CONVEYOR COMPONENTS K I K I n s i d e
Inside With KIK as a cog in the machine you bring continuity to your project. Ideal for your customers and thus also good for you! CONVEYOR COMPONENTS KIK Ta b l e o f c o n t e n t 1.0 Introduction 05 2.0 Product Groups 07 3.0 Product Overview 09 4.0 Material Characteristics 33 4.1 Polypropyle 33 4.2 Polyoxymethyle 34 4.3 Polyamid 6 36 4.4 Polyamid 6.6 37 4.5 Polycarbonate 37 4.6 Polyurethane 39 4.7 Overview material properties 41 04 1 .0 Introduction KIK Kunststoffen Industrie BV in the Netherlands has been a successful, independent, wellequipped producer of plastic injection moulded components for more than 40 years. The success of KIK can be explained by its continuous innovation, the intensive and pleasant cooperation with customers and suppliers, the flexibility and speed of its organisation and the excellent quality. The following services can be offered by KIK: ■ Part design ■ Material selection ■ In-house tool shop ■ Modern and well-equipped production facilities ■ Stringent quality control ■ Post operations, like ultrasonic welding, foil and tampon printing KIK Kunststoffen Industrie B.V. can therefore be characterised as a very interesting team player for your projects. Besides the production and design of tailor made products, KIK Kunststoffen Industrie B.V. has been producing and supplying a wide range of conveyor components in Europe for many years. By means of these plastic parts many problems of the conveyor industry are solved. This brochure provides a selection of the most common and widely used conveyor parts. Further, we would be more than pleased to assist you in making your specific applications and ideas work by means of providing you with our experience and capabilities. So, please do not hesitate to contact KIK Kunststoffen Industrie B.V. 05 06 2 .0 Product Groups A summary of conveyor component parts is listed below. In case of questions, please contact KIK Kunststoffen Industrie BV. Please bear in mind that this overview does not cover all possibilities. PRODUCT GROUPS PAGE 1 End cap 28 2 Spacer bushing 20 3 Spool 30 4 Spacer bushing 20 5 Chain sprocket 24 6 Double chain sprocket 24 7 End cap 30mm 27 8 End cap 50mm 27 9 Bearing 9 10 Bearing seating 22 11 Tapered roller 30mm 26 12 Tapered roller 50mm 26 13 Bushing for ball bearing 10 14 Labyrinth 6202 18 15 Labyrinth 6204 19 16 Seal cap bearing 29 17 Reducer bushing labyrinth 19 19 Bearing seating 30 11 20 Bearing seating 34 11 21 Bearing seating 40 11 22 Bearing seating 43 11 23 Bearing seating 48 12 24 Bearing seating 50 12 25 Bearing seating 53 14 26 Bearing seating 60 14 07 27 Bearing seating 63,5 15 28 Bearing seating 80 16 29 Bearing seating 89 16 30 Bearing seating 108 17 31 Spacer ring 31 32 Seal cap 29 33 Support wheel 30 34 V-shaped sealing ring 19 34 Toothed belt sprocket 25 Minimum production size in colours ( = not natural or black) needs to be more than 10,000 parts. 08 3 .0 Product Overview BEARING Bearing one side closed BEARING (LONG) ART.NR. Spindle D1 MATERIAL PACK. 3105.6007 5.8 5.90 PA 6.6 black 500 pcs 3101.6007 8.0 8.30 PA 6.6 black 500 pcs 3102.6007 10.0 10.50 PA 6.6 black 500 pcs 3103.6007 12.0 12.40 PA 6.6 black 500 pcs 3103.2607 12.0 12.40 PP-cond. black 500 pcs 3104.6007 14.0 14.40 PA 6.6 black 500 pcs 3104.2607 14.0 14.40 PP-cond. black 500 pcs 3109.6007 SW 11 8.30 PA 6.6 black 500 pcs ART.NR. Spindle D1 MATERIAL PACK. 3106.6007 10.0 10.40 PA 6.6 black 500 pcs 3107.6007 12.0 12.40 PA 6.6 black 500 pcs ART.NR. SPINDLE D1 MATERIAL PACK. 3110.6007 12.0 12.40 PA 6.6 black 500 pcs 3111.6007 14.0 14.40 PA 6.6 black 500 pcs 09 BEARING BUSHING FOR BALL BEARING BUSHING FOR BALL BEARING (LONG) 10 ART.NR. SPINDLE D1 MATERIAL PACK. 3108.6007 15.0 15.30 PA 6 black 250 pcs 3112.6007 17.0 17.30 PA 6.6 black 250 pcs 3112.2607 17.0 17.30 PP-cond. black 250 pcs 3113.6007 20.0 20.30 PA 6.6 