UTILIZATION OF RICE HUSKS IN THE PRODUCTION OF RENEWABLE ENERGY by Alexis T. Belonio, MS, PAE, ASEAN Engineer Af filiate Professor College of Engineering Central Luzon State Univer sity Science City of Munoz, Nueva Ecija Lecture material during the Machinery Enterprise Training – Part 1: PHILSCAT Rice Production and Postharvest Technologies for the Integrated Rice Production and Processing Center (IRPPC) held at PHILSCAT Training Room on December 3, 2014. OBJECTIVES OF THE PRESENTATION To acquire knowledge on the properties of rice husks and its importance as an energy source; To familiarize with the dif ferent methods of converting rice husks into source of energy and power; To acquire an in-depth knowledge on the present technologies available in converting rice husks into heat and power, especially for agriculture and rural applications; and To be aware of the benefits of rice husk when used as source of energy and power; TOPICAL OUTLINE Introduction What is Rice Husk? Properties of Rice Husk Energy Conversion Methods Direct Combustion Gasification Pyrolysis Rice Husk Energy Conversion Technologies Rice husk stove and furnaces Rice husk gasifier for heat and power Carbonizers for char production Social, Economic and Environmental Benefits Concluding Remarks References INTRODUCTION Renewable energy is becoming popular as an alternative source of energy worldwide as a result of increasing prices of crude oil coupled with the need for clean environment. Biomass is one of the renewable energy sources that can have significant impact especially in agriculture and in rural sectors. Among the different biomass which are readily available in the rural and farming areas is rice husks, which constitute a large parcel in rice producing regions. Annually, there are around 115 million metric tons of rice husk available worldwide. In the Philippines, about 2 million metric tons are available per year and is increasing with the introduction of high -yielding varieties and of rice mechanization. With this scenario, harnessing biomass energy from rice residues can be an alternative to produce cheaper supply of fuel for heat and power especially in rice farming. 0.6 1.9 2.2 1.2 1.1 1.5 0.7 0.5 0.5 5.8 1 0.8 35.5 2.1 2.5 4.2 5.4 6.3 7.8 24.6 9.7 China Thailand USA Cambodia Rest of the World India Mayanmar Korea Nigeria Indonesia Philippines Pakistan Sri Lanka Bangladesh Japan Egypt Colombia Vietnam Brazil Nepal Laos Average Annual Rice Husk Production of the World Metric Tons Philippines 1,932,846 CAR 39,064 Ilocos 168,125 Cagayan Valley 203,793 Central Luzon 341,191 Southern Tagalog 203,504 Bicol 149,098 Western Visayas 255,000 Central Visayas 38,004 Eastern Visayas 85,225 Western Mindanao 74,812 Northern Mindanao 78,019 Southern Mindanao 133,328 Central Mindanao 163,683 Annual Rice Husk Production of the Philippines (by Region) RICE HUSK Rice husk is a by -product from milling rice. It constitutes around 20% of paddy. At an average har vest of 4.5 tons per hectare of paddy, 900 kilos of rice husk is made available. At 6 tons per hectare, 1 .2 tons of rice husk can be derived with the potential to provide enough heat and power not only for domestic rural application but also for propelling rice machines. Studies have shown that 1 to 2 tons of rice husks is enough to provide the energy requirement for cooking by a household for the whole year. Also, rice husk when used for heat and power for agriculture can provide the energy needed for water pumping, dr ying, and rice milling. Estimated rice husk consumption in per forming these operations is 800 k g per hectare. Rice Husk Disposal Practices (Philippines) PROPERTIES OF RICE HUSK There are 100 kg of rice husks per 1 cubic meter of space. Good rice husk contains 9 to 14% moisture. One kilo of rice husk can provide an energy of 3000 kcal. Molecular hydrogen/carbon ratio is around 1 .2 and 0.25 when gasified. Proper combustion of rice husk requires 4.7 kilos of air per kilo. Gas can be generated when burning rice husk at a rate of 1 .2 kg of air per kg of fuel. When gasified, rice husk produces around 30 to 35% char. When subjected to pyrolysis, it provides 40 to 45% char. Rice husk char can hold water 5 times its weight. Ash content is around 20% containing high amount of silica, which is a good ingredient for the production of cement -fiber board, refractory cement, and geo polymer blocks. ρ = 100 kg/m3 HVF = 3000 kcal/kg Mol H/C = 1.2 Stoich Air = 4.7 kg air/ kg of fuel MC = 9 to 14% RICE HUSK 30 to 45 % of RH Mol H/C = 0.25 20% of RH WHC = 5Wrh CHAR ASH ENERGY CONVERSION METHODS Direct Combustion – Burning rice husks with excess air to produce heat and water. The product of combustion is CO 2 . Gasification – Partial burning of rice husks with 30 to 40% air to produce combustible gases rich in CO, H 2 and CH 4 . Pyrolysis – Burning of rice husks