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Machinery // Product range
Machinery and equipment
from a single source.
ThyssenKrupp Bautechnik
2
3
Contents
5
High-tech products and integrated services
6
Driving, extracting, drilling and
pressing technology
7 – 25
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8
11
12
13
14
17
18
19
20
21
22
23
Solutions by MÜLLER
MÜLLER Vibrators
Parameters, equipment selection
and operating principle
MÜLLER Vibrators H-series
MÜLLER Vibrators HHF-series
MÜLLER Vibrators HFV-series
MÜLLER Excavator-mounted vibrators
MÜLLER Power packs
MÜLLER Leader-mounted vibrators
MÜLLER Drill drives
MÜLLER Clamping devices
MÜLLER Data acquisition
MÜLLER Accessories
MÜLLER Special equipment
26 – 39
26
27
28
29
30
31
32
33
34
35
36
Solutions by ABI / BANUT / DELMAG
ABI MOBILRAM Systems
ABI Telescopic leader mast
ABI Fixed leader mast
ABI Vibrators
ABI Hydro-Press-System
ABI Drilling equipment
ABI Add-on auger drives
ABI Clamp assemblies
BANUT Fixed leader mast
DELMAG Drilling rigs
DELMAG Diesel hammers
37 – 39
37
Solutions by GIKEN
GIKEN Silent Piler
40 – 41
40
41
Special construction machinery
MENCK Free-fall hammers
Telescopic crane leader 683 TP
42 – 45
42
43
44
Drilling systems
Anchor drilling rigs
KRUPP Hydraulic hammer drills
KRUPP Double-head drilling systems
and drilling rigs
46
Construction equipment online
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5
ThyssenKrupp Bautechnik is the leading supplier of integrated
systems for marine and civil engineering works – a highly regarded
partner for infrastructure projects worldwide – with proven engineering
skills. When it comes to mobility, urbanisation, climate change or
efficient use of resources, our products and services portfolio enables
us to offer bespoke, economic design solutions for the sustainable
ongoing development of our environment.
High-tech products and integrated services
Key elements in our range of integrated system solutions are the sale and hire of steel sheet piling,
machinery, anchor equipment and flood protection. As an all-round supplier, we can provide many different products from many different manufacturers. Our catalogue for engineers, developers and contractors
is complemented by a comprehensive package of consulting, technical support, logistics, leasing and
financing services. This broad, tailored range from one source enables us to create added value for our
customers so that they can operate successfully in the market.
Sustainability is a very important topic for us. Our steel products comply with the strictest environmental
guidelines and have a neutral life cycle assessment. They are produced without depleting energy resources,
can be installed without environmental impact, are easy to deconstruct and are almost fully recyclable.
Our driving and extracting equipment is quiet and uses energy sources with low CO2 emissions.
As a ThyssenKrupp company, we belong to a technology group with worldwide operations and a vast
knowledge of materials. Innovative strengths, technical expertise and a global network ensure a firm
foundation for our activities.
6
Driving, extracting, drilling and pressing technology.
Everything technically possible.
Using the right machinery and technology is the key to economic working. That is why we
provide not only piling materials, but also equipment and accessories, plus a convincing
engineering concept. And that adds up to a tailored, integrated portfolio suitable for the
most diverse site conditions.
Many different techniques can be used to install pile sections.
Vibratory driving and pressing are among the most important
methods. We can supply a wide range of suitable machinery in
many variations and power categories to suit the requirements
of the site.
Vibratory driving
This is one of the most important methods used in specialist civil
engineering. It is based on the principle of turning the soil into a
liquid state to a certain extent. This is done by vibrating the pile
section. The vibrations reduce the skin friction of the pile section
being installed, which achieves rapid driving progress. Vibrators
can be leader-guided, suspended from a crane or mounted on
an excavator.
Impact driving
Impact driving methods can be used in almost every type of soil.
However, these methods are particularly suitable for driving the
final few metres or for embedding piles in a loadbearing stratum
when vibratory or pressing methods are ineffective. Impact driving
allows the loadbearing capacity of the pile section to be verified.
Drilling
Drilling is mostly used for concrete piles. It can also be used in
conjunction with soil improvement measures.
Pressing
This method involves exerting an exclusively static pressure on
the pile section without any vibration. The noise associated with
driving piles and the negative effects of vibration for neighbouring
buildings and the ground are therefore avoided. Pressing equipment can be leader-guided or mounted directly on top of the
sheet piles.
Solutions by MÜLLER
7
MÜLLER Vibrators.
Proven power “made in Germany”.
Quelle: Alpha Ventus Press picture
MÜLLER vibrators have a proven track record in civil engineering stretching
back more than 50 years. As leading-edge vibratory products they meet all
market requirements. Suitable for a wide range of applications, their reliability
and constant development make them a relevant market factor.
8
Solutions by MÜLLER
Parameters, equipment selection and operating principle.
Ensuring top performance.
Equipment selection
The chart below helps users to select the right vibrator or determine the centrifugal force required depending on soil conditions,
pile weight and driving depth.
Choosing the right machine is crucial for the economic and technical success of vibratory driving. In order to find the most suitable
equipment, we offer our customers individual support that takes
into account all relevant factors, i.e. the site conditions plus the
geological and engineering requirements.
The use of additional equipment, e.g. water-jetting or pre-drilling
units, can help to achieve much better driving performance with
the same size of unit or centrifugal force of the vibrator.
Parameters
Selecting a suitable vibrator essentially depends on the size and
weight of the pile section, the embedment depth and the type of soil.
Basically, the centrifugal force and the amplitude must be chosen
in such a way that the skin friction and tip resistance between the
pile section and the surrounding soil can be overcome.
The power pack must be powerful enough to generate the moment
needed to maintain the centrifugal force of the vibrator, even in
difficult ground. The drive output should be 2–3 kW for every 10 kN
of centrifugal force.
Our advisers use numerical simulation software for selecting equipment to suit the soil parameters and pile section data exactly.
Equipment selection chart
MS-10 HFV
Type
MS-5 HFBV
MS-16 HFV
MS-25 H2/H3
MS-10/17 HF (B) MS-25 HHF
Centrifugal force kN
MS-24 HFV
MS-50 H2/H3
MS-50 HHF
MS-32 HFV
MS-48 HFV
MS-62 HFV
MS-100 HHF
MS-120 HHF
MS-200 HHF
200 400 600 800 1000120014001600180020002200240026002800300032003400360038004000
Centrifugal force kN
5
1
10
2
3
15
4
5
6
25
ver
y
de
30
me
35
loo
40
45
50
Example
Weight of double pile: 3.0 t
Driving depth: 17 m
Vibrator selected for medium-dense
soil = MS-50 HHF
se
so
diu
il
ns
m-
es
de
ns
oil
es
7
oil
(cl
ay)
8
9
de
ns
es
10
oil
11
12
Pile weight [t]
Driving depth [m]
20
Solutions by MÜLLER
Operating principle of Müller vibrators (typical design)
Suspension
Power pack
Diesel-hydraulic
Vibration isolator
(spring suspension unit)
Elastic hose bracket
Hydraulic power hoses
Eccentric
Exciter block
Hydraulic
clamping
device
Gdyn
Pile
Key vibration technology data
Eccentric moment M [kgm]
Total amplitude S [m]
The eccentric moment is the measure
of unbalance. As a determining factor
for amplitude it is a key parameter for
driving operations.
M=G·r
S = 2s =
r
Speed (Frequency) n [rpm]
n 2
)
30
[kg]
a = s · w2 with w = π ·
The centrifugal force must be high enough to overcome
surface friction between pile and soil. Centrifugal force
plays a major part in reducing surface friction and provides impact force to overcome tip resistance.
n
30
Transmission of the pile acceleration to the surrounding soil causes the displacement
of the grain structure and reduces grain friction and soil resistance. Acceleration is
expressed as the ratio of acceleration of the vibrator to gravity:
Centrifugal force
F = [N] F = M (π · [kgm]
Acceleration a [m/sec2]
The speed dictates the vibration frequency of the system. The vibrations are
transferred via the pile to the surrounding soil, significantly reducing the surface
friction between pile and soil. High frequencies counter the unwanted spread of
vibrations in the soil.
F = M · w2
∑ Gdyn
Together with centrifugal force, amplitude is a measure of driving performance. A large
“stroke” and high “impact force” ensure good driving progress. When driving and
extracting in cohesive soils, the elastic connection between pile and soil can only be
broken if the amplitude is high enough.
G
2 · Mstat
h
=
a
g
This ratio corresponds to:
The value can lie between 10 and 30.
h=
F · 10–1
Gdyn
9
10 Solutions by MÜLLER
MÜLLER H-, HHF- or HFV-series vibrators.
The right choice for every application.
The H series is the “workhorse” of vibration technology. Their
robust yet simple design enables these units to be used wherever
there are no restrictions on the propagation of vibrations in the soil.
With an eccentric moment that can be adapted to the soil conditions, the HHF series is ideal for applications with changing geological conditions. The largest units of this series are suitable for
driving even the heaviest sheet piles into dense, compact soils.
The eccentrics can be adjusted during driving, and so the HFV
series is ideal wherever maximum restrictions on the propagation
of vibrations in the soil apply, e.g. working directly adjacent to
existing buildings or in urban areas. These units avoid resonant
vibrations during starting and stopping and also allow the amplitude
to be optimised during driving to suit the ground conditions.
Principle of resonance-free starting and stopping
Vibrator
with variable
eccentric
moment
Ground vibration
t
Vibrator
with fixed
eccentric
moment
Ground vibration
Excess vibration
t
2000
1000
Frequency
Resonance frequencies
Resonance frequencies
t
0
Starting phase
Operating time
Driving / extracting time
Total operating cycle time
Stopping
Solutions by MÜLLER 11
MÜLLER Vibrators H-series.
With fixed eccentric moment.
Müller vibrators with constant amplitude – straightforward to use and robust. That is the
foundation for good results in moderately difficult driving conditions. These vibrators are
fitted with eccentrics that generate a fixed eccentric moment. With force-feed lubrication
and oil cooling, this series is equipped for applications in extreme climatic conditions.
Applications
• Soils with light to moderately difficult driving conditions
• Driving and extracting tubular piles
• Also in extreme climatic conditions
Advantages
• Extremely robust machine design
• Easy handling and easy adjustment of clamping devices
Type
MS-25 H3
Centrifugal force
MS-35 H3
MS-50 H3
MS-65 H3
1670
F (max.)
kN
774
834
1430
M stat
kgm
25
32,5
50
65
Speed
n (max.)
rpm
1680
1530
1615
1530
Frequency
f (max.)
