1. No category

Milling Technology
Effective volume machining in steel
Process-safe chip evacuation in roughing
For conventional machining jobs
Roughing and finishing in one work process
Milling instead of polishing and grinding
with corner radius
with ball-nose
Product extension:
Setting new standards
for milling tools…
High-performance tools for highest economic efficiency
FRANKEN, as a manufacturer of highly innovative HSS, solid carbide and insert milling tools, is
prepared to meet the future demands of new machine and machining technologies. The prime
target in this development is always the best advantage of our customers.
The product family MULTI-Jet-Cut line is the latest state of the art, and unites highest economic
efficiency with a high degree of process safety.
The tool families HPC-Jet-Cut line and HSC-Jet-Cut line are subject to continuous improvement
and optimization.
The MULTI-Jet-Cut line was designed for large-volume machining in a high variety of steel
materials, all non-ferrous heavy metals, titanium and stainless materials. Its special geometry
permits the combination of highest process safety with extra high machining volumes.
With the latest version with internal coolant-lubricant supply, the MULTI-Jet-Cut IKZ, available
in a diameter range from 3 to 20 mm, FRANKEN treads entirely new paths. Good chip evacuation
is no longer a problem with the MULTI-Jet-Cut IKZ.
The MULTI-Jet-Cut line exists in 3 different dimensional versions and is available in a diameter
range from 1 to 20 mm.
The Multi-Jet-Cut with ball-nose also opens up new possibilities in 2.5D and 3D machining. This
tool permits not only the production of dies and molds, but also line-by-line strategies.
The Multi-Jet-Cut IKZ with corner radius represents an alternative to the Multi-Jet-Cut IKZ.
The corner radius serves for the production of radii for minimizing crack formation in mechanically
stressed components on one hand, on the other hand it stabilizes and protects the cutting edge
corner against chipping.
The HPC-Jet-Cut line has established itself firmly in the market already. Due to this success,
the product properties could be further optimized and ascertained. With the HPC-Jet-Cut line,
highly efficient machining in the form of roughing and finishing in one work process has become
possible in almost all materials! Three different geometries are available in a diameter range
from 3 to 20 mm.
With the HSC-Jet-Cut line, FRANKEN is now the only precision tool manufacturer to offer a
comprehensive stock programme of milling cutters for HSC finish milling. With multiple
effective cutting edges – up to 8 cutting edges on ball-nose and torus cutters and up to 16 on
end mills – the dynamics of the machine tool can be put to the best use for achieving a high
machining volume. The application range starts with construction steels and reaches up to
hardened steels with 66 HRC and more. This proves not only the high flexibility of the
HSC-Jet-Cut line, but also its economic efficiency. The end mills, ball-nose cutters and
torus cutters from this line are available in a diameter range from 3 to 16 mm.
Table of contents
Page
MULTI-Jet-Cut line ..........................................................................................4 - 7
MULTI-Jet-Cut with ball-nose..........................................................................8 - 9
MULTI-Jet-Cut IKZ ........................................................................................10 - 13
MULTI-Jet-Cut IKZ with corner radius............................................................12 - 13
MULTI-Jet-Cut Base ......................................................................................14 - 15
HPC-Jet-Cut line ...........................................................................................16 - 19
HSC-Jet-Cut line ...........................................................................................20 - 25
Cold-air nozzle..................................................................................................... 11
Description of material groups ............................................................................. 27
3
Short description
One tool, many applications,
to be used in different materials with a high degree of flexibility.
With three different constructional lengths, all of them designed for the highest
possible stability, these tools open a new degree of flexibility in roughing with
solid carbide milling tools. With one single cutting geometry, stainless materials,
long- and short-chipping steels can be machined. Even hardened steels up to
42 HRC, cast iron and other materials like copper or bronze can be machined
with a high degree of process safety.
Advantages
• maximum machining volumes due to high-performance carbide substrate
• short, light-weight chips due to a special roughing profile
• high degree of process safety due to stabilized cutting edge
• dynamic spacing of cutting edges for smooth, low-vibration machining
• neutral rake angle for maximum application flexibility
• extra short chip contact due to chip former
• extra long tool life due to optimized geometry
• optimized cutting depth of tools due to relieved shank
What is the right application for the MULTI-Jet-Cut?
