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Cummins Pacific
Training Center
Technical Training
2015
Revision Date 4/2/2015
Cummins Pacific Training Centers
1950 Burroughs Avenue
San Leandro, California 94577
Phone: (510) 351-6101
Fax: (510) 895-5781
3061 South Riverside Avenue
Bloomington, California 92316
Phone: (909) 877-0433
Training Programs
Available for authorized Dealers and
Cummins/Onan Customers
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Theory and Practical Application Training
Electronics
Overhaul/Repair
Systems Troubleshooting
Warranty (Authorized Dealers)
Marine
Cummins Power Generation Programs
Product, Parts, Dealer, Technician Updates
Customized Training Programs
Cummins Onan RV Generators
Allison Transmission
Training Curriculum for
2015
General Information
Introduction:
Today’s complex engine, transmission and power generation systems demand high quality interactive
classroom and hands-on technical training. We provide affordable training with state-of-the-art
equipment, repair procedures, and live engine, transmission and generator troubleshooting.
Cummins Pacific Training Center classes are sized and monitored to assure proper student to instructor
ratio providing personalized performance based training to all students.
Cummins Pacific Training Center delivers the best training because we have the best instructors. Our
instructors are highly skilled professionals, educated in training technology, engine and generator
knowledge. Through a comprehensive trainer development program, our instructors are provided with a
curriculum which teaches instructional concepts, benefiting adult learners with diverse learning styles.
Also, Cummins Pacific’s instructors are kept on the leading edge of changing technologies, by attending
courses at Cummins Inc, Allison Transmission, and Cummins Power Generation. These classes provide
the latest technical information, procedures, and techniques available. This insures each student receives
up-to-date information and instruction.
Enrollment Procedures:
1. Phone Cummins Pacific Training Center and Request Only enrollment for a particular course, or.
2. Complete the enclosed Request Only for enrollment
3. Detach and forward to Cummins Pacific Training Center (Mail or Fax).
3. Classes are limited to 6 to 12 students, based on curriculum.
5. Any questions should be directed to the Training Center at (949) 253-6039.
Payment Procedures:
1. Prepayment by check or purchase orders is required with enrollment Request Only, or presented by
the student prior to the start of class. VISA/MasterCard and AmEx are also accepted.
2. Prior credit approval is necessary for all company purchase orders.
3. Cancellations made less than five (5) working days prior to the class start date will be
subject to a $100.00 cancellation fee. The balance of the tuition may be applied to a future
training session.
4. If a student does not attend class and fails to cancel with the Training Center, he/she will be billed
for the full amount of the class.
5. Refunds will not be granted after class begins.
6. If, for any reason, the training class is canceled, students may either apply the tuition towards a
future training class, or Request Only a refund.
Daily Schedule:
Typical program hours are 8:00 a.m. to 4:30 p.m. with ample breaks and a one hour lunch period.
Homework may be assigned each evening to help students comprehend the material covered and to
increase classroom hands-on time.
Books, Tools, and Supplies:
Cummins Pacific Training Center provides the manuals and tools used while attending class. The
appropriate handout literature will be given to each student and is included in the tuition cost.
Safety – Personal Protective Equipment (PPE)
Students must wear clothing suitable for working on engines and other hardware during lab sessions.
Shorts, sandals, and sleeveless shirts are not considered appropriate clothing and will not be permitted.
OSHA regulations require that all technicians wear safety shoes meeting ANSI standards. Safety
glasses and ear protection will be provided. Side shields for prescription glasses will not be
provided but must be worn. Students attending Power Generation courses may be required to
wear PPE as outlined in the NFPA 70E regulations. Students not wearing proper PPE will not be
allowed in the shop area.
Recognition:
A Cummins, Allison, or Power Generation certificate will be awarded to each student upon successful
completion of the course. In some courses students will be required to take a written test and perform
hands-on tasks, and must make a passing score to receive a certificate.
Lodging:
Payment for hotel accommodations is the responsibility of the student.
Money Back Guarantee:
The guarantee we offer with all our courses is unconditional. If you feel you did not receive expected
value from the course, Cummins Pacific Training Center will refund your course fee.
Custom (private) Training Classes:
Custom training classes are available and can be designed to meet your needs. For scheduling
information please contact the Cummins Pacific Training Center at (949) 253-6039.
Cummins Engines
Current Engine Courses Available for 2015:
1. Warranty Qualification (2005-07 Distributor, 2005-06 North American Dealer)
A course designed to familiarize the Cummins Warranty Decision Maker with an understanding of proper claim
preparation, documentation, SRT, and procedures. Qualification testing is included.
Virtual College program must be completed before attending.
Mandatory Prerequisites:
Warranty Virtual College Bulletin #4091966
Class Size: 10
1 Day (Refer to schedule for cost)
2. Cummins Electronic Engine Diagnostics (BETT) (2006-13Q)
Covered in this course will be Basic Electricity Fundamentals and diagnostic tools, Wiring Diagram
Familiarization, Electronic Troubleshooting Trees and a common sense approach to Electronic Diagnosis.
The student will be required to use the INSITE Diagnostics program.
Recommended Prerequisites:
INSITE Diagnostic Service Tool Virtual College (2006-14Q)
Class Size: 8
3 Days (Refer to schedule for cost)
3. Engine Operation and Troubleshooting
This course is designed to introduce the technician to basic engine operation. Topics covered in this course
will be Engine Mechanical Operations, Proper Engine Identification, Engine Systems Operation and
Troubleshooting such as the engine cooling system, lubricating system, fuel systems and combustion air
system. The student will become familiar with the Symptom Based Troubleshooting Trees published on
QuickServe On-line.
Class Size: 8 2 Days (Refer to schedule for cost)
4. Cummins Emission Control System and Aftertreatment
This course is designed to introduce the technician to Cummins Emission Control System and Aftertreatment.
Topics covered in this course will include in-cylinder NOx reduction (EGR), as well as off-engine components
for particulate matter reduction (DOC, DPF), and further NOx reduction (SCR). Also covered will be the
changes in controls, components and diagnostics from EPA 2007, EPA 2010, and EPA 2013 Emission
Standards, as well as a live demonstration of the systems in operation.
