Align the pattern paper (for φ40 hole) with
the upper flange configuration of the deck
side trim (L) and secure it in place using
masking tape, as shown in the illustration.
(Fig. 7-2)
Pattern Paper
(for φ40 hole)
Pattern Paper
(for φ6 hole)
Masking Tape
(e) Align the pattern paper (for φ6 hole) with
Deck Side Trim (L)
the upper flange configuration of the deck
side trim (L) and secure it in place using
masking tape, as shown in the illustration.
(Fig. 7-2)
Masking Tape (x6)
Masking Tape (x4)
Pattern Paper
(for φ40 hole)
NOTE: Do not pull the deck side trim out more
than necessary, to prevent it from being
damaged.
Pattern Paper
(for φ6 hole)
Fig. 7-2
(f) Scribe marks in the center of the 2 φ40
Scriber
Marked portion forφ40 hole
Marked portion forφ6 hole
holes on the pattern paper. (Fig. 7-3)
(g) Scribe a mark in the center of the φ6 hole on
Pattern Paper
(for φ6 hole)
the pattern paper. (Fig. 7-3)
(h) Remove the 2 pieces of pattern paper from
the deck side trim. (Fig. 7-3)
Deck Side
Trim (L)
Pattern Paper
(for φ40 hole)
Scriber
Fig. 7-3
Issue: B
12/15/08
Page 5 of 12 pages
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2008 -
PACKAGE TRAY
Procedure
Packing Tape
Deck Side Trim (L)
(i) Fix the luggage room light harness onto the
vehicle sheet metal with a piece of packing
tape. Do not overlap the tape over the marked
portions. (Fig. 7-4)
Packing Tape
NOTE: The luggage room light harness is
provided only on the left side of the vehicle.
Luggage Room
Light Harness
Fig. 7-4
Eye protection must be worn during drilling
process.
Drill Stop, φ3 Drill Bit, φ40 Hole Saw Bit, Deburring Tool
(j) Install a drill stopper onto φ3 electric drill
bit as shown in the illustration. (Fig. 7-5-1)
Deck Side Trim (L)
φ3 Drill Bit
Drill Stopper
(k) Open the deck side trim (L) and drill a φ3
Vehicle Wire Harness
pilot hole in the 2 marked portions using the
electric drill. (Fig. 7-5)
10mm
Fig. 7-5-1
(l) Open the deck side trim (L) and drill φ40
Marked portion for φ40 hole
holes in the 2 pilot holes using a hole saw.
(Fig. 7-5)
(m) Remove any burrs and chips from the drilled
portions.
Luggage Room
Light Harness
NOTE: Do not pull the deck side trim out more
than necessary to prevent it from being
damaged.
Electric Drill
(for φ3 pilot hole)
Fig. 7-5
Hole Saw
(for φ40 hole)
NOTE: Operate the electric drill and hole saw
with care so as not to damage the vehicle wire
harness.
NOTE: Hold the electric drill and hole saw
perpendicular to the drilling surface.
Issue: B
12/15/08
Page 6 of 12 pages
DIO
SCION
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2008 -
PACKAGE TRAY
Procedure
Drill Stop, φ3 Drill Bit, φ6 Drill Bit, Deburring Tool
Luggage Room
Light Harness
(n) Install a drill stopper (packing tape) onto the
φ6 electric drill bit as shown in the
φ6 Drill Bit
illustration. (Fig. 7-6-1)
Drill Stopper
(o) Open the deck side trim (L) and drill a φ3
10mm
pilot hole in the marked portion, using the
electric drill. (Fig. 7-6)
Fig. 7-6-1
Marked portion
for φ6 hole
Packing Tape
Deck Side Trim (L)
(p) Open the deck side trim (L) and drill a φ6
hole in the pilot hole, using the electric drill.
(Fig. 7-6)
(q) Remove any burrs and chips from the drilled
portions.
(r) Remove the piece of packing tape securing
the luggage room light harness. (Fig. 7-6)
Electric Drill
(for φ3 pilot hole /φ6 for hole)
Fig. 7-6
NOTE: The luggage room light harness is
provided only on the left side of the vehicle.
NOTE: Do not open the deck side trim more than
necessary to prevent it from being damaged.
NOTE: Operate the electric drill with care so as not
to damage the luggage room light harness.
NOTE: Hold the electric drill perpendicular to the
drilling surface.
(s) Repeat Steps 7(a)-7(r) for RH side.