Hz
28.0
25.5
26.9
25.5
F pull (max.)
kN
400
400
500
500
without clamping device
kg
2550
2660
3820
4200
Eccentric moment
Pulling force
Weight (dynamic)
Weight (total)
Amplitude
Displacement
without clamping device
kg
3600
3600
8050
8200
without clamping device/pile
mm
19.6
24.4
26.2
31.0
Q Motor (max.)
l/min
425
463 / 386
719
680
Pressure
p (max.)
bar
350
350
350
350
Power consumption
p (max.)
kW
248
270 / 228
419
397
Dimensions
Length L
mm
2250
2250
2800
2800
Width B
mm
777
777
678
678
Height H
mm
1745
1745
2105
2105
Throat T
mm
402
402
402
402
Type
MS-A
260
260
420
420
200
Power pack
Single clamping device
Double clamping device
Type
MS-U
100
100
180
alternative Type
MS-U
150
150
–
250
Type
MS-U
2 x 54
2 x 54
2 x 90
2 x 100
alternative Type
MS-U
2 x 90 / 100
2 x 100
Fixed eccentric moment
F limit
n limit
F
Centrifugal force
speed
n
12 Solutions by MÜLLER
MÜLLER Vibrators HHF-series.
Two in one.
Applications
• Soils with moderate to heavy driving conditions
• Suitable for heavy piles
The vibrator can be adapted quickly to different soil conditions by a simple
system of adding or removing weights, allowing the eccentric moment to be
varied. For example, if high frequency is required for work in loose sand, the
additional weights can be removed simply on site to achieve high frequencies
with the same centrifugal force.
Type
Centrifugal force
Eccentric moment
Advantages
• Adding or removing weights
• Quick changeover
• Quickly adapted to different soil conditions
MS-25 HHF
MS-50 HHF
MS-100 HHF
MS-120 HHF
MS-200 HHF
MS-240 HHF
F (max.)
kN
750
1500
2500
3003
4000
5160
M stat (max.)
kgm
25
50
100
116
190
240
48 / 60 / 80 / 100 80 / 94 / 110 / 116 (98)/110/150/190
151/193/218/240
kgm
12 / 15 / 20 / 25
24 / 30 / 40 / 50
Speed steps
n (max.)
rpm
2170 / 2113 /
2362 / 2113 /
2160 / 1920 /
1850 / 1700 /
(1800) / 1800 /
1770 / 1560 /
Speed steps
n (max.)
rpm
1830 / 1637
1830 / 1637
1670 / 1500
1570 / 1536
1560 / 1371
1470 / 1400
Frequency steps
f (max.)
Hz
39.3 / 35.2 /
39.3 / 35.2 /
36 / 32 /
30.9 / 28.3 /
30 / 26 /
29.5 / 26 /
24.5 / 23.4
Steps (see illustration)
Frequency steps
f (max.)
Hz
30.5 / 27.3
30.5 / 27.3
27.8 / 25
26,2 / 25,6
22.9
F pull (max.)
kN
280
500
600
1200
1200
1200
Weight (dynamic)
without clamping device
kg
2900
4500
7700
8900
11750
12010
Weight (total)
without clamping device
kg
3700
6100
10900
15500
18500
19000
Amplitude (steps)
without clamping device/pile
mm
8.3 / 10.3 /
10.7 / 13.3 /
12.5 / 15.6/
18.0 / 21.1/
16.7 / 18.7
25.1 / 32.1 /
Amplitude (steps)
without clamping device/pile
mm
13.8 / 17.2
17.8 / 22.2
20.8 / 26.0
24.7 / 26.1
25.5 / 32.4
36.3 / 40.0
Q Motor (max.)
l/min
298 / 470
610 / 964
1045 / 1286
989/1150/1534
1435 / 1680
1770
p (max.)
bar
350
350
350
350
350
350
Pulling force
Displacement
Pressure
Power consumption
P (max.)
kW
174 / 274
356 /562
610 / 750
577 / 671 / 895
837 / 980
1032
Dimensions
Length L
mm
1800
2260
2410
2300
2300
2300
Width B
mm
813
888
846
1200
1430
1510
Height H
mm
1885
2465
3235
4135
4170
4190
Throat T
mm
360
350
500
832
832
832
Type
MS-A
260
420 / 570*
700 / 840*
840 / 1050*
840 / 1050*
1050
Power pack
Single clamping device
Double/quadruple
clamping device
*
Type
MS-U
90
180
360
360
–
–
alternative Type
MS-U
100
200
–
–
–
–
Type
MS-U
2 x 54
2 x 90
2 x 150
2 x 180
2 x 250
4 x 180
alternative Type
MS-U
2 x 70
2 x 100
2 x 180
–
–
4 x 250
Combination for increased performance
Stepwise variable moment
F limit
M stat
>M stat
>M stat
>M stat
n limit
F
Centrifugal force
speed n
Solutions by MÜLLER 13
MÜLLER Vibrators HFV-series.
Variable and resonance-free.
Applications
• Inner-city civil engineering works
• Areas sensitive to vibration
• Chiefly sandy soils
The vibrators of this series ensure maximum performance for minimum
ground vibration and are therefore ideal for applications in inner-city civil
engineering works or in areas sensitive to vibration – guaranteed by the
resonance-free starting and stopping. In addition, the amplitude can be
infinitely varied during operations. The natural frequency of the soil can
therefore be taken into account – driving proceeds effectively and at the
same time with little vibration.
MS-10
HFV
Type
Centrifugal force
MS-16
HFV
Advantages
• Minimal ground vibrations
• Optimum adaptation to soil conditions
• Technology that’s easy-going on equipment
and environment
MS-20
HFV
MS-24
HFV
MS-28
HFV
MS-32
HFV
MS-40
HFV
MS-48
HFV
MS-62
HFV
F (max.)
kN
610
968
1230
1480
1473
1980
2006
2960
2998
M stat (variabel)
kgm
0–10
0–16
0–19,5
0–24
0–28
0–32
0–39,2
0–48
0–62
Speed
n (max.)
rpm
2358
2370
2400
2350
2190
2375
2160
2350
2100
Frequency
f (max.)
Hz
39.3
39.5
40.0
39.2
36.5
39.6
36.0
39.0
35.0
F Zug (max.)
kN
180
300
300
400
500
600
600
600
800
without clamping device
kg
1700
2565
2530
2900
3120
4850
4870
6520
6805
without clamping device
kg
2300
3530
3600
5050
5320
7250
7280
9700
11165
without clamping device/pile
mm
11.8
12.5
15.4
16.5
18.0
13.2
16.1
14.7
18.2
147 / 203 297 / 408
413 404 / 551
428 / 514
570 / 685
630/756
682 / 823
980 / 735
253 / 348
708 693 / 945 734 / 880 1045/1175 1080/1296 1170/1410 1680/1260
Eccentric moment
Pulling force
Weight (dynamic)
Weight (total)
Amplitude
Power consumption
Displacement
P (max.)
kW
Q Motor (max.)
l/min
508 / 699
Pressure
p (max.)
bar
350
350
350
350
350
350
350
350
350
Dimensions
Length L
mm
1635
2080
2080
1920
1920
2371
2371
2371
2371
Power pack
Single clamping device
Double clamping device
*
Width B
mm
732
782
782
893
893
800
880
1123
1180
Height H
mm
1530
2060
2060
2240
2240
2455
2455
2525
2525
Throat T
mm
330
350
350
451
451
345
345
860
860
Type MS–A…V 170/260* 260/420*
420 420/570* 420/570*
570/700*
700/840*
700/840*
1050
Type
MS-U
72
150
180
250
250
360
360
alternative Type
MS-U
100
Type
MS-U
2 x 54
2 x 70
2 x 90
2 x 90
2 x 90
2 x 150
2 x 150
2 x 180
2 x 180
alternative Type
MS-U
2 x 70
2 x 90
2 x 100
2 x 100
2 x 100
150
180
2 x 180
Combination for increased performance
Variable eccentric moment
F limit
F = 100 %
Variable speed gears
n limit
F
Centrifugal force
F = 75 %
F=0%
speed
n
14 Solutions by MÜLLER
MÜLLER Excavator-mounted vibrators.
Compact all-rounders.
The compact, lightweight MÜLLER excavator-mounted vibrators can be attached to all common
excavators. The power comes from the on-board hydraulics and the units are controlled by the
excavator’s control levers. Various models (HFB, HFBV, HFBS) and useful accessories are available
to suit the most diverse applications.
Applications
• General driving, extracting and compacting work
(MS-2 to -9 HFB)
• Suitable for sheet piling and tubular piles with a modified
clamp arrangement (MS-4 -6,-7 and 9 HFB)
• Installation of plastic and timber piles, lightweight sections,
reinforcing cages (MS-1 HFB)
• For vibration-sensitive projects or inner-city areas
(MS-5 HFBV, MS-7 HFBV, MS-8 HFBV, MS-10 HFBV)
• Jobs in heavy soils (MS-9 HFB, MS-17 HFB)
• Pile sections can be picked up and set down directly
with the clamp (MS-4 to -7 HFBS)
Advantages
• Small and compact
• All vibrators are fitted with a safety circuit
• Quiet and universal in application
• Extremely low height allows driving of long piles
• High push/pull forces increase driving performance
• All clamps can be rotated through 90° to allow face working
• Easy to attach
• Option: double clamping devices can be fitted for driving
tubular piles
• Option: cooling system
• Option: monitoring of operating data
• Option: modified for operation with power pack
Solutions by MÜLLER 15
Technical data at a glance.
MS-HFB / MS-HFBS with fixed eccentric moment.
Type
Centrifugal force
MS-1 HFB
MS-2 HFB
MS-3 HFB
MS-4 HFB
MS-6 HFB
464
F (max.)
kN
90
245
296
374
M stat (max.)
kgm
0.7
2.2
3.0
4.2
6.5
Frequency
f (max.)
Hz
56.0
53.1
50.0
47.5
42.5
Speed
n (max.)
rpm
3360
3185
3000
2850
2550
120
Eccentric moment
Pulling force
Push down
Power consumption
F pull (max.)
kN
34
60
60
120
F push (max.)
kN
34
40
40
80
80
P (max.)
kW
60
61
70
100
119
kg
350
815
830
1230
1240
kg
230
570
585
940
950
mm
6.1
7.7
10.3
8.9
13.7
Total weight (incl. clamping device)
Dyn. weight (incl. clamping device)
Amplitude
Displacement
Q Motor (max.)
l/min
102
105
120
171
204
L
mm
722
1153
1153
1239
1239
Width
B
mm
472
623
623
742
742
Height (incl. clamping device)
H
mm
761
1024
1024
1249
1249
Length
Width at throat
T
mm
230
260
260
340
340
Standard clamping device
Type
MS-U
12
40
40
60
60
Recommended power pack
Type
MS-A
110
110
Type
Centrifugal force
MS-7 HFB
MS-9 HFB
MS-17 HFB
MS-4 HFBS
MS-6 HFBS
MS-7 HFBS
604
F (max.)
kN
604
606
604
378
464
M stat (max.)
kgm
7.0
8.5
17.0
4.2
6.5
7.0
Frequency
f (max.)