Class Size: 8
3 Days (Refer to schedule for cost)
5. 2013 CM2350 Engine Qualification (2010 Qualified) (2012-22Q/24Q/25Q/31Q)
This course will cover the changes to the 2013 Automotive Engine Products. Incorporated in this 3 day
course will be the ISX15 CM2350, ISX12 CM2350, ISB6.7 CM2350 and the ISL9 CM2350. This course has
been developed to qualify those who have been previously qualified on the 2010 Automotive Product. Also
covered in this course will be the new Expert Diagnostic System (EDS).
Mandatory Prerequisites:
BETT (2006-13Q), Complete all CVC requirements prior to attending class and EDS Web Based Training
(https://insite.cummins.com/insite/eds/index.html)
Distributor, dealer, and service associate technicians must have 2010 full service Heavy Duty, and/or
Mid- Range qualification prior to registering for class.
Class Size: 6
3 Days (Refer to schedule for cost)
6. 2010 CM2250 Combination Engine Qualification (2009-30Q/31Q/37Q)
This course will qualify technicians on, ISX15, ISB 6.7, ISC 8.3 and ISL 9 CM2250 diesel engines. An intense
5 day course designed to cover, the new 2010 diesel engines, SCR systems, and the XPI high pressure
common rail system. Students must be ISX CM871, ISB, ISC, ISL CM2150 qualified.
Mandatory Prerequisites:
BETT (2006-13Q), Complete all CVC requirements prior to attending class and EDS Web Based Training
(https://insite.cummins.com/insite/eds/index.html)
Class Size: 6
5 days (Refer to schedule for cost)
7. ISX15 CM2250/CM2350 Engine Qualification (2012-22Q & 2009-37Q)
This course will cover in detail the ISX15 CM2250/CM2350 Engines. Topics to be covered will be changes
to the ISX15 Base Engine such as the engine gear train, the new XPI High Pressure Common Rail fuel
system for the ISX. Cooled exhaust Gas Recirculation, and CM2250/ CM2350 Control System diagnostics.
Also covered will be the Selective Catalyst Reduction aftertreatment system, for the 2010 - 2013 automotive
product. Also covered in this course will be the new Expert Diagnostic System (EDS).
Mandatory Prerequisites:
BETT (2006-13Q), Complete all CVC requirements prior to attending class and EDS Web Based Training
(https://insite.cummins.com/insite/eds/index.html)
Class Size: 6
5 Days (Refer to schedule for cost)
8. ISB, ISC, ISL CM2250 & CM2350 (2009-30Q/31Q & 2012-24Q/25Q)
This course will cover in detail the new 2010 and 2013 MidRange Product. Topics to be covered will be
changes to the ISB, C & L Base Engines., High Pressure Common Rail fuel system, Cooled exhaust Gas
Recirculation, and CM2250 Control System diagnostics. Also covered will be the addition of the Selective
Catalyst Reduction aftertreatment system, new for the 2010 and 2013 automotive product.
Mandatory Prerequisites:
BETT (2006-13Q), Complete all CVC requirements prior to attending class and EDS Web Based Training
(https://insite.cummins.com/insite/eds/index.html)
This course will also cover the classroom requirement for the 2002, 2003, and 2007 Model
Midrange engines.
Class Size: 6
5 Days (Refer to schedule for cost)
9. ISX11.9/12 CM2250 Engine Qualification (2010-06Q)
This course will cover in detail the new ISX 11.9/12 Engine for 2010. Course will include tear
down and reassembly of the ISX 11.9/12 Engine.
Mandatory Prerequisites:
BETT (2006-13Q), Complete all CVC requirements prior to attending class and EDS Web Based Training
(https://insite.cummins.com/insite/eds/index.html)
Note: To be eligible for registration the technician must be previously qualified on the 2010 ISX15
CM2250 Engine.
Class Size: 6
3 Days (refer to schedule for cost)
10. ISM/ISX Engine Qualification CM871 & CM876 (2006-30Q & 2006-31Q)
This course is designed to familiarize the technician with the changes made Cummins ISM/ISX engine for
2007. Topics include features and design components. Also included in this course are systems
troubleshooting, wiring diagram interpretation, cooled EGR, VGT, exhaust aftertreatment and practical
application utilizing Insite. Written and practical application testing involved.
Mandatory Prerequisites:
Cummins Electronic Engine Diagnostics or equivalent (2006-13Q) and complete all CVC requirements prior
to attending class.
Class Size: 6
5 Days (Refer to schedule for cost)
11. ISLG CM2180 Engine Qualification (2007-28Q)
This course covers the new 2007 ISL G engine that operates on compressed natural gas (CNG) and liquefied
natural gas (LNG). Topics of this course include safety procedures, engine familiarization, scheduled
maintenance, and troubleshooting of engine systems and electronic controls. Students need to have a basic
knowledge in electronic troubleshooting as well as being familiar with the INSITE diagnostic tool.
Mandatory Prerequisites:
In addition to the classroom training, students must complete the Virtual College Library Bulletin #4092070 to
be Qualified on this product.
Class Size: 6
4 Days (Refer to schedule for cost)
12. ISX12 G Engine Qualification (2012-35Q)
This course covers the new 2013 ISX12 G CM2180 engine that operates on compressed natural gas (CNG)
and liquefied natural gas (LNG). Topics of this course include safety procedures, engine familiarization,
scheduled maintenance, and troubleshooting of engine systems and electronic controls. Students need to
have a basic knowledge in electronic troubleshooting as well as being familiar with the INSITE diagnostic tool.
Mandatory Prerequisites:
In addition to the classroom training, students must complete the Virtual College Library Bulletin #4091845 to
be Qualified on this product.
Class Size: 6
4 Days (Refer to schedule for cost)
13. ISL G/ISX12 G CM2180 Engine Qualification (2007-28Q & 2012-35Q)
This course combines the ISL G and ISX12G CM2180 engine into a week long course. This course covers
the both engine platforms that operates on compressed natural gas (CNG) and liquefied natural gas (LNG).
Topics of this course include safety procedures, engine familiarization, scheduled maintenance, and
troubleshooting of engine systems and electronic controls. Students need to have a basic knowledge in
electronic troubleshooting as well as being familiar with the INSITE diagnostic tool.
Mandatory Prerequisites:
BETT (2006-13Q), Complete all CVC requirements prior to attending class and EDS Web Based Training
(https://insite.cummins.com/insite/eds/index.html)
Class Size: 6
5 Days (Refer to schedule for cost)
14. ISX Mechanicals (3114 & 3115)
This course will cover the unique mechanical procedures used in repair of the ISX engines.
