Physio Chemical Characteristics of Three Types of Cane Syrup

PHYSIO CHEMICAL CHARACTERISTICS OF
THREE TYPES OF CANE SYRUP
By
Hashim Tag EL-Deen Hashim Abass
B.Sc. Honours (Educ.)
AL-Zaim AL-Azhari University
٢٠٠٢
Supervisor
Dr. Hassan Ali Mudawi
A Thesis Submitted to the University of Khartoum in Partial
Fulfillment for the Requirement of Master of Science (Agric)
Department of Food Science and Technology
Faculty of Agriculture, University of Khartoum
May-٢٠٠٦
١
DEDICATION
I dedicated this research to my father soul,
Also, dedicated to my mother who gave me strength
Hashim
٢
ACKNOWLEDGEMENTS
I am grateful to Allah, my special praise and thanks for giving
me the health, strength and patience to conduct this research.
I would like to express my gratitude and sincere appreciation to my
supervisor Dr. Hassan Ali Mudawi.for his excellent supervision,
encouragement, and guidance throughout this work.
Specially thank and respects are extended to En. Mahmmoud
Mansor Osman, the researcher in industrial and consultancy research
centre for his great aid and encouragement.
Extra thank extended also to En. Abd-ELrahim Adam and
staff of specialiaty products department of Kenana sugar
factory for their helps.
A lot of owed to laboratory technical staff of Shambat,
El-Guneid factory, and Desertification Research Institute
for their helps.
Finally, great thank and obligation to every one contributed
to this work and not mentioned.
٣
ABSTRACT
Comprehensive physio-chemical analyses were carried out for
sugar cane syrup in an attempt to assess quality of locally edible cane
syrup and to compare between Tate and Lyle syrup qualities.
Within the study analysis were conducted on four locally cane
syrups, which are Kenana amber and treacle syrup, Saeed golden
syrup, and AL- Modhesh golden syrup, in addition to the British
golden syrup (Tate and Lyle) which is used as a reference.
The analysis included determination of total soluble solids
(TSS), total sugars, reducing sugars, sucrose, gravity purity, ash,
minerals, pH, acidity, moisture, nitrogen and protein content.
Similarly physical properties were measured mainly: viscosity, color,
and refractive index.
The results obtained revealed that the average percentage of
total soluble solids (TSS) of Tate and Lyle was ٨١٪, Kenana amber
٨٢٪, Kenana treacle ٨١٪, Saeed ٨١٪,and AL-Modhesh ٧٩٪. Reducing
sugars were ٤٨٫٣٪ for Tate and Lyle, Kenana amber, ٤٧٫٣٪, Kenana
treacle, Saeed ٤٦٫٣٪
and ٤٥٫٥٪ for AL-Modhesh. Sucrose was
٣١٫٨٪, ٣٢٫٤٪, ٣٣٫٦٪, ٣٤٫٢٪, ٣٧٪ for Tate and Lyle, Kenana amber,
Kenana treacle, Saeed, and AL-Modhesh respectively. Three local
samples results of sugars content were similar to the Tate and Lyle
٤
syrup and Sudanese Standards Metrology Organization (SSMO),
while sugars content of AL-Modhesh syrup was different.
Moisture content was between ١٨-٢١٪ for all the samples,
which is similar to the reference and SSMO. AL-Modhesh syrup was
more acidic than other local syrups which were identical with the
reference and the standard. Gravity purity was ٣٩٫٢٪ for Tate and
Lyle and ٣٩٫٦٪ for Kenana amber, while it was ٤٢٪ for Kenana
treacle and Saeed, ٤٦٫٨٪ for AL-Modhesh. Ash content was ١٫٤٪ for
Tate and Lyle, while it was ١٫٢٪ for Kenana amber and Saeed, ١٫٥٪
for Kenana treacle, and ١٫٠٥ for AL-Modhesh. All samples of syrup
were poor of nitrogen and protein content. Minerals were determined
by atomic absorption spectrometer and it was found that, Tate and
Lyle and AL-Modhesh has a higher percentage of sodium than other
minerals, while Kenana sample amber and treacle) and Saeed has
scored the highest percentage of calcium. All tested samples
contained enough amounts of sodium, calcium, and magnesium, and
these are the most important minerals from nutritional point of view.
It was noticed that all samples contained less phosphate while they
showed the same amounts of cobalt, iron, manganese, copper,
chrome, nicle, lead and zinc.
The viscosity was calculated at ٣٠ْc and found to be ٤٫٢٠, ٤٫٠٨,
٤٫١١, ٤٫١٥, ٤٫٠٢ centistokes for Tate and Lyle, Kenana amber,
Kenana treacle, Saeed, and AL-Modhesh respectively. The colour of
the syrups was measured colour metrically and was found to be ٢٠٠٠
ICUMSA for Tate and Lyle, and ٢٤٠٠, ٩١٧٩, ٢٢١٢, ١٨٩٣, ICUMSA
٥
for Kenana amber, Kenana treacle, Saeed, and AL-Modhesh
respectively.
The colour of all local syrups matched with SSMO standard
except AL-Modhesh syrup.
Refractive index was ١٫٥٠٠٠ for Tate and Lyle and Saeed,
١٫٤٩٣٠ for AL-Modhesh, ١٫٤٩٦٠ for Kenana amber and ١٫٤٩٩٠ for
the treacle.
٦
‫ﺑﺴﻢ اﷲ اﻟﺮﺣﻤﻦ اﻟﺮﺣﻴﻢ‬
‫ﺧﻼﺻﺔ اﻷﻃﺮوﺣﺔ‬
‫ﺃﺠﺭﻴﺕ ﺘﺤﺎﻟﻴل ﻓﻴﺯﻴﺎﺌﻴﺔ ﻭﻜﻴﻤﻴﺎﺌﻴﺔ ﻋﻠﻰ ﻋﺴل ﻗﺼﺏ ﺍﻟﺴﻜﺭ ﻓﻲ ﻤﺤﺎﻭﻟﺔ ﻟﻠﺘﻌﺭﻑ‬
‫ﻋﻠﻰ ﺠﻭﺩﺓ ﺍﻟﻌﺴل ﺍﻟﻐﺫﺍﺌﻲ ﻭﺍﻟﻤ‪‬ﺼﻨﻊ ﻤﺤﻠﻴﹰﺎ ﻭﻤﻘﺎﺭﻨﺘﻪ ﺒﺎﻟﻤﻭﺍﺼﻔﺎﺕ ﺍﻟﺴﻭﺩﺍﻨﻴﺔ ﻭﻤﻭﺍﺼﻔﺎﺕ‬
‫ﺍﻟﻌﺴل ﺍﻹﻨﺠﻠﻴﺯﻱ ﺍﻟﻤﺴﺘﺨﺩﻡ ﻜﻤﺭﺠﻊ‪ .‬ﺘﻡ ﺘﺤﻠﻴل ﺃﺭﺒﻌﺔ ﻋﻴﻨﺎﺕ ﻤﻥ ﺍﻟﻌﺴل ﺍﻟﻤ‪‬ﺼﻨﻊ ﻤﺤﻠﻴ ﹰﺎ‬
‫ﻭﻫﻲ ﻋﺴل ﻜﻨﺎﻨﺔ ﺍﻟﺫﻫﺒﻲ‪ ،‬ﻋﺴل ﻜﻨﺎﻨﺔ ﺍﻷﺴﻭﺩ‪ ،‬ﻋﺴل ﻤﺼﻨﻊ ﺴﻌﻴﺩ‪ ،‬ﻋﺴل ﻤﺼﻨﻊ ﺍﻟﻤﺩﻫﺵ‬
‫ﺒﺎﻹﻀﺎﻓﺔ ﺇﻟﻰ ﺍﻟﻌﺴل ﺍﻹﻨﺠﻠﻴﺯﻱ‪.‬‬
‫ﺘﻀﻤﻨﺕ ﺍﻟﺘﺤﺎﻟﻴل ﺘﻘﺩﻴﺭ ﺍﻟﻤﻭﺍﺩ ﺍﻟﺼﻠﺒﺔ ﺍﻟﺫﺍﺌﺒﺔ ﺍﻟﻜﻠﻴﺔ‪ ،‬ﺍﻟﺴﻜﺭﻴﺎﺕ ﺍﻟﻜﻠﻴﺔ‪ ،‬ﺍﻟﺴﻜﺭﻴﺎﺕ‬
‫ﺍﻟﻤﺨﺘﺯﻟﺔ ﻭﺍﻟﻤﺤﻭﻟﺔ‪ ،‬ﺍﻟﺴﻜﺭﻭﺯ‪ ،‬ﺍﻟﻨﻘﺎﻭﺓ ﺍﻟﻨﻭﻋﻴﺔ‪ ،‬ﺍﻟﺭﻤﺎﺩ‪ ،‬ﺍﻟﻤﻌﺎﺩﻥ‪ ،‬ﺍﻟﺤﻤﻭﻀﺔ‪ ،‬ﺍﻟﺭﻁﻭﺒﺔ‪،‬‬
‫ﻭﻤﺤﺘﻭﻯ ﺍﻟﻨﻴﺘﺭﻭﺠﻴﻥ ﻭﺍﻟﺒﺭﻭﺘﻴﻥ ﻭﻜﺫﻟﻙ ﻗﺩﺭﺕ ﺍﻟﺨﻭﺍﺹ ﺍﻟﻁﺒﻴﻌﻴﺔ ﻤﺜل ﺍﻟﻠﺯﻭﺠﺔ‪ ،‬ﺍﻟﻠﻭﻥ‪،‬‬