Hz
46.7
42.5
30.0
47.5
42.5
46.7
Speed
n (max.)
rpm
2800
2550
1800
2850
2550
2800
150
Eccentric moment
Pulling force
Push down
Power consumption
F pull (max.)
kN
150
150
140
120
120
F push (max.)
kN
80
80
170
80
80
80
P (max.)
kW
130
133
158
100
119
130
kg
1300
1380
2208
1360
1370
1380
Total weight (incl. clamping device)
Dyn. weight (incl. clamping device)
kg
950
990
1453
1110
1120
1130
mm
14.7
17.2
19.8
7.7
11.6
12.4
Q Motor (max.)
l/min
224
229
270
171
204
224
L
mm
1239
1239
1714
1410
1410
1410
Width
B
mm
742
762
917
697
697
697
Height (incl. clamping device)
H
mm
1249
1249
1461
1250
1250
1250
Amplitude
Displacement
Length
Width at throat
T
mm
340
340
340
–
–
–
Standard clamping device
Type
MS-U
72
72
72
60
60
72
Recommended power pack
Type
MS-A
170
170
170
110
110
110
The maximum operating pressure for all excavator-mounted vibrators is 350 bar.
16 Solutions by MÜLLER
Technical data at a glance.
MS-HFB / MS-HFBS with variable eccentric moment.
Type
MS-5 HFBV*
MS-7 HFBV*
MS-8 HFBV*
F (max.)
kN
400
478
585
588
M stat (max.)
kgm
0–5
0–6.7
0–8
0–9.8
f (max.)
Hz
45.0
40.0
43.0
39.0
Centrifugal force
Eccentric moment
Frequency
Speed
MS-10 HFBV
n (max.)
rpm
2700
2400
2580
2340
F pull (max.)
kN
120
120
150
150
F push (max.)
kN
80
80
150
150
P (max.)
kW
95 / 126
112 / 126
165 / 120
167 / 148
Total weight (incl. clamping device)
kg
1580
1600
1815
1865
Dyn. weight (incl. clamping device)
kg
1130
1150
1295
1340
Pulling force
Push down
Power consumption
Amplitude (incl. clamping device)
mm
8.8
11.3
12.4
14.6
Displacement five connecting hoses
Q Motor (max.)
l/min
162 / 216
204 / 230
283 / 206
293 / 257
Displacement three connecting hoses
Q Motor (max.)
mm
180 / 240
220 / 250
300 / 220
–
L
mm
1350
1350
1554
1554
Width
B
mm
707
707
761
761
Height (incl. clamping device)
H
mm
1423
1419
1457
1457
415
Length
Width at throat
T
mm
390
390
415
Standard clamping device
Type
MS-U
60
60
72
72
Recommended power pack
Type
MS-A
110 V
110 V
170 V
170 V
The maximum operating pressure for all excavator-mounted vibrators is 350 bar.
* Option: with three or five connecting hoses
Equipment selection chart
60
15
MS-17 HFB
MS-10 HFBV
MS-8 HFBV
MS-7 HFBV
MS-7 HFB / HFBS
MS-5 HFBV
130
100
80
12
10
200
60
50
The relation between
excavator weight and
power can vary.
8
5
1
2
3
4
5
6
7
Eccentric moment (kgm)
8
9
10
30
25
17
Excavator engine power (kW)
MS-2 HFB
18
MS-3 HFB
21
230
160
MS-1 HFB
Excavator weight (t)
25
MS-4 HFB / HFBS
30
MS-6 HFB / HFBS
42
MS-9 HFB
300
Solutions by MÜLLER 17
MÜLLER Power packs.
Power and intelligence.
Power packs are needed to drive hydraulic vibrators. Inside a soundproofed
housing, a diesel engine drives the hydraulic pump that ensures the necessary flow of oil (required by the hydraulic motor) via hoses to the vibrator.
Every integral diesel engine is a low-noise, low-maintenance unit complying
with the latest emissions regulations. Operations can be optimised and
monitored via a programmable control connected via cable or a radio link.
As an option, operating parameters and machine data can be called up
remotely via a data modem.
Advantages
• Small, lightweight design with closed oil circuit
• Good reliability thanks to the use of diesel engines, pumps, controls
and other components all well-proved in on-site operations
• Comprehensive range of accessories, e.g. teleservicing package,
winter package, or bypass fine filter
MS-A
110 (V)*
Type
Diesel motor
Type
Exhaust certification
MS-A
170 (V)*
MS-A
260 (V)*
MS-A
420 (V)*
MS-A
570 (V)*
MS-A
570 (V)*
MS-A
700 (V)*
MS-A
840 (V)*
MS-A
1050 (V)*
MS-A
1150 (V)*
2 x CAT
2 x V-Penta
CAT
CAT
CAT
CAT
CAT Volvo-Penta
2 x CAT
2 x CAT
ATAAC
C 4.4
C 6.6
C9
C 15
C 18 TAD 1643 VE
C 13
C 15
C 18 TAD 1643 VE
EU/EPA
IIIA / Tier 3
IIIA / Tier 3
IIIA / Tier 3
IIIA / Tier 3
IIA / Tier 2
II / Tier 2
IIIA / Tier 3
IIIA / Tier 3
IIIA / Tier 3
Power
P (max.)
kW
106
168
261
433
571
565
708
866
1044
III / Tier 2
1130
Speed
n (max.)
rpm
2200
2200
2200
2000
1800
1850
2100
2100
2100
1850
Feed rate
Q (max.)
l/min
270
310
525
740
1050
1050
1180
1480
1680
2100
Operating pressure
p (max.)
bar
380
380
380
380
380
380
380
380
380
380
Fuel tank capacity
l
400
400
550
900
1050
1050
1400
2200
2200
2200
Hydraulic tank capacity
l
250
250
250
280
440
440
500
600
600
600
Hydraulics
Weight without fuel
Dimensions
kg
4000
4000
5000
6200
8500
8500
10300
12500
13500
13800
Length L
mm
3000
3000
3700
4250
4750
4750
4800
5300
5300
5300
Width B
mm
1400
1400
1490
1700
2000
2000
2200
2400
2400
2400
Height H
mm
2100
2100
2340
2450
2400
2370
2450
2570
2570
2595
* optionally with variable amplitude
18 Solutions by MÜLLER
MÜLLER Leader-mounted vibrators.
For tight spaces.
MÜLLER leader-mounted vibrators are the specialists for tight corners.
They are mounted on leaders and offer contractors an adjustable
moment plus resonance-free starting and stopping.
Applications
• Driving and extracting sheet piles, tubular piles and H-sections
• Foundation methods such as compacted gravel or sand columns
• Driving and extracting single sheet piles with small dimensions
Advantages
• Compact design
• Driving and extracting on cramped sites
• Resonance-free starting and stopping
• Minimum vibrations and emissions
Type
MS-16 HFMV
Centrifugal force
Eccentric moment
Speed
Frequency
MS-20 HFMV
MS-30 HFMV
F (max.)
kN
986
1160
1535
M stat
kgm
0–16
0–20
0–30
n (max.)
rpm
2370
2300
2160
36.0
f (max.)
Hz
39.5
38.4
Pulling force
F pull (max.)
kN
180
180
300
Total weight
incl. clamping device
kg
3980
4110
5690
Dimensions
Height (excl. clamping device) H
mm
1710
1710
2146
Throat T
mm
455
455
550
Type
MS-U
150
150
180
Standard clamping device
The operating pressure for all leader-mounted vibrators is max. 350 bar.
Solutions by MÜLLER 19
MÜLLER Drill drives.
Rounding off the range.
These robust, low-noise drilling units are quickly and easily attached
to the stick of an excavator. Attachment to a leader or fitting in the
clamp of a vibrator are available as options.
Applications
• Pre-drilling to loosen and relieve the ground
• Heavy soils
Advantages
• Various mounting options
• Fast, cost-effective drilling
• Powerful, robust, long life
Type
MS-RHA 12 3*
MS-RHA 16 3*
MS-RHA 24 3*
MS-RHA 34 3*
MS-RHA 46 3*
4600
Torque
(max.)
da Nm
1200
1600
2400
3400
Speed
(max.)
rpm
125
115
110
100
70
Oil pressure
(max.)
bar
350
350
350
350
350
600
Displacement
(max.)
l/min
260
350
460
600
Diameter
smallest drilling diameter
mm
200
200
400
400
400
Diameter
largest drilling diameter
mm
700
900
1200
1400
1600
Weight
without auger/without stand approx.
kg
300
360
440
600
760
Drill depth
with smallest drilling diameter (max.)
m
20
25
14
16
20
Drill depth
with largest drilling diameter (max.)
m
4
4
2
2
2
* Mounted on excavator stick
Options available on request: mounted on leader, fitted in vibrator clamp
20 Solutions by MÜLLER
MÜLLER Clamping devices.
A safe connection.
h
d
k
b
f
MÜLLER clamping devices
Clamping devices connect the pile section, e.g. H-sections or tubular piles,
to the vibrator and transfer the vibrations. All units can be rotated through 90°
for face working. Adapter plates are available to cope with different clamping
arrangements. Clamps to fit over the interlocks of double piles and radial
clamps for driving tubular piles are also available. Important for making the
right choice: the clamping force of the clamping device must be at least
1.2 times the centrifugal force of the vibrator.
g
i(max.)
a
c
Applications
• As single and double clamps for U-/Z-sections, H-sections and tubular piles
• As special clamping devices for specific tasks, e.g. timber piles, concrete
piles and small-diameter tubular piles
Arrangement of clamps
Clamping devices
Clamping
force
kN
Clamping
pressure
bar
a
c
d
f
g
h
i. max.