(t) Clean up the vehicle’s interior rear area.
Deck Side Trim (L)
Holes
(a) Install the 2 grommets into the 2 holes shown
in the illustration. (Fig. 8-1)
Grommet
Fig. 8-1
Issue: B
8. Install Bracket
12/15/08
Page 7 of 12 pages
DIO
SCION
xB
2008 -
PACKAGE TRAY
Procedure
Wrench (10mm), Philips Screwdriver
φ40 Hole
Deck Side Trim (L)
(b) Install the bracket (L) onto the deck side trim
(L) with the bolt and nut. (Fig. 8-2)
Nut
φ6 Hole
Bolt
Bracket (L)
Fig. 8-2
Ratchet, Socket (10mm)
Deck Side Trim (L)
(c) Engage the 2 clips and 3 claws to reinstall
the deck side trim (L). (Fig. 8-3)
(d) Reinstall the tie down hook with the bolt.
(Fig. 8-3)
Claws (x3)
Clips (x2)
Bolt
Fig. 8-3
Tie Down Hook
Bracket (L)
(e) Install the bracket (L) onto the deck side trim
(L) with the 2 screws. (Fig. 8-4)
(f) Use the same procedure for the RH side
bracket.
Screws (x2)
Fig. 8-4
Issue: B
12/15/08
Page 8 of 12 pages
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PACKAGE TRAY
Procedure
9. Install Hanger
Cross-sectional View (LH)
Hanger
Inserted to
the end
Cross-sectional View (RH)
Hanger
Inserted to
(a) Fit the 2 hangers into the cutouts on the door
panel. (Fig. 9-1)
the end
Back Door
Panel
Back Door
Panel
Hanger
Back Door
Fig. 9-1
10. Install Package Tray
Package Tray
(a) Fit the recesses in the package tray into the
protrusions on the brackets (R and L).
(Fig. 10-1)
Bracket (L)
Protrusion
Fitted into
the protrusion
Protrusion
Bracket (R)
Fig. 10-1
Headrest
Hooks (x4)
(b) Pull the headrests up from the rear seats and
fit the 4 hooks onto the headrest stays.
(Fig. 10-2)
Headrest Stay
Hook
Package Tray
Issue: B
12/15/08
Fig. 10-2
Page 9 of 12 pages
DIO
SCION
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2008 -
PACKAGE TRAY
Procedure
(c) Hook the pieces of string from the package
tray to the 2 hangers. (Fig. 10-3)
Hanger
String
String
Hanger
Package Tray
Fig. 10-3
11. Parts Reinstallation
(a) Reinstall all parts removed in Steps 2 – 6.
12. Reconnect Negative Battery Cable
Torque Wrench, Socket (10mm)
Negative Battery Cable
(a) Reconnect the vehicle's negative battery
cable. (Fig. 12-1)
Battery
(1) Tighten the nut to 4.1 N-m (36 in-lbf).
(2) Do not touch the positive terminal with
any tool when replacing the cable.
Fig. 12-1
Issue: B
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Page 10 of 12 pages
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PACKAGE TRAY
Procedure
CAUTION
Issue: B
12/15/08
1.
Remove the parts in the reverse order of
installation.
2.
To avoid deformation of or damage to the
package tray, secure it onto the bracket.
3.
To prevent the package tray from falling,
correctly secure it onto the bracket. Failure
to do so may lead to injuries or serious
accidents.
4.
Ensure that the product is securely fitted
onto the vehicle before loading.
5.
Avoid sudden braking or acceleration when
heavily loaded.
6.
To avoid deformation of or damage to the
package tray, do not place any objects on it.
Furthermore, do not climb or hang front it.
7.
To avoid damage to the package tray or
vehicle parts, do not drive with the package
tray open.
Page 11 of 12 pages
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2008 -
PACKAGE TRAY
Checklist - these points MUST be checked to ensure a quality installation.
Check:
Look For:
R and L bracket installation.
Ensure that the screws and bolts are
securely tightened.
Open and close the back door.
Ensure that the door opens and closes
smoothly.
Negative battery terminal for tightness.
Nut should be tightened to 4.1 N⋅m
(36 in-lbf)
Inspect vehicle for damage and dirt.
Damage and dirt.
Package Tray function.
Tray lifts smoothly when rear door opens.
Tray seats properly when rear door closes.
Issue: B
12/15/08
Page 12 of 12 pages
DIO