‫ﻤﻌﺎﻤل ﺍﻹﻨﻜﺴﺎﺭ‪.‬‬
‫ﺃﺸﺎﺭﺕ ﺍﻟﻨﺘﺎﺌﺞ ﺇﻟﻰ ﺃﻥ ﻨﺴﺒﺔ ﺍﻟﻤﻭﺍﺩ ﺍﻟﺼﻠﺒﺔ ﺍﻟﺫﺍﺌﺒﺔ ﺍﻟﻜﻠﻴﺔ ﺒﻠﻐﺕ ‪ %٨١‬ﻓﻲ ﺍﻟﻌﺴل‬
‫ﺍﻹﻨﺠﻠﻴﺯﻱ ﺒﻴﻨﻤﺎ ﺒﻠﻐﺕ ‪ %٨٢‬ﻓﻲ ﻋﺴل ﻜﻨﺎﻨﺔ ﺍﻟﺫﻫﺒﻲ ﻭ ‪ %٨١‬ﻟﻌﺴل ﻜﻨﺎﻨﺔ ﺍﻷﺴﻭﺩ ﻭﻋﺴل‬
‫ﺴﻌﻴﺩ ﻭ‪ %٧٩‬ﻟﻌﺴل ﺍﻟﻤﺩﻫﺵ‪ .‬ﺍﻟﺴﻜﺭﻴﺎﺕ ﺍﻟﻤﺨﺘﺯﻟﺔ ﺒﻠﻐﺕ ‪ %٤٨,٣‬ﻟﻠﻌﺴل ﺍﻹﻨﺠﻠﻴﺯﻱ‬
‫ﻭﻋﺴل ﻜﻨﺎﻨﺔ ﺍﻟﺫﻫﺒﻲ ﻭ‪ %٤٧,٣‬ﻟﻌﺴل ﻜﻨﺎﻨﺔ ﺍﻷﺴﻭﺩ ﻭ ‪ %٤٦,٣‬ﻟﻌﺴل ﺴﻌﻴﺩ ﻭ ‪%٤٥,٥‬‬
‫‪٧‬‬
‫ﻟﻌﺴل ﺍﻟﻤﺩﻫﺵ‪ .‬ﺒﻠﻐﺕ ﻨﺴﺒﺔ ﺍﻟﺴﻜﺭﻭﺯ ‪%٣٧، %٣٤,٢ ، %٣٣,٦ ، %٣٢,٤ ، %٣١,٨‬‬
‫ﻓﻲ ﻜل ﻤﻥ ﺍﻟﻌﺴل ﺍﻹﻨﺠﻠﻴﺯﻱ‪ ،‬ﻜﻨﺎﻨﺔ ﺍﻟﺫﻫﺒﻲ‪ ،‬ﻜﻨﺎﻨﺔ ﺍﻷﺴﻭﺩ‪ ،‬ﺴﻌﻴﺩ ﻭﺍﻟﻤﺩﻫﺵ ﻋﻠﻰ ﺍﻟﺘﻭﺍﻟﻲ‪.‬‬
‫ﻭﻗﺩ ﺃﺘﻀﺢ ﻤﻥ ﺍﻟﺩﺭﺍﺴﺔ ﺃﻥ ﻤﺤﺘﻭﻯ ﺍﻟﺴﻜﺭﻴﺎﺕ ﻓﻲ ﺜﻼﺜﺔ ﻋﻴﻨﺎﺕ ﻤﻥ ﺍﻟﻌﺴل ﺍﻟﻤﺤﻠﻲ‬
‫ﻤﺸﺎﺒﻪ ﻟﻤﺤﺘﻭﻯ ﺍﻟﺴﻜﺭﻴﺎﺕ ﻓﻲ ﺍﻟﻌﺴل ﺍﻹﻨﺠﻠﻴﺯﻱ ﻭﺍﻟﻤﻭﺍﺼﻔﺎﺕ ﺍﻟﺴﻭﺩﺍﻨﻴﺔ ﺒﻴﻨﻤﺎ ﻤﺤﺘﻭﻯ‬
‫ﺍﻟﺴﻜﺭﻴﺎﺕ ﻟﻌﺴل ﺍﻟﻤﺩﻫﺵ ﻜﺎﻥ ﻤﺨﺘﻠﻔﹰﺎ‪.‬‬
‫ﻤﺤﺘﻭﻯ ﺍﻟﺭﻁﻭﺒﺔ ﻟﻜل ﺍﻟﻌﻴﻨﺎﺕ ﺘﺭﺍﻭﺡ ﺒﻴﻥ ‪ %٢١ - %١٨‬ﻭﻫﻭ ﺍﻟﻤﺩﻯ ﺍﻟﻤﺸﺎﺒﻪ‬
‫ﻟﻠﻌﺴل ﺍﻹﻨﺠﻠﻴﺯﻱ ﻭﺍﻟﻤﻭﺍﺼﻔﺔ ﺍﻟﺴﻭﺩﺍﻨﻴﺔ‪ .‬ﻋﺴل ﺍﻟﻤﺩﻫﺵ ﻜﺎﻥ ﺃﻜﺜﺭ ﺤﻤﻭﻀﺔ ﻤﻥ ﻜل ﻋﻴﻨﺎﺕ‬
‫ﺍﻟﻌﺴل ﺍﻟﻤﺤﻠﻲ ﻭﺍﻟﺘﻲ ﺘﹸﻁﺎﺒﻕ ﺍﻟﻌﺴل ﺍﻹﻨﺠﻠﻴﺯﻱ ﻭﺍﻟﻤﻭﺍﺼﻔﺔ ﺍﻟﺴﻭﺩﺍﻨﻴﺔ ﻓﻲ ﺩﺭﺠﺔ ﺍﻟﺤﻤﻭﻀﺔ‪.‬‬
‫ﺒﻠﻐﺕ ﻨﺴﺒﺔ ﺍﻟﻨﻘﺎﻭﺓ ﺍﻟﻨﻭﻋﻴﺔ ﻓﻲ ﺍﻟﻌﺴل ﺍﻹﻨﺠﻠﻴﺯﻱ ‪ ،%٣٩,٢‬ﻜﻨﺎﻨﺔ ﺍﻟﺫﻫﺒﻲ ‪،%٣٩,٦‬‬
‫ﻜﻨﺎﻨﺔ ﺍﻷﺴﻭﺩ ﻭﺴﻌﻴﺩ ‪ %٤٢,٣‬ﻭﺍﻟﻤﺩﻫﺵ ‪ . %٤٦,٨‬ﻤﺤﺘﻭﻯ ﺍﻟﺭﻤﺎﺩ ‪ %١,٤‬ﻟﻠﻌﺴل‬
‫ﺍﻹﻨﺠﻠﻴﺯﻱ ﺒﻴﻨﻤﺎ ﺒﻠﻎ ‪ %١,٢‬ﻓﻲ ﻜﻨﺎﻨﺔ ﺍﻟﺫﻫﺒﻲ ﻭﺴﻌﻴﺩ‪ %١,٥ ،‬ﻓﻲ ﻜﻨﺎﻨﺔ ﺍﻷﺴﻭﺩ‪%١,٠٥ ،‬‬
‫ﻓﻲ ﺍﻟﻤﺩﻫﺵ‪ ،‬ﻭﻗﺩ ﺘﻼﺤﻅ ﻓﻘﺭ ﻜل ﻋﻴﻨﺎﺕ ﺍﻟﻌﺴل ﻤﻥ ﺍﻟﻤﺤﺘﻭﻯ ﺍﻟﻨﻴﺘﺭﻭﺠﻴﻨﻲ ﻭﺒﺎﻟﺘﺎﻟﻲ‬
‫ﺍﻟﺒﺭﻭﺘﻴﻥ‪ .‬ﻗﺩﺭﺕ ﺍﻟﻤﻌﺎﺩﻥ ﺒﺠﻬﺎﺯ ﺍﻹﻤﺘﺼﺎﺹ ﺍﻟﺫﺭﻱ ﻭﻗﺩ ﻭ‪‬ﺠﺩ ﺃﻥ ﺍﻟﺼﻭﺩﻴﻭﻡ ﻴﻤﺜل ﺃﻋﻠﻰ‬
‫ﻨﺴﺒﺔ ﻓﻲ ﺍﻟﻌﺴل ﺍﻹﻨﺠﻠﻴﺯﻱ ﻭﻋﺴل ﺍﻟﻤﺩﻫﺵ‪ ,‬ﺒﻴﻨﻤﺎ ﻴﻤﺜل ﺍﻟﻜﺎﻟﺴﻴﻭﻡ ﺃﻋﻠﻰ ﻨﺴﺒﺔ ﻓﻲ ﻋﺴل‬
‫ﻜﻨﺎﻨﺔ ﺍﻟﺫﻫﺒﻲ ﻭﺍﻷﺴﻭﺩ ﻭﻋﺴل ﺴﻌﻴﺩ‪ .‬ﻜل ﺍﻟﻌﻴﻨﺎﺕ ﺒﻬﺎ ﻨﺴﺒﺔ ﺠﻴﺩﺓ ﻤﻥ ﺍﻟﺼﻭﺩﻴﻭﻡ ﻭﺍﻟﻜﺎﻟﺴﻴﻭﻡ‬
‫ﻭﺍﻟﻤﻐﻨﺴﻴﻭﻡ ﻭﻫﻲ ﺍﻟﻌﻨﺎﺼﺭ ﺍﻟﻬﺎﻤﺔ ﻏﺫﺍﺌﻴﹰﺎ‪ .‬ﻭﻗﺩ ﺘﻼﺤﻅ ﻓﻘﺭ ﻜل ﺍﻟﻌﻴﻨﺎﺕ ﻤﻥ ﺍﻟﻔﻭﺴﻔﺎﺕ ﺒﻴﻨﻤﺎ‬
‫‪٨‬‬
‫ﻜﺎﻨﺕ ﻤﺘﺴﺎﻭﻴﺔ ﻓﻲ ﻨﺴﺏ ﺍﻟﻜﻭﺒﺎﻟﺕ‪ ،‬ﺍﻟﺤﺩﻴﺩ‪ ،‬ﺍﻟﻤﻨﺠﻨﻴﺯ‪ ،‬ﺍﻟﻨﺤﺎﺱ‪ ،‬ﺍﻟﻜﺭﻭﻡ‪ ،‬ﺍﻟﻨﻴﻜل‪ ،‬ﺍﻟﺭﺼﺎﺹ‬
‫ﻭﺍﻟﺨﺎﺭﺼﻴﻥ‪.‬‬
‫ﻗﺩﺭﺕ ﺍﻟﻠﺯﻭﺠﺔ ﻋﻨﺩ ‪ ٣٠‬ﺩﺭﺠﺔ ﻤﺌﻭﻴﺔ ﻭﻗﺩ ﺒﻠﻐﺕ ‪، ٤,١٥ ، ٤,١١ ، ٤,٠٨ ، ٤,٢٠‬‬
‫‪ ٤,٠٢‬ﺴﻨﺘﻲ ﺍﺴﺘﻭﻙ ﻓﻲ ﺍﻟﻌﺴل ﺍﻟﺫﻫﺒﻲ ﺍﻹﻨﺠﻠﻴﺯﻱ‪ ،‬ﻜﻨﺎﻨﺔ ﺍﻟﺫﻫﺒﻲ‪ ،‬ﻜﻨﺎﻨﺔ ﺍﻷﺴﻭﺩ‪ ،‬ﺴﻌﻴﺩ‪،‬‬
‫ﺍﻟﻤﺩﻫﺵ ﻋﻠﻰ ﺍﻟﺘﻭﺍﻟﻲ ‪ .‬ﺘﻡ ﻗﻴﺎﺱ ﺍﻟﻠﻭﻥ ﺒﺠﻬﺎﺯ ﻗﻴﺎﺱ ﺍﻟﻠﻭﻥ ﻭﻗﺩ ﺒﻠﻎ ‪ ٢٠٠٠‬ﺍﻴﻜﻭﻤﺴﺎ ﻓﻲ‬
‫ﺍﻟﻌﺴل ﺍﻹﻨﺠﻠﻴﺯﻱ ﺒﻴﻨﻤﺎ ﺒﻠﻎ ‪ ١٨٩٣ ، ٢٢١٢ ، ٩١٧٩ ، ٢٤٠٠‬ﺍﻴﻜﻭﻤﺴﺎ ﻓﻲ ﻜﻨﺎﻨﺔ‬
‫ﺍﻟﺫﻫﺒﻲ‪ ،‬ﻜﻨﺎﻨﺔ ﺍﻷﺴﻭﺩ‪ ،‬ﺴﻌﻴﺩ‪ ،‬ﺍﻟﻤﺩﻫﺵ ﻋﻠﻰ ﺍﻟﺘﻭﺍﻟﻲ‪ .‬ﻜل ﻋﻴﻨﺎﺕ ﺍﻟﻌﺴل ﺍﻟﻤﺤﻠﻲ ﻤﻁﺎﺒﻘﺔ ﻓﻲ‬
‫ﺍﻟﻠﻭﻥ ﻟﻠﻤﻭﺍﺼﻔﺎﺕ ﺍﻟﺴﻭﺩﺍﻨﻴﺔ ﻤﺎ ﻋﺩﺍ ﻋﺴل ﺍﻟﻤﺩﻫﺵ‪.‬‬
‫ﻤﻌﺎﻤل ﺍﻹﻨﻜﺴﺎﺭ ﺒﻠﻎ ‪ ١,٥٠٠٠‬ﻓﻲ ﻜل ﻤﻥ ﺍﻟﻌﺴل ﺍﻹﻨﺤﻠﻴﺯﻱ ﻭﻋﺴل ﺴﻌﻴﺩ‪ ،‬ﺒﻴﻨﻤﺎ ﺒﻠﻎ‬
‫‪ ١,٤٩٣٠‬ﻓﻲ ﻋﺴل ﺍﻟﻤﺩﻫﺵ ﻭ ‪ ١,٤٩٦٠‬ﻓﻲ ﻜﻨﺎﻨﺔ ﺍﻟﺫﻫﺒﻲ ﻭ ‪ ١,٤٩٩٠‬ﻓﻲ ﻋﺴل ﻜﻨﺎﻨﺔ‬
‫ﺍﻷﺴﻭﺩ‪.‬‬
‫‪٩‬‬
LIST OF CONTENTS
Page
Dedication………………………………………………………… i
Acknowledgements……………………………………………….. ii
Abstract…………………………………………………………..
iii
Arabic Abstract…………………………………………………..
vi
List of Contents………………………………………………...
ix
List of Figures ………………………………………………....
xiii
List of Tables ………………………………………………..
xv
Chapter One: Introduction……………………………………..
١
١٫١. Cane sugar ………………………………………………….
١
١٫٢. Production of cane sugar in Sudan………………………….
٢
١٫٣. Liquid sugar and blends…………………………………….
٢
١٫٣٫١. Sucrose liquid sugar …………………………………….
٣
١٫٣٫٢. Invert liquid sugar……………………………………….
٣
١٫٤. Definition of edible cane syrups …………………………..
٣
١٫٥. Objectives of the study ……………………………………..
٤
١٠
Chapter Tow: Literature Review……………………………….
٥
٢,١ General………………………………………………………
٥
٢,٢ The raw cane sugar production………………………….....
٦
٢,٣. Composition of edible cane syrups…………………………
١٣
٢,٤. Production of cane syrups in local factories ……………….
١٣
٢,٤,١. Kenana sugar company…………………………………..
١٣
٢,٤,٢.
Saeed
food
factory………………………………………..
٢,٤,٣.
١٥
Al-
Modhesh
factory……………………………………
١٥
٢,٥. The types of edible syrups…………………………...........
١٥
٢,٥,١. Blends……………………………………………………
١٥
٢,٥,٢. Louisiana cane syrup……………………………………
١٦
٢,٥,٣. Sulphited syrups…………………………………………
١٦
٢,٥,٤. Edible Molasses…………………………………………
١٧
٢,٥,٥. Sucrose and invert sugar………………………………..
١٧
٢,٥,٦. Simple syrup……………………………………………
١٨
٢,٥,٧. Maple syrup…………………………………………….
١٨
١١
٢,٦ Some physical properties………………………………..
٢,٦,١
١٩
Freezing Points of Sugar Solutions……………………..
١٩
٢,٦,٢. Boiling point of invert sugar solutions…………………
١٩
٢,٦,٣. Viscosity of invert sugar solutions …………………….
٢٠
٢,٦,٤. Color development in invert sugar solutions……………
٢٣
٢,٦,٥. Color development in sucrose solutions………………..
٢٣
٢,٧ Some chemical properties……………………………….
٣٠
٢,٧,١
Chemistry of inversion………………………………….
٣٠
٢,٧,٢
Acid inversion of sucrose……………………………….
٣١
٢,٧,٣
Rate of Inversion………………………………………..
٣٤
٢,٧,٣,١. Effect of acid concentration…………………………..
٣٤
٢,٧,٣,٢. Effect of temperature …………………………………
٣٤
٢,٧,٣,٣. Effect of time………………………………………….
٣٥
١٢
٢,٨. Methods of preparing small volumes of invert syrups…….
٣٩
٢,٨,١. Rapid, small batch, using tartaric acid…………………
٣٩
٢,٨,٢. Slow, Large batch, using tartaric acid………………….
٣٩
٢,٨,٣. Large batches, using hydrochloric acid…………………
٤٠
٢,٨,٤. Preparation of ٥٠٪ inverts syrup using tartaric acid……
٤٠
٢,٩. Methods for the clarification of the syrup…………………
٤٢
٢,٩,١. Turbidity of the syrup…………………………………..
٤٢
٢,٩,٢. Sulphitation of the syrup……………………………….
٤٢
٢,٩,٣. Clarification of the syrup……………………………….
٤٣
٢,٩,٤.
The
removal
of
suspended
impurities
by
syrup
clarification...٤٤
٢,١٠. Cane syrup storage………………………………………
٥١
٢,١٠,١. Preservation of the syrup during shut-down………….
٥٢
Chapter Three: Materials and Methods………………………
٥٤
٣٫١. Materials…………………………………………………
٥٤
٣٫٢. Methods of Analysis…………………………………….