IPB min
Weight kg
122
260
229
195
195
223
95
–
15
120
50
MS-U 40*
370
300
548
260
400
285
175
–
40
120
190
MS-U 54**
540
350
648
270
515
694
190
730
22
180
440
MS-U 60*
600
300
640
320
480
350
220
–
40
140
260
MS-U 70**
700
350
770
340
580
529
290
820
36
180
615
Type
MS-U 12*
MS-U 72*
MS-U 80/100 A*
MS-U 90**
Dimensions in mm
720
358
640
320
480
350
220
–
40
140
260
1000
350
751
330
510
350
210
–
40
280
400
900
350
770
340
580
529
290
820
28
180
620
MS-U 100 GP**
1000
350
761
345
610
534
250
780
50
280
750
MS-U 150 GP**
1500
350
892
340
640
554
309
780
45
320***
920
MS-U 150 AP*
1500
350
902
360
660
580
319
–
40
320***
940
MS-U 180 GP**
1800
350
903
390
745
645
325
880
80
320***
1250
MS-U 180 AP*
1800
350
893
390
740
645
314
–
80
320***
1130
MS-U 200 A*
2000
350
1011
380
880
800
410
–
48
450
1600
MS-U 250 G**
2500
350
1173
400
870
840
410
1150
63
450
2450
MS-U 250 A*
2500
350
1173
395
860
840
380
–
63
450
1950
MS-U 360 A*
3600
350
1255
460
1180
950
520
–
80
400
3130
* for direct bolting ** shiftable on clamping bar *** IPB 300 possible with special equipment
Solutions by MÜLLER 21
MÜLLER Data acquisition.
Mobile measurement, indication and recording
of vibrations.
The data acquisition system enables simple and reliable monitoring
of the driving process to ensure that the design requirements are
adhered to. The system records operating parameters such as
operating frequency and vibrator oil pressure. In addition, ground
vibrations can be measured via a three-axis geophone according
to DIN 4150. When using water-jetting equipment to assist driving,
the water pressure and flow rate can also be recorded.
MS-DATA
The data acquisition equipment is integrated directly into the
drive’s control unit. The data can then be sent via cable to a
computer on site or via modem and data transmission to an
Internet server for safe storage. The data can be called up from
any computer with Internet access after entering the necessary
password. Bespoke record forms to suit customers’ requirements
are also possible. The power pack control automatically regulates
the operating parameters of the vibrator so that given vibration
limits for ground or buildings are not exceeded.
MS-DATA M
MS-DATA M is the mobile version of the measuring system for
flexible usage without a power pack. The data is transferred to a
measuring unit and shown on a display. Vibration limits are easy
to set on the device; if these are reached, yellow and red lamps
warn the user. The system can also be fitted with a modem for
saving the data to an Internet server for further processing.
Advantages
• Optimum system compatibility – everything from one supplier
• Vibration monitoring to DIN 4150
• Constant monitoring of operating parameters
• Recording of multiple parameters
• Safe data storage to protect against loss
• Simple records
22 Solutions by MÜLLER
MÜLLER Accessories.
The right extras for every application.
Bracket
So-called X-brackets are available in various sizes for driving large-diameter,
heavy, tubular piles.
MS-KX 320 / MS-200 HHF
Ø 1500 mm
Ø 3200 mm
MÜLLER safety shackle
The MÜLLER safety shackle, available in various sizes, is ideal for picking up
piles quickly and safely. At the same time, it guarantees easy, safe pitching
of piles.
Advantages
• Easy to use
• Low weight
• Twin fastening prevents opening under load
Tensile load
kN
Weight
kg
MS-SSZ-3 B
30
15
MS-SSZ-4 B
40
24
MS-SSZ-5 B
50
26
Type
MÜLLER universal connecting fork for excavator-mounted units
This accessory enables MÜLLER excavator-mounted vibrators and drilling units
to be attached to the majority of excavators. It is fitted with three different
connecting pins. The benefits are the fast changeover from drilling unit to
vibrator and the stable construction.
Other connecting forks on request.
Solutions by MÜLLER 23
MÜLLER winter package for power packs
For use in temperatures down to –25°C.
The winter package contains:
• Preheaters for hydraulic oil and diesel engine cooling water, with external
power supply (220–240 V)
• Option: set of covers for closing off the unit’s air intakes and air outlets
• A reduced air flow through the unit to help the unit reach its operating
temperature faster
• Operation with some air intakes and air outlets closed depending on the
ambient temperature
• Better economy thanks to faster deployment and fuel-savings
• Furthermore, the components benefit from preheating, which improves
their operational readiness and prolongs their service life.
MÜLLER fine filters
The bypass oil filter is a filter system that supplements the hydraulic filter
already fitted. The bypass oil filter is used for the fine filtering of the hydraulic oil.
The lower flow rate via the filter means that a much finer filter can be selected
than is the case with standard filter elements. Therefore, much finer particles
can be removed from the oil than is the case with full-flow oil filters. Bypass
filters are available for all MÜLLER power packs.
Advantages
• Prolongs the life of the hydraulic oil and the system components
• Avoids acids in the oil through absorption of water
• Fewer malfunctions thanks to the improved cleanliness of the hydraulic oil
• Reduced repair costs and downtimes
• Reduced load on primary filters and therefore lower maintenance costs
Other accessories
Timber pile clamping device
Stick extension
(“goose neck”)
Adapter plate /
double clamping devices
to increase usable piling length
for driving tubular piles
24 Solutions by MÜLLER
MÜLLER Special equipment.
Special expertise.
Expert consulting services often make a decisive contribution to success
when special challenges have to be met. Our engineers specialised in
machine design, control technology and electronics, geotechnical and
foundation engineering are available to help you.
MÜLLER 5-fold clamping device
The adapter plate enables five clamping elements to be attached to five
straight-web sections. These are arranged on a radius so that the sections
can be clamped and installed simultaneously. This is an efficient way to
counter buckling of the section.
DYSTAFIT©
Dystafit© can be used to optimise soil improvement and rehabilitation
measures. It does this by simulating loading cycles, which enables valid statements to be made about the stability of a soil that is sensitive to settlement,
subsidence or shifting. In addition, this method is useful for assessing the
effects of higher speeds on railway lines.
MÜLLER acoustic hood
The newly developed acoustic hood reduces noise emissions but does
not hamper servicing nor the escape of unwanted heat.
Advantages
• Lower noise levels
• Special access openings permit maintenance and servicing
without removing the hood
• Additional vertical weight on spring suspension unit
• Easy to store and transport
Solutions by MÜLLER 25
MÜLLER MS-BDE
Autonomous operating data acquisition for excavator-mounted vibrators
• Acquisition, storage and read-out of operating data: date,
operating hours, max. operating temperature
• Helps to comply with service intervals
• Easy for customers to use
• Compatible with all makes
MÜLLER MS-32 HFV vibrator
When fitted with a special compacting plate, the MÜLLER MS-32 HFV vibrator
can be used for soil compaction. It can even be used underwater.
• Variable from 0 to 40 Hz
• Special sensors measure r.p.m. and detect angles during the
compaction process
• Modified for continuous operation and underwater use
• Approved for 10° gradient in all directions
• Automatic compaction cycle (start/compact/stop)
• Optional: radio remote control with automatic display of operating data,
amplitude and static moment
• Optional: graphic display via MS-DATA and webTK
• Powered by MÜLLER power pack
MÜLLER MS-U 160 S clamping device
• Internal clamping for foundations with thin-wall tubes and very small diameters
(d = approx. 120 mm, depending on wall thickness and length)
• Does not damage the coating on tubes
• Also suitable for use in heavy soils
• Reduces the number of operations normally required
26 Solutions by ABI / BANUT / DELMAG
ABI MOBILRAM Systems.
Mobile in use.
The ABI MOBILRAM system offers an innovative and environmentally friendly concept
for sheeting and special civil engineering works. The machines excel by high mobility
and flexibility as well as safe working. In addition the units are operational very fast –
without extended set-up work or installation aids. All common procedures – driving and
extracting, drilling, pressing and impact-driving – are practicable. In combination with
the optimal attachments a high profitability and environmental compatibility is achieved
at the same time.
Exclusive distributor for Germany, other countries on request.
27
Solutions by ABI / BANUT / DELMAG 27
ABI Telescopic leader mast.
Variable on site.
The heart of the ABI MOBILRAM system is a slewable and tiltable leader
mounted on a carrier. The leader is used to guide the leader attachments and
is available in effective lengths of up to 25 m. The introduction of prestressing
and pulling forces provides for high efficiency. Guides with a low play provide
for high stability and accuracy, good vibration and noise reduction as well as
low wear.
Type
Applications
• Driving and extracting of pile sections
• Drilling, pressing and impact-driving
Advantages
• Sturdy kinematics
• Long reach
• Takes up high torques
• Stability
• Compact transport dimensions
TM
10/12,5 SL
TM
11/14 SL
TM
13/16 SL
TM
14/17 V
TM
16/20 B
TM
20/25 SD
TM
22
Underground lowering depth
mm
2000
2450
2985
1600
2275
0
2500
Leader inclination front/rear
Degree max.
4/5
4/5
4/5
4/5
4/5
4/5
4/5
Leader inclination laterally
Degree max.
4
4
4
4
4
4
4
Leader slewing range
Degree max.
100 ±
100 ±
100 ±
93 ±
90 ±
90 ±
95 ±
Prestressing force leader cylinder
kN max.
75
90
90
120
120
150
220
Extraction force leader cylinder
kN max.
140
175
175
200
200
300
330
Load capacity
kg max.
6000
9000
9000
10000
10000
15000
15000
daNm
3000
4500
4500
10000
12000
20000
20000
kN max.
30
50
50
50
50
50/75
50
m/min
45
35
35
35
35
35/30
35
43–47
45–50
53–58
65
90–95
72–75
10300–19200 10900–20650 12200–22700 13850–26000 16600–32050
14250–27260
Torque absorption
Auxiliary winch Lifting capacity
Rope speed
Weight of piling equipment without attachment
depending on carrier unit
ca. t
33
Dimensions Height min./max.
mm
9100–16600
Max. height up to rapid changing device
mm
13900
16350
17830
19500
22200
27450
24700
Leader mast guide width
mm
450
500
500
500
550
600
600
Leader mast width
mm
40
50
50
50
50
50
60
Transport dimensions Length
mm
9600
11400
12000
12800
14300
17350
14500
Height
mm
3200
3400
3400
3400
3500
3900
3650
Width
mm
2550
3000
3000
3000
3000
3400
3000
CAT 323 D
SR 25 T
SR 35 T-D
SR 35 T-D
SR 35 T-D
SR 50 T
SR 45 T-D
CAT C7
Scania DC9
CAT C15
CAT C18
CAT C15
CAT C18
CAT C15
CAT C18
CAT C18
CAT C18
IIIA / Tier 3
IIIB / Tier 4i
IIIA / Tier 3
IIIB / Tier 4i
II / Tier 2
IIIA / Tier 3
Tier 4i
433/470
433/470
570/ 522
563
2x310, 1x125, 2x310, 1x125, 2x310, 1x125,
1 x 200/
1 x 200/
1 x 200/
2 x 350, 2x370, 1x125, 2x370, 1x125, 2x370, 1x125,
1 x 200
1 x 200
1 x 200
1 x 200
2 x 415,
1 x 125,
1 x 200
2 x 570,
2 x 200
Carrier
Engine / Option
Exhaust certification
Engine power
Hydraulic flow rate
Nominal operating pressure
Fuel tank capacity
EU Step/
US EPA
IIIA / Tier 3
IIIB
IIIA / Tier 3
IIIB / Tier 4i
kW
187
257
433/470
l/min
2 x 200,
1 x 100
MPa
32
I max.