black 250 pcs 3113.2607 20.0 20.30 PP-cond. black 250 pcs ART.NR. SPINDLE D1 MATERIAL PACK. 3201.2607 8.0 8.10 PP-cond. black 500 pcs 3201.5207 8.0 8.10 PA 6.6 black 500 pcs 3202.2607 10.0 10.10 PP-cond. black 500 pcs 3202.5207 10.0 10.10 PA 6.6 black 500 pcs 3204.2607 12.0 12.10 PP-cond. black 500 pcs 3204.5207 12.0 12.10 PA 6.6 black 500 pcs 3205.2607 14.0 14.10 PP-cond. black 500 pcs 3205.5207 14.0 14.10 PA 6.6 black 500 pcs 3210.5207 SK 11 11.10 PA 6.6 black 500 pcs 3210.2607 SK 11 11.10 PP-cond. Black 500 pcs ART.NR. SPINDLE D1 MATERIAL PACK. 3209.5207 8.0 8.10 PA 6.6 black 500 pcs 3206.5207 10.0 10.10 PA 6.6 black 500 pcs 3207.5207 12.0 12.10 PA 6.6 black 500 pcs 3208.5207 14.0 14.10 PA 6.6 black 500 pcs BEARING SEATING 608 Ø 30 BEARING SEATING 608 Ø 34/30 (Tapered Rollers 30 mm) BEARING SEATING 6202 Ø 40 BEARING SEATING 6202 Ø 43/40 X 1 ART.NR. TUBE D1 MATERIAL PACK. 2500.5907 30x1.5 27.20 PA 6 black 250 pcs 2574.5907 30x1.8 26.45 PA 6 black 250 pcs ART.NR. TUBE D1 MATERIAL PACK. 2534.5907 30x1.5 27.20 PA 6 black 250 pcs 2564.5907 30x1.8 26.45 PA 6 black 250 pcs 2501.5907 30x3 24.20 PA 6 black 250 pcs ART.NR. TUBE D1 MATERIAL PACK. 2505.2607 40x1.5 37.10 PP-cond. black 900 pcs 2505.5207 40x1.5 37.10 PA 6 black 900 pcs ART.NR. TUBE D1 MATERIAL PACK. 2506.5907 40x1 38.00 PA 6 black 750 pcs 11 Bearing Seating 6202 Ø 48 Bearing Seating Ø 50 (for Spindle 16 mm) Bearing A8, A10, A12, A14 Bearing Seating 6202 Ø 50 (curved) Bearing Seating 6202 Ø 50 12 ART.NR. TUBE D1 MATERIAL PACK. 2013.2707 48.0 45.20 PP-co black 430 pcs 2003.2607 48.0 45.20 PP-cond. black 430 pcs ART.NR. TUBE D1 MATERIAL PACK. 2501.7207 50x1.5 47.25 PC black 370 pcs 2503.2407 50x1.5 47.25 PP-co black 370 pcs 2503.2607 50x1.5 47.25 PP-cond. black 370 pcs 2502.7207 50x2.8 44.60 PC black 400 pcs 2504.2407 50x2.8 44.60 PP-co black 400 pcs 2504.2607 50x2.8 44.60 PP-cond. black 400 pcs ART.NR. TUBE D1 MATERIAL PACK. 2111.2406 50x1.5 47.25 PP-co black 370 pcs 2111.2607 50x1.5 47.25 PP-cond. black 400 pcs 2122.2406 50x2.0 46.30 PP-co black 380 pcs ART.NR. TUBE D1 MATERIAL PACK. 2006.2417 50x3.0 44.20 PP-co black 400 pcs Bearing Seating 6202 Ø 50 Bearing Seating 6202 (pins) Ø 50 CONE BEARING SEATING Ø 50 Bearing Seating 6202 (closed) Ø 50 ART.NR. TUBE D1 MATERIAL PACK. 2001.2407 50x1.5 47.25 PP-co black 370 pcs 2002.2607 50x1.5 47.25 PP-cond. black 370 pcs 7192.5015 50x1.5 47.25 PP-co grey 370 pcs 2002.2406 50x1.5 47.25 PP-co black 370 pcs 2005.2407 50x2.0 46.30 PP-co black 380 pcs 7192.5020 50x2.0 46.30 PP-co grey 380 pcs 2005.2607 50x2.0 46.30 PP-co grey 380 pcs 7192.5228 50x2.8 44.60 PP-co black 400 pcs 2006.2407 50x2.8 44.60 PP-co black 400 pcs 2006.2607 50x2.8 44.60 PP-co black 400 pcs 7192.5028 50x2.8 44.60 PP-co grey 400 pcs ART.NR. TUBE D1 MATERIAL PACK. 2015.2406 50x1.5 47.25 PP-co black 350 pcs 2016.2406 50x2.0 46.20 PP-co black 380 pcs 2017.2406 50x2.8 46.20 PP-co black 400 pcs ART.NR. TUBE D1 MATERIAL PACK. 2029.2407 50x1.5 47.25 PP-co black 370 pcs 2029.2507 50x1.5 47.25 PP-cond. black 370 pcs 7190.5015 50x1.5 47.25 PP-co grey 370 pcs 2030.2407 50x2.0 46.30 PP-co black 380 pcs 2031.2407 50x2.8 44.60 PP-co black 400 pcs 7190.5020 50x2.8 44.60 PP-co grey 380 pcs 7190.5028 50x2.8 44.60 PP-co grey 400 pcs ART.NR. TUBE D1 MATERIAL PACK. 2001.2417 50x1.5 47.25 PP-co black 370 pcs 13 Cone Bearing Seating (closed) Ø 50 Bearing Seating 6202 Ø 53/50 (Tapered rollers 50 mm) Bearing Seating 6202 Ø 60 Bearing Seating 6202 (curved) Ø 60 14 ART.NR. TUBE D1 MATERIAL PACK. 2029.2417 50x1.5 47.25 PP-co black 370 pcs 2031.2417 50x2.8 44.70 PP-co black 400 pcs ART.NR. TUBE D1 MATERIAL PACK. 2007.2407 50x1.5 47.25 PP-co black 350 pcs 2007.2607 50x1.5 47.25 PP-cond. black 350 pcs 2027.2407 50x2.8 44.60 PP-co black 350 pcs ART.NR. TUBE D1 MATERIAL PACK. 2008.2407 60x1.5 57.25 PP-co black 250 pcs 2028.2607 60x1.5 57.25 PP-cond. black 250 pcs 2009.2407 60x2.0 56.20 