٥٤
٣٫٢٫١. Total Soluble Solids (T.S.S) (BRIX)………………….
٥٥
٣٫٢٫٢ Moisture Content………………………………………
٥٥
١٣
٣٫٢٫٣. Determination of pH Value…………………………..
٥٦
٣٫٢٫٤. Refractive Index………………………………………
٥٦
٣٫٢٫٥. Acidity……………………………………………….
٥٦
٣٫٢٫٦. Gravity Purity…………………………………………
٥٧
٣٫٢٫٧. Total Sugars…………………………………………..
٥٧
٣٫٢٫٨. Reducing Sugars……………………………………..
٥٨
٣٫٢٫٩. Sucrose…………………………………………………
٥٩
٣٫٢٫١٠. Ash content……………………………………………
٥٩
٣٫٢٫١٠٫١. Carbonated ash…………………………………….
٥٩
٣٫٢٫١٠٫٢. Sulphated ash………………………………………
٦٠
٣٫٢٫١١. Minerals determination………………………………
٦١
٣٫٢٫١٢. Nitrogen content…………………………………….
٦٢
٣٫٢٫١٣. Viscosity…………………………………………….
٦٣
٣٫٢٫١٤. Colour……………………………………………….
٦٣
Chapter Four: Results and Discussion……………………..
٦٥
٤٫١. Total soluble solids and sugars content............................
٦٥
٤٫٢. Refractive index, pH, Acidity and Moisture……………
٦٩
٤٫٣. Gravity purity, colour, nitrogen content and protein ……
٧٢
٤٫٤. Ash content and viscosity………………………………
٧٥
٤٫٥. Minerals determination…………………………………
٧٨
Chapter Five: Conclusion and Recommendations………..
٨٠
REFERENCES……………………………………………
٨٣
APPENDICES……………………………………………
٩١
.
١٤
LIST OF FIGURES
Fig no
Title
Page
١.
Chemical structure of sucrose Molecule……………………
٥
٢.
Production of raw sugar……………………………….
٨
٣.
The three Massecuite systems used in raw
Sugar production……………………………………….
٤.
Skip flow chart for the production of
١٥
١١
١٢
refined white sugar……………………………………
٥.
Approximate freezing points of syrups (by method
of isotonic solutions)………………………………….
٦.
٢١
Approximate boiling points of syrups (by method
of isotonic solutions)………………………………….
٧.
٢٢
Viscosity of ٩٠٪ invert syrup at different concentrations
(corrected refractive dry solids)………………………
٨.
٢٥
Effect of concentration on viscosity for
varying proportions of invert syrups at ٢٠ْc……………….. ٢٦
٩.
Color development in ٩٣٪invert syrup of
varying PH values approaching neutrality……………..
٢٧
١٠. Effect of prolonged heating on color development in invert
syrups containing high percentage of invert sugars……
١١.
٢٨
Color development in sucrose liquid
sugar at elevated temperatures…………………………..
١٢.
٢٩
Effect of acid concentration of liquid sugar
by hydrochloric acid (TEMP٩٠ْc)………………………
١٣.
٣٦
Effect of acid concentration of inversion
of liquid sugar by tartaric acid (TEMP١٠٠ْc)…………….
١٤.
٣٧
Effect of temperature on inversion of liquid
sugar by hydrochloric acid……………………………….
٣٨
LIST OF TABLES
Table no
Title
Page
١.
Inverting power of acids……………………………. ٣٣
٢.
Colour and Turbidity Removal with Various
١٦
Phosphatation Treatments on Raw Syrup……… ٤٧
٣.
Average Reduction of some Impurities
in Raw Syrup with continuous Clarification……. ٤٨
٤.
Average Reduction in some Impurities of Raw sugar
with Continuous Clarification of Raw Sugar……. ٤٩
٥.
Total soluble solids and sugar contents of syrups…….. ٦٧
٦.
Refractive index, PH, acidity and moisture of syrups…. ٧٠
٧.
Actual purity, colour, nitrogen content, and protein
of syrups………………………………………….. ٧٣
٨.
Ash content and viscosity of syrups…………………….٧٦
٩.
Minerals of syrups (Mg/L)…………………………….. ٧٩
١٧
CHAPTER ONE
١٨
INTRODUCTION
Sugar cane (saccharum officinarum) is a tropical
gramineous crop that grows well under hot dry conditions when
sufficient water is available. The main growing sugar cane
countries are India, Brazil, Cuba and Mexico. Sugar cane is a
tall perennial grass; the plants are ١٥٠-٦٠٠cm in height, ٢٫٥٧cm in diameter. They show no tape roots, but adventitious root
system which originates from the lower nodes of the stem. The
stem is solid and composed of a series of joint ٥-٢٥cm long.
The length, diameter, shape and colour of the joints are very
greatly different and these are used for classifying the plants. It
grows well in tropical and sub-tropical areas (Ali, ١٩٩٨ and
Ahmed, ١٩٩٩).
١٫٤. CANE SUGAR
The manufacturing of cane sugar consists of two different
sets of operations. In the first of these, the sugar is extracted
from the sugar cane stalks, partially purified, and then followed
by crystallization to raw sugar. The second step consists in
purifying the raw and ultimate crystallization to fully refined
sugar. Some plants are equipped to manufacture sugar, starting
with the sugar cane and ending with refined cane sugar. In other
situations the raw sugar is extracted in plants located in caneproducing areas and the raw so produced are then shipped,
١٩
usually in bulk, to refining plants located in population centres
where they are fully refined. (Harry and Junk, ١٩٨٠).
١٫٢. PRODUCTION OF CANE SUGAR IN SUDAN
In the Sudan, sugar cane was first planted and produced on
commercial scale in early sixties with the commissioning of ElGuneid factory in ١٩٦٢ followed by New Halfa in ١٩٦٥ as
reported by El-Hassan (١٩٨٤).
With increase in domestic demand for sugar in the early
seventies the government commenced the planning for a large
expansion in sugar production, that included public sector
projects at Sennar ١٩٧٦, Assalya ١٩٧٩ and Kenana ١٩٧٩, which
is one of the largest factories in the world,. (Adam, ١٩٩٢).
As well, edible cane syrups are produced by private and
small factory, such as, Saeed food factory in the industrial areaKhartoum North and Al-Modhesh factory in Khartoum
industrial area.
The mentioned cane syrup factories are practicing different
processes to produce cane syrup. As well they have different
production capacities.
١٫٣. LIQUID SUGAR AND BLENDS
Liquid sugar as originally proposed and new commonly
accepted is simply a solution of sugar in water. The sugar can be
sucrose or invert or mixture of the two. The more recently
developed liquid sweetener blends are water solutions of
٢٠
sucrose and\ or invert sugar with dextrose and\ or various corn
syrups. (Hoynak and Bollenback, ١٩٦٦).
More important types of liquid sugars are:
١٫٣٫١. Sucrose liquid sugar
In many food products the ash level in sucrose liquid
sugars is of no importance to the quality of the finished product.
Other ingredients used may contain much more ash and, as a
consequence, the ash in the sugar becomes insignificant.
١٫٣٫٢. Invert liquid sugar
Liquid sugar in varying percentages of inversion has
become widely accepted because the higher density of the
solutions makes them less susceptible to yeast and mould
growth. In addition, the higher densities permit the storage of
more sugar in any given tank size as compared with straight
liquid sugar. Moreover, in many situations, the freight cost per
unit volume is lower for the higher density syrups. Fifty percent
invert liquid sugar having a concentration of ٧٧٪ contains only
٢٣٪ water as compared with ٣٣٫٥٪ water in sucrose liquid.
(Joslyn, ١٩٦١)
١٫٤. DEFINITION OF EDIBLE CANE SYRUPS
Edible syrups are viscous sweet liquids containing uncrystallisable sucrose, reducing sugars, dextrins, organic acids,
nitrogenous matter and inorganic constituents. Golden syrup,
which contains the highest portion of sucrose and invert sugar,
is prepared from residues obtained during the production of
٢١
refined sugar. After removing the crystallisable sugar, the
residue is boiled with dilute sulphuric acid. After neutralizing
with chalk, the syrup is filtered through charcoal and
concentrated under reduced pressure. (Person, ١٩٧٦).
١٫٥. OBJECTIVES OF THE STUDY
The objective of this research is to asess the production of
cane syrup in the Sudan in general, to evaluate the quality of the
produced syrup with special reference to the nutritional value.
Moreover, draw attention to the significance of this work to
improve and up-grade the quality of the indigenous cane syrups
to reach the international standard level.
٢٢
٢٣
CHAPTER TWO
LITERATURE REVIEW
٢,١ General
It is manifested that sugar cane and sugar beet are the main
sources of commercial sugar. It is a sweet disaccharide widely
distributed in higher plants. On hydrolysis, one molecule of
sucrose yield a molecule of D-glucose and a molecule of Dfructose. (Metcalf et al.١٩٧٠)
C 12H
O 1 1 + H 2O → C 6 H
22
Sucrose
O 6 + C 6H
12
glucose
O6
12
fructose
The structure of sucrose is given by the following formula
as shown by (Knecht, ١٩٩٠) (Fig.١).
٢٤
H٢COH
H
HOCH٢
H
O
H
OH
H
H
OH
H
O
H
OH
OH
H٢COH
O
OH
α-
H
D- Glucopyranosyl - β -D Fructofuranoside
Fig.١. chemical structure of sucrose Molecule
In contrast to other mono-and- disaccharide’s is a non reducing
sugars .The reducing groups, formyl or carbonyl of the mono
saccharide constituents are consumed in the linkage between the two
sugar units of glycoside formation.
X-ray studies and work with enzymes, which were done by
Cann and Stumpt (١٩٧٢), showed that the configuration in the
fructose is
β
while that in the glucose is
α.
Sucrose is dextrorotary, glucose (dextrose) is also
dextrorotary, while fructose (laevulose) is levorotatory when
sucrose is broken down into two components of mono
saccharides, and the resulting solution is levorotatory. This
inversion from dextro- to levulo has given the name invert
sugar (Neil, and Charles.١٩٩٠).
٢٥
Free glucose and fructose are also present in cane juice,
raw sugar, molasses and treacle (black syrup). The presence of
invert sugar in raw sugar interferes with polarimetric accurate
determination of sucrose. Pure sucrose polarizes + ١٠٠ْ,
however, raw sugar values range between +٩٦ and +٩٨, ٨ (Lal
Mathur, ١٩٩٠).
٢,٣
THE RAW CANE SUGAR PRODUCTION
The raw cane sugar production process at the factory is
shown in Fig. (٢) and may be divided into the following unit
operations and chemical conversions:
- The cane is first washed to remove mud and debris, then it is
chopped and shredded by shredder as preparations for
extracting the juice.
- Pressing the crushed cane through series of mills each of
which consists of three-roll mills that extends heavy
pressure, squeezes the juice.
- Hot water and diluted juice are added to help macerating the
cane and aid in the extraction.
- about ٩٣٪ of juice could be extracted from the cane.
- The remainder of the cane bagasse is either burned for fuel
or used to manufacture paper and hard board.
- The juice is limed to remove both the insoluble and soluble
impurities and change the pH.
٢٦
- Phosphoric acid might be added to the juice that contain a
small amount of phosphates to clarify well.
- The juice is heated to between ١٠٣ and ١٠٥ْc and
- Lime is again added until a pH of ٦-٥ to ٧,١ is attained
(MC. Adamand and Tait, ١٩٩٦).
- The settled mud with small particles of bagasse can be
filtered through a vacuum filter. The filter cake obtained by
vacuum filteration represents ٣,٠ to ٤,٠ % of cane, and
contains sugar not extracted during filtration as a loss of
sugar production process. (Lal Mathur, ١٩٨١)
Fig.٢. Production of raw sugar
CANE
BAGASSE
JUICE EXTRACTION
FILTER JUICE
FILTERATION
IMBIBITION WATER
MIXED JUICE
MUDS
LIME
PURIFICATION
HEAT
CLARIFIED JUICE
FILTER CAKE
HEAT
EVAPORATION
٢٧
EVAPORATION WATER
SYRUP
HEAT
The filtrated and clarified juice of high lime content,
contains about ٨٥٪ water. It is heated in vacuum evaporator to
remove approximately two-third of water. Antonio and Carlos
(٢٠٠١) reported that the product of the evaporation stage is
sugar syrup of ٧٨٪ to ٨٦٪ purity, ٦٠ to ٦٥٪ Brix and ٥,٣ to
٤,٥٪ invert sugars. The sucrose concentration of syrup is
adequate to allow its crystallization at the next stage of the
process.
- The first step of crystallization process involves increasing
supersaturating of the syrup to between ١,٢٥ and ١,٤٠, by
٢٨
boiling in vacuum pans in order to effect the spontaneous
production of sugar crystals.
- Sugar crystals then grow in size of massecuite crystals.
(Bostok, ١٩٩٧).
- The massecuite is sent to the cooling crystallizers to allow
sugar recovery.
- Remaining sucrose is transferred from the mother liquor to
the crystal.
- In a three massecuite system (A.B.C) (Fig.٣) the Amassecuite and B-massecuite are directed to commercial
sugar, while C-massecuite is used as seeds for the
production of A-and B-massecuite.
- Molasses referred to as final molasses and is separated
from the crystalline sugar by centrifugation.
Losses at the crystallization stage of raw sugar production
occur due to poor recovery of sucrose from the final molasses. A
long time lapse between cutting and bringing of the cane results
in an increase in both polysaccharide and oligosaccharide
contents, thus increasing the viscosity of the molasses and
decreasing diffusion of sucrose from the mother liquor to the
crystal. (Jeanne.C.١٩٧٦).
White sugar is produced by direct processing of sugar cane
(Fig.٤) with higher sucrose content and is less coloured than raw
٢٩
sugar, and can be used directly for both domestic and industrial
consumption. White sugar is processed using either carbonation
or sulphitation techniques.