250
32
33
33
33
32
33
580
920
920
920
740
950
Standard /
extendable
extendable
extendable
extendable
extendable
340
340 / 560
560
700
560
2300–3800
2340–3840
2300–3800
700*
700*
700*
extendable
Standard /
extendable
Pulling force
kN
380
340
Track gauge
mm
1900–3000
2400 /
2200 – 3300
2400 / 2300–3300 /
2200 – 3300 2200 – 3800
Track shoes width
mm
650*
600* / 700 *
600* / 700 *
Hydraulic extendable under carriage / Option
* Track shoes width (optional): 700, 800, 900 mm
700*
28 Solutions by ABI / BANUT / DELMAG
ABI Fixed leader mast.
Firmly mobile.
This mobile leader provides for fast progress in construction. The design is
stable and sturdy at the same time – this is ideal for the application of high
forces which provides good working results. The design is not only solid and
safe, but also supports precise working.
Applications
• Driving and extracting of pile sections
• Drilling, pressing and impact-driving
Advantages
• Compact design
• Sturdy kinematics
• Long reach
• Takes up high torques
Type
SM 12/16 B
SM 14/18 HD
SM 18/22 HD
SM 18/24 SD
Underground lowering depth
mm
2400
1100
800
600
Leader inclination front/rear
Degree max.
4/5
4/5
4/5
4/5
Leader inclination laterally
Degree max.
4
4
4
4
Leader slewing range
+/–90
Degree max.
+/–90
+/–90
+/–90
Prestressing force leader cylinder
kN max.
135
150
150
150
Extraction force leader cylinder
kN max.
300
400
400
500
Load capacitiy
kg max.
12000
15000
15000
20000
daNm
12000
20000
20000
25000
kN max.
50
50
50
50
m/min
35
35
35
35
t approx.
53–58
71
80–83
95
Height
mm
16800–20800
20360–24390
24000–27600
24100–29900
Max. height up to rapid changing device
mm
18100
20800
24400
26300
Guide width leader mast
mm
550
600
600
600
Width leader mast
mm
50
50
50
50
Length
mm
17400
21200
24400
24900
Height
mm
3450
3600
3800
3900
Width
mm
3000
3400
3400
3400
SR 50 T-D
Torque absorption
Auxilary winch
Lifting capacity
Rope speed
Weight of piling equipment
Dimensions
Transport dimensions
Carrier
SR 35 T-D
SR 35 T-D (HD Version)
SR 50
CAT C15 / C18
CAT C18
CAT C18
CAT C18
kW
433 / 470
470
570 / 522
570 / 522
EU Step/
US EPA
IIIA / Tier 3
IIIB / Tier 4i
IIIB, Tier 4i
II / Tier 2
IIIA / Tier 3
II / Tier 2
IIIA / Tier 3
l/min
2 x 310 / 1 x 125, 1 x 200
2 x 370 / 1 x 125, 1 x 200
2 x 370, 1 x 125, 1 x 200
2 x 300 / 1 x 320, 1 x 200
2 x 300 / 1 x 320, 1 x 200
MPa
33
33
32
32
l max.
920
920
740
740
Extendable
Extendable
Extendable
Extendable
Engine
Engine power
Exhaust certification
Hydraulic flow rate
Nominal Oil pressure
Fuel tank capacity
Hydraulic extendable under carriage
Pulling force / Option
kN
340 / 560
560
540
610
Track gauge / Option
mm
2300–3300 / 2200 – 3800
2200–3800
2300–3700
2300–3840
Track shoes width / Option
mm
700*
700*
700*
900
* Track shoes width (optional): 800, 900 mm
Solutions by ABI / BANUT / DELMAG 29
ABI Vibrators.
Always the right one.
MRZV-S – with fixed static moment
This machine is a proven classic among the vibrators. It works with
high-frequency vibrations for good results in all pilable soils.
MRZV-V – with variable static moment
On the MRZV-V the static moment is variable. This variability allows for
an ideal adaptation to the present soil conditions and requirements of
the construction task. By adjusting the eccentric masses, oscillations
occurring when running through the natural frequencies of the soils are
reduced to a minimum so that no oscillation peaks are developing.
MRZV-VV – with variable static moment and variable
hydraulic suction volume
The MRZV-VV vibrators not only have a variable static moment. The
suction volume is variable as well. Thus, one vibrator covers a great
variety of different driving tasks. In addition, the vibrator can make full use
of the provided hydraulic power at all times. With conventional variable
vibrators this often cannot be realized in practice.
Applications
• Driving / extracting of steel sections like sheet pile walls,
steel sections and tubular piles
• Alternative foundation procedures like e.g. vibro, cast-in-situ,
crushed stone and sand piles
MRZV
12 S
Type
MRZV
18 S
MRZV
22 S
Advantages
• Adaptation to different soil conditions
• Higher frequencies
• Increased sheeting performance
• Reduction of vibratory and noise emissions
MRZV
30 S
MRZV
36 S
MRZV
10 V
MRZV
12 V
MRZV
16 V
MRZV
18 V
MRZV
20 V
MRZV
30 V
MRZV
36 V
Static moment
kgm
12
18
22
30
36
0–10
0–12
0–16
0–18
0–20
0–30
0–36
Nominal revolutions
rpm
2135
2250
2035
2135
1950
2135
2135
2300
2160
2140
2135
2020
Centrifugal force at nominal frequency
kN
600
1000
1000
1500
1500
500
600
925
925
1000
1500
1600
Static extraction force max.
kN
200
200
200/270/ 200/270/
200 300 / 380 300 / 380 180 / 200 180 / 200
200
200
200
Dynamic mass*
kg
2150
2700
2745
3950
3955
2170
2180
2710
2730
2750
3950
4000
kg
3150
4060
4080
5650
5700
3200
3200
4100
4150
4150
5350
5350
mm
2375
2720
2720
3220
3220
2375
2375
2720
2720
2720
3220
3220
Total weight*
Height*
MRZV
17 VV
Type
MRZV
24 VV
MRZV
30 VV
MRZV
36 VV
Static moment
kgm
0–17
0–24
0–30
0–36
Nominal revolutions
rpm
1800
1950
2140
1950
Max. revolutions
rpm
2600
2600
2600
2600
kN
600
1000
1500
1500
200 / 250
200
200 / 270 /
300 / 380
200 / 270 /
300 / 380
Centrifugal force at nominal frequency
Static extraction force max.
kN
Dynamic mass*
kg
2105
2840
3995
4045
Total weight*
kg
3200
4250
5450
5500
mm
2570
2870
3220
3220
Height*
* with standard clamp assembly
200/270/ 200/270/
300/380 300 / 380
30 Solutions by ABI / BANUT / DELMAG
ABI Hydro-Press-System.
Sensitive power.
On many construction sites a vibration-free method must be used. Among
them are in particular sheeting work near computing centers, historic buildings,
hospitals, schools, etc. This is where the Hydro-Press-System brings its
advantages to bear: The pressing or extracting is done statically. Depending
on the geology and the type of sheet pile wall, performances nearly coming
up to those of conventional driving methods can be achieved.
Thus the system is a real alternative to soldier pile wall / Berlin-type pit
lining, in particular when a high groundwater level causes problems. The
Hydro-Press-System is attached to the telescopic leader or the fixed leader.
Applications
• All construction sites with a vibration-sensitive environment
• A typical example are works on the sewerage system near buildings
Advantages
• Vibration-free
• Low-noise
HPS Hydro-Press For cold-rolled lightweight sections with an adjustable system width
of 600 mm and 800 mm. Three sections can be pressed or extracted
at the same time.
HPU Hydro-Press For hot-rolled U-sections with a system width of 600 mm. Four sections can be pressed or extracted at the same time.
HPZ Hydro-Press For hot-rolled Z-sections with a system width of 630, 670 and 700 mm. Four sections can be pressed or extracted at the same time.
Type
HPS
HPU
HPZ
630
HPZ
630/670/700
Pressing force
kN
3 x 600
4 x 800
4 x 800
4 x 800
Extraction force
kN
3 x 380
4 x 600
4 x 600
4 x 600
mm
3 x 450
4 x 400
4 x 400
4 x 400
l/min
360
420
420
420
MPa
32
32
32
32
kg
3900 / 4240
5700 / 6130
5530 / 6000
5680 / 6350
mm
2100
2250
2130
2400
Stroke
Hydraulic flow rate max.
Nominal oil pressure
Total weight / transport weight
Height
Solutions by ABI / BANUT / DELMAG 31
ABI Drilling equipment.
The right turn.
Drilling procedures can be used in nearly any soils. On hard rocks in particular,
rock drill heads and down-the-hole hammers are used.
Auger drives MDBA
The auger drives are suitable for all kinds of boreholes.
Applications
• Fabrication of concrete piles; soil improvement
• Stress-relieving boreholes; gauge wells
Advantages
• Suitable for all soils
Double-auger-head drilling system VDW
A casing tubular pile as well as an auger flight are attached to the doubleauger-head drilling system VDW. The attachments are operated in opposite
directions and, depending on the soil conditions, can be adjusted to one
another by a relative stroke.
Applications
• Fabrication of single piles, pile groups, contiguous or secant pile walls
• Soil exchange measures, partial and full displacement boreholes
Advantages
• Resonance-free and low-noise
MDBA
2200
MDBA
2200-2 2
MDBA
3200
MDBA
3200-2 2
MDBA
4500
MDBA
4500-2 2
MDBA
7000
MDBA
7000-2 2
daNm
2200
1100
3200
1600
4400
2200
6600
3300
rpm
70
140
70
120
60
120
40
80
kN
200
200
200
200
200
200
300
300
l/min
310
310
450
380
540
540
540
520
Required hydraulic power at auger drive
kW
165
165
240
200
280
280
280
270
Total weight
kg
Type
Torque
Revolutions max.
Static extraction force max.
Hydraulic flow rate
990
1350
1400
1800
Hexagon connection1
mm
80
80
100
120
Height / with swivel
mm
1730 / 1600
2260 / 2050
2225 / 2050
2575 / 2120
1
2
SW-M as a sleeve
Hydraulic motor including two-speed valve. Additional specifications refer to the high speed motion. The MDBA 7000-2 is available with two speed valve only.