PP-co black 250 pcs 2009.2607 60x2.0 56.20 PP-cond. black 250 pcs 2011.2407 60x3.0 54.20 PP-co black 250 pcs 2011.2607 60x3.0 54.20 PP-cond. black 250 pcs ART.NR. TUBE D1 MATERIAL PACK. 2118.2407 60x1.5 57.25 PP-co black 250 pcs 2118.2607 60x1.5 57.25 PP-cond. black 250 pcs 2228.2407 60x2.0 56.20 PP-co black 250 pcs 2228.2607 60x2.0 56.20 PP-cond. black 250 pcs Bearing Seating 6202 (pins) Ø 60 Bearing Seating 6204 Ø 60 Bearing Seating 6202 Ø 63.5 Bearing Seating 6204 Ø 63.5 ART.NR. TUBE D1 MATERIAL PACK. 2018.2407 60x1.5 57.25 PP-co black 250 pcs 2019.2407 60x2.0 56.20 PP-co black 260 pcs ART.NR. TUBE D1 MATERIAL PACK. 2013.3417 60x2.0 56.20 PA 6.6 black 250 pcs 2012.3417 60x1.5 57.20 PA 6.6 black 250 pcs ART.NR. TUBE D1 MATERIAL PACK. 2013.2407 63.5x2.9 57.90 PP-co black 230 pcs 2014.2607 63.5x2.9 57.90 PP-cond. black 230 pcs ART.NR. TUBE D1 MATERIAL PACK. 2020.7407 63.5x2.9 57.80 PC black 200 pcs 15 Bearing Seating 6204 (pins) Ø 63.5 Bearing Seating 6204 Ø 80 Bearing Seating 6204 (pins) Ø 80 Bearing Seating 6204 Ø 89 16 ART.NR. TUBE D1 MATERIAL PACK. 2029.7407 63.5x2.9 57.80 PC black 200 pcs ART.NR. TUBE D1 MATERIAL PACK. 2021.7407 80x2.0 76.20 PC black 100 pcs 2028.7407 80x3.0 74.20 PC black 120 pcs ART.NR. TUBE D1 MATERIAL PACK. 2025.7407 80.0x2.0 76.20 PC black 100 pcs ART.NR. TUBE D1 MATERIAL PACK. 2023.7407 89.0x2.9 83.30 PC black 90 pcs 2022.7407 89.0x3.25 82.60 PC black 90 pcs Bearing Seating 6204 (pins) Ø 89 Bearing Seating 6204 Ø 108 Bearing Seating 6204 (pins) Ø 108 ART.NR. TUBE D1 MATERIAL PACK. 2027.7407 89.0x2.9 83.30 PC black 90 pcs 2022.7447 89.0x3.25 82.60 PC black 90 pcs ART.NR. TUBE D1 MATERIAL PACK. 4310.5100 108.0x3.25 101.60 PC black 70 pcs ART.NR. TUBE D1 MATERIAL PACK. 4312.6200 108.0x3.25 101.60 PC black 70 pcs 17 Labyrinth 6202 Labyrinth 6202 Labyrinth Hexagon 6202 18 ART.NR. SPINDLE D1 D2 MATERIAL PACK. 3301.2707 8.00 8.10 15.10 PP-co black 1000 pcs 3321.2707 8.00 Tight 7.95 15.10 PP-co black 1000 pcs 3398.2707 9.80 Tight 9.80 15.10 PP-co black 1000 pcs 3302.2707 10.00 10.10 15.10 PP-co black 1000 pcs 3302.2817 10.00 10.10 15.10 PP-cond. black 1000 pcs 3313.2707 10.00 Tight 9.95 15.10 PP-co black 1000 pcs 3313.2817 10.00 Tight 9.95 15.10 PP-cond. black 1000 pcs 3313.7035 10.00 Tight 9.95 15.10 PP grey 1000 pcs 3305.2707 12.00 12.10 15.10 PP-co black 1000 pcs 3305.2817 12.00 12.10 15.10 PP-cond. black 1000 pcs 3323.2707 12.00 Tight 11.95 15.10 PP-co black 1000 pcs 3323.7035 12.00 Tight 11.95 15.10 PP grey 1000 pcs 3309.2707 14.00 14.10 15.10 PP-co black 1000 pcs 3309.7035 14.00 14.10 15.10 PP grey 1000 pcs 3317.2607 14.00 14.10 15.10 PP-cond. black 1000 pcs 3324.2707 14.00 Tight 13.95 15.10 PP-co black 1000 pcs 3324.7035 14.00 Tight 13.95 15.10 PP grey 1000 pcs 3307.2707 13.00 13.10 15.10 PP-co black 1000 pcs ART.NR. SPINDLE D1 D2 MATERIAL PACK. 3311.2707 15.00 15.10 18.60 PP-co black 1400 pcs 3318.2607 15.00 Tight 14.90 18.60 PP-cond. black 1400 pcs 3319.2707 15.00 Tight 14.90 18.60 PP-co black 1400 pcs 3312.2707 17.00 Tight 16.90 18.60 PP-co black 1400 pcs ART.NR. SPINDLE D1 D2 MATERIAL PACK. 3314.2707 11.00 SW 11.10 15.10 PP-co black 1000 pcs 3314.7035 11.00 SW 11.10 15.10 PP grey 1000 pcs 3315.2607 11.00 SW 11.10 15.10 PP-cond. black 1000 pcs Labyrinth Long 6202 Labyrinth 6204 Reducer Bushing Labyrinth Ø 20 V-shaped Sealing Ring ART.NR. SPINDLE D1 D2 MATERIAL PACK. 3322.2707 8.00 8.10 15.10 PP-co black 1000 pcs 3525.2707 10.00 10.10 15.10 PP-co black 1000 pcs 3325.2707 12.00 12.10 15.10 PP-co black 1000 pcs 3301.1425 14.00 14.10 15.10 PP-co black 1000 pcs 3302.1425 14.00 14.10 15.10 PP-cond. black 1000 pcs ART.NR. SPINDLE RB D1 D2 MATERIAL PACK. 3316.2707 20.00 80/89 19.90 25.00 PP-co black 500 pcs 3316.2607 20.00 80/89 19.90 25.00 PP-cond. black 500 pcs ART.NR. SPINDLE D1 MATERIAL PACK. 3412.2707 12.00 12.10 PP-co black 1500 pcs 3413.2707 14.00 14.10 PP-co black 1500 pcs 3414.2707 