Application cases for the MULTI-Jet-Cut
• pocket milling jobs of any kind where there are no requirements as to surface quality or dimensional accuracy
• rectangular pocket milling jobs, circular pocket milling jobs, slot milling jobs
• relief milling jobs without dimensional or optical function
• milling jobs where time saving is essential (high machining volumes)
Application example 1:
Pocket milling:
Length 80 mm x width 100 mm x depth 30 mm
Material:
Tool steel 1.1730 (850 N/mm2)
Tool:
Insert milling cutter dia. 25 mm – vc 200 m/min – fz 0.6 mm – ap 1 mm – ae 18 mm (Q = 82 cm3)
Machining time: 14 minutes with cold-air nozzle 1)
Tool:
MULTI-Jet-Cut dia. 10 mm (art. no. 2869A.010) – vc 160 m/min – fz 0.085 mm – ap 15 mm – ae 8 mm (Q = 208 cm3)
Machining time: 5 minutes with cold-air nozzle 1)
Application example 2:
Slot milling:
Length 200 mm x width 25 mm x depth 20 mm
Material:
Tool steel 1.2312 (1050 N/mm2)
Tool:
Insert milling cutter dia. 25 mm – vc 200 m/min – fz 0.6 mm – ap 1 mm – ae 25 mm (Q = 115 cm3)
Machining time: 2 minutes ramp-type slot milling with cold-air nozzle 1)
Tool:
MULTI-Jet-Cut dia. 10 (art. no. 2873A.010) – vc 180 m/min – fz 0.06 mm – ap 20 mm – ae 7 mm (Q = 192 cm3)
Machining time: 1 minute trochoidal slot milling with cold-air nozzle 1)
1) Cold-air
4
nozzle, see page 11
MULTI-Jet-Cut line
• maximum machining volume
• high degree of application flexibility
• three different dimensional designs
• depth of cut up to 3.5 x d1
• low machining forces
• no tendency to vibration
• highest degree of process safety
• high-performance roughing tool
End mills MULTI-Jet-Cut – short design, for the roughing of slots
ø d1
Form
l2
l3
l1
ø d3
l4
ø d2
lA
Z
Shank acc.
DIN 6535 HA
Art. no.
1
A
1.5
3
38
0.9
9
3
–
3
2869A.001
h11
ø d2
ø d3
ø d1
≈ lA
(DIN 6535 HB)
l2
l3
Form A
l1
l2
l4
ø d2
ø d3
ø d1
≈ lA
(DIN 6535 HB)
l1
Conventional cutting data
• low speeds (rpm)
• no dynamics
• stable clamping
• conventional machine
HPC cutting data
• normal speeds (rpm)
• dynamic machine
• stable clamping
• CNC machine
HSC cutting data
• high speeds (rpm)
• dynamic machine
• stable clamping
• HSC machine
Form B
1
1.1 - 1.3
1.4 - 1.5
1.10
1.13
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.5
1
1.1 - 1.3
1.4 - 1.5
1.10
1.13
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.5
1
1.1 - 1.3
1.4 - 1.5
1.10
1.13
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.5
h6
ø d1
Form
l2
l3
l1
ø d3
l4
ø d2
lA
Z
Shank acc.
DIN 6535 HB
Art. no.