Type
VDW 4230
Gear box 1 –casing
Revolutions max.
Torque
Hydraulic flow rate
VDW 6240
VDW 8360
Gear 1
Gear 2
Gear 1
Gear 2
Gear 1
rpm
24
48
33
66
24
48
daNm
4200
2100
6200
3100
8300
4150
l/min
200
400
Gear 2
400
Gear box 2 – auger
Revolutions max.
Torque
Hydraulic flow rate
Nominal oil pressure
Total-/Transport weight
rpm
33
66
24
48
33
66
daNm
3100
1550
4200
2100
6200
3100
l/min
200
200
MPa
32
32
32
3970 / 4305
4170 / 4505
4370 / 4705
kg
Optional: Pick up and lay down device 90 degrees, hexagon connection SW 120
400
32 Solutions by ABI / BANUT / DELMAG
ABI Add-on auger drives.
Fits the excavator.
The Add-on auger drives are intended for hydraulic excavators with a total
weight from 10 to approx. 35 t. Combined with a casing twister (RDV) it is also
possible to carry out cased drilling. The auger drive BA is available with a
torque of 1200 – 3200 daNm.
The through-hole auger drives DBA achieve torques of 2200 – 3200 daNm.
For the fabrication of CFA piles a concreting duct can be mounted to the auger
drive, so that immediate concreting is possible during the pulling operation.
Applications
• Stress-relieving and soil investigation boreholes
• Boreholes for girder support system
• Continuous flight auger boreholes
• Injection boreholes
• Soil improvement for foundations
• Well drilling
Advantages
• Easy to use
• Very short set-up times
• Operation on cramped and difficult to access conditions on the site
• Optional: auger drives can be equipped with a quick-change device
Type
BA 1200
BA 2200
BA 3200
DBA 2200
DBA 3200
daNm
1200
2200
3200
2200
3200
rpm
73
70
50
70
50
kN
120
200
200
200
200
l/min
220
300
300
300
300
kW
90
160
160
160
160
MPa
30
32
32
32
32
kg
430
600 / 700
980 / 1270
900 / 1000
1050 / 1340
DN 65
DN 65
Height
mm
1480
1180
1950
1705
2075
Height locking to bottom
mm
1290
995
1770
1470
1790
Width
mm
515
710
945
760
945
Depth
mm
440
510
660
655
730
Torque
Revolutions
Static extraction force max.
Hydraulic flow rate
Required hydraulic power at auger drive
Nominal oil pressure
Total/Transport weight
Concrete swivel
Inner diameter
Solutions by ABI / BANUT / DELMAG 33
ABI Clamp assemblies.
Getting to grips.
Clamp assemblies are used to pick up, position and transmit the power to the
pile element. As there are quite some different elements used for driving, we
offer the appropriate clamp assembly for each of them. Since only the appropriate clamp assembly, like e.g. casing, interlock or double clamp assembly,
can guarantee an effective driving operation.
Due to their adjusting facilities the multi-purpose clamp assemblies of type
MZK can be used in a flexible and particularly material-saving manner.
Advantages
• Suitable for double Z-sections, double U-sections and tubular piles
• Single clamps can be rotated and displaced continuously
• Adjustment without the need for tools
• Clamps are locked upon closing
• Adjustment is maintained when clamps are opened
• Flexible use
• Section-saving
Dimensions
For centrifugal
forces up to
kN
Clamping
force
kN
Clamping
pressure
MPa
Casing inner
diameter
mm
Width
mm
Height
mm
Depth
mm
Rotatable with lateral adjustment1
800
2 x 530
48
460–770
1740
865
500
1450
Lateral adjustment only 2
800
2 x 530
48
450–770
1740
710
520
1090
Rotatable with lateral adjustment1
1200
2 x 720
48
620–1090
2220
1065
510
2100
Lateral adjustment only 2
1200
2 x 720
48
620–1090
2220
925
520
1745
880
2 x 530
48
500–1100
2070
910
510
1670
880
2 x 530
48
450–1100
2070
770
520
1285
Type
Weight
kg
Combi clamp assembly MZK 800 with EKZ 530
MZK 1250 with EKZ 720
MZK 1250 with EKZ 530
Rotatable with lateral adjustment 2
Lateral adjustment only
2
EKZ = single clamp assembly
1
Designed for clamping double Z and double U sheet piles as well as casings
2
Designed for clamping casings
34 Solutions by ABI / BANUT / DELMAG
BANUT Fixed leader mast.
Excellent stability.
Applications
• Nearly any kind of soils
• Insertion of concrete and steel piles
• Post-driving of pile elements
• Integration of pile elements in bearing layers
• For the provision of a proof of the soil bearing capacity
Impact-driving into the soil demands a very high expenditure of force. In line
with that fact, the requirements regarding machine power and stability are
particularly high. Impact-driving procedures can be used in nearly any kind
of soils.
Usually diesel hammers and hydraulic free-fall hammers are used for this
work. They are suitable for the post-driving of pile elements or to integrate
pile elements into bearing layers. Impact-driving procedures are also indispensable when a proof of the soil bearing capacity needs to be provided.
Advantages
• High stability and steadiness
• Inclinations of up to 18° to the side and front
and 45° to the rear
• High effective lengths
• Careful impact-driving
• Reduction of the maximum load in the pile element
• High penetration depth during the driving operation
The BANUT fixed leader is designed for impact-driving in particular. Precast
concrete piles as well as tubular piles, steel sections, sheet pile sections and
timber piles are impact-driven in the first place. Besides hydraulic free-fall
hammers diesel hammers can be used as well.
Exclusive distributor for Germany, other countries on request.
banut
Type
Leader mast
displacement
Leader mast
inclination
Usable
leader
length
upper
ground
under
ground
front/
rear
mm
mm
mm
Deg. max.
Extraction force
Rope speed
laterally
Pile
weight*
Torque
absorption
Pile
winch
Hammer
winch
Pile
winch
Hammer
winch
Deg. max.
kg max.
daNm
kN max.
kN max.
m/min
m/min
BANUT 555
15000
+1325
–1275
18/45
14,0
6000
10000
60
120
50
50
BANUT 655
15000
+5500
–1000
18/45
18,0
8500
18000
85
120
50
50
* Weights and lengths depend on reach and leader mast inclinations
Type
Weight of piling
equipment
without
attachment
Dimensions
Height
max.
width
length
height
length
width
guide width
approx. t
mm
mm
mm
mm
mm
mm
mm
Dimensions Transport
Dimensions Leader
BANUT 555
52,5
22200
3200
22370
3300
20000
500
80
BANUT 655
70,0
26500
3400
22000
3450
20000
600
80
Carrier
Fixed Leader
Mast
Engine
Engine power
Hydraulic
flow rate
Nominal oil
pressure
Fuel tank
capacity
Pulling force
Track width
kW
SR 40 T*
BANUT 555
CAT
SR 40 T*
BANUT 655
l/min
MPa
l/max.
kN
mm
186 2 x 270, 1 x 320
32
500
340
2300–3300
CAT C9
261
2 x 250, 1 x 214
32
500
556
2400–3800
Impact
frequency,
steplessly
adjustable
to max.
Impact
energy,
steplessly
adjustable
to max .
Nominal oil
pressure
Hydraulic
flow rate
Required
hydraulic power
Total
length
max.
MPa
l/min
kW
mm
* Exhaust certification for SR 40 T EU Step IIIA US EPA Tier 3
SuperRAM
Weight of
striking mass
Total weight
excl. helmet
Drop height,
steplessly
adjustable
to max.
kg
kg
mm
impacts/min
kNm
5000
5060
7200
1200
100
59
28
200
93
4650
6000
6075
8210
1200
100
71
30
210
105
5320
6000 XL
6110
9700
1200
100
71
30
240
120
5190
8000 XL
8020
11610
1200
100
94
30
300
150
5190
10000 XL
10000
13600
1200
80
118
30
325
162
5190
Type
Solutions by ABI / BANUT / DELMAG 35
DELMAG Drilling rigs.
A fine piece of work.
The modern RH series is used all over the world to install foundation and sheeting piles with or without casing. The drilling rigs are suitable for the fabrication
of piles with a diameter of up to 2400 mm and a depth of up to 60 m. Drilling
work is executed with different kinds of soil – from mud to rock – using appropriate drilling equipment.
Drilling methods
• Kelly drilling procedure
• Endless soil auger drilling procedure
• Full displacement drilling procedure
• Partial displacement drilling procedure
• Drilling with casing machines
Applications
• Pile foundation / fabrication of drilled piles
• Fabrication of sheeting walls
• Fabrication of building pit enclosures
• Procedures for ground improvement
• Ground investigation (sounding)
• Well drilling
• Exploration (deposit prospection)
Advantages
• Sturdy and reliable
• Better performances with lower weight
• Compact transport dimensions
• Assembly on hydraulic carriers
• Telescopic chassis
• High stability and steadiness
• Winch feed system
• Possibility to attach casing machine
Exclusive distributor for Germany, other countries on request.
Rotary head
Mast inclination
Type
Total height/
stroke
m
degree
degree
kNm
rpm
m
mm
RH 12
17.95 / 12.00
5.00 / 14.00
9.50 / 9.50
0–125
0–44
18
1450
RH 18
19.91 / 12.50
3.80 / 14.00
9.50 / 9.50
0–180
0–33 / 55
21
1600
RH 22
22.82 / 15.70
3.80 / 14.00
9.50 / 9.50
0–225
0–28 / 55
24
1830
RH 28
25.58 / 17.50
3.80 / 14.00
9.50 / 9.50
0–280
0–26 / 55
33
1960
RH 34
25.62 / 17.50
3.80 / 14.00
9.50 / 9.50
0–335
0–26 / 55
33
2200
RHV 40
29.93 / 21.00
3.80 / 14.00
4.00 / 4.00
0–400
0–25 / 50
40
2430
Carrier
CAT 323 D
Drilling rig
Exhaust certification
Power
Track gauge
forward/
backward
EU Step / US EPA
right/
left
SR 25 BT
torque
revolutions
SR 30 BT
T 82 D
Casing length/
with Kelly bars
T 102 D
Free
diameter max.
T 122 D
RH 12
RH 18
RH 22
RH 28
RH 34
RHV 40
IIIA / Tier 3
IIIB / Tier 4i
IIIB / Tier 4i
IIIB / Tier 4i
IIIB / Tier 4i
IIIB / Tier 4i
kW
187
205
257
328 / 331
403 / 405
405 / 403
mm
1900–3000
2280–3700
2300–3700
2500–3900
2600–3900
2600–3900
36 Solutions by ABI / BANUT / DELMAG
DELMAG Diesel hammers.