Topics to be covered will be: Engine Base Timing Procedures, Front Gear Train Set up
procedures and proper Overhead Set Procedures. (Courses 3114 & 3115)
Class Size: 8
2 Days (Refer to schedule for cost)
15. QSF2.8 CM2880, QSF3.8 CM2350 EPA Tier 4 Final/EU Stage IV Qualification (2014-01Q/12Q)
Cummins answer to the Tier 4 Final/EU Stage IV engine solutions is the QSF series of engines. This course
will qualify technicians on the full authority electronic controls, High Pressure Common rail (HPCR) Cummins
wastegated turbocharger, Cooled Exhaust Gas Recirculation (CEGR), and the Cummins Compact Catalyst
(CCC). Training will also include the “Direct Flow air cleaner”, and the QSF 3.8 stand-alone Selective Catalytic
Reduction (SCR) aftertreatment system. This is a hands-on class with attending technicians performing a
complete disassembly, and assembly of a QSF2.8 engine.
Mandatory Prerequisites:
BETT (2006-13Q), Complete all CVC requirements prior to attending class and EDS Web Based Training
(https://insite.cummins.com/insite/eds/index.html)
Class Size: 6
5 Days (Refer to schedule for cost)
16. ISV5.0 CM3230 V104 Engine Qualification (2014-38Q)
This course is designed to introduce and qualify the attending student on the new ISV5.0 CM3230 V8 diesel
engine. Class instruction will include disassembly/assembly the engine, and focus on controls/diagnostics.
Topics covered in this course include base mechanical, air handling, Bosch high pressure common rail fuel
system, exhaust gas recirculation, and aftertreatment systems. Unique aspects of this course include
piezoelectric injection, fuel balance control, injector diagnostics, hydraulic lash adjustors, glow plug control,
CM3230 controls, adaptive learn, and a chain driven overhead cam system.
Mandatory Prerequisites:
BETT (2006-13Q), Complete all CVC requirements prior to attending class and EDS Web Based Training
(https://insite.cummins.com/insite/eds/index.html)
Class Size: 6
5 Days (Refer to schedule for cost)
17. N.O.W. (National Overhaul Warranty) Qualification (2005-01Q & 2011-17Q)
ISX Series Engines
This course covers the philosophy of the N.O.W. Program as well as a description and plan concept.
Technicians will be instructed on proper disassembly and reassembly procedures using published Cummins
parts reuse guidelines and repair practices. The inspected items are covered in detail.
Mandatory Prerequisites:
BETT (2006-13Q), Complete all CVC requirements prior to attending class and EDS Web Based Training
(https://insite.cummins.com/insite/eds/index.html)
The attending technician must have completed all required CVC training, and have completed full
service engine qualification for the previously listed engine models.
Class Size: 6
4 Days
18. N.O.W. (National Overhaul Warranty) Qualification, (2006-31Q)
ISM Series Engines
Cummins Inc. requires any authorized service location that wishes to perform NOW overhauls on ISM CM876
to have NOW qualified technicians. Topics of discussion include, engine disassembly, inspection cleaning,
proper documentation, engine assembly, and administration of warranty. Attending technician must be
journeyman level and have completed Insite, BETT, all heavy duty Cummins Virtual College courses and have
qualified on ISM CM876 engines. This is a “hands-on” class. Students will perform a NOW overhaul in class.
Mandatory Prerequisites:
BETT (2006-13Q), Complete all CVC requirements prior to attending class and EDS Web Based Training
(https://insite.cummins.com/insite/eds/index.html)
The attending technician must have completed all required CVC training, and have completed full
service engine qualification for the previously listed engine models.
Class Size: 6
4 Days (Refer to schedule for cost)
19. N.O.W. (National Overhaul Warranty) Qualification (2005-15Q)
Midrange Series Engines
This course covers the philosophy of the N.O.W. Program as well as a description and plan concept.
Technicians will be instructed on proper disassembly and reassembly procedures using published Cummins
parts reuse guidelines and repair practices. The inspected items are covered in detail.
Mandatory Prerequisites:
BETT (2006-13Q), Complete all CVC requirements prior to attending class and EDS Web Based Training
(https://insite.cummins.com/insite/eds/index.html)
The attending technician must have completed all required CVC training, and have completed full
service engine qualification for the previously listed engine models
Class Size: 6
4 Days
20. ISX/QSX Midstop Liner Block Machining (2011-15Q)
This course will train the technician on machining procedures developed for the ISX/QSX Midstop Cylinder
Liner Counterbore Ledge. The technician will be required to properly measure and machine the counterbore
ledge in the ISX/QSX Engine Block.
Class Size: 6
2 Days
21. High Pressure Common Rail Fuel Systems Service and Diagnostics
This course was developed to enhance the technician’s ability to understand and perform the necessary
procedures to effectively diagnose and service the latest fuel systems on the Cummins MidRange and Heavy
Duty Engines. This is a two day course covering proper service and diagnostic procedures on the Cummins
Common Rail Fuel Systems for the ISX, ISB/C&L engines. There will be classroom and hands on training
conducted by one of our fuel systems experts. The technician will use current troubleshooting tools and
procedures including the latest version of INSITE.
Cummins Marine Engine Training
1. Cummins Diesel Heavy Duty/Midrange Troubleshooting Course (38 & 39)
This course is designed to give the Marine Technician the classroom and hands on requirement in order to
receive qualification status on the B5.9, C8.3, 480CE, QSB 5.9, QSC5.9, QSL 8.9 & QSM11 engines. The
technician will work with INSITE, Data Link Adapters, and Electronic Control Modules. Marine application
requirements, sea trial, marine specific components, maintenance, operation and installation requirements will
be covered. Emphasis is placed on understanding the Air, Lube, Cooling, Fuel, and Electronic systems as it
applies to Marine engines
Mandatory Prerequisites:
BASIC ELECTRONICS THEORY AND TROUBLESHOOTING (classroom or Virtual College)
CMC/CMD Performance Troubleshooting Course (Virtual College), 3898917 ISM Engine (Virtual College)
3898757 ISM/QSM Electronic Features (Virtual College)
5 Days (By Request Only)
2. Marine QSK19 CM850 MCRS Engine Qualification (2008- 02Q)
The Qualified Marine Technician will receive qualification status through hands-on live engine training and
written testing. Marine application requirements, sea trial, maintenance, operation and troubleshooting
techniques will be taught using a QSK19 MCRS marine engine with C Command Elite and Elite Plus controls.