15.00 15.10 PP-co black 1500 pcs 3415.2707 17.00 17.10 PP-co black 1500 pcs ART.NR. MATERIAL PACK. 3601.843 TPU natural 500 pcs 19 Spacer bushing Ø 30 x 2 Spacer Bushing Ø 34 / 30 x 1 ART.NR. Spacer Bushing Ø 50 x 1.5 20 D2 MATERIAL PACK. 4233.5207 Loose 24.40 26.25 PA 6 black 900 pcs 4233.5907 Tight 23.85 26.3 PA 6 black 900 pcs D1 D2 MATERIAL PACK. 23.70 28.1 PA 6 black 250 pcs D1 D2 MATERIAL PACK. ART.NR. 4234.5207 Spacer Bushing Ø 40 x 1.5 D1 Tight ART.NR. 4233.9407 Tight 31.30 37.1 PA 6 black 900 pcs 4234.9407 Loose 32.50 37.1 PA 6 black 900 pcs 4235.9407 Tight 23.85 PA 6 black 900 pcs ART.NR. D1 D2 MATERIAL PACK. 3632.2607 Tight 42.60 39.30 PP-cond. black 370 pcs 3632.5207 Tight 42.60 39.30 PA 6 black 370 pcs 3638.2701 Loose 44.60 40.60 POM natural 370 pcs 3638.9630 Loose 44.60 40.60 POM black 370 pcs Spacer Bushing Ø 50 x 2.8 Spacer Bushing Ø 60 x 1.5 Spacer Bushing Ø 60 x 2 Spacer Bushing Ø 63,5 x 2,9 ART.NR. D1 D2 MATERIAL PACK. 3633.5207 Tight 42.60 39.30 PA 6 black 400 pcs 3639.9630 Loose 44.60 40.60 POM black 400 pcs 3639.5207 Loose 44.60 40.60 PA 6 black 400 pcs 3639.9631 Loose 44.60 40.30 POM black 400 pcs D1 D2 MATERIAL PACK. ART.NR. 3634.5207 Tight 50.50 47.00 PA 6 black 250 pcs 3634.2607 Tight 50.50 47.00 PP -cond. black 250 pcs D1 D2 MATERIAL PACK. ART.NR. 3636.5207 Tight 50.50 47.00 PA 6 black 250 pcs 3636.2607 Tight 50.50 47.00 PP -cond. black 250 pcs D1 D2 MATERIAL PACK. PA 6 black 250 pcs ART.NR. 3641.5207 Tight 21 Bearing Seating for Chain Sprocket Type 2 Bearing Seating for Chain Sprocket Type 1 Bearing Seating for Chain Sprocket Type 2 Bearing Seating for Chain Sprocket Type 2 22 ART.NR. TUBE D1 D2 MATERIAL PACK. 3628.7407 63.5X2.9 57.80 46.95 PC black 200 pcs ART.NR. TUBE D1 D2 MATERIAL PACK. 3629.7407 80.0X2.0 76.20 46.90 PC black 100 pcs ART.NR. TUBE D1 D2 MATERIAL PACK. 3630.7407 80.0X2.0 76.20 46.90 PC black 100 pcs ART.NR. TUBE D1 D2 MATERIAL PACK. 3640.7407 89.0x2.90 83.30 47.00 PC black 90 pcs Bearing Seating for Chain Sprocket Type 2 ART.NR. TUBE D1 D2 MATERIAL PACK. 3631.7407 89.0x3.25 82.60 47.00 PC black 90 pcs 23 Chain Sprocket Z=11 Tight/Loose drive Chain Sprocket Z=14 Chain Sprocket Z=14 (Labyrinth) Double Chain Sprocket Z=13 (Labyrinth) 24 ART.NR. MATERIAL PACK. 3620.6007 PA 6.6 HI black 250 pcs ART.NR. MATERIAL PACK. 3623.6007 PA 6.6 HI black 200 pcs ART.NR. MATERIAL PACK. 3624.6007 PA 6.6 HI black 180 pcs ART.NR. MATERIAL PACK. 3622.6007 PA 6.6 HI black 100 pcs Double Chain Sprocket Z=14 Double Chain Sprocket Z=14 (Labyrinth) Toothed Belt Sprocket Z=20 (Labyrint) Toothed Belt Sprocket Z=20 ART.NR. MATERIAL PACK. 3625.6007 PA 6.6 HI black 100 pcs ART.NR. MATERIAL PACK. 3626.6007 PA 6.6 HI black 100 pcs ART.NR. MATERIAL PACK. 3641.1111 PA 6.6 HI black 150 pcs ART.NR. MATERIAL PACK. 3640.1111 PA 6.6 HI black 140 pcs 25 Tapered Roller 30 mm Tapered Roller 50 mm ART.NR. SG. A B C D MATERIAL PACK. 4740.1030 I 33.20 39.60 96.00 29.90 PA 6 black 213 pcs 4740.2030 II 39.60 46.00 101.00 29.90 PA 6 black 159 pcs 4740.3030 III 46.00 52.40 101.00 29.90 PA 6 black 125 pcs 4740.4030 IV 52.40 58.60 101.00 29.90 PA 6 black 100 pcs 4740.5030 V 58.60 65.00 101.00 29.90 PA 6 black 80 pcs 4740.6030 VI 65.00 71.10 101.00 29.90 PA 6 black 60 pcs ART.NR. SG. A B C D MATERIAL PACK. 3501.2806 I K. 53.40 59.70 92.40 49.90 PPK black 207 pcs 3501.2807 I L. 53.40 59.70 95.40 49.90 PPK black 207 pcs 3502.2807 II 59.50 65.90 99.00 49.90 PPK black 162 pcs 3503.2807 III 66.40 73.00 99.50 49.90 PPK black 135 pcs 3504.2807 IV 73.30 79.40 99.30 49.90 PPK black 108 pcs 3505.2807 V 79.60 86.00 99.30 49.90 PPK black 96 pcs 3506.2807 VI 86.20 92.70 99.50 49.90 PPK black 78 pcs 3507.2807 VII 92.50 99.00 98.90 49.90 PPK black 72 pcs 3508.2807 VIII 99.10 105.70 98.90 49.90 PPK black 60 pcs 3509.2807 IX 105.90 112.50 99.30 49.90 PPK black 54 pcs 3510.2807 X 112.70 119.40 99.00 49.90 PPK black 45 pcs Also available