in an oxygen -starved environment (10 to 30%) to produce primarily carbon and bio oil. Carbonization – when carbon is primarily produced. Bio-oil – when oil is primarily produced. Torrefaction – is the process of upgrading the fuel quality of rice husk by removing moisture and portion of the volatile matter. Stove Heat Direct Combustion Furnace Gasification Power Heat Gasifier Rice Husk Power Pyrolysis Stove Carbonization Heat Furnace Bio-Oil Torrefaction Gasifier Power Energy Conversion Methods of Rice Husk into Heat and Power Direct Combustion Burning of rice husks at an air-fuel ratio of > 40 to 100 Gasification Burning of rice husks at an air-fuel ratio of > 30 to 40 Pyrolysis Burning of rice husks at an air-fuel ratio of > 0 to 30 RICE HUSK ENERGY CONVERSION TECHNOLOGIES Stoves for Domestic Cooking Multiple-Burner Stove for Cottage and Institutional Applications Gasifiers and Furnaces for Drying, Oven, etc. Gasifiers for Water Pumping Gasifiers for Electricity Generation Conical-Grate Rice Husk Stove with Steam Injection Rice Husk Furnaces for Paddy Drying Rice Husk Gas Stove for Domestic Cooking Multiple-Burner Rice Husk Gasifier Stove for Food Processing Rice Husk Gasifier for Paddy Drying Rice Husk Gasifier for Paddy Drying Rice Husk Gasifier for Twin-Bed Paddy Drying Rice Husk Gasifier for Flash Drying of Paddy Rice Husk Gasifier for Water Pumping Rice Husk Gasifier for Water Pumping Rice Husk Gasifier for Electricity Generation Rice Husk Gasifier for Electricity Generation Pyrolyzer for Production of Carbonized Rice Husk SOCIAL, ECONOMIC, AND ENVIRONMENTAL BENEFITS Cheaper source of fuel – cost of rice husks is very minimal compares with crude oil and electricity. Utilization can be either for heat, mechanical power, and/or electricity generation. Cleaner source of fuel for power farming. Added income to farmers. Creation of employment in the manufacture and distribution of rice husk energy -generating devices in the locality. Additional revenue to the local government units in terms of taxes. By -product can be used for: Carbon capture and storage activity which can be traded off internationally. Soil restoration. Rice Husk Char for Carbon Sequestration and Soil Restoration CONCLUDING REMARKS Rice husk is good source of alternative energy for rural and agricultural applications, especially in rice farming areas where it is accessible. Rice husk can provide a low cost source of fuel for heat application and, when gasified, can provide energy to provide power to propel stationary agricultural machines and generator to produce electricity. When converted via pyrolysis, rice husk can be a good source of quality carbon and of bio -oil. Aside from supply of alternative energy, rice husk is also a material for carbon sequestration and soil restoration. Its ash can also be used for the production of local construction materials such as cement-fiber board, geopolymer, etc. REFERENCES B e l onio , A . T. , Ra m o s, J. A . Re g a la do , M . J. C. , a n d V. B . Oc o n . An Ove r view o f th e D ow n dra f t Ri c e H us k s G a s i fier fo r Th e rm al a n d Powe r Appl i c a tio ns. Jo urn a l o f Te c h n ology In n ovat ions i n Re n ewa ble E n e rgy. 2 01 3 , Vo l ume 2 , p24 6 - 2 58 . Be l o n i o , A. T. , O r g e , R . F. , Ta d o , J . C . M . R e g al ad o , M . J .C ., Ta yl a n , V. T., Pa r a s , F. O . , Am o n g o , R . M . C ., a n d Ta d e o , B. D . R e n e wa b le En e r g y Te c h n olo gi es f o r R i c e M e c h a niza tio n. 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Pa p er r e s e nted a t t h e Fi r s t ( 1 s t ) Pr o f essi ona l Su m m i t h e l d a t t h e M a n i l a H o t e l , M a n i l a o n O c t obe r 1 8 - 1 9, 2 0 1 2 . Org e , R. F. a n d J. E . O. Abo n . D e s ign Im prove ment o f t h e P h i lRic e Co n t inuo us Type Ri ce H ul l Ca rbo n izer fo r B i o c h ar P ro duc t i o n Towa rd Sus ta i n able A g ri c ul t ure. OIDA In te rn a t ional Jo urn a l o f Sus t a i n able D eve lopment 0 5 : 0 8 ( 2 01 2). pp. 8 3 - 9 6 . ( On t a rio In te rn a t ional D evelo pment A g e n c y. ISSN : 1 9 2 3 6 6 5 4 . h t t p: / / w w w. ssrn .c om/lin k/OIDA -Int l - Journ al -sust ain able - Dev. h t m l . ) THANK YOU VERY MUCH AND GOD BLESS!!! Recipient, Betterment for Mankind Award 2011, Pauchon Research Foundation (Morgan Hill, California, USA) Laureate, Economic Business Development, The Tech Awards 2010 (San Jose, California, USA) Associate Laureate, Rolex Awards for Enterprise 2008 (Geneva, Switzerland) Awardee, Seven Inspiring Young Filipino Heroes 2011 (Yahoo Southeast Asia) Awardee, The Outstanding Young Filipino 1997 in Agricultural Engineering (TOYM and Roxas Foundation) Awardee, Outstanding Professional in Agricultural Engineering 1993 (Professional Regulation Commission)
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