Fig .٣. The three Massecuite systems used in raw sugar
production.
Vacuum
MCB
MCA
٣٠
MCC
Fig.٤. SKIP FLOW CHART FOR THE PRODUCTION OF REFINED
WHITE SUGAR
CONCENTRATED LIQUOR
A
A
A
A
A-SKIP
A- SUGAR
٣١
A- SUGAR
٢,٣. COMPOSITION OF EDIBLE CANE SYRUPS
(Person,١٩٧٠) reported about the composition of the
following products- golden syrups; total solids ٨٣٪ , total sugars
٧٩-٨٣٪, sucrose ٣١-٣٣٪, reducing sugars as invert sugar, ٤٧٥٠٪, sulphated ash ١,٧٪: Treacle, total solids ٨٣٪, total sugars
٧٢-٨٠٪, sucrose ٢٣-٣٣٪, reducing sugars as invert sugar ٣٧٥٠٪, sulphated ash ٤,٠٪.
٣٢
Amin, et al. (١٩٩٩) reported that a good quality treacle must
have the following figures for the suggested five calculated
parameters: sucrose / reducing sugars ratio (١,٥-٢), total sugar%
/ total soluble solid % not less than ٩٥, sucrose% / total sugar %
(٦٠-٦٥), reducing sugars% / total sugar (٣٠-٣٥), and reducing
sugar / ash ratio ١٦٪.
٢,٤.
PRODUCTION
OF
CANE
SYRUPS
IN
LOCAL
FACTORIES
Cane syrup can be produced by local factories such as, ELGuneid factory, New Halfa factory, Sennar factory, Assalya
factory, Kenana Sugar Company, Saeed food factory and AlModhesh factory. These factories are using the same procedures
for cane syrup production, but differ in the capacity, recipes and
types of cane syrup.
٢,٤,١. Kenana sugar company
Kenana Sugar Company produces two types of edible
syrups: Amber (golden) syrup produced by taking silver cane
sugar liquor or A, B runoff silver, inverted and concentrated to
form syrup. Treacle syrup produced by taking a runoff of
refinery sugar, inverted and concentrated to form syrup.
The Manufacturing steps are as follows:- Dilution of liquor or run-off to ٦٥Bْx.
٣٣
- Heating of liquor or run-off to ٨٥cْ.
- Inversion of liquor or runoff by addition of HCL (food
grade) to melt in inversion tank to get pol (-١٠ to -١٥).
- Quantity of HCL depend on liquor or run-off pH,
Quantity of HCL ( ≈ ٢,٧ kg / Ton syrup)
Quantity of NaOH ( ≈ ١,١ kg / Ton syrup).
- Neutralization of inverted sugar by addition of caustic soda
(food grade) to get pH ٦.
- Addition of liquor or run-off to the inverted sugar to get pol
١٨, inversion ٥٨, and pH ٦.
- Inversion was calculated by the following formula:
inversion =
BX – POL
= X
BX ¯ ٠,٠١٣
Assume that inversion of final product required =
Y = ٥٨
X–Y=Z
inversion of fresh liquor = ٠,٥
٥٨ – ٠,٥ = ٥٧,٥
Added quantity =
57.5
z
=H%
٣٤
Added quantity =
S
H
=N
Where: S = quantity of melt before inversion.
- Concentration of final syrup in evaporator under vacuum to
reach ٨٠,٥ BْX.
٢,٥,٢.
Saeed food factory
Saeed food factory produce golden syrup by using the
formula: Each ١٠٠ kg of syrup contained ٦٠٪ sugar, ١٢٪
glucose, ٢٨٪ water, carbonate ١٣٥ gm and ٨٠ml HCL acid. It
applies the same procedure of cane syrup production, but with
small quantities and one type of cane syrup which is “golden”.
٢,٥,٣.
Al- Modhesh factory
This factory produces edible syrup by using the following
recipe: Each ١٠٠ kg syrup contained ٥٠٪ sugars, ٢٠٪ glucose,
٣٠٪ water, ١٢٠ gm carbonate and ٧٠ml HCL acid, in addition,
small amount of natural flavors and preservative material.
٢,٥. THE TYPES OF EDIBLE SYRUPS
٢,٥,١. Blends
Most edible cane syrups in the market are blends of
various types. Many are blended with maple syrup for flavoring,
others contain added invert sugar and corn syrup. Refinery
syrup are partly inverted char-filtered material, the most widely
٣٥
known of which is Tate and Lyles “golden syrup” (Kooreman,
١٩٧١)
٢,٥,٢. Louisiana cane syrup
These syrups are concentrated cane juice with no sugar
removed. The simplest process has direct fired “open kettle”
evaporators, but steam heat is common in larger plants, threeroller milling yields a juice from which syrup of superior flavor
is obtained. Heat is the only clarifying agent, with constant
skimming and brushing during evaporation to remove
impurities. Kool, (١٩٧٢) reported that a second method uses a
small amounts of lime, heat to boiling and settle. Brushing and
skimming during evaporation remove further impurities. This
product is darker and inferior in flavor to that of the simple
boil‫ ـ‬and‫ ـ‬skim method. Both syrups are about ٣٥ْBe (٧٣ – ٧٥)
Brix.
٢,٥,٣. Sulphited syrups
The larger syrup plants grinding ٢٠٠ ton or more per day
employ sulphitation. Six – roller mills with little imbibitions are
preferred. The strained juice is saturated with SO٢ , and then
lime is added to about ٦,٠ pH. Boiling and setting follow, and
the clear juice is decanted, evaporated either in open kettles or
multiple effect to about ٥٠ BX, and again allowed to settle, after
٣٦
which evaporation is continued in open evaporators to ٧٠ – ٧٢
Brix. Fancy grades are stored in large tanks for further settling
before canning. Much of this sulphited syrup is sold in bulk for
blending with corn syrup or Molasses. A still fancier
modification known as “cuite” is evaporated to heavy viscous
confection for table use only. (Timbie and Keeny, ١٩٧٧)
٢,٥,٤. Edible Molasses
Many Louisiana Sugar houses which make cane syrup on
large scale by the sulphitation process produce directconsumption sugar by sulphitation from part of either cane crop
and sell the molasses from this sugar. This Molasses is about ٨٠
Brix, ٤٥-٥٠ apparent purity, clear, and light brown in color. It is
known to the trade as boil- back molasses, and generally sold in
bulk for blending. (LaL mathur, ١٩٧٦).
The old- fashioned New Orleans molasses, which is no,
longer on the market, was made by the open kettles, allowed to
stand in cooling tanks, and then purged in centrifugals. The
molasses was quite dark but had characteristic flavor which was
highly prized for many purposes. (Dahlberg and penczek.١٩٤٤)
٢,٥,٥. Sucrose and invert sugar
By far the largest volume of syrup for human consumption
consists of the “liquid sugars” of the refinery trade. These range
from water – white sucrose of ٦٧ Brix to white, yellow and light
٣٧
brown solution (٧٦ – ٧٧) Brix of sucrose and invert sugar in
varying percentages. (Culp, ١٩٨٠).
Inverted sugar syrup is sucrose – based syrup treated with
the enzyme invertase, and/or an acid which splits each sucrose
molecule into one glucose and one fructose molecule, giving
more rounded sweetness and preventing crystallization.
Inversion can be partial as in products like golden syrup or
complete (١٠٠٪ conversion to glucose and fructose) depending
on the functional properties required. It is marketed under
various names, including golden syrup (Tate and Lyle). (Marov,
١٩٦٧).
٢,٥,٦. Simple syrup
This is a mixture of sugar and water, that’s brought to boil
and simmered for about five minutes, so that the sugar dissolves
and the mixture becomes syrup. When it cools, it is used to
make mixed drinks, liqueurs, baked goods, sorbets, sauces, and
many other things. The thickness of the syrup depends upon the
ratio of sugar to water used. Many simple syrup recipes call for
equal parts sugar and water. For thinner syrup, combine two
parts water with one part sugar. (Charles, ١٩٦٠)
٢,٥,٧. Maple syrup
Maple syrup is made from the boiled sap of sugar maple
trees. The taste and color are depending on the temperature at
which the sap was boiled, and how long the sap was cooked.
٣٨
Grade (A) maple syrup is the most popular grade for every day
use as a topping or pancakes, desserts, and other foods. It is
usually made throughout most of the short syrup production
season. Grade (B) syrup is generally made toward the end of the
season; Grade (B) is much darker and has a stronger flavor,
which makes it more suitable for flavoring and cooking
purposes. It is thought that this late season syrup contains more
minerals. Grade (C) syrup is no longer an official syrup grade.
(Gillett, ١٩٧٠).
٢٫٦. SOME PHYSICAL PROPERTIES
٢,٦,١ Freezing Points of Sugar Solutions
The approximate freezing points for solutions of sucrose,
invert sugar, dextrose, and levulose (fructose) are shown in
Fig.٥. The ٥٠٪ invert syrup consists of ٥٠٪ invert and ٥٠٪
sucrose in the concentrations. The ١٠٠٪ invert syrup consists of
an equimolecular concentration of dextrose and fructose. The
solubility of dextrose (glucose) at the temperatures indicated is
lower than fructose, sucrose, or invert syrup, thus the reason for
the shape of the solubility curve. The smaller graph in the figure
illustrates the composition of the sugar at its eutectic point. This
graph will be helpful in the selection of suitable sugar mixtures
in the frozen food production. Of course any other soluble nonsugar substance in the solution may materially alter the freezing
point of the mixture. (Swindells, et al.١٩٥٨)
٢,٦,٢. Boiling point of invert sugar solutions
٣٩
Boiling point data are given in terms of the temperature of
the solution or in terms of the boiling point elevation. The
boiling point of a solution of invert sugar will depend upon the
total concentration of the solids, the ratio of sucrose to invert
sugar, and to the pressure, Figure.٦. Illustrates the variation of
boiling points among invert syrup, sucrose, and dextrose or
levulose. (Nicol, ١٩٦٨).
٢,٦,٣. Viscosity of invert sugar solutions
Three factors affect the viscosity of invert sugar solutions .
These are temperature, concentration of total solids, and the
percentage of invert sugar.
The effects of both temperature and concentration of total
solids on ٩٠٪ invert sugar solutions of differing concentrations
of invert sugar. The expression in Fig.٧. “corr.RDS” refers to
Refractive Dry Substance with a correction for difference
between sucrose and invert sugar readings.
The effect of the degree of inversion on viscosity is
illustrated in Fig.٨. Fore example, at ٧٢٪ solids (corrected RDS)
the viscosity in centipoises is: sucrose ٨٥٠, ٥٠٪ invert ٥٠٠, ٩٠٪
invert ٣٣٥, and ١٠٠٪ invert ٣١٠. (Norrish, ١٩٦٧).
٤٠
Fig.٥.APPROXIMATE
FREEZING
POINTS
METHOD OF ISOTONIC SOLUTIONS)
٤١
OF
SYRUPS
(BY
Fig.٦.APPROXIMATE BOILING POINTS OF SYRUPS (BY METHOD
OF ISOTONIC SOLUTIONS)
٢,٦,٤. Color development in invert sugar solutions
٤٢
Invert sugar solutions have less color stability than sucrose
solutions of the same concentration when stored under the same
conditions. This is due to chemically active reducing sugar in
the invert sugar solution. The pH of the solution is highly
important in lowering the rate of color formation. This
relationship is depicted in Fig.٩. In addition, the temperature of
the solution and the length of time it is heated markedly affects
the color development in invert syrups. Fig.١٠. Illustrates the
rate of color formation as a function of time. (Mynott, et
al.١٩٧٥).
٢,٦,٥. Color development in sucrose solutions
McGinnis, (١٩٧١) described the two factors that make up
the concept of color which may be optically determined in
sucrose solutions. The first was the absorption of radiant energy
in the presence of colorants. The second was the scattering of
radiant energy due to any turbidity in the solution.
Color development in sucrose solution is dependent upon
several factors. Among these are the temperatures of the
solution, time of storage, pH, presence of traces of reducing
sugars, and colored non – sugars. Gillett, (١٩٥٣), reported
extensively on color development in sucrose syrups during and
after refining. At ٢٠ْc the rate of color development is extremely
slow but at higher temperatures, over a period of time, color
begins to appear in the solution. Fig.١١. Illustrates the results of
a study in which ٣٠،٣٠٠ liters (٨٠٠٠ gal) of ٦٦٫٥ْ Brix sucrose
٤٣
solution were held several days. The initial temperature of ٧٢ْc
(١٦٢ْf) decreased to ٣٧ْc (٩٨٫٦ْ f) in the days. During this storage
period the pH of the solution remained essentially constant. A
lower rate of color development as the temperature became
progressively lower was noticed.
The factor of pH is apparently related to the presence of
colorants which are pH sensitive, a common phenomenon of
many naturally occurring organic substances.
The presence of very low concentrations of reducing sugar, and
possibly of traces of amino acids, can accelerate color
development in sucrose solution.
٤٤
Fig.٧. VISCOSITY OF ٩٠٪ INVERT SYRUPS AT DIFFERENT
CONCENTRATIONS (CORRECTED REFRACTIVE DRY
SOLIDS)
٤٥
Fig.٨. EFFECT OF CONCENTRATION ON VISCOSITY FOR
VARYING
PROPORTIONS OF INVERT SYRUPS AT ٢٠ْc.
٤٦
Fig.٩.TYPICAL CURVE SHOWING COLOR DEVELOPMENT IN ٩٣٪
INVERT SYRUP OF VARYING PH VALUES APPROACHING
NEUTRALITY.
٤٧
٤٨
٤٩
Fig.١٠.TYPICAL CURVE SHOWING EFFECT OF PROLONGED
HEATING ON COLOR DEVELOPMENT IN INVERT SYRUPS
CONTAINING HIGH PERCENTAGE OF INVERT SUGARS.