in PA 6 K 26 End Cap 30 mm Tapered Roller End Cap 50 mm Tapered Roller ART.NR. SG. D1 D2 MATERIAL PACK. 4740.0230 II 45.50 40.40 PA 6 black 600 pcs 4740.0330 III 52.20 47.70 PA 6 black 400 pcs 4740.0430 IV 58.10 54.00 PA 6 black 350 pcs 4740.0530 V 65.00 60.70 PA 6 black 270 pcs 4740.0630 VI 71.20 67.00 PA 6 black 220 pcs ART.NR. SG. D1 MATERIAL PACK. 4203.2707 IV 76.50 PP-co black 500 pcs 4204.2707 V 83.00 PP-co black 400 pcs 4205.2707 VI 89.50 PP-co black 350 pcs 4206.2707 VII 96.00 PP-co black 300 pcs 27 End Cap End Cap End Cap End Cap (closed) 28 ART.NR. SPINDLE SW MATERIAL PACK. 3603.2707 8.0 10.00 PP-cond. black 500 pcs 3603.6407 8.0 10.00 PA 6 black 500 pcs 3604.2707 8.0 14.00 PP-cond. black 500 pcs 3605.6407 8.0 14.00 PA 6 black 500 pcs 4141.2607 10.0 12.00 PA 6 black 500 pcs 4242.2607 10.0 12.00 PP-cond. black 500 pcs 3606.2707 10.0 14.00 PP-cond. black 500 pcs 3607.6407 10.0 14.00 PA 6 black 500 pcs 3608.2707 12.0 14.00 PP-cond. black 500 pcs 3608.6407 12.0 14.00 PA 6 black 500 pcs 3609.6407 14.0 17.00 PA 6 black 500 pcs ART.NR. SPINDLE MATERIAL PACK. 3613.6407 14.7 PA 6 black 500 pcs ART.NR. D1 SK MATERIAL PACK. 3610.6407 7.9 11.00 PA 6.6 black 500 pcs 3614.2607 7.9 11.00 PP-cond. black 500 pcs 3611.6407 8.5 11.00 PA 6 black 500 pcs ART.NR. D1 SK MATERIAL PACK. 3612.6407 8.5 11.00 PA 6 black 500 pcs 3620.6407 8.5 11.00 PP-cond. black 500 pcs 19.80 Seal Cap (spray water) Spacer Cone Bearing Seal Cap Bearing 6204 (Spindle Ø 20 mm) Seal Cap Bearing 6204 ART.NR. MATERIAL PACK. 4301.2701 PP-co white 250 pcs ART.NR. MATERIAL PACK. 3618.9930 LDPE natural 250 pcs 3619.2607 PP -cond. black 250 pcs ART.NR. ROHR D1 MATERIAL PACK. 1641.0023 50X1.5 47.20 PP black 370 pcs ART.NR. ROHR D1 MATERIAL PACK. 1641.0024 50X1.5 47.20 PP black 370 pcs 29 Support Wheel Ø 90 mm Spool 29 X 25.5 Spool 35.5 X 25.5 Spool 40.5 X 35 30 ART.NR. MATERIAL PACK. 3616.8130 TPU natural 130 pcs ART.NR. MATERIAL PACK. 3614.6407 PA 6 black 350 pcs 3614.2001 POM natural 350 pcs ART.NR. MATERIAL PACK. 3616.6407 PA 6 black 350 pcs ART.NR. MATERIAL PACK. 3615.6407 PA 6 black 220 pcs 3615.2001 POM natural 220 pcs Spacer ring ART.NR. SIZE D1 D2 HEIGHT PACK. 1201.0001 1 19.60 14.60 5.00 500 pcs 1201.0002 2 22.10 17.10 10.50 500 pcs 1201.0003 3 19.60 14.60 11.00 500 pcs 1201.0004 4 21.60 16.60 13.00 500 pcs 1201.0005 5 21.60 16.60 4.90 500 pcs 1201.0006 6 26.20 19.70 4.90 500 pcs 1201.0007 7 24.70 19.70 10.00 500 pcs 1201.0008 8 19.60 11.70 5.00 500 pcs MATERIAL=PP-co black 31 32 4.0 Ma te r i a l c h a ra c te r i s t i c s A wide range of thermoplastic materials is used for the conveyor components. In order to provide a better understanding of these materials the main properties of the majority of these used materials will be discussed shortly. Besides this selection of materials, other thermoplastic materials and colours might be of interest for special applications. In these cases, please contact KIK Kunststoffen Industrie BV for their expertise and advice. 4.1 Polypropylene Polypropylene (PP) is widely used in an array of applications up to 80 ºC for its combination of moderate cost, superb chemical resistance, low weight and good overall mechanical performance. PP homopolymers have a glass transition temperature of –10 ºC, and suffer from embrittlement at temperatures below 0 ºC. Copolymers, as mainly used for the conveyor components, have an improved impact strength down to –15 to –35 ºC, at the expense of lower stiffness and thermal performance. PP has an extremely low moisture absorption of less than 0.1%at saturation. This coupled with its excellent hydrolysis resistance makes it the material of choice for many applications. PP has an outstanding resistance against a broad range of chemicals, including acids, alcohols, hot water and most detergents. It shows moderate resistance against aromatic or halogenated hydrocarbons. Its UV resistance is limited. In case of applications in which an electric charge and discharge can cause problems, KIK uses anti-static PP compounds based on special conductive carbon black for a variety of components. Due to the addition of conductive carbon black these materials will have a lower impact strength. 