Strong and independent.
Basically, diesel hammers function like a two-stroke engine. Therefore they
do not need to be connected to an external energy supply and do not require
any steam, compressed-air, hydraulic or electric groups to drive them. If
necessary, a hydraulic starting device is used when they are mounted to
leaders on hydraulic carriers.
Applications
• Foundation work, like e.g. driving of steel sections
and prefabricated concrete piles
• Integration of pile elements in bearing layers
• On a pile driver ram or guided on a leader
Advantages
• Sturdy design
• Reliable and easy to operate
• Adjustable impact energy for varying soil layers
• Weather-independent air cooling
• Avoids damage to the pile elements
• Economical due to low fuel consumption
• Use of environmentally friendly fuel
• Long refueling intervals
Exclusive distributor for Germany, other countries on request.
Type
Impact weight
(piston)
Energy
per blow
Number of blows
Suitable for driving
piles (depending on
soil and pile)
Consumption
diesel oil
Consumption
lubricant
Weight
Length
kg
kNm
rpm
kg
l/h
l/h
kg
mm
D
6–32
600
19–9
38–52
300–2000
3.7
0.25
1620
4300
D
8–22
800
27–13
36–52
500–3000
4
0.5
1935
4700
D 12–42
1280
46–20
35–52
800–5000
4.5
0.5
2735
4770
D 16–32
1600
54–25
36–52
1000–6000
5
0.5
3620
5160
D 19–42
1820
66–29
35–52
1100–6000
7.5
0.5
3840
5160
D 25–32
2500
90–40
35–52
1600–7500
7.5
0.6
5670
5500
D 30–32
3000
103–48
36–52
2000–9000
10
1.0
6170
5500
D 36–32
3600
123–56
36–53
2500–12000
11.5
1.5
8200
5470
D 46–32
4600
166–71
35–53
3000–16000
16
1.5
9300
5470
D 62–22
6200
224–107
35–50
4000–30000
20
2.0
12250
5910
D 80–23
8000
288–171
35–45
6000–60000
25
2.6
16905
7200
D 100–13
10000
360–214
35–45
7000–100000
30
2.6
20720
7360
D 150–42
15000
512–329
36–45
12000–160000
50
4.8
28450
7490
D 200–42
20000
682–436
36–45
14000–250000
60
5.8
51800
8175
Solutions by GIKEN 37
GIKEN Silent Piler.
Gentle giant.
The vibrations and noise of a building site are becoming a problem in more and more locations.
Conventional methods of driving cannot always comply with the demands. So a special method
of installing piles is needed. Pile-supported pressing solves this challenge, and the GIKEN Silent
Piler was developed to meet that challenge. It is an efficient driving system that works with little
noise and no vibrations, and at the same time achieves optimum results in the most diverse
subsoil and site conditions.
Exclusive distributor for Germany, other countries on request.
38 Solutions by GIKEN
During pressing, the GIKEN Silent Piler exerts only static pressure
on the pile being driven. Therefore, the negative effects intrinsic
to vibratory driving are avoided right from the start. Nevertheless,
we should not be afraid of comparing the economics of pilesupported pressing with those of conventional methods because,
for example, round-the-clock operations are also readily possible
with this method.
Applications
• Installation and extraction of single U-sections up to 750 mm,
single Z-sections up to 708 mm and tubular piles
• Installation and extraction of double U-sections up to 1400 mm
and double Z-sections up to 1416 mm
• For sites where noise and vibration could be a problem
• Also suitable for difficult soil conditions when used
in conjunction with appropriate driving aids (super crush
and water-jetting modes)
Advantages
• Low noise, no vibrations
• No ground settlement problems, no damage to nearby structures
• Can be used for night-time operations or in areas where noise
must be minimised
• Stable machine design
• Remote control for safe, convenient operations
• No working platform necessary
• Simple operating principle with self-propelled travel
• Requires only a small workforce
• Faster operations with little effort
Solutions by GIKEN 39
Technical data at a glance.
Type
SILENT PILER ECO700S
Standard mode
Max. pressing force / max. extracting force
Stroke
Pressing rate / extracting rate
kN (t)
1100 (112) / 1200 (112)
mm
1100
m/min
2.8–37.3 / 1.0–29.8
Operation
Remote control
Travel
self-propelled
Weight
kg
14250
Start frame
kg
2750
kg
PILER ECO hose
m
22 / 17
Water-jetting mode
Piler jet reel
Jet hose
Hose length / pile length
Water jet volume
Water jet pressure
Weight incl. hose
JR22
max. l/min x 2
700
Mpa
14.7
kg
780
Super crush mode
Max. pressing force
kN (t)
800 (81)
Max. extracting force
kN (t)
1200 (122)
Stroke
Pressing rate / extracting rate
Pile length
Total pile auger weight (for 21 m pile)
mm
1100
m/min
0.5–4.5 / 0.7–3.1
max. m
21
kg
11000
kN (t)
1500 (153) / 1600 (163)
SILENT PILER ECO1400S
Standard mode
Max. pressing force / max. extracting force
Stroke
Pressing rate / extracting rate
mm
1200
m/min
2.1–23.2 / 1.7–18.9
Operation
Remote control
Travel
self-propelled
Weight
kg
21500
Start frame
kg
3600
Water-jetting mode
Piler jet reel
JR26
Jet hose
Hose length / pile length
Water jet volume
PILER ECO hose
m
22 / 17
max. l/min x 2
700
Mpa
14.7
kg
1350
Max. pressing force
kN (t)
1200 (122)
Max. extracting force
kN (t)
1600 (163)
Water jet pressure
Weight incl. hose
Super crush mode
Stroke
Pressing rate / extracting rate
Pile length
mm
1200
m/min
0.5–3.1 / 0.7–3.0
max. m
21
kg
18400
Measured output in power mode
kW/min –1
230 / 1800
Measured output in ECO mode
Total pile auger weight (for 21 m pile)
Power pack for SILENT PILER ECO
EU300G3
kW/min –1
204 / 1600
Fuel tank
l
500
Piler ECO oil
l
630
Speed
km/h
1.4
Weight
kg
7780
40 Special construction machinery
MENCK Free-fall hammers.
Sheer gravity.
The hydraulic free-fall hammer shows a powerful impact behavior with
optimum sound insulation. A long service life is guaranteed due to the
shape of the impact surface. It is driven either directly by the carrier or
using a separate group with open circuit.
Applications
• Foundation work, like e.g. driving of steel sections
and prefabricated concrete piles
• Integration of pile elements in bearing layers
• Used to determine the bearing capacity of driven piles
• Can be used on the carrier or a pile driver ram
Advantages
• High drop body weight at low total weight
• Powerful impact behavior
• Optimum sound insulation, low sound emission
• Different drop body weights within the series
• Compact design
• Easy maintenance
• Control unit to control number of blows and striking energy
Exclusive distributor for Germany, other countries on request.
Weight
of ram
Hammer weight
complete (excl. claws
and pile helmet)
Max. rated energy
free fall
Impact
rate max.
Max.
inclination
Oilflow
kg
kg
kNm
rpm
rpm
l/min
4000
6700
40
85
1:1
150
MHF 3-5
5000
7700
50
80
1:1
150
MHF 3-6
6000
8700
60
80
1:1
150
Type
MHF 3-4
MHF 3-7
7000
9700
70
80
1:1
150
MHF 5-8
8000
12400
80
80
1:1
250
MHF 5-10
10000
14400
100
80
1:1
250
MHF 5-12
12000
16400
120
60
1:1
300
MHF 10-15
15000
23000
150
80
1:1
450
MHF 10-20
20000
28000
200
60
1:1
450
Special construction machinery 41
Telescopic crane leader 683 TP.
Double benefit.
The telescopic crane leader 683 TP is a combination of a telescopic crane and
a leader in one machine. The machine can be converted from a special civil
engineering equipment to a fully adequate telescopic crane within a few hours,
equally maintaining functionality and ergonomics. The powerful Tier III type
diesel engine supplies the required power for the different fields of application.
Applications
• All common pile-driving techniques
• Driving and extracting of pile sections
• Drilling, pressing and impact driving
Advantages
• Combination of telescopic crane and leader
• Sturdy design
• Compact dimensions
• Fast installation and changeover without auxiliary crane
• High flexibility through different attachments
Carrier
Carrier
Sennebogen 683 TP telescopic crane
Telescope length
m
Diesel engine
Transport weight of carrier without counterweight
10.8–18.6
kW
186
t
ca. 54
Leader
Type B
Leader with pile, pull head
Leader length
Weight of leader without hammer and accessories
m
23 / 28 / 33 / 38
t
ca. 22, with winches
Leader inclination backwards
Degree max.
3:1 / 18.4
Leader inclination forwards
Degree max.
4:1 / 14.0
Leader inclination lateral
Degree max.
20:1 / 2.9
mm
0–1750
Leader adjustment horizontal
Leader adjustment vertical
m
Leader attachment
10
Rapid attachment
Telescopic crane leader type B
Carrier
683 TP
Winch-leader slide
t
2 x 16 + 1 x 7
Winch-carrier
t
1 x 16
(optional)
t
2 x 16 + 2 x 7
Max. hammer & pile weight
t
32
Max. pull capacity (foot grounded)
t
60
Telescopic boom & jib length (max.)
m
34.8
Counterweight
t
25.9 + 13.0 2
Service weight with leader
t
116
Crawler type
1
B7
Overall dimensions
Length
mm
Height
mm
3528
Width
mm
3480
1
Superstructure counterweight
1
Undercarriage counterweight
both removable for transport
14181
42 Drilling systems
Anchor drilling equipment.
Manifold power.
No construction site is like the other – that is why advanced technology is demanded which
fits the field of application. We supply our anchor or geothermal drilling equipment, hammer
drills as well as double-head drilling rigs in the most different variations. Each machine meets
the highest demands regarding capability, precision, quality and safety.
Drilling systems 43
Drilling equipment
Drilling equipment with grouting station gained acceptance for tasks as foundation, stabilization, reconditioning and rehabilitation. Slide wagon drills and
anchor drilling equipment is mainly used for this tasks.