٥٠
Fig.١١.COLOR DEVELOPMENT IN SUCROSE LIQUID SUGAR AT
ELEVATED TEMPERATURES.
From Gillett (١٩٧٠)
٢٫٧.
SOME CHEMICAL PROPERTIES
٥١
٢٫٧٫١. chemistry of inversion
Sucrose is
α -D
glucopyranosyl– β -D fructofuranoside. It
is a disaccharide with one molecule of
α -D-
glucose in the
pyranose or ٦-membered ring and is condensed with one
molecule of
β
-D- fructose in the furanose or ٥- member ring
form. It is quite stable both in the dry form and in solution but is
subject to hydrolysis in acid solution or when acted upon by the
enzyme invertase. Upon hydrolysis
glucopyranose) and
β -D
α -D
glucose ( α -D-
fructose ( β –D fructopyranose) are
formed. This reaction is also termed inversion because of the net
change in optical rotation (α )D . (Hashkell, ١٩٧٣). Reed (١٩٦٦)
states this change may be represented as follows:Sucrose + water
(α )D = +٦٦٫٥ْ
D (+) – glucose + D (-) – fructose
(α )D = + ٥٢٫٥ْ
(α )D = - ٩٢ْ
(α )D = - ٢٠ْ
α
-D- glucose is generally referred to as dextrose in its food
applications. β -D- fructose is also known as levulose but more
commonly as fructose.
The inversion reaction may be empirically represented by
the following equation:-
٥٢
١٠٠
C
12
H
٥٫٢٦
22
٥٢٫٦٣
O 1 1 + H 2O → C 6 H
Sucrose
water
12
O
٥٢٫٦٣
6
+ C 6H
12
O
dextrose
fructose
Invert sugar
Thus there is a gain of approximately ٥٪ in solids,
depending upon the degree of inversion, which is of economic
importance to the food processor. This reaction is frequently
used in food preparation in order to alter the properties of
sucrose. For example, equal amounts of sucrose and dextrose –
fructose in solution offer near maximum solubility of the sugar.
This is especially important in those products of high sugar
solids.
Moroz et al (١٩٧٣) reported that there are three methods
that are used to produce invert syrups. The oldest procedure is
probably the use of invertase which is still used to some extent.
Acid inversion, using hydrochloric acid, is widely used in both
batch and continuous systems. The third method is to use an
ion-exchange resin.
٢,٧,٢. Acid inversion of sucrose
The sucrose inverting capacity of acids will vary
according to their degree of ionization or a dissociation
٥٣
6
constant, Table.١, has been prepared in which HCL has been
assigned an arbitrary value of ١٠٠.
Commercially, HCL is usually used because of its high
inverting power. When the hydrolysis of sucrose is brought to
the desired degree of inversion, the acid is neutralized with a
suitable alkaline material such as sodium or calcium hydroxide.
(Flavell, ١٩٦٥).
Large batches of invert are made in tanks which may be
heated. The sucrose solution is prepared to a concentration of ٦٠ْ
to ٧٠ْ Brix. It is heated to about ٧٠ْc and acidified to a pH of a
bout ٢,٠. Adequate mixing of the acid is essential. It is held for
two to four hours, depending upon the desired extent of
hydrolysis. At the end of the inversion, the solution is
neutralized to about pH ٤,٥ and cooled in order to prevent color
development. (Flavell, ١٩٦٦).
٥٤
Table ١. Inverting power of acids.
Acid
Inverting power
HCL
١٠٠,٠
H٢SO٤
٥٣,٦
H٣PO٤
٦,٢١
Tartaric
٣,٠٠
Citric
١,٧٢
Lactic
١,٠٧
٥٥
٢,٧,٣. Rate of Inversion
The rate of inversion of sucrose by acidic catalysts has
been
extensively
studied
by
many
investigators.
The
information in the following paragraphs will provide some data
on the influence of acid concentration, temperature, and time.
٢,٧,٣,١. Effect of acid concentration
The effect of acid concentration on the rate of inversion
of sucrose is shown in Fig.١٢. For hydrochloric acid and in
Fig.١٣. For tartaric acid. The percentage shown on each of the
curves denotes acid content on sugar solids basis. A comparison
of the curves between the two figures shows the greater
hydrolyzing value of HCL as compared with tartaric acid.
(Jackson and Silsbee, ١٩٢٤).
٢,٧,٣,٢. Effect of temperature
The effect of temperature on the rate of inversion of
sucrose is shown in Fig.١٤.
Note: In commercial practice, temperature between ٨٠ْ and ٩٠ْc
and ٠,٠٠٨٧٥٪ HCL are used. This provides for a rapid rate of
٥٦
hydrolysis but it is not too fast for proper control of the process.
(Junk, et al, ١٩٤٧).
٢,٧,٣,٣. Effect of time
Bonney and Thomas (١٩٧٣), state, Tests showed that ٤٦
hours were required to produce ٥٠٪ invert syrup by partial
inversion of the sucrose syrup at room temperature and ٣,٣min.
At ٩٠ْc. The great difference in time needed to produce the
required amount of inversion is also emphasized in Fig.١٢ and
١٤.
٥٧
Fig.١٢.TYPICAL
CURVES
SHOWING
EFFECT
OF
ACID
CONCENTRATION OF LIQUID SUGAR BY HYDROCHLORIC
ACID (TEMP ٩٠ْc)
٥٨
٥٩
Fig.١٣.TYPICAL CURVES SHOWING EFFECT OF ACID
CONCENTRATION OF INVERSION OF LIQUID SUGAR BY
TARTARIC ACID (TEMP ١٠٠ْC).
٦٠
Fig.١٤.TYPICAL CURVES SHOWING EFFECT OF TEMPERATURE
ON INVERSION OF LIQUID SUGAR BY HYDROCHLORIC
ACID.
٦١
٢,٨. METHODS OF PREPARING SMALL VOLUMES OF
INVERT SYRUPS
In some situations it may be desirable to prepare small
batches of invert syrups in a food plant rather than obtaining
them from outside sucrose. The following information should be
helpful in such instances.
٢,٨,١. Rapid, small batch, using tartaric acid
Ten gm (٢٢,٠٥ Ib) of granulated sugar and ١٠ gm (٠,٣٥
oz) of tartaric acid are to be added to ٤,٢١ (١,١ gal) water and
heated, while stirring, to ١٠٠ْc. Temperature is maintained for
٣٠ min. In order to neutralize the added acid,
with rapid
stirring, ١١,٣٤ gm (٠,٤٠ oz) of sodium bicarbonate which has
been dissolved in small quantity of water are to be adedd. Use
hot, or cool, as desired. The quantity produced should be ١٠,٤٥
liters (٢,٧٦ gal) containing ٧٤,١٥٪ solids.
In this procedure, and the one that follows, the sucrose
inversion is about ٩٠٪ complete. (Eitenmiller, et al, ١٩٧٤)
٢,٨,٢. Slow, Large batch, using tartaric acid
When preparing larger batches of invert syrup the
following procedure may be used by multiplying the specified
٦٢
quantities of ingredients by the number of hundred weight of
sugar that is used.
Hundred kg (٢٢٠,٥١b) of granulated sugar were
dissolved in ٤١,٦١(١١,٠ gal) water. Heat to ١٠٠ْc with constant
stirring and thoroughly mix ١٠٠ gm (٣,٥٣ oz) of tartaric acid
dissolved in a small quantity of water. Turn off heat and allow
to cool gradually to ٣٨ْc (١٠٠ْf) in an insulated container or in a
location essentially free of cooling air circulation. The desired
inversion and cooling is usually obtained with ١٦ hours. Slowly
mix in with constant stirring ١١٢,٥ gm (٣,٩٧ oz) of sodium
bicarbonate which has been dissolved in a small quantity of
water. The quantity of invert syrup produced is about ١٠٣,٣١
(٢٧,٣ gal) containing ٧٤,١٥٪ solids,
(Van der linden,
١٩٧٩).
٢,٨,٣. Large batches, using hydrochloric acid
Ramanaushkas, (١٩٧٣) reported that, to invert ٢٠٠ liters
(٥٢,٨ gal) of ٦٦,٥ْ Brix syrup, add ١١٥ ml (٣,٩ floz) USP
hydrochloric acid, sp gr ١,١٩ HCL approximately ٣٧٪. Heat to
٧٠ْc (١٥٨ْf) and hold at this temperature for ١,٥ hours. Cool and
٦٣
slowly mix in ١١١ gm (٣,٩ oz) of sodium bicarbonate which has
been dissolved in a small quantity of water with constant
stirring. This method produces ١٩٧,٦ liters (٥٢,٢ gal) of invert
syrup containing about ٦٩,٨٪ solid.
٢,٨,٤. Preparation of ٥٠٪ inverts syrup using tartaric acid
Hundred kg (٢٢٠,٥ lb) of granulated sugar were
dissolved in ٣٣,٣١ (٨,٨ gal) water. Heat to ١٠٠ْc with constant
stirring and, while maintaining temperature, thoroughly mix ١٠٠
gm (٣,٥٣ oz) of tartaric acid dissolved in a small quantity of
water. Turn off the heat and allow the solution to cool gradually
to ٣٨ْc (١٠٠ْ f) in an insulated container or in a location
essentially free of cooling air circulation. The desired inversion
is usually obtained in ١٦ hours. Slowly add, with constant
stirring, ١١٢,٥gm (٣,٩٧ oz) of sodium bicarbonate dissolved in
a small quantity of water. Finally, add ١٠٠ kg (٢٢٠,٥ lb)
granulated sugar, ٣٧,٥١ (٩,٩ gal) of hot water, and stir until
completely dissolved.
This procedure makes approximately ١٩٨,٠ liters (٥٢,٣
gal) of ٥٠٪ invert syrup containing ٧٥,٤٪ solids. (Chen and
٦٤
Meade, ١٩٧٧). Meade, (١٩٦٣) states, in the event either density
of syrup is desired use ٣٣,٣ liters (٨,٨ gal) of hot water instead
of ٣٧,٥ liter (٩,٩ gal) in the last step. This will make
approximately ١٩٣,٨ liters (٥١,٢ gal) of invert syrup containing
٧٦,٧٪ solids. However, since this solution is approximately
saturated at ٣٨ْc (١٠٠ْf), the dissolving of the granulated sugar in
the last step may be time consuming. An additional amount of
water may be necessary to compensate for possible loss of water
by evaporation during inversion. This would also apply to
evaporation losses in preparing the other solution.
٢,٩. METHODS FOR THE CLARIFICATION OF THE SYRUP
٢,٩,١. Turbidity of the syrup
The syrup as it leaves the evaporator assumes again some
turbidity due to suspended or floating particles which were
soluble in thin juice and insoluble in syrup, and dark coloration
as a consequence of the over heating and caramelization of
some of its constituents at the higher temperature. Most of the
impurities deposit on the heating tubes of the evaporator, but a
good part remains in the syrup, making it turbid. This syrup is
٦٥
unfit to be worked up for white sugar manufacture. Therefore,
the first requirement for a syrup intended to yield white sugar is
that it should be clear and free from suspended particles which
might form a nucleus for the crystals or might crystallize with
the sugar giving it a dark tinge. (Deitz, et al, ١٩٥٢).
٢,٩,٢. Sulphitation of the syrup
In the normal practice, the sulphitation and carbonation
syrups are bleached by the action of sulphur dioxide, and no
efforts are made to remove the floating particles. The sulphur
dioxide reduces the ferric salts in the syrup to ferrous salts;
which are colorless and do not crystallize together with the
sugar in an acid syrup. The syrup sulphitation is done in modern
practice in a continuous manner either in quarez installation or
in sulphitation vessels to a distinct acidity of pH ٥,٤-٥,٦. The
sulphited syrup is then pumped to storage tank, from where it is
used to boil massecuite. It has been observed that during storage
a part of the suspended particles settle down but much remain in
the syrup which is decanted off. The impurities settled at the
bottom must be removed at regular intervals and the tanks
thoroughly cleaned and washed. (Carruthers, et al, ١٩٦٥).
٢,٩,٣. Clarification of the syrup
To deprive of its floating particles as in the case of
defecated syrup to manufacture white sugar, different methods
٦٦
are used in practice. One important method is that the syrup be
treated with ٢ to ٢,٥٪ milk of lime at ١٥ْ Beaume and
neutralized with sulphur dioxide and heated to the boiling point.
The copious precipitate formed is filtered through cloth in filter
presses or over animal charcoal. The clear filtrate is then cooled
to about ٦٠ْc and sulphited to pH ٥٫٤-٥٫٨ and boiled to
massecuite. The dose of lime should be sufficient as otherwise
the same dose not filter well. While sulphuring the syrup it is
prudent to keep the temperature of the sulphited syrup low, near
about ٥٥-٦٠ْc, as absorption of gas improve at a lower
temperature.
The cooling may be done by heat exchangers, through
which cold water flows and carries off the surplus heat.
Practical: The degree of sulphuring is regulated by the operator
in the following ways:
(a)
By visual appearance of the sulphited syrup which should
appear like honey colour.
(b)
By comparing with prepared sample test tube at definite pH
and density. The sample tube should be prepared in the
laboratory and be changed every alternate day.
(c)
By Hellige’s comparator using C.P.R. indicator.
Precautions
١. The temperature of the acid syrup should never goes above
٣٧ْc: preferably, it should be maintained between ٥٠-٦٠ْc;
٦٧
so that there may be very little risk of “inversion” losses,
and the absorption of the gas improves.
٢. To determine daily the glucose ratio of the unsulphited
syrup and the first massecuite, provided there has not been
any return of molasses between these two stages. If the
glucose ratio is found to have risen, this indicates that the
syrup has been too acidic and steps should be taken to
remedy this possible error.
