HIGH-PERFORMANCE PLASTICS FOR INDUSTRIAL APPLICATIONS INJECTION MOULDING IN THE HOT RUNNER SYSTEM. BETTER WITH INSULATION CAPS MADE OF DOGLIDE 350. ® GERMAN ENGINEERING Precise temperature control and a quick change-over of injection materials with insulation caps made of high-performance plastic DOGLIDE 350 ® What is the main reason of insulation caps in hotrunner technology for the automated injection moulding of thermoplastics? Well, a rather important one! They reduce the time for changing the injection material due to the fact that the pre-chamber area is not filled with plastic. Therefore, the risk of colour mixing and bubble formation is minimised. As a result, difficult colour changes, such as from black to white, or for crystal clear polycarbonate melting, carbon-fiber-reinforced plastic or metal filling as well as heatsensitive materials such as PE, PP, PA, POM, PVC, PUR and others are no longer a problem. What is special about DOGLIDE® 350? Compared to conventional materials, DOGLIDE 350 has a number of remarkable properties, such as (the exact technical data on the right): Continuous temperature resistance up to 280 °C (up to 400 °C for short periods of time) Dimensional stability with good mechanical strength Low thermal conductivity of 0.2 W/mk Insulation caps made of DOGLIDE 350 guarantee a precise temperature control. At the same time, the caps are extremely safe even under the most challenging pressure and temperature conditions. Why does the material matter, from which the insulation caps are made? Storage modulus Comparison of storage modulus E‘ (DMA) 3-point bending test, 1 Hz, 2 K/min Conventional insulation caps (also called colour change caps) are made of PEEK, PTFE or titanium. With DOGLIDE 350, DOTHERM offers a high-quality alternative based on in-house developed highperformance plastic. High mechanical stability across the entire temperature range compared to PEEK Technical data DOGLIDE® 350 (G) High-temperature polyimide Material description with graphite (15%) greenish grey Bearing bushes, thrust washers Blanks, round bars and components acc. to drawings Thermal properties Mechanical and physical properties Properties Unit Tensile strength [MPa] [%] Test method/ standard DIN EN ISO 527 Value DOGLIDE® 350 DOGLIDE® 350 G 70 60 3.4 3.0 Tensile modulus [MPa] 2430 2850 Bending strength [MPa] 105 80 Bending elongation natural Valve seats, mechanical and plant engineering parts, insulators, seals & gaskets Delivery formats Elongation at failure DOGLIDE® 350 G ochre/beige Colour Application DOGLIDE® 350 [%] Unit Test method/ standard Application temperature permanent [°C] - [°C] - Application temperature short-term (under a small Value DOGLIDE® 350 DOGLIDE® 350 G 280 280 load) 3.8 3.0 <3h 400 400 Bending modulus [MPa] 3060 3170 <1h 450 450 Compressive strength [MPa] 600 350 Compressive stress [MPa] 150 150 Linear thermal expansion coefficient 62 40 at 10% compression Compressive stress [MPa] DIN EN ISO 178 Properties DIN EN ISO 604 560 330 4520 3940 EN ISO 868 82 82 - 0.46 0.35 0.65 0.28 at 50% compression Compressive modulus Shore hardness Friction coefficient static dynamic Wear [MPa] [Shore D] - 0.35 0.21 - - resistant resistant Specific density [g/cm3] - 1.27 1.33 Water absorption [%] DIN EN ISO 62 24 h at 23 °C 48 h at 23 °C DIN 53752/TMA [J/g x K] DSC 1.138 1.080 Thermal conductivity [W/m x K] DSC 0.204 0.304 Glass transition temperature Tg (tan deltamax) [°C] DMA 362 361 Unit Test method/ standard -1 [m] [g/kWh] Oil/grease resistance [10 x K ] Specific thermal capacity -6 Electrical properties Properties DOGLIDE® 350 G 0.8 100 Hz 3.29 - 1.1 1 kHz 3.29 - 3.28 - 3.26 - 100 Hz 4.8 x 10-3 - 1 kHz 1.5 x 10-3 - 10 kHz 3.1 x 10-3 - 100 kHz 6.8 x 10-3 - 1.0 x10 - DIN IEC 93 3.0 x 1016 - Dielectric constant 0.6 0.8 Value DOGLIDE® 350 96 h at 23 °C 1.2 1.6 10 kHz 3 weeks at 23 °C 2.2 2.7 100 kHz 24 h at 80 °C 1.7 2.2 48 h at 80 °C 2.1 2.6 Dielectric loss factor 96 h at 80 °C 2.7 2.9 3 weeks at 80 °C - - - Specific surface resistance [Ω] Specific volume resistivity [Ωm] Creep resistance DOTHERM supplies insulation caps made of DOGLIDE 350 for your specific application. Precision-manufactured according to your drawing. - Dielectric strength Fire protection class IEC 60250 15 - DIN EN 60112 CTI 175 - kV/3 mm DIN IEC 60243-1 87 21 - UL 94 V0 As of date: 05/2014 GERMAN ENGINEERING Artwork www.zorro5.com If you would like to know more, please contact us. Further information +49 231. 925 000-561 1910-Y-00xx www.dotherm.com DOTHERM GmbH & Co. KG Hesslingsweg 65 - 67 | D-44309 Dortmund / Germany Phone +49 (0) 231. 9250 00-0 | Fax +49 (0) 231. 9250 00-80 [email protected] | www.dotherm.com A member of the MOESCHTER GROUP
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