Mandatory Prerequisites:
QSK19 CM850 MCRS Industrial Engine Qualification (2005-02Q)
4 Days (By Request Only)
3. Marine QSB6.7 and SmartCraft 2.5 (2011-13Q)
The Marine QSB 6.7 has been developed to prepare our technicians to both understand and repair the new
QSB 6.7 marine diesel engine. Also covered will be the SmartCraft 2.5. This course has been developed to
prepare our technicians to both understand and repair the new SmartCraft vessel control system. Covered in
the course will be, history of the SmartCraft protocol and the place SmartCraft 2.5 will assume in the
SmartCraft hierarchies, proper CAN bus configuration in relation to the different junction boxes and CAN
termination protocol. We will discuss the new hardware components: five way connector, CCM10, extension
harnesses, and VIP panel loopback caps. We will utilize the different service tools such as G-3, INSITE, wire
schematics, QSOL, and the CMD web site to perform the different testing and troubleshooting procedures.
Prerequisites:
CVC QSB6.7 Marine Introduction (New)
4 Days (Refer to schedule for cost)
Cummins Power Generation
1. Fundamentals of RV & CM
The Fundamentals of RV and Commercial Mobile course covers basic RV and Commercial Mobile engine theory,
alternator theory, controls theory, installation procedures, maintenance procedures focusing on generator set
performance, and general troubleshooting. All RV and Commercial Mobile product will be covered, excluding
specially configured products.
3 Days (Refer to schedule for cost)
2. Fundamentals of Engines
The primary purpose of this course is to teach CPG technicians the basic troubleshooting principles of engines and
then to apply those principles practically to the types of power-generating equipment that Cummins manufactures.
4 Days (Refer to schedule for cost)
3. Fundamentals of AC Generators
An application of the theory of AC generator operation to hands-on troubleshooting and servicing. This course covers
a wide range of basic service, maintenance, and troubleshooting topics which apply to the range of AC Generator
lines manufactured by Cummins.
Mandatory Prerequisites:
PowerGeneration CORE
6242 Basics of AC Generators
3 Days (Refer to schedule for cost)
4. Fundamentals of Automatic Transfer Switches
Fundamentals course which introduces the service technician to the CPF Automatic Transfer Switches. This course
will cover the basics of ATS controls, mechanisms, safety, common major electrical components and basic theory of
operation. Product specific, hands-on course covering the OT 40-1200A mechanism. This course will cover the
hardware, wiring sequence of operation, service procedures, and troubleshooting of the OT 40-1200A mechanism.
4 Days (Refer to schedule for cost)
5. Fundamentals of PowerCommand Controls
Fundamentals of PowerCommand Controls introduces the participants to Cummins commercial generator set
PowerCommand Controls. This course will cover the basic subsystems, controls hardware, safety, sequence of
operation, configuration, and troubleshooting of the PCCs.
Mandatory Prerequisites:
PowerGeneration CORE
3 Days (Refer to schedule for cost)
6. Fundamentals of Network Communication I
Fundamentals of Network Communication I introduces the participants to the basics of network communications
including PCCNet, Modbus, and the PCC 500/550 remote monitoring system
4 Days (Refer to schedule for cost)
7. Fundamentals of Network Communication II
Fundamentals of Network Communication II introduces the participants to the network communication with
FT10, Lonmaker and Ethernet.
5 Days (Refer to schedule for cost)
8. Inpower
The course teaches participants how to use InPower troubleshoot supported devices. The course teaches how to
download new software to control, change parameter, pull fault history, monitor data over a period of time, create strip
charts which can be emailed to your DFSE or factory representative for analysis.
2 Days (Refer to schedule for cost)
9. Power Command 1.X and 2.X Controls (2008-08 and 13Q)
The technician will learn the features of the PowerCommand Control 1302 and 2300. This course also includes a
complete sequence of operation of all of the modes in these PowerCommand Controls, operating systems,
troubleshooting practice and installation procedures for generator sets with the PowerCommand Controls 1302 and
2300. Troubleshooting of these controls expands the knowledge of InPower Service Tool software brought to the class
by the participants.
Once the students have successfully completed all of the required exercises, they will participate in a written and
hands-on qualification assessment.
Mandatory Prerequisites:
CORE Requirements
InPower Course (no exceptions)
5 Days (Refer to schedule for cost)
10. Power Command 3.3 Controls (2013-11Q)
This course covers PowerCommand Control 3300 installation, operation, adjustment, and troubleshooting. We will
also cover the menu systems, Voltage Regulator and Governor adjustments of the PowerCommand Control 3300.
The technicians will learn where the generator set control hardware is located and the function of each module in the
control. Troubleshooting of this control expands the knowledge of InPower Service Tool software brought to the class
by the participants. Once the students have successfully completed all of the required exercises they will participate
in a written and hands-on qualification assessment. Covers Paralleling Basics
STUDENTS MUST BRING A LAPTOP COMPUTER WITH THEM TO CLASS EACH DAY.
Mandatory Prerequisites:
CORE Requirements
InPower Course (no exceptions)
Technicians must have completed training for 1.X and 2.X controls (2008-08 and 13Q)
5 Days (Refer to schedule for cost)
11. Power Command 3200/3201 Controls (2000-19Q)
This course covers PowerCommand Control 3200 &3201 installation, operation, adjustment, and troubleshooting. We
will also review the menu systems, Voltage Regulator and Governor adjustments of the PowerCommand Control 3200
& 3201 The technicians will learn where the generator set control hardware is located and the function of each module
in the control. Troubleshooting of this control expands the knowledge of InPower Service Tool software brought to the
class by the participants. Once the students have successfully completed all of the required exercises they will
participate in a written and hands-on qualification assessment.
STUDENTS MUST BRING A LAPTOP COMPUTER WITH THEM TO CLASS EACH DAY.
Mandatory Prerequisites:
CORE Requirements
InPower Course (no exceptions)
3 Days (Refer to schedule for cost)
12. Power Command 2100/ 2100 CAN Controls (2001-28Q)
The technician will learn the features of the PowerCommand Control 2100 CAN. This course also includes a
complete sequence of operation of all of the modes in the PowerCommand Control 2100 operating systems,
troubleshooting practice and installation procedures for generator sets with the PowerCommand Control 2100. In
addition, this class will cover modifications to the PCC 2100 control resulting from the addition of the CAN data Link
to communicate on engine ECM's. Troubleshooting of this control expands the knowledge of InPower Service Tool
software brought to the class by the participants.