٣. The syrup storage tanks in which the impurities have
settled down should be cleaned and washed regularly
which would otherwise foul the heating tubes of the
pan.(Arabie and Moskowitz,١٩٧١).
٢,٩,٤. The removal of suspended impurities by syrup clarification
The impurities that increase syrup viscosity and hinder
subsequent massecuite curing are the high molecular weight
polysaccharides and the wide range of insoluble impurities
which account for the turbidity of the syrup. Removal of some
of these materials was considered possible using a phosphate
defection process and initial results obtained using different
reagents showed some promise, as can be seen in the results in
table ٢.
Removal of the calcium phosphate precipitate was
difficult, as had been experienced by other workers attempting
syrup clarification (Saranin, ١٩٧٢). The problem was finally
٦٨
resolved using a new flotation /clarification technique in
association with a specific flocculent (Bennett, ١٩٧٥).
The next step was to perfect continue operation of such a
treatment on a plant scale. Using an old Jacobs’s clarifier, the
feasibility of continuous operation was confirmed in a
Venezuelan factory, but unfortunately, many new problems
were identified. Considerable further work was therefore
carried out on the plant layout and clarifier design.
A second attempt in South Africa with the new layout and
purpose-designed clarifier produced more consistent results.
Further improvements in ١٩٧٤ and ١٩٧٥ resulted in an
installation that gave consistently good clarification. Table.٣.
shows the average removal of some of important impurities
present in raw syrup.
The flocculation / flotation technique and clarifier design
are now the subject of granted patents (International society. J,
١٩٧٧), and the process has been named the “TALODURA
Process”.
The process involves the addition of lime and phosphoric
acid, or sodium phosphate, in a reaction- aeration vessel.
TALODURA flocculent is then added, and clarification takes
place in a circular clarifier which incorporates a special
retention flocculation chamber. The entire process is completed
in ٢٠ min.
٦٩
As expected, the raw sugar boiled from clarified syrup
showed a substantial improvement in quality. This shown in
table.٤.
Table.٢.
Colour
and
Turbidity
Removal
with
Various
Phosphatation Treatments on Raw Syrup
Sample treatment
Turbidity
Removal of Colour
(@٩٠٠ nm
Turbidity
(@٥٦٠nm colour (%)
in m .au
. )
(%)
in After
٧٠
Removal of
٠٫٤٥ µ m
filtration
Untreated
١٫٠٧٠
-
٢٫٧٦٠
-
٢١٠
٨٠
٢٫٤٥٠
١١
١٤٠
٨٧
٢٫٣٥٠
١٥
٩٠
٩٢
٢٫٣٥٠
١٥
+ sodium phosphate
≡ ٣٠٠ ppm p 2o5
+Phosphoric acid
≡ ٣٠٠ppm p 2o5
+NaOH to neutral
+ phosphoric acid
≡ ٣٠٠ppm p 2o5
+ ca (OH )2 to
neutral
Table.٣. Average Reduction of some Impurities in Raw Syrup
with continuous Clarification
Impurity Removal From Syrup Average Quantity Removed (%
of that Originally Present)
During Clarification
٧١
Turbidity ( m .au
. At ٤٢٠ nm
٦٣٫٥
٠٫٤٥ µ m filtration)
١١٫٥
Colour ( m .au
. At ٤٢٠ nm
٠٫٤٥ µ m filtration)
Starch
١٠٫٢
Gum
١٤٫٩
NOTE: An average increase in syrup purity of ٠٫٣٨٪ was obtained
across the clarification process.
Table.٤. Average Reduction in some Impurities of Raw sugar
with Continuous Clarification of Raw Sugar
٧٢
Raw sugar Analysis
Change Due to syrup
clarification (%)
Pol
Increased ٠٫١٧
Turbidity ( m .au
. at ٤٢٠ nm
Decreased ٣٢٫٣
٠٫٤٥ µ m filtration)
Colour( m .au
. at ٤٢٠nm
Decreased ٢٧٫٥
٠٫٤٥ µ m filtration)
Ash (sulphated)
Decreased ٣٦٫٠
Filterability
Increased ٢٢٫٠
However, the largest improvement in sugar quality occurs
when mill white sugar clarified syrup prepared using juice
sulphitation.
Smith,( ١٩٧٦) reported that it is expected that the
increasing interest in the production of both plantation white
٧٣
sugar and raw sugar of high quality will focus attention on raw
syrup quality in the factory.
Having identified undesirable impurities of raw syrup,
steps can be taken in the factory to reduce the levels of these
impurities in the pan feed syrup. In the case of process
generated colorants, preventative measures such as inhibition of
colour formation by juice sulphitation are likely to prove
increasingly attractive. Levels of other impurities such as
insoluble gums which, although present in relatively small
quantities, affect sugar quality significantly and factory recovery
can be reduced at reasonable cost by clarification of the raw
syrup.
The removal of such impurities has proved attractive to
factories producing plantation white sugar. Improvements in
recovery indicated from the viscosity reducing effect of syrup
clarification is also likely to generate interest in the industry.
Raw syrup impurities, such as insoluble matter, gums and
process-generated colorants, have a detrimental effect on factory
sugar quality and boiling house recovery.
Anew process involving the clarification of raw syrup to
remove some of these impurities is described together with the
process improvements achieved from full scale operation. These
improvements are most marked when a mill-white sugar is
being made. (Anon, ١٩٦٢).
٢,١٠. CANE SYRUP STORAGE
٧٤
Syrup has been kept in storage in appreciable volumes for
up to ٣ months and experimentally in small volumes up to ٨
months. In general syrup keeps well for about ٤ to ٦ weeks.
After that time some foaming may be observed and a drop in pH
from ٦٫٥, which is the pH of fresh syrup, to around ٤٫٠. This
takes place in a few days. Then foaming disappears and a slow
inversion of sucrose occurs as a result of the low pH. The rate of
sucrose loss is approximately ٠٫٥٪ per week at an average
ambient temperature of ٢٧ْc. During the short period of foaming
(٥ to ٧ days) a drop in the content of reducing sugars has been
determined. Afterwards the content of total sugars remains
constant. Looking at diluted samples of syrup under a
microscope during the foaming period, the presence of some
type of osmophylic yeast that grows in the form of chains has
been detected. All this leads us to speculate that the cause of
foaming, with loss of reducing sugars and a drop in pH, are
result of the activity of this micro-organism that probably
converts sugar into acids and that ceases to multiply at the lower
pH where inversion of sucrose occurs. The possibility that the
destruction of reducing sugars and foaming of the syrup, which
is due to carbon dioxide formation, are caused by a purely
chemical reaction, such as Maillard reaction, has also been
considered.( McGinnis, ١٩٧١).
Another important feature of stored syrup is the formation
of sludge in the bottom of the tanks. This sludge consists of the
٧٥
suspended matter present in the original syrup and very fine
crystals of calcium sulphate that slowly precipitate during the
period of storage. The best way to deal with sludge when the
processing mill is still grinding cane is to mix it with the limed
juice going to clarification. If cane crushing has stopped the
sludge must be processed with the rest of the syrup at a reduced
rate of operation. (McGinnis, ١٩٧٣).
٢,١٠,١. Preservation of the syrup during shut-down
Some times, it becomes necessary to store syrup for
several hours or even days; this is possible with the use of some
preservatives. Ordinarily, if the Brix of the syrup is high (٦٠ْc
Brix) and the pH between ٦٫٠ and ٦٫٨, then syrup can be kept
under tropical conditions for a bout ٣٦ hours or even more
without any preservative. But when the syrup is highly acidic
and the Brix low (٥٠-٥٥ْ brix) it should be evaporated to higher
densities (٧٠-٨٠ْ brix). Alternatively, during shut-down the use
of
preservatives,
such
as
formaldehyde
is
generally
recommended.
Spencer (١٩٤٥), preserved ٣٠ْ Beaume syrup during a
period of seven days by the addition of ٦ ml of ٤٠ per cent
formaldehyde solution per cubic food (١:٥٠٠٠).
Precautions
١. The temperature of the syrup should be lowered down as
much as possible.
٧٦
٢. The syrup need not be sulphured at all or is slightly sulphured
(pH ٦٫٥-٦٫٨).
٣. Profuse use of preservatives.
٤. The concentration of the syrup be increased to high brix (٦٠٧٠ْ brix).
٥. Cleanliness of the storage tanks is necessary at regular
intervals of time to check growth of micro-organisms.
٧٧
CHAPTER THREE
MATERIALS AND METHODS
٧٨
٣٫١. Materials
Samples of cane syrup were collected during the seasons
٢٠٠٤/٢٠٠٥ at Kenana sugar factory, Saeed food factory and
AL-Modhesh food factory.
٣٫٢. Methods of Analysis
Laboratory analyses according to ICUMSA were carried
out to determine chemical and physical characteristics. The
analysis included:a. Total Soluble Solids (Brix) using table Refractometer.
b. Moisture Content.
c. PH determination.
d. Refractive Index.
e. Acidity as “citric acid”.
f. Gravity Purity.
g. Total Sugars.
h. Reducing Sugars.
i. Sucrose.
j. Ash content.
k. Minerals.
l. Nitrogen content.
m. Viscosity.
n. Colour.
٣٫٢٫١. Total Soluble Solids (T.S.S) (BRIX)
The Brix was determined according to the method of
ICUMSA (١٩٩٤) (the International Commission of Uniform
٧٩
Methods for Sugar Analysis) using refractometer ranged
between ٤٠-٩٠. A portion of sample was placed in the
refractometer. The reading was recorded as Brix directly.
٣٫٢٫٢ Moisture Content
Moisture Content was determined according to the
method of ICUMSA (١٩٧٤).
An empty dish with lid opened was heated for ٣٠
minutes in an oven at ١٠٥ْc. Then removed from the oven, the
lid was replaced and placed in a desicator at room temperature
then weighed
(M 1 )
Twenty grams of the sample were placed in the dish and
weighed with the lid on it (M
2
).
Then returned to the oven, with
the opened state for exactly three hours. The lid was replaced
and removed to the desicator and weighed at room
temperature (M 3 ) .
Calculation
Moisture percent =
100(M 2 − M 1)
M 2 −M 3
Where
M1=
Mass of dish (g).
M2=
Mass of dish + sample before drying (g).
M3=
Mass of dish + sample after drying (g).
٣٫٢٫٣. Determination of pH Value
٨٠
A pH- meter type ٣٣٨ was used. It was standardized with
a buffer solution, potassium hydrogen oxalate pH ٤٫٠٠ at ٢٠ْc,
distilled water pH ٧٫٠٠ and disodium tetraborate pH ٩٫٠٠ at
٢٠ْc. A sample solution of ٥٠g/١٠٠g distilled water was used.
The result was expressed as pH to the nearest ٠٫٠١ degree.
٣٫٢٫٤. Refractive Index
Using table refractometer HILGER. M 46.315 . A portion
56304
of sample was placed in table refractometer. The reading was
recorded as refractive index directly.
٣٫٢٫٥. Acidity
Two grams of sodium hydroxide pellets (NaOH) were
dissolved in ٥٠٠ml distilled water for preparation of ٠٫١ N
NaOH solution. Ten grams of sample were weighed in beaker
and diluted by ١٠٠ml distilled water. ١٠ml of sample after
dilution was taken in ١٠٠ml volumetric flask, ٣ drops of
phenolphthalein indicator were added and the titration was
followed till the pink colour appeared.
Calculation
Acidity as “Citric acid” was Calculated from the
formula:-
Titration × 0.07 ×10 ×100
W eight of Sample
Where
٠٫٠٧ = citric acid factor.
٨١
١٠
= sample volume (ml).
٣٫٢٫٦. Gravity Purity
Gravity purity was calculated from the formula:Sucrose
× 100
Brix
٣٫٢٫٧. Total Sugars
Total sugars were determined by the Lane and Eynon
method (ICUMSA; ١٩٧٠).
Empty beaker was weighed and ١٫٥gram of sample were
put in it. ٠٫٥ gram lead acetate and ٠٫٥ gram potassium oxalate
were added, and then the volume was completed to ٢٥٠ ml by
distilled water. The sample was transferred to the burette.
In a beaker, ٥ gram of Fehling’s solution (A) and ٥ gram
of Fehling’s solution (B) were weighed. ٣ drops of Methylene
blue indicator were added. ١٥ ml of the burette were added, then
the beaker was put in water bath (٧ْc) and the colour was
noticed. The colour was changed to red. ١٢٫٥ ml of Fehling’s
solutions (A) and (B) were used. ٣ drops of Methylene blue and
١٥ml of sample were added, then heated for ٣ minutes and more
of sample was added till the red colour appeared.
Calculation
The total sugar was calculated from the formula:250 × mg of reducing sugar ×100
weight of sample ×100
٢٥٠ = stock solution
٨٢
Mg reducing sugars obtained from standard table (ICUMSA,
١٩٧٠) according to the volume of titration.
٣٫٢٫٨. Reducing Sugars
٥٠ml of sample was taken from stock solution which was
prepared to total sugar and put in conical flask. ٦٫٥ml of
concentrated hydrochloric acid were added, and then transferred
to water bath ٧٢ْc for ٥ miniutes; the sample was cooled for ٥
minutes. Neutralized with drops of sodium hydroxide ٤٠٪ till
the colour was changed to pink; the volume was completed to
١٠٠ml with distilled water.
In the beaker, ٥ grams of Fehlling’s solution (A) and (B)
were weighed. ٣ drops of Methylene blue indicator were added.
١٥ml of the sample in the burette were added, then the beaker
was put in water bath (٧ْc) and the colour was noticed, when the
colour was changed to red, ١٢٫٥ml of Fehling’s solution (A) and
(B) were added in another beaker. ٣ drops of Methylene blue
and ١٥ml of sample were added, then heated for ٣ minutes and
more of sample was added till the red colour appeared.