33 In case of applications in which extra flexibility is required, KIK uses a specially tailor made PP material, PPK. This material combines low flexibility with outstanding impact strength. A summary of the key properties of PP: ■ Semi-crystalline structure with a glass transition temperature of –15 ºC and a melting point of 155 ºC (co-polymers) ■ Excellent chemical resistance ■ Excellent hydrolysis resistance ■ Low density ■ Extremely low moisture absorption ■ Sound damping ■ Limited UV resistance 4.2 Polyoxymethylene Polyoxymethylene (POM) is one of the most widely used semi-crystalline engineering thermoplastics because of its unique combination of rigidity, toughness and dimensional stability. As a result of its regular molecular structure, it reaches a crystallinity of 80%, higher than most other thermoplastics. POM is available both as a homo-polymer and as a copolymer. The homopolymer has higher crystallinity, giving better wear properties, somewhat higher stiffness and hardness, while the copolymer has a higher ductility and is slightly easier to process. POM has the lowest wear of almost all thermoplastics at room temperature. This coupled with remarkable dimensional stability, makes POM the material of choice for slides, gears and bearings. POM can be used for extended periods at temperatures up to 90-100 ºC. Temperatures up to 150 ºC can be allowed for short periods; prolonged exposure to temperatures over 100 ºC causes rapid oxidative degradation of the polymer. POM picks up significantly less moisture than polyamides: about 0.2% at 23 ºC / 50% RH and 0.8% at saturation. This means that part size is largely independent of humidity. POM is chemically resistant to alkalis, aliphatic and aromatic hydrocarbons, oils, greases, petrol 34 and most detergents. It is not resistant to strong acids and oxidising media. POM is not UV resistant, and outdoor applications are only possible with grades stabilised with active carbon black, as used for most of the conveyor components. Compared to most other thermoplastics, POM has an unsatisfactory flame retardancy. Flame retardant grades are not available in the market place. A summary of the key properties of POM: ■ Semi-crystalline structure with a glass transition temperature of –60 ºC and a crystalline melting point of 165 ºC (homo-polymer 175 ºC) ■ High stiffness, strength and hardness ■ Excellent impact strength down to –40 ºC ■ Excellent fatigue strength ■ Low moisture absorption ■ Outstanding tribological properties ■ Superior chemical resistance to solvents 4.3 Polyamid 6 Polyamid 6 (PA6) is one of the most widely used engineering plastics, as it offers a combination of excellent processing and good overall mechanical and thermal performance. It is has a higher impact strength than polyamide 6.6 (PA6.6), at the expense of a lower modulus and a higher moisture absorption. Depending on the load, PA6 can be used at temperatures up to 110 ºC for prolonged periods. The material is resistant to short exposures up to temperatures of 180 to 200 ºC. PA6 picks up about 3% of moisture at 23 ºC / 50% RH and 9.5% at saturation in water. This can lead to dimensional changes of the component after moulding. The moisture acts as a plasticizer, dropping the glass transition temperature from 50 ºC to approximately 0 ºC at equilibrium, increasing the impact strength whilst significantly reducing the modulus and strength of the material. 