Once the students have successfully completed all of the required exercises, they will participate in a written and
hands-on qualification assessment.
Mandatory Prerequisites:
CORE Requirements
InPower Course (no exceptions)
2 Days (Refer to schedule for cost)
13. OTPC and BTPC Transfer Switches (2000-18Q & 2001-30Q)
This course concentrates on installation, adjustment, service and troubleshooting of OTPC and BTPC transfer
switches. Through a combination of classroom instruction and practical application training experiences, technicians
learn to use electrical diagrams, manuals and the InPower program to troubleshoot and repair the OTPC transfer
switch. Technicians must have a thorough knowledge of AC and DC electrical theory. This class concludes with
written and practical application qualification testing.
STUDENTS MUST BRING A LAPTOP COMPUTER WITH THEM TO CLASS EACH DAY!!
Each student is required to bring Personal Protective Equipment for Hazard Category 2 (8 cal/cm2) to this
class
Mandatory Prerequisites:
Automatic Transfer Switches and InPower Courses (no exceptions)
3 Days (Refer to schedule for cost)
14. PowerRent GenSets (2002-32Q)
This course is designed to enable field personnel to install, operate, maintain and repair Cummins PowerGeneration
prime and standby Power Rent generator sets.
The procedures to change voltage, checkout engine and fluid levels, check batteries, and inspect shutdowns and
other electromechanical devices will be discussed. The distribution panel, wiring diagrams, breakers, safety, and
troubleshooting considerations unique to the Power Rent package will be covered.
This course will also include the paralleling of rental gensets. The paralleling connections for each genset will be
considered as well as the interface connections between the two or more gensets that are connected in parallel.
Additional circuit breakers necessary for paralleling configuration will be discussed.
Mandatory Prerequisites:
CORE Requirements
3 Days (Refer to schedule for cost)
15. OHPC and CHPC Transfer Switches (2001-29Q)
This course is designed to introduce technicians to the new Open Transition and Closed Transition PowerCommand
transfer switches and the new transfer switch mechanism. The participants will learn where the transfer switch
hardware is located and the function of each module in the control. The control portion of the course will be expanded
from the OTPC transfer switch course. The course will include reviewing the procedures for removal, rebuilding and
replacement of the OHPC/CHPC mechanism. After successfully completing the transfer switch control portion of the
course, participants will continue with removing, rebuilding and replacing the OHPC/CHPC transfer switch mechanism.
Once the participants have successfully completed all of the required exercises, they will participate in a written and
hands-on qualification assessment.
STUDENTS MUST BRING A LAPTOP COMPUTER WITH THEM TO CLASS EACH DAY!!
Each student is required to bring Personal Protective Equipment for Hazard Category 2 (8 cal/cm2) to this
class.
Mandatory Prerequisites:
CORE Requirements and
OTPC Transfer Switch
3 Days (Refer to schedule for cost)
16. RS 12000 Home Standby (2009-23Q)
This course will cover the RS12000 home standby system including the generator, and transfer switch. Students will
learn how to install repair and maintain the system. There will be classroom and practical exercises on a running
system in our shop. At the end of this course students will take a written and practical assessment.
3 Days (Refer to schedule for cost)
17. New Source Performance Standards. NSPS (2009-43Q)
This course covers the New Source Performance Standards (NSPS) as they relate to GenSet performance and
emissions. Covered in this course will be a review of Gaseous Fuel Systems including, Gaseous Fuels, Fuel System
Layout, Fuel System Components, and Fuel System sizing. Also covered will be proper use of testing equipment
and diagnostic procedures.
Prerequisites: CORE Requirements
5 Days (Refer to schedule for cost)
18. CMSD 20KW & Commercial Mobile Hydraulic/PTO (2009-42Q & 2007-23Q)
This course covers repair and diagnostic functions for the CMSD 20kW (HDKAW) GenSet. Training will
highlight the 4 pole bushless generator, electronic governor systems, new digital control systems, and
the new compact blower style cooling system. This course also covers repair and diagnostic functions for the
Commercial Mobile Hydraulic/ PTO Qualification (HG & YD). This class concludes with written and practical
application qualification testing.
Prerequisites: CORE Requirements, InPower Service Tool
5 Days (Refer to schedule for cost)
19. Digital Master Control (DMC) 1500 (2011-25Q)
This course covers installation, operation and troubleshooting DMC1500 Digital Paralleling System. Topics for this
course include: Fundamentals of paralleling in Isolated Bus and Infinite Bus applications. Sequence of operation in
Automatic, Semi-automatic and Manual paralleling modes. Digital Master Control components, operation,
adjustments and troubleshooting, DMC architecture, set up, HMI screens and schematics. Troubleshooting and
diagnostic methods are emphasized. Familiarization with the MCM 3320 or DMC 1000 is required for this course.
Mandatory Prerequisites
CORE
5 Days (Refer to schedule for cost)
20. Tier 4 (ECO T4) (2012-44Q)
This course will introduce the student to the Tier 4 capable high horsepower exhaust aftertreatment system. The
goal is to provide the participant with instruction and information necessary to perform installation, maintenance, and
troubleshooting of the system as well as to create an appreciation for the purpose of the system and its function.
5 Days (Refer to schedule for cost)
Marine GenSets
1. Fundamentals of Marine
The Fundamentals of Marine GenSets course covers basic marine engine theory, alternator theory, controls theory,
installation procedures, maintenance procedures focusing on generator set performance, and general
troubleshooting.