Calculation
The reducing sugar calculated from the formula:-
250 × mg T ×100
weight of sample ×100
Where
Mg T = obtained from standard table (ICUMSA, ١٩٧٠)
according to the volume of titration.
٢٥٠ = stock solution.
٨٣
٣٫٢٫٩. Sucrose
After total invert sugars and reducing sugars were
determined, the sucrose was calculated from the formula:Sucrose = Total invert sugars – Reducing sugars
٣٫٢٫١٠. Ash content
٣٫٢٫١٠٫١. Carbonated ash
Reagents
Ammonium nitrate solution containing ammonia: ١٠gm
ammonium nitrate were dissolved in ١٠ml of ammonium
hydroxide (٢٥g /١٠٠ml) and made up to ١٠٠ml with distilled
water. Ammonium carbonate solution: ١٠gm of ammonium
carbonate were dissolved in water and made up to ١٠٠ml.
Procedure
Five grams of sample were heated carefully in a ١٠٠ml.
Platinum dish in a furnace at ٦٠٠ْc until the mass carbonized. It
was left to cool down, and just moistened with hot water. Then
ground in a mortar. The mass was then filtered through ash
less filter paper. The residue plus filter paper were returned to
the platinum dish, dried, carbonized, evaporated to dryness and
incinerated in furnace at ٤٥٠ْc.
The ash was moistened with ammonia containing nitrate
solution, dried on a water-bath and heated again in muffle
furnace at ٤٥٠ْc. The residue was then moistened with
ammonia carbonate solution. After drying on water-bath, it
٨٤
was heated at ٤٥٠ْc.The last step was repeated twice, till a
constant weight was attained.
The remainder was weighed and expressed as percentage
carbonated ash.
Calculation
Carbonated =
100 × (w 3 − w 1)
w 2 −w 1
Where
w 1 = weight of empty dish.
w2
= weight of dish + the sample before ashing
w 3 = weight of the dish + ash.
٣٫٢٫١٠٫٢. Sulphated ash
Reagents
Concentrated sulphuric acid ١٫٨٤ g/cm 3
Concentrated hydrochloric acid ١٫١٨ g/cm 3
Procedure
A dish was cleaned with boiling hydrochloric acid
solution. It was rinsed thoroughly with water, and then heated in
the furnace at ٥٥٠ْc; the dish was weighed to ± ٠٫٢ mg after it
was left to cool down.
Ten grams of sample were weighed in platinum. Two ml
of sulphuric acid were added, and then the dish was heated in a
Bunzen burner until the mass carbonized. The dish with
carbonized mass was heated in furnace at ٥٥٠ْc for ٢ hours. It
was left to cool and ٢ml of sulphuric acid were added again.
٨٥
The dish was evaporated and weighed to ± ٠٫٢ mg (ICUMSA,
١٩٩٤).
Calculation
Sulphated ash % = ١oo ×
M2 −M 0
M1 − M 0
Where
M 0 = weight of empty dish.
M 1 = weight of dish + sample before ashing.
M 2 = weight of dish + ash.
٣٫٢٫١١. Minerals determination
The minerals were determined by the method of (PerkinElmer, ١٩٩٤). Using (A.A.S) (Atomic Absorption spectrometer.
Model: ٣١١٠.)
Procedure
٢ grams of the sample were taken in crucible, then
sample was ashed to white colour in the furnace ٥٥٠-٦٠٠ْc, ٢-٣
drops of concentrated hydrochloric acid were added to the
sample which was ashed. The crucible was transferred with
some distilled water to ١٠٠ml volumetric flask with funnel. The
crucible washed to avoid losses. The volume was completed to
١٠٠ml. Then the solution was filtered by ash less filter paper to
separate the silica.
The paper was ashed in weighed
crucible at ٥٥٠ْc-٦٠٠ْc.The silica weight was founded. The clear
solution (filtered) was kept in clean container and was
٨٦
transferred to atomic absorption spectrometer. The readings
were recorded as value of mineral directly.
٣٫٢٫١٢. Nitrogen content
The nitrogen content was determined by micro – kjeldahl
method as described by Whalley (١٩٦٤). In semi-micro
digestion flask, ٠٫٢ gram of the sample, one gram of a catalyst
(potassium sulphate + cupric acid) and ٣٫٥ ml of sulphuric acid
were mixed together.
The mixture was digested for two hours. The solution was
then transferred to the distillation unit. Ten ml of ٤٠٪ NaOH
solution were added to the solution, the mixture was heated and
the nitrogen was collected in flask containing, ١٠ ml ٢٪ boric
acid and few drops of mixed indicator Methyl red, the solution
was then titrated against HCL ٠٫٠٢N. The following formula
was used to determine nitrogen percentage (g/١٠٠).
Nitrogen% = V× N × ١٤× ١٠٠
W × ١٠٠٠
Where
V = volume of hydrochloric acid (٠٫٠٢N) used for titration.
N = normality of Hcl (٠٫٠٢N).
W = weight of original sample (g).
The nitrogen percentage was then multiplied by the factor
٦٫٢٥ to determine the percentage of protein in the sample.
٣٫٢٫١٣. Viscosity
٨٧
The viscosity is generally given in centipoises (cps) or
centistock ( cm 2 / s ), or as a relative viscosity. The kinematic
viscosity of diluted syrup (٥٠ْ Bx), was determined according
to the AOAC method (١٩٨٤) using a U–shaped viscometer and
measured at ٣٠ْc using a water- bath.
Calculation
١. kinematic viscosity (centistock) =
Flow time of sample at ٣٠ْc× ١٫٠٠٣٨
Flow time of water at ٣٠ْc
Where
١٫٠٠٣٨ = viscosity of water at ٢٠ ْc
٢. Relative viscosity = T − To
To
Where
T = flow time of the sample.
To = flow time of distilled water at the same temperature.
٣٫٢٫١٤. Colour
Colour measurement was done according to ICUMSA
(١٩٩٤), Method No.Gs٢/٣-٩ using automatic digital sucroscan
٣١٢٢/٠٦٠٥ (MAARC LABS.PVT.LTD), capable of light
transmission measurements at wavelength of ٤٢٠nm.
The absorbency of the samples was measured after the
membrane filteration (using kieselguhr (acid washed) and at
neutral pH of ٧٫٠).
The solution ca.٥ْ brix was prepared by dissolving ٧gm of
syrup in water to a total volume of ١٠٠ cm 3 .
٨٨
The filter pad was prepared in the Buchner flask, ٤gm
kieselguhrs were used, and the ca.٥٠ cm 3 of the prepared
sample was filtered under vaccum and the first cloudy runnings
were discarded. The filtrate was collected in a clean dry flask,
and transferred to ١٠٠ cm 3 beaker and covered with a watch
glass. Using hydrochloric acid, the pH was adjusted to ٧٫٠ ± ٠٫٢.
The refractometer brix was measured and the measured
temperature was recorded. The optical density was measured in
٥ mm cell at ٤٢٠ nm against water as reference.
Calculation
Attenuation Index (α ∗ c )420 = oD × 10
bc
Where
OD = an absorbance.
B = cell length in mm.
C = concentration of solids in g per cm 3 .
٨٩
٩٠
CHAPTER FOUR
RESULTS AND DISCUSSION
٤٫١. Total soluble solids and sugars content
Table (٥) shows results of T.S.S and sugars content of
Tate and Lyle syrup as reference and syrup samples which are
produced by local factories. The Total soluble solids were the
highest in amber syrup which is produced by Kenana Sugar
Company, where it was produced by taking silver cane sugar
liquor or A, B run-off silver, inverted and concentrated to form
syrup. But the T.S.S was the lowest in Al-Modhesh golden
syrup, where it is produced by dissolving the white sugar,
inverted and concentrated to form syrup. Other types of syrup
which are treacle from Kenana Sugar Company and golden
syrup from Saeed food factory were found to be similar with the
reference (Tate and Lyle). Comparable results for total soluble
solids were demonstrated by Person(١٩٧٠) who reported that
total soluble solids is ٨٣٪ for golden syrup and treacle while the
Sudanese Standards and Metrology Organization (SSMO),
stated that, the total soluble solids for golden syrup is between
٨٢-٨٤, while for treacle between ٨٠-٨٢. ICUMSA (١٩٨٢)
reported that total soluble solids are ٨٢٫٥-٨٣٫٥ for golden syrup
and ٨١-٨٢٫٥ for treacle. Oliver (١٩٧١) stated that, T.S.S of
golden syrup is about ٨٣٪. The golden syrup of Al-Modhesh
food factory was the lowest, if compared with the standard and
٩١
reference, that applies the type of concentration of syrup, which
is carried out by open Kettles, which lead to incomplete
concentration.
Total sugars were the highest in Al-Modhesh syrup
sample comparing with the reference (Tate and Lyle), Kenana
syrups samples and Saeed syrup samples matched the reference,
in which the raw sugar is used in syrup manufacturing. Person
(١٩٧٠), reported that total sugars of golden syrup lie ٧٩-٨٣٪,
while the treacle found in the range between ٧٢-٨٠٪. The total
sugars of golden syrup were between ٧٧-٨٢٪ ICUMSA (١٩٨٢),
while the treacle was between ٧٥-٨١٪. (SSMO), reported that,
total sugars of golden syrup was between ٧٤-٧٨٪, while the
treacle was between ٧٣-٧٨٪. Samples total sugars values for
local factories were almost identical with reference and
ICUMSA standards, but differ with (SSMO).
Reducing sugars scored the highest value for Kenana
syrup samples, compared to reference (Tate and Lyle), and were
found to be the lowest for Saeed and AL-Modhesh, in which the
rate of inversion depends completely on time and temperature,
where, in AL-Modhesh factory the inversion was practiced on
٧٠-٧٥ْc. (Junk, et al, ١٩٤٧) reported that, in commercial
practice, temperature of inversion must be between ٨٠-٩٠ْc. In
Saeed food factory ٤٠ hours are used for inversion. Bonney and
Thom’s (١٩٧٣) stated that, tests
٩٢
Table.٥. Total soluble solids and sugar contents of syrups
ANALYSIS
Tate and
Kenana
Kenana
Saeed
AL-
Lyle
(amber)
(treacle)
Brix %
٨١
٨٢
٨١
٨١
٧٩
Total sugars
٨٠٫١٣
٨٠٫٨٣
٨١
٨٠٫٦
٨٢٫٦
٤٨٫٣٣
٤٨٫٣٥
٤٧٫٣٥
٤٦٫٣٨
٤٥٫٥٥
٣١٫٨
٣٢٫٤٨
٣٣٫٦٥
٣٤٫٢٢
٣٧٫٠٥
Modhesh
%
Reducing
sugars %
Sucrose %
٩٣
showed that ٤٦ hours were required to produce ٥٠٪ invert syrup
by partial inversion of the sucrose. Comparable results for
reducing sugars were demonstrated by Person (١٩٧٠) who
reported that reducing sugars of golden syrup were between ٤٧٥٠٪, and that of treacle were between ٣٧-٥٠٪. ICUMSA (١٩٨٢)
stated that, reducing sugars of golden syrup were between ٤٨٥٠٪ and that of treacle were between ٣٥-٤٨٪. Sudanese
Standards and Metrology Organization (SSMO), reported that
the reducing sugars of golden syrup were between ٥٨-٦٠٪, and
that of treacle were between ٥٥-٥٨٪. Results of reducing sugars
were in agreement with that reported by ICUMSA (١٩٨٢), but
differ with (SSMO) which reported high degree for reducing
sugars.
The sucrose % was the highest in Saeed and ALModhesh syrup samples, and the lowest in the reference sample
(Tate and Lyle). Kenana amber and treacle were within the
standards range. The increase of sucrose % degree in Saeed and
AL-Modhesh samples were attributed to the rate of inversion
and utilization of during raw sugar syrup manufacturing, as well
as, in AL-Modhesh factory, ٢٠٪ glucose was used in the syrup
formula, that add more of total sugars for this sample.
Comparable results for sucrose were demonstrated by Person
(١٩٧٠) who reported that sucrose in golden syrup was between
٣١-٣٣٪, and treacle was between ٢٣-٣٣٪. ICUMSA (١٩٨٢)
stated that, the sucrose percent must be ٣٢-٣٣٪ in golden syrup,
٩٤
and ٢٣-٣٤٪ in the treacle. Sudanese Standards and Metrology
Organization (SSMO), reported that about ١٦-١٨٪ sucrose in
golden syrup, and ١٨-٢٠٪ sucrose in the treacle. Ruslts of
sucrose shown were identical with most of references, but differ
greatly with results obtained by (SSMO).
٤٫٢. Refractive index, pH, Acidity and Moisture
Table (٦) shows results of Refractive index, pH, acidity
and moisture % of Tate and Lyle reference sample and syrups of
local factories. Refractive index was the highest for Saeed syrup
sample which complied with the reference; AL-Modhesh syrup
sample scored the lowest value, which has high percentage of
total sugars than other samples. Kenana amber and treacle
samples showed similar results. Oliver (١٩٧١), reported, that the
refractive index of golden syrup is ١٫٤٩٧٠ at ٢٠ْc.
The pH of Kenana treacle syrup was the highest sample,
where it was the lowest in AL-Modhesh syrup sample, Kenana
amber and Saeed syrup samples matched with the reference
(Tate
and
Lyle).