35 PA6 has excellent resistance to oils, greases, aliphatic and aromatic hydrocarbons, as well as to most halogenated hydrocarbons. It is not resistant to acids and alkalis. The UV stability of PA6 is better than that of most other engineering polymers. Carbon black modified grades show a further improvement of the UV stability. A summary of the key properties of PA6: ■ Semi-crystalline structure with a glass transition temperature of 50 ºC (dry as moulded, 0 ºC conditioned) and a melting point of 225 ºC ■ Outstanding impact strength ■ Good mechanical properties up to 100-120 ºC ■ Excellent chemical resistance against oils, greases and most solvents, not resistant to ■ strong acids and alkalis Relatively high moisture absorption 4.4 Polyamid 6.6 Polyamid 6.6 has got similar properties than PA6, however, due to its molecular structure its absorbs less moisture and has got a higher melting point of approximately 260 ºC. This results in a material with slightly better thermal properties, lower impact strength, higher strength and modulus. Its excellent mechanical properties and outstanding resistance to abrasion and chemical attack makes it one of the most widely used engineering thermoplastics. In case enhanced impact properties are needed, KIK makes use of impact modified PA6.6 compounds. PA6.6 picks up about 2.5% of moisture at 23 ºC / 50% RH and 8.5% at saturation in water. PA6.6 has outstanding resistance to oils, greases and most detergents. It is not resistant to acids and alkalis. 36 A summary of the key properties of PA6.6: ■ Semi-crystalline structure with a glass transition temperature of 50 ºC (dry as moulded, 20 ºC conditioned) and a melting point of 260 ºC ■ Good mechanical properties up to 120-140 ºC ■ Excellent chemical resistance against oils, greases and most solvents, limited chemical ■ resistance against strong acids and alkalis Moisture absorption 2.5% at 23 ºC / 50% RH and 8.5% at saturation in water 4.5 Polycarbonate Polycarbonate (PC) is an amorphous engineering plastic with a glass transition temperature of 150 ºC. In its natural form, it offers an unique combination of stiffness, hardness and toughness up to a temperature of 135 ºC to 140 ºC, in combination with an excellent dimensional stability. The mechanical properties of any thermoplastic deteriorate when it is exposed to elevated temperatures. Compared to most engineering thermoplastics, PC has superior resistance to thermal ageing which is illustrated by its continuous use temperature which goes up to 125 ºC. Short term exposure is in principal limited by its glass transition temperature and should therefore not exceed 135-140 ºC. PC only picks up about 0.15% of moisture at 23 ºC / 50% RH and 0.35% at saturation in water at 23 ºC. However, PC should not be used in humid environments if the temperature exceeds 70 ºC, because hydrolysis will cause a significant drop in mechanical properties, especially impact strength. The chemical resistance of PC is limited and certain chemicals cause environmental stress cracking or will dissolve the polymer. PC is not resistant to aromatic hydrocarbons, phenols, ketones, ethers, petrol, alkalis and most oxidising and acids. Furthermore it is moderately resistant to (hot) water and salt solutions, whilst the resistance to alcohols is good. PC has reasonable UV stability; for improved performance UV stabilised grades should be used. 37 A summary of the key properties of PC: ■ Amorphous structure with a continuous use temperature up to 125 ºC ■ High stiffness, hardness and toughness over a broad temperature range (-40ºC to 135ºC) ■ Outstanding transparency and gloss in its natural form ■ Very good dimensional stability ■ Limited chemical resistance; particularly sensitive to stress cracking and hydrolysis ■ Notch sensitive 4.6 Polyurethane Thermoplastic polyurethanes (TPU) are a group of elastomeric (flexible) block copolymers based on urethane and ester or ether segments. Depending on the chemical structure of the copolymer the hardness can