Installation of slide wagon drill
• Support (feet) for drill carriages with power unit
• Drill carriage on excavator boom and with wagon drill
Applications
• Foundation, stabilization, reconditioning and rehabilitation tasks
Type
Engine power
TKB 203
TKB 502-2
Advantages
• Compact and sturdy design
• Optimum kinematics at low total weight
• Pendulum chassis automatically compensates
unevenness of the terrain in driving mode
• Ergonomic control panel
• Integration of all hydraulic functions
at the operating stand
• Ideal for cramped conditions
• Appropriate for the most difficult geologies
• Avoidance of field damage by means of covers
TKB 504
TKB 605
TKB 609
TKB 205 MP
kW
97
82
160
160
190
147
mm
740/1200
1900
2063
2500
2480
2500
mm
1200–2690
(Telescopic mast)
3350
3600
4600
4950
6300
Pull back force
kN
62
50
82
100
100
200
Pull down force
kN
38
50
46
100
100
100
mm
152–610
68–254
68–254
76–305
89–406
150–660
HB35 / HB45 /
HB50 / HB60
HB50 / HB60
Total width
Mast
Stroke of rotary head
Clamps and breaking unit
Diameter
Hydraulic Hammer, recommended
HB35 / HB45
HB35 / HB45
HB35 / HB45
HB35 / HB45 /
HB50
Rotary Heads, recommended
HG8 / HG12 /
HG19 / HG24
HG8 / HG12
HG11 / HG12 /
HG19
HG24 / HG19 /
HG12 / HG11
HG11 / HG12 /
HG19 / HG24
HG12 / HG19 /
HG24
HR40 / HR50
HR20 / HR40
HR40 / HR50
HR50 / HR60
HR50 / HR60
HR50 / HR60
6200
9000
13000
14800
21000
18500
Weight in working condition*
Gesamtgewicht*
kg
* depending on mounted equipment
KRUPP Hydraulic hammer drills
Thanks to our extensive product range we can provide a solution for nearly
every conceivable drilling task. Our worldwide cooperation with all leading
manufacturers of drilling equipment ensures that KRUPP drilling drives can
be installed on all common carriers without difficulties.
Applications
• Overburden drilling
• Drive drilling
• Anchoring
Type
Weight, approx.
HB15
HB20
Advantages
• Installation on all common carriers
• Extremely small housing
• Easier extraction due to the damping device
• Optional: electric, hydraulic or manual shifting
at drill head and percussion
• Optional: external flushing head
HB35
HB45
HB50
HB60
kg
150
220
330
450
810
980
No. of blows, max.
rpm
3000
3000
2500
2500
2400
2400
Individual below energy, max.
Nm
270
290
590
590
835
835
Torque @ 205 bar
Nm
2200
4400
10100
9500
13800
25900
r.p.m. @ 170 l/min
rpm
119
119
240
160
120
80
44 Drilling systems
KRUPP Double-head drilling systems and drilling rigs.
For geothermal drilling.
In order to win geothermal energy you need top-class drilling technology. Therefore our drilling equipment for this special application
meets the highest demands regarding capability, precision, quality
and safety.
Applications
• Geothermal drilling using the double-head drilling technique
in confined spaces
• Appropriate for the most difficult geologies
Double-head drilling systems
In order to win heat from the ground in the surface-near geothermy, the drilling must usually be executed in most narrow spaces.
The most frequently practiced method for obtaining geothermal
energy is extraction by means of downhole heat exchangers.
Geothermal probes are introduced in vertical boreholes in depths
of over 300 meters. A specific procedure is used to do so – the
double-head drilling system. The drilling is executed with two
heads rotating in opposite directions so that the respective
transmissions are positioned one behind the other.
Advantages
• Risk-free heat exchanger installation by driving the casing down
to the final depth (ensured by high torque of up to 48,000 Nm)
• Controlled discharge of cuttings via the limited annular space
between the outer and inner rods and optimized blowout
prevention equipment
• Guaranteed heat exchanger verticality due to spot-on precision
drilling with counter-rotating inner and outer rods
• Optimal adaptation of the drill system to the geology due to
the leading or trailing of the inner crown in relation to the outer
crown (400 mm relative displacement of the two drill gears)
• Drilling possible in any geological conditions thanks to the inclusion of the double-head drilling system in the rig's basic equipment
• Thread-saving insertion and removal of the drilling rods via the
new floating shaft integrated in the drilling rig
• Safe removal of the protective casing by means of drill carriage
with a pulling force of up to 400 kN
• Avoidance of field damage by using rubber shoes
on the crawler tracks
• Optimum handling of the machine by means of remote control
• Two persons required for operation
Drilling equipment for geothermal boreholes
Drilling equipment specifically designed for the double-head
drilling technique are used even in confined spaces as well as
difficult geologies. The standard equipment of the drilling equipment
contains all components that are necessary to execute optimum
geothermal drilling: rubber-lined crawler unit, drill carriage with
a pull-back force of 100 to 400 kN, double head, 3-fold clamping
and breaking device, blowout preventer, rod magazine, wireless
and wire remote control, flushing pumps, rope winch with winding
tower and oiler. In addition, we offer appropriate customized drilling
equipment in order to provide a complete drilling system from one
single source.
Drilling systems 45
Equipment for geothermal boreholes
Drilling systems
Output
Total width
Weight
TKB 605 GT
TKB 204 GT
TKB 205 GT
TKB 207 GT
kW
147
147
147
225
mm
2400
2100
2500
2500
kg
Drill carriage
16500
13000
17200
31000
DM 200
DM 200
DM 300
4000
5000
Stroke length
mm
4000
4250
4700
Max. rod length
mm
2000
2000
3000
–
Retraction force
kN
200
100
200
400
Thrust
kN
100
50
100
200
Double-head drilling systems
Single head
Max. torque at 205 bar
Max. speed at 150 l/min
Type
HR55
HR55
HR55
HR65
Nm
44000
44000
44000
48000
rpm
45
45
45
45
Type
HR55 / HR40
HR55 / HR40
HR55/HR40
HR65/HR45
Max. torque at 205 bar
Nm
44000 / 13000
44000 / 13000
44000 / 13000
48000 / 17000
Max. speed at 150 l/min
rpm
45 / 160
45 / 160
45 / 160
45 / 240
mm
68–254
68–254
68–254
68–254
Double head
Clamping and breaking device
Diameter range
46 Construction equipment online
Construction equipment online.
www.thyssenkrupp-bautechnik.com
You will find the wide choice of advanced special equipment of
our leasing and used machines park in our online database. This
search engine always gives current, comprehensive information
on used machines, in particular for marine and special civil engineering but also for any other field of application. In this way you
can find out if, where and how long a certain machine is available.
The online database is user-friendly so that you can find the
desired solution without any advice – however, if you are in
doubt, we recommend you consult our engineers before placing
your order.
Overview of the range:
• Vibrators with power unit
• Excavator mounted vibrators and drilling equipment
for excavators
• Driving and drilling leaders on carrier
• Drilling rigs
• Anchor drill carriages and drill wagons
• Horizontal drilling rigs
• Hydraulic hammers
• Diesel hammers
• Pontoons
• Pumps
• Tubular pile driving and pulling plants
• Other driving and extracting equipment, devices
and accessories
47
48
Head Office
Sales Branches
GERMANY
AUSTRALIA, JAPAN, NEW ZEALAND
POLAND
Export
Hollestr. 7a, 45127 Essen, Germany
Phone +49 201 844-563975
Fax +49 201 844-563974
[email protected]
ThyssenKrupp Steelcom Pty. Ltd.
Suite 3, 17-23 Myrtle Street
NSW 2060 North Sydney, Australia
Phone +61 2 94091-777
Fax +61 2 99554-298
www.tk-steelcom.com.au
ThyssenKrupp Energostal S.A.
Ulica Grudziadzka 159
87-100 Toruń, Poland
Phone +48 56 611-9468
Fax +48 56 611-9432
www.thyssenkrupp-energostal.pl
Export Eastern Europe
Hollestr. 7a, 45127 Essen, Germany
Phone +49 201 844-563895
Fax +49 201 844-563772
[email protected]
ThyssenKrupp Tiefbautechnik GmbH
Alte Liederbacher Straße 6
36304 Alsfeld, Germany
Phone +49 6631 781-131/132
Fax +49 6631 781-130
Service Hotline +49 6631 781-122
Spare Part Service +49 6631 781-126
24 Hours Hotline +49 170 6326650
[email protected]
www.thyssenkrupp-tiefbautechnik.com
BRAZIL
ROMANIA
ThyssenKrupp Bautechnik
do Brazil
Av. das Américas 3500
bloco 06, salas 407/408
CEP 22631-003 Barra da Tijuca
Rio de Janeiro, Brazil
Phone +55 21 32825-245
www.estacas-prancha.com
ThyssenKrupp Bautechnik
Romania
50 Av. Petre Cretu Street
012052 Bucharest, Romania
Phone +4 021 319-2417
Fax +4 021 319-2425
[email protected]
CHINA, HONG KONG, SEA, TAIWAN
ThyssenKrupp Bautechnik Russia
Ul. Vinogradnja 238 A, Office 11
354000 Sochi, Russian Federation
Phone +7 862 290-1852
Fax +7 862 290-1853
www.tkbt.ru
RUSSIAN FEDERATION
ThyssenKrupp Bautechnik
Hong Kong
7F, Sun Hung Kai Centre
30 Harbour Road, Wanchai
Hong Kong SAR, China
Phone +852 318 179-01
Fax +852 318 179-30
www.sheetpiles-asia.com
KAZAKHSTAN
ThyssenKrupp Bautechnik
Kazakhstan
050051 Almaty
Prospect Dostyk, 240, office 503,
Kazakhstan
Phone +7 701 736-9684
Fax +7 727 258-5712
www.tkbt.ru
BALTIC STATES
UAB ThyssenKrupp Baltija
Minijos g. 180
93269 Klaipeda, Lithuania
Phone +370 46 355-401
Fax +370 46 355-032
www.thyssenkrupp-baltija.lt
OOO ThyssenKrupp Bautechnik
Technischer Service
Beloostrowskaya 20/B, of. 65 B
197342 St. Petersburg
Russian Federation
Phone +7 812 337-6510
Fax +7 812 337-6511
www.tkbt.ru
UKRAINE
ThyssenKrupp Bautechnik Ukraine
Ul. Suvorova 4/6
Office 1104
01010 Kiev, Ukraine
Phone +38 044 280-9905
Fax +38 044 280-1507
[email protected]
www.tkbt.ru
UNITED ARAB EMIRATES, IRAQ
ThyssenKrupp Bautechnik GmbH
P.O. Box 10 22 53 · 45022 Essen, Germany
Hollestr. 7a · 45127 Essen, Germany
Phone +49 201 844-562313 · Fax +49 201 844-562333
www.thyssenkrupp-bautechnik.com · [email protected]
Subject to alterations • TKBT • 04/2013
ThyssenKrupp Bautechnik Dubai
Jebel Ali Office
P.O. Box 262994, Dubai
Dubai, United Arab Emirates
Phone +971 4 887-1618
Fax +971 4 7059-301
www.sheetpiling.ae