Sudanese
Standards
and
Metrology
Organization (SSMO), reported, that pH of golden syrup is
between ٥٫٦-٥٫٨, and for treacle lies between ٥٫٨-٦٫٥. The
golden syrup samples were almost identical with the reference,
except AL-Modhesh syrup sample, while the treacle sample was
found in the range of Sudanese Standards and Metrology
Organization in inversion percentage. Mynott, et al, (١٩٧٥),
stated, that the pH of the invert
٩٥
Table.٦. Refractive index, pH, acidity and moisture of syrups
ANALYSIS
Tate and
Kenana
Kenana
Lyle
(amber)
(treacle)
١٫٥٠٠٠
١٫٤٩٦٠
١٫٤٩٩٠
١٫٥٠٠٠
١٫٤٩٣٠
pH
٥٫٥
٥٫٥
٥٫٩
٥٫٥
٤٫٧
Acidity %
١٫٤
١٫٤
١٫٤
٢٫١
٢٫٨
Moisture %
١٩
١٨
١٩
١٩
٢١
Refractive
Saeed
ALModhesh
index
٩٦
sugar solution is highly important in lowering the rate of color
formation, and the parameter of pH is apparently related to the
presence of colorants which are pH
sensitive. The acid which is used in practicing inversion makes
varying pH values to be used as an indicator for inversion.
Acidity was the highest in AL-Modhesh and Saeed syrup
samples respectively, while the Kenana syrup samples (amber
and treacle) were confirmed well with the reference (Tate and
Lyle). The variations in results are due to amount of acid used
for inversion, and alkali which is used for neutralization of acid.
In Kenana factory, the quantities of HCL acid and caustic soda
are calculated ٢٫٧kg, ١٫١kg / Ton syrup respectively by quality
control department, while in AL-Modhesh and Saeed factories
they use ٩٠ml, ٨٠ml HCL for every ١٠٠kg syrup. In ALModhesh factory a preservative material was added which
increase the acidity ratio.
Moisture % was the highest in AL-Modhesh syrup
sample, and was the lowest in Kenana amber syrup. Kenana
treacle and Saeed syrup samples matched with the reference
Tate
and
Lyle
sample.
In
AL-Modhesh
factory,
the
concentration operation of syrup occurs in an open kettle, which
leads to lower concentration of solution, so that the moisture
percent was the highest in AL-Modhesh sample than all other
samples. The Kenana syrup is prepared by a suitable procedure
for concentration. The moisture content has a significant effect
٩٧
on shelf life of the syrup, because, the moisture controls the
microorganisms growth.
٤٫٣. Gravity purity, colour, nitrogen content and protein
Table (٧) shows results of actual purity, color, nitrogen
content and protein of Tate and Lyle syrup as reference and all
other samples which are produced by local factories.
Gravity purity was the highest in AL-Modhesh syrup
sample, and the lowest for the Kenana amber syrup, which lied
within the range of reference Tate and Lyle sample. The
increase of gravity purity was due to high percentage of sucrose;
while the decrease of gravity purity was due to crystallization of
sucrose. Gravity purity may be used in inversion evaluation.
When
in
practice
complete
inversion
of
sucrose
to
monosaccharide occurred, sucrose properities will change to
uncrystallized sucrose which plays an important role in purity
and quality of syrup.
Kenana treacle syrup got the highest color value, while
AL-Modhesh syrup scored the lowest one. Kenana amber and
Saeed syrups were higher than the reference sample by ٤٠٠-٢١٢
units. Comparable results for colour were demonstrated by
ICUMSA (١٩٨٢) which reported that; colour of golden syrup
was between ٢٠٠٠-٢٥٠٠ ICUMSA units. Sudanese Standards
and Metrology Organization (SSMO) stated that, colour of
golden syrup was about ٢٠٠٠, while the treacle was between
٦٠٠٠-١٠٠٠٠ ICUMSA units.
٩٨
Table.٧. Gravity purity, colour, nitrogen content, and protein of
syrups
ANALYSIS
Gravity
Tate and
Kenana
Kenana
Saeed
AL-
Lyle
(amber)
(treacle)
٣٩٫٢٥
٣٩٫٦٠
٤٢٫٠٦
٤٢٫٢٢
٤٦٫٨٩
٢٠٠٠
٢٤٠٠
٩١٧٩
٢٢١٢
١٨٩٣
٠٫١٧٦
٠٫١٦٥
٠٫١٦٥
٠٫١٧٢
٠٫٠٩٨
١٫١
١٫٠٣١
١٫٠٣١
١٫٠٧٥
٠٫٦١٢
Modhesh
purity %
Colour
ICUMSA
Nitrogen
content %
Protein %
٩٩
Kenana treacle color conformed with (SSMO), while Kenana
amber and Saeed syrups were higher than that of (SSMO) by
٤٠٠-٢١٢ units; however, the colour depends upon colour of raw
material which has been used in the syrup manufacture. Mynott,
et al, (١٩٧٥), reported that, invert sugar solution have less color
stability than sucrose solution of the same concentration when
stored under the same conditions. This is due to chemically
active reducing sugars in the invert sugar solution. The pH of
the solution is highly important in lowering the rate of color
formation. This relationship is depicted in Fig.٩. In addition, the
temperature of the solution and the length of time it is heated
markedly affect the color development in invert syrups, Mc
Ginnis, (١٩٧١) described the two factors that make up the
concept of color which may be optically determined in sucrose
solution. The first of these is the absorption of radiant energy in
the presence of colorants. The second is the scattering of radiant
energy due to any turbidity in the solution.
Color development in sucrose solution is dependent upon
several factors. Among these are the temperature of the solution,
time of storage, pH, presence of trace of reducing sugars, and
colored non-sugars. Gillett, (١٩٥٣), reported extensively on
color development in sucrose syrups during and after refining.
At ٢٠ْc the rate of color development is extremely slow but at
higher temperatures, over a period of time, color begins to
appear in the solution.
١٠٠
Nitrogen content was the highest in Saeed syrup sample,
and it was the lowest in AL-Modhesh syrup sample, while the
Kenana samples (amber and treacle) had the same results. All
the samples results were found to be lower than the reference
sample (Tate and Lyle)in nitrogen content ratio, however, low
nitrogen value was due to low nitrogen content in the raw sugar.
Protein was determined via nitrogen content, so that
protein has lower results. Comparable results for nitrogen and
protein content were demonstrated by Braner (١٩٧٤) who
reported that, the sugars were found to be very poor in nitrogen
and consequently in protein content, this is due to the process
and refining techniques employed for sugar extraction and
crystallization.
٤٫٤. Ash content and viscosity
Table (٨) shows results of ash content and viscosity of
Tate and Lyle syrup as reference and other Sudanese local
samples. Carbonated ash was the highest for Kenana treacle
sample and it was the lowest for AL-Modhesh syrup sample.
Kenana amber and Saeed syrups had the same result. All
samples of golden syrup have lower carbonated ash ratio than
the reference (Tate and Lyle).
١٠١
Table.٨. Ash content and viscosity of syrups
ANALYSIS
Ash content
Tate and
Kenana
Kenana
Lyle
(amber)
(treacle)
Saeed
ALModhesh
C
S
C
S
C
S
C
S
C
S
١٫٤
٤٫١٧
١٫٢
٤٫٣٩
١٫٥
٤٫٣
١٫٢
٤٫٤
١٫٠
٣٫٩٢
٧
٥
Cs
R
Cs
٤٫١
٢٫٥
٤٫٠٢
٥
٦
%
٠
Viscosity
R
Cs
R
Cs
R
Cs
R
%
٣٫٤٣ ٤٫٢٠ ٣٫٤٠ ٤٫٠٨ ٣٫٤١
٤٫١ ٣٫٤٢
١
Where
C = carbonated ash
S = sulphated ash
R = relative viscosity
Cs = centistock viscosity
١٠٢
Analysis of sulphated ash value for Saeed syrup sample
showed the highest result, and it was the lowest in AL-Modhesh
syrup sample, while Kenana samples (amber and treacle) had
the same result. Samples of golden syrups except AL- Modhesh
sample were almost greater in sulphated ash than the reference
(Tate and Lyle) by ١٣-٣٠ points, while AL-Modhesh sample
was lower than that of reference by ٠٫٢٥ points. Comparable
results for ash content were demonstrated by Person (١٩٧٠) who
reported that, sulphated ash is ١٫٧٪ for golden syrups, and ٤٪
for the treacle. Sudanese Standards and Metrology Organization
(SSMO) stated that, the ash ratio is ٢-٥٪ for both golden syrup
and treacle. The entire samples were identical with (SSMO).
Some important factors affect the ash content ratio, of these, is
syrup clarification, which decreases the sulphated of ash by ٣٦٪
when it is practiced well (see table ٣).
Relative viscosity was the highest in Saeed syrup sample,
and it was the lowest in AL-Modhesh syrup sample, if
compared with the reference (Tate and Lyle), while centistokes
viscosity was the highest in Kenana (treacle) sample, and it was
the lowest in AL-Modhesh syrup sample.
Approximately all the samples were identical with the
reference. Comparable results for viscosity were demonstrated
by Norrish (١٩٦٧) who reported that, three factors affect the
viscosity of invert sugar solutions. These are temperature,
١٠٣
concentration of total soluble solids, and the percentage of
invert sugars.
٤٫٥. Minerals determination
Table (٩) shows results of minerals for the reference
sample and other local syrup samples. Sodium ratio was the
highest in the reference (Tate and Lyle) sample, and the
phosphor ratio was the lowest among other metals. Kenana
(amber and treacle) and Saeed samples included high ratio of
calcium, while AL-Modhesh syrup sample scored a high ratio of
sodium which is similar to the reference. The entire samples
showed lower ratios of phosphate that refers to the purification
and clarification processes which are practiced in sugar and
syrup manufacturing. All the samples included high ratio of
calcium, sodium, and magnesium which are an important
minerals. Saeed and AL- Modhesh sample had the same ratio of
potassium which is lower than Kenana samples, that refers to
the quality of raw materials used in syrups manufacture.
Approximately all the samples have similar ratio of copper,
manganese, iron, cobalt, chrome, nicle, lead, and zinc.
١٠٤
Table.٩. Minerals of syrups (Mg/L)
٠٫٩١
٠٫٠٥٨
٠٫٠٤١
٠٫٠٦٥
٠٫١٥٧
٠٫٠١٣
٠٫٠٣٤
٠٫٠٢٣
٠٫١١٠
٠٫٠٠١٢٠
٠٫٥٨
٠٫١٩
٠٫٠٢١
٠٫٠١٣
٠٫٠٦٣
٠٫٢٤٢
٠٫٠٢٤
٠٫٠٤٧
٠٫٠٢١
٠٫٠٣٩
٠٫٦٧
٠٫٥١
٠٫٠٢٢
٠٫٠٤١
٠٫١٥٦
٠٫٠٥٦
٠٫٠٢٢
٠٫٢٢
٠٫٠٤٧
٠٫٠٧٩
٠٫٠٠١٦١ ٠٫٠٠١٧٧
٠٫٣٦
٠٫٠٥
٠٫٠٤٤
٠٫٠٢٦
٠٫١٧٦
٠٫٠٦٥
٠٫٠١٤
٠٫٠٢٥
٠٫٠٥٩
٠٫٠٩٠
٠٫١٠
٠٫٥٦
٠٫٠٥
٠٫٠٤١
٠٫٠٢٩
٠٫١٢٥
٠٫١٦٢
٠٫٠٤١
٠٫٠٤٠
٠٫٠٤٥
٠٫٠٦٩
١٠٥
٠٫٠٠١٥٦ ٠٫٠٠١٤٦
٩٫٣٠
٠٫١١
Modhesh
٠٫٤٣
AL-
٠٫١٨
Saeed
٠٫١٣
(treacle)
٠٫٣٧
Kenana
٠٫٦٢
(amber)
٠٫٩٨
Kenana
٠٫٧٢
Lyle
٠٫٦٤
Tate and
P
Zn
Pb
Ni
Cr
Co
K Cu Mn Fe
Mg Na
Type of Ca
sample
١٠٦
CHAPTER FIVE
CONCLUSION AND RECOMMENDATIONS
The work embodied in thesis was carried out on four
local types of edible syrups (Kenana amber and treacle, Saeed,
and AL-Modhesh), and compared with a reference syrup which
is produced by Tate and Lyle company.
♦ The analytical studies involved physical and chemical
analysis. These investigations were carried out for studying
the quality of local edible syrups. They involved
determination of total soluble solids (TSS), total sugars,
reducing sugars, sucrose percent, refractive index, gravity
purity, colour and acidity, in addition to viscosity, pH value,
ash, minerals, moisture, nitrogen and protein content.
♦ The analytical data obtained for syrups revealed that AL-
Modhesh syrup contained the lowest values in total soluble
solids and reducing sugars, while Kenana amber syrup
contained the highest values. Similar values were found for
Kenana treacle and Saeed syrups.
♦ AL-Modhesh syrup had the highest value in sucrose percent
than other local syrups.
♦ Indigenous edible syrups were slightly acidic.
♦ All the local syrups were found to be very poor in nitrogen
and consequently in protein content.
♦ The treacle of Kenana had the highest colour value.
١٠٧
♦ Indigenous edible syrup contained the highest portions of
the calcium, sodium and magnesium, while it contained the
lowest portions of phosphorous.
♦ The comparison between the four indigenous edible syrups
and the reference Tate and Lyle revealed that AL-Modhesh
syrup had the lowest quality, while the Kenana amber and
Saeed golden syrups had a good quality compared with the
reference. Kenana treacle had high quality compared with
standards.
♦ Indigenous edible cane syrups had a high percent of sugars
and minerals, and low percent of the protein.
♦ Most of the locally made golden syrups are made from
white sugar, mostly locally manufactured. The practice
showed that, the quality of the golden syrup wholly depends
on two factors, which are the quality of the raw material,
and the process conditions such as temperature. The
improvements of the above factors lead to a high quality of
golden syrups which were able to compete with the
standard.
♦ It is recommended to manufacture the golden syrups from
high quality sugars. Moreover, the ideal process conditions
of golden and treacle syrup should be implemented, so as
to avoid any undesirable malfunction caused by fluctuation
of the process conditions, and to achieve this, modern
controllable equipment are to be used for processing of
١٠٨
golden syrups and treacle. As well the packing materials
must be attractive to the consumer. All the above factors
enhance the quality and marketing effectively.
١٠٩
١١٠
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