roughly vary from 60 shore A to 74 shore D. Typical hardness as used for the conveyor components is 95 shore A. Its flexibility, also at low temperatures, outstanding abrasion resistance, excellent UV resistance and tear strength make TPU a material of choice for conveyor components. TPU can be used up to a temperature of 110 ºC for short period of time, however, the temperature should not exceed 80 ºC for prolonged periods. TPU picks up 0.2% moisture at saturation in water at 23 ºC and about 1.3% of moisture at 23 ºC / 50% RH. In general this moisture pick up does not effect the mechanical properties and dimensional stability. TPU is resistant to oils, aliphatic hydrocarbons, and petrol that does not contain alcohols. Unleaded petrol can cause a degree of swelling of the TPU as a result of the aromatic components of the fuel. TPU is not resistant to concentrated acids and alkalis, chlorinated and aromatic hydrocarbons, alcohols and hot water. TPU has excellent UV resistance. 38 A summary of the key properties of TPU: ■ Elastomeric like material with a semi-crystalline structure. The glass transition temperature and melting point depend on the specific copolymer ■ Exceptional flexibility, even at low temperatures ■ Outstanding impact strength at low temperatures ■ High shear strength ■ Excellent resistance to abrasive wear ■ High elastic recovery, even after high strain levels and long term loads ■ High damping ■ Chemically resistant to oils, greases and aliphatic hydrocarbons, not resistant to concentrated acids, aromatic and chlorinated hydrocarbons, alcohol and hot water 39 Polypropylene (PP-co) Conductive Polypropylene (PP-cond) Elastomer modified Polypropylene (PPK) Polyoxymethylene (POM) Polyamid 6 (PA6) Polyamid 6.6 (PA6.6) Impact Polyamid 6.6 (PA6.6-HI) Polycarbonate (PC) Polyurethane (TPU) 4.7 Overview material properties Specific Gravity (g/cm3) 0.90 1.02 0.93 1.41 1.15 1.15 1.08 1.20 1.25 Water absorption at saturation 23ºC (%) 0.04 0.04 0.06 0.8 9.5 8.5 6.7 0.35 1.3 Humidity absorption 23ºC / 50% RH (%) 0.01 0.01 0.02 0.2 3.0 2.5 2.2 0.15 0.2 Tensile strength (Mpa) 35 25 10 65 80 85 50 65 40 Tensile elongation at break (%) >50 >20 >150 >15 >70 >40 >50 >90 >250 Flexural modulus (Gpa) 1.3 1.2 0.2 2.7 3.0 3.1 2.0 2.3 0.2 5 4.5 15 6.5 8 6 80 60 NB NB NB NB 90 NB NB NB NB NB MATERIAL PROPERTIES Izod notched (kJ/m2) Izod unnotched (kJ/m2) Continuous use temperature (ºC) -15 to -10 to -30 to -40 to -20 to -20 to -30 to -40 to -40 to 80 80 70 90 110 125 120 125 80 NB = No Break Data for polyamide is dry as moulded (not conditioned) Surface resistivity for PP-cond. = 10²-105 Ω/square 40 CHEMICAL RESISTANCE Polypropylene (PP-co) Conductive Polypropylene (PP-cond) Elastomer modified Polypropylene (PPK) Polyoxymethylene (POM) Polyamide 6 (PA6) Polyamide 6.6 (PA6.6) Impact Polyamide 6.6 (PA6.6-HI) Polycarbonate (PC) Polyurethane (TPU) Diluted acids + + + - - - - + - Concentrated acids O O O - - - - - - Diluted oxidizing acids + + + - - - - + - Conc. oxidizing acids - - - - - - - - - Diluted alkalis + + + + + + + - O Concentrated alkalis + + + + + + + - - Hot water + + + + - - - - - Chlorine salts + + + + + + + + + Alcohol + + + O + + + + O Esters + + + + + + + - - Ethers + + + + + + + - - Phenols + + + - - - - - - Ketones + + + O + + + - - Aliphatic hydrocarbons O O O + + + + - + Unleaded petrol O O O + + + + - - Motor oil + + + + + + + O + Aromatic hydrocarbons O O O + + + + - - Toluene - - - O + + + - - Dot 3 break fluid + + + + + + + - - Chlorinated hydrocarbons O O O - O O O - - Tri-chlor ethylene O O O - - - - - - + = good / o = moderate / - = poor 41 KIK Kunststoffen Industrie BV Havenweg 26 / 5145 NJ Waalwijk / the Netherlands P.O. Box 516 / 5140 AM Waalwijk / the Netherlands T +31 416 560 970 / F +31 416 560 980 / E [email protected] w w w. k i k . n l
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