3 Days (Refer to schedule for cost)
2015 Training Schedule for Cummins Engines
Start
31-Mar
6-Apr
13-Apr
14-Apr
20-Apr
27-Apr
4-May
5-May
11-May
13-May
18-May
18-May
20-May
2-Jun
4-Jun
16-Jun
16-Jun
22-Jun
23-Jun
29-Jun
13-Jul
13-Jul
13-Jul
21-Jul
20-Jul
28-Jul
28-Jul
3-Aug
10-Aug
11-Aug
24-Aug
26-Aug
25-Aug
8-Sep
9-Sep
15-Sep
21-Sep
5-Oct
5-Oct
7-Oct
End
3-Apr
10-Apr
16-Apr
17-Apr
24-Apr
1-May
8-May
5-May
12-May
15-May
22-May
19-May
22-May
4-Jun
4-Jun
18-Jun
19-Jun
26-Jun
26-Jun
2-Jul
13-Jul
17-Jul
17-Jul
24-Jul
24-Jul
30-Jul
30-Jul
7-Aug
14-Aug
14-Aug
25-Aug
28-Aug
28-Aug
10-Sep
10-Sep
18-Sep
25-Sep
9-Oct
6-Oct
9-Oct
Course
ISLG CM2180 Engine Qualification
2010 ISB/C/L/ISX15
QSB 6.7 Marine and SC 2.5
ISLG CM2180 Engine Qualification
ISB/C/L CM2150, CM2250, CM2350
ISB/C/L CM2150, CM2250, CM2350
Marine Diesel Heavy Duty/Midrange Troubleshooting
Warranty Qualification
Engine Operation & Troubleshooting
Cummins Electronic Engine Diagnostics
ISX15 CM2250 & ISX15 CM2350
Engine Operation & Troubleshooting
Cummins Electronic Engine Diagnostics
ISX11.9/12 CM2250
Warranty Qualification
Cummins Emission Control System and Aftertreatment
N.O.W. ISX Series Engines
2010 ISB/C/L/ISX15
N.O.W. Midrange Series Engines
ISLG CM2180 Engine Qualification
Warranty Qualification
ISX15 CM2250 & ISX15 CM2350
2010 ISB/C/L/ISX15
ISLG CM2180 Engine Qualification
ISX15 CM2250 & ISX15 CM2350
2013 Engine Qualification (2010 Qualified)
ISX11.9/12 CM2250
2010 ISB/C/L/ISX15
ISB/C/L CM2150, CM2250, CM2350
N.O.W. ISX Series Engines
Engine Operation & Troubleshooting
Cummins Electronic Engine Diagnostics
ISLG CM2180 Engine Qualification
ISX11.9/12 CM2250
ISX/QSX Midstop Liner Block Machining
Marine Zeus Propulsion System
ISX15 CM871 & ISM CM876
ISX15 CM2250 & ISX15 CM2350
Engine Operation & Troubleshooting
Cummins Electronic Engine Diagnostics
Location
San Leandro
San Leandro
Hawaii
San Leandro
San Leandro
San Leandro
Irvine
San Leandro
San Leandro
San Leandro
San Leandro
Bloomington
Bloomington
San Leandro
Irvine
San Leandro
Bloomington
San Leandro
San Leandro
Bloomington
San Leandro
San Leandro
Bloomington
San Leandro
Bloomington
San Leandro
Bloomington
Bloomington
San Leandro
San Leandro
San Leandro
San Leandro
Bloomington
San Leandro
Bloomington
Irvine
San Leandro
San Leandro
Bloomington
Bloomington
Tuition
$1,400.00
$1,750.00
$1,400.00
$1,400.00
$1,750.00
$1,750.00
$1,750.00
$400.00
$700.00
$1,050.00
$1,750.00
$700.00
$1,050.00
$1,050.00
$400.00
$1,050.00
$1,400.00
$1,750.00
$1,400.00
$1,400.00
$400.00
$1,750.00
$1,750.00
$1,400.00
$1,750.00
$1,050.00
$1,050.00
$1,750.00
$1,750.00
$1,400.00
$700.00
$1,050.00
$1,400.00
$1,050.00
$700.00
$1,400.00
$1,750.00
$1,750.00
$700.00
$1,050.00
Start
12-Oct
12-Oct
20-Oct
20-Oct
26-Oct
2-Nov
2-Nov
17-Nov
16-Nov
1-Dec
2-Dec
7-Dec
9-Dec
7-Dec
7-Dec
14-Dec
End
12-Oct
16-Oct
22-Oct
23-Oct
30-Oct
6-Nov
6-Nov
20-Nov
20-Nov
4-Dec
4-Dec
8-Dec
11-Dec
11-Dec
11-Dec
18-Dec
Course
Warranty Qualification
ISX15 CM871 & ISM CM876
ISX11.9/12 CM2250
ISLG CM2180 Engine Qualification
QSG12 Engine Qualification
ISB/C/L CM2150, CM2250, CM2350
QSG12 Engine Qualification
ISX12 G Engine Qualification
ISB/C/L CM2150, CM2250, CM2350
ISLG CM2180 Engine Qualification
ISX11.9/12 CM2250
Engine Operation & Troubleshooting
Cummins Electronic Engine Diagnostics
ISLG/ISX12 G CM2180 Engine Qualification
QSL Marine CM2250
2010 ISB/C/L/ISX15
Location
San Leandro
Bloomington
San Leandro
Bloomington
Bloomington
San Leandro
San Leandro
San Leandro
Bloomington
San Leandro
Bloomington
San Leandro
San Leandro
Bloomington
Irvine
San Leandro
Tuition
$400.00
$1,750.00
$1,050.00
$1,400.00
$1,750.00
$1,750.00
$1,750.00
$1,400.00
$1,750.00
$1,400.00
$1,050.00
$700.00
$1,050.00
$1,750.00
$1,750.00
$1,750.00
2015 Training Schedule for Cummins Power Generation
Start
9-Mar
16-Mar
17-Mar
24-Mar
21-Apr
28-Apr
19-May
8-Jun
22-Jun
25-Jun
13-Jul
3-Aug
12-Oct
1-Dec
End
13-Mar
20-Mar
20-Mar
25-Mar
24-Apr
30-Apr
22-May
10-Jun
24-Jun
26-Jun
17-Jul
6-Aug
16-Oct
3-Dec
Course
Power Command 3.3 Controls
Eco Tier 4
Fundamentals of Network Communication I
Inpower
Fundamentals of Network Communication I
Fundamentals of RV & CM
Fundamentals of Automatic Transfer Switches
Fundamentals of Marine
Fundamentals of PowerCommand Controls
Inpower
Fundamentals of Network Communication II
Fundamentals of Engines (Powergen)
Eco Tier 4
Fundamentals of PowerCommand Controls
Location
San Leandro
Irvine
San Leandro
San Leandro
Bloomington
San Leandro
San Leandro
San Leandro
Bloomington
Bloomington
San Leandro
San Leandro
Irvine
San Leandro
Tuition
$1,750.00
$1,750.00
$1,400.00
$700.00
$1,400.00
$1,050.00
$1,400.00
$1,050.00
$1,050.00
$700.00
$1,750.00
$1,400.00
$1,750.00
$1,050.00
1.
Allison 1000/2000 Maintenance Training (TT-12-MA01.0FAC)
This 2 day course is designed to instruct the technician on performing maintenance level service and repairs
on Allison 1000 and 2000 series transmissions. Additional topics include general transmission diagnostics
and troubleshooting. Upon successful completion of WBT and classroom instruction, attendees receive
TCM Reprogramming Certification which can be provided to SPX-Kent Moore for Allison DOC™
Reprogramming activation.
2.
Allison 3000/4000 Maintenance Training (TT-34-MA01.0FAC)
This 2 day course is designed to instruct the technician on performing maintenance level service and repairs
on Allison 3000 and 4000 series transmissions. Additional topics include general transmission diagnostics
and troubleshooting. Upon successful completion of WBT and classroom instruction, attendees receive TCM
Reprogramming Certification which can be provided to SPX-Kent Moore for Allison DOC™ Reprogramming
activation.
3.
Allison Legacy Transmissions Maintenance Training (TT-AMH-ST01.0LEG)
These 2 day courses are designed to instruct the technician on performing maintenance level service and
repairs on Allison AT or MT or HT series transmissions. Additional topics include general transmission
diagnostics and troubleshooting.
4.
Allison 1000/2000 Transmission Overhaul Training (TT-12-OH01.0FAC)
This course is designed to instruct the technician on performing complete overhaul procedures on the
Allison 1000/2000 and 3000/4000 series transmissions. Additional topics include specific details on failure
analysis and update information. Upon successful completion of the WBT and classroom instruction,
attendees receive Allison Transmission Overhaul Factory Certification on the respective product covered in
each 2 day session.
5.
Allison 3000 Transmission Overhaul Training (TT-03-OH01.0FAC)
This course is designed to instruct the technician on performing complete overhaul procedures on the
Allison 3000 series transmissions. Additional topics include specific details on failure analysis and update
information. Upon successful completion of the WBT and classroom instruction, attendees receive Allison
Transmission Overhaul Factory Certification on the respective product covered in each 2 day session.
6.
Allison 4000 Transmission Overhaul Training (TT-04-OH01.0FAC)
This course is designed to instruct the technician on performing complete overhaul procedures on the
Allison 4000 series transmissions. Additional topics include specific details on failure analysis and update
information. Upon successful completion of the WBT and classroom instruction, attendees receive Allison
Transmission Overhaul Factory Certification on the respective product covered in each 2 day session.
7. Allison HT Series Overhaul Training (TT-HT-OH01.0LEG)
These courses are designed to instruct the technician on performing complete overhaul procedures on the
Allison HT series transmissions. Additional topics include specific details on failure analysis and update
information. Upon successful completion of the classroom instruction, attendees receive Allison
Transmission Overhaul Factory Certification on the respective product covered in each 3 day session.
8. AT500-MT600 combined Maintenance & OH Training (TT-AM-OH01.0LEG)
This 5-day combined Maintenance and Overhaul class provides an understanding of the AT500 and MT600
transmission operation, construction, service requirements, and troubleshooting. Training topics include
planetary gear and clutch theory, power flows, torque converter theory, and valve body component
description/operation. Lab activities include group teardown/rebuild/assembly with a focus on component
comparisons between the two models. Technicians successfully completing the training will receive credit for
the following Allison E-Learn Training Paths:
·
AT500 Maintenance
·
AT500 Overhaul
·
MT600 Maintenance
·
MT600 Overhaul
9.
Allison 1000 & 2000 Service for Fleets (EU-12-ST01-0CUS)
This one day class is designed instruct the Fleet technician on performing maintenance on Allison 1000 and
2000 series transmissions. Additional topics include general transmission diagnostics and troubleshooting.
10.
Allison 3000 & 4000 Service for Fleets (EU-34-ST01-0CUS)
This one day class is designed instruct the Fleet technician on performing maintenance on Allison 3000 and
4000 series transmissions. Additional topics include general transmission diagnostics and troubleshooting.
11.
Allison 3000 & 4000 Retarder Training (TT-34-RE01.0CUS)
This one day class provides an understanding of the Allison 3000 and 4000 transmission retarder operation,
construction, service requirements, and troubleshooting.
12.
OFF Highway 5/6/8/9000 Maintenance Tech ILT (TT-OFF-MA01.0FAC)
This 3 day course is designed to instruct the technician on performing maintenance level service and repairs
on Allison 5/6/8/9000 series transmissions. Additional topics include general transmission diagnostics and
troubleshooting.
13.
OFF Highway 5/6/8/9000 Overhaul Tech ILT (TT-OFF-OH01.0FAC)
This 3 day course is designed to instruct the technician on performing complete overhaul procedures on the
Allison 5/6/8/9000 series transmissions. Additional topics include specific details on failure analysis and
update information.
14. Allison DOC Training
This program provides an understanding of the operations, specific electronic input/output functions and
circuitry, mandatory vehicle interface connections, system diagnostics/troubleshooting, and reprogramming
selected parameters. Specifics of the Allison DOCTM include navigating through the tool's computer screens;
using the demo mode, graphics monitor, and strip chart options; and accessing specific troubleshooting
manual pages within the tool. Proof of certification must be submitted to Noregon to receive authorization to
activate the reprogramming function of the Allison DOCTM.
2015 Training Schedule for Allison Transmissions
Start
23-Jun
25-Jun
23-Jul
21-Sep
24-Sep
16-Nov
End
24-Jun
26-Jun
24-Jul
23-Sep
25-Sep
20-Nov
Course
Allison 1000/2000 Maintenance ILT
Allison 3000/4000 Maintenance ILT
Allison DOC ILT
Allison H 40/50 EP Maintenance Technician ILT
Allison H 40/50 EP ESS Overhaul Technician ILT
Allison 5/6/8/9000 Maintenance Technician ILT
Location
San Leandro
San Leandro
San Leandro
San Leandro
San Leandro
San Leandro
Tuition
$700.00
$700.00
$700.00
$1,050.00
$700.00
$1,750.00
Cummins Pacific Training Center Instructors
Tao Guan - 14 years with Cummins Inc.
Ms Guan has held engineering positions in Cummins Light Duty Diesel Engineering, Heavy Duty Engineering, and
Cummins Power Generation. Her specialty is with engine fuel system, lube and cooling system, and engine integration
with genset. She joined Cummins Pacific in 2014 as training manager.
Bob Garcia – 38 years of experience in the Midrange, Heavy Duty and Alternative fuel Engines fields.
Mr. Garcia has been a journeyman technician, shop leadman, assistant shop foreman, shop foreman, owned his own
repair business, shop supervisor, high horsepower field service technician, and he is currently an Instructor in our
southern training center.
Rene Azares - 38 years of experience in the Trucking Industry / 14 years with Cummins.
Mr Azares has been a Technician and Shop Foreman. He is well versed in Troubleshooting and all phases of engine
repairs. He was a Field Service Technician for 10 years and several years as a Technical Support Engineer. He is
currently a Distributor Field Service Engineer for High Horsepower, Heavy Duty, Mid Range, and Light Duty Engines
as well as an Instructor.
Ron Pasquetti - 31years experience in the Heavy Duty Engine and Allison Transmission fields.
Mr. Pasquetti has been a technician and shop foreman. In addition he has previously held the Customer Support and
Dealer Development Manager position for Allison Transmission Products. He is currently our Technical Support
Manager and Instructor for Allison West.
Michael Jones - 34 years of experience in the power generation field.
Mr. Jones has held positions as a power generation field technician, service manager. He has held the position as a
distributor field service engineer for power generation for the past 10 years.
Mike Kievit has worked for Cummins for 10 years, and has been in the diesel engine industry for over 32 years. His
current position is the Marine Distributor Field Service Engineer, with his specialty being in service, repair, and
installation of marine diesel propulsion systems.
William Ong - Has been a part of Cummins Pacific as Natural Gas DFSE. He has over 10 years working with heavy
manufacturing equipment as well as two years working with Cummins Natural Gas engines. He currently provides
technical support for the Natural Gas products for Southern California. He will also serve as Natural Gas instructor for
Cummins Pacific for 2014.
Charles King – 9 years experience in the Midrange, Heavy Duty Engine fields.
Mr. King has been a technician, shop foreman, and he is currently an Instructor in our northern training center. Mr.
King holds an associate degree in Diesel/Industrial Technology.
Lisa Dulgar - 12 years of experience with Cummins Pacific. Ms. Dulgar started off working in the Customer Service
Center as the receptionist. She then moved on to work as our Cleaire coordinator before taking on the role as Corporate
Receptionist and as a credit support administrator in our accounting department. Ms Dulgar currently is our Training
Center Coordinator for our northern and southern training centers.
Cummins Pacific Training Center
Student Registration Application Form
Please complete this form and forward it to the Cummins Pacific Training Center.
Fax to (510) 895-5781, or email to [email protected]
Student’s Name: _______________________________ Promo ID______________________________
Company: __________________________________________________________________________
Address: ___________________________________________________________________________
City: _____________________________________________ State: ________ Zip: _______________
Phone Number:______________________________ Contact Name: ___________________________
Email:______________________________________________________________________________
Course Name: _______________________________________ Date: __________________________
P.O. Number: ______________________________ Auth. by: _________________________________
Account Number: ____________________________________________________________________
Cancellations made less than 5 working days prior to the class start date are subject to a $100.00 cancellation
fee. If a student does not attend class and fails to cancel, he/she will be billed for the full amount of the class.
Refunds will not be granted after class begins.
Please specify which engine qualifications you are needing:
______________________________
______________________________
______________________________
______________________________
Cummins Pacific
Training Center
San Leandro Hotel Accommodations
Marina Inn
68 Monarch Bay Drive
San Leandro, CA 94577
(510) 895-1311
Holiday Inn Express
2419 Castro Valley Blvd.
Castro Valley, CA 94546
(510) 889-9300
**Must call in reservation to Chandan or
Omar in order to get corporate rate
Hawaii Hotel Accommodations
Hilton Prince Kuhio
2500 Kuhio Drive
Honolulu, HI 96815
(808) 922-0811
Irvine Hotel Accommodations
Quality Suites
2701 Hotel Terrace Dr.
Santa Ana, CA 92705
(714) 957-9200
Candlewood Suites
2600 S Red Hill Ave.
Santa Ana, CA 92705
(949) 250-0404
Holiday Inn
2726 South Grand Ave.
Santa Ana, CA 92705
(714) 481-6300
Ayers Hotel and Suites
325 Bristol St
Costa Mesa, CA 92626
(714) 429-9372
Bloomington Hotel Accommodations
Hilton Garden Inn
10543 Sierra Ave.
Fontana, CA 92337
(909) 822-7300
Payment for accommodations is the responsibility of the student. To receive the
corporate discount, you must Request Only the Cummins Pacific Corporate Rate
when making reservations.
To Oakland
Cummins Pacific Training Center
1950 Burroughs Avenue
San Leandro, CA 94577
(510) 614-5138
M
ar
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a
B
lv
d
(Northern Training Center)
880
M
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St
et
To San Jose
Directions
From Oakland:
Take Highway 880 south to Marina Blvd West.
Turn left on Merced (1st Light), follow Merced
until it becomes Wicks Blvd. Turn right on
Burroughs Avenue. Our facility will be on the
left side of the street.
ur
r
ou
gh
s
A
ve
nu
e
N
B
From San Jose:
Take Highway 880 north to Marina Blvd West
Turn left on Merced (1st Light), follow Merced
until it becomes Wicks Blvd. Turn right on
Burroughs Avenue. Our facility will be on the
left side of the street.
Wi
ck
Cummins Pacific
Training Center
sB
lvd
Main Street
e
venu
side A
River
Riverside Avenue
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Ka l
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lvd
Cummins Pacific, LLC
Serving California’s, and Hawaii’s Power,
Equipment, and Emission Needs
Cummins Pacific, LLC Service Centers
Arcata
Sacramento
Fresno
Ventura
Inland Empire
San Diego
707 822 7390
916 371 0630
559 274 4400
800 881 1159
800 653 4373
800 993 4373
Redding
Bay Area
Bakersfield
Los Angeles
Orange County
Hawaii
530 244 6898
510 351 6101
661 325 9404
866 934 4373
800 746 5757
808 682 8110
Cummins Pacific
Training Center