2
3
4
5
6
8
10
12
14
16
20
A
A
A
A
B
B
B
B
B
B
B
3
5
8
9
10
12
15
18
21
24
30
8
14
18
19
–
–
–
–
–
–
–
57
57
57
57
57
63
72
83
83
92
104
1.9
2.9
3.8
4.8
5.8
7.7
9.5
11.5
13.5
15.5
19.5
15
18
20
20
20
25
30
35
35
40
50
6
6
6
6
6
8
10
12
14
16
20
21
21
21
21
21
27
32
38
38
44
54
3
3
3
3
4
4
4
4
4
4
4
2869A.002
2869A.003
2869A.004
2869A.005
2869A.006
2869A.008
2869A.010
2869A.012
2869A.014
2869A.016
2869A.020
h11
l4
Internal standard
h6
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
100 - 120
80 - 100
50 - 70
40 - 60
0.005 x d1
0.004 x d1
0.004 x d1
0.004 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
—
—
Emulsion
Emulsion
100 - 120
80 - 100
0.006 x d1
0.005 x d1
1 x d1
1 x d1
1 x d1
1 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
100 - 120
80 - 100
0.004 x d1
0.004 x d1
1 x d1
1 x d1
1 x d1
1 x d1
—
—
Emulsion
Emulsion
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
120 - 140
100 - 120
60 - 80
50 - 70
0.0065 x d1
0.0055 x d1
0.005 x d1
0.005 x d1
1.5 x d1
1.5 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
—
—
Emulsion
Emulsion
120 - 140
100 - 120
0.008 x d1
0.006 x d1
1.5 x d1
1.5 x d1
1 x d1
1 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
120 - 140
100 - 120
0.006 x d1
0.005 x d1
1.5 x d1
1.5 x d1
1 x d1
1 x d1
—
—
Emulsion
Emulsion
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
180 - 220
140 - 160
60 - 80
50 - 70
0.005 x d1
0.004 x d1
0.004 x d1
0.004 x d1
1.5 x d1
1.5 x d1
1.5 x d1
1.5 x d1
0.5 x d1
0.5 x d1
0.5 x d1
0.5 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
—
—
Emulsion
Emulsion
180 - 220
140 - 180
0.006 x d1
0.005 x d1
1.5 x d1
1.5 x d1
0.5 x d1
0.5 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
140 - 160
120 - 140
0.004 x d1
0.004 x d1
1.5 x d1
1.5 x d1
0.5 x d1
0.5 x d1
—
—
Emulsion
Emulsion
5
End mills MULTI-Jet-Cut – long design, for HPC roughing
l4
ø d2
l3
Form A
ø d2
ø d3
ø d1
l2
Form B
l1
ø d3
ø d1
≈ lA
(DIN 6535 HB)
l2
l4
ø d1
Form
l2
l3
l1
ø d3
l4
ø d2
lA
Z
Shank acc.
DIN 6535 HB
Art. no.
3
4
5
6
8
10
12
14
16
20
A
A
A
B
B
B
B
B
B
B
8
11
13
13
19
22
26
26
32
38
14
18
19
–
–
–
–
–
–
–
57
57
57
57
63
72
83
83
92
104
2.9
3.8
4.8
5.8
7.7
9.5
11.5
13.5
15.5
19.5
18
20
20
20
25
30
35
35
40
50
6
6
6
6
8
10
12
14
16
20
21
21
21
21
27
32
38
38
44
54
3
3
3
4
4
4
4
4
4
4
2873A.003
2873A.004
2873A.005
2873A.006
2873A.008
2873A.010
2873A.012
2873A.014
2873A.016
2873A.020
h11
≈ lA
(DIN 6535 HB)
l1
Conventional cutting data
• low speeds (rpm)
• no dynamics
• stable clamping
• conventional machine
HPC cutting data
• normal speeds (rpm)
• dynamic machine
• stable clamping
• CNC machine
HSC cutting data
• high speeds (rpm)
• dynamic machine
• stable clamping
• HSC machine
1
1.1 - 1.3
1.4 - 1.5
1.10
1.13
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.5
1
1.1 - 1.3
1.4 - 1.5
1.10
1.13
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.5
1
1.1 - 1.3
1.4 - 1.5
1.10
1.13
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.5
DIN 6527 BL
h6
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
100 - 120
80 - 100
50 - 70
40 - 60
0.005 x d1
0.004 x d1
0.004 x d1
0.004 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
—
—
Emulsion
Emulsion
100 - 120
80 - 100
0.006 x d1
0.005 x d1
1 x d1
1 x d1
1 x d1
1 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
100 - 120
80 - 100
0.004 x d1
0.004 x d1
1 x d1
1 x d1
1 x d1
1 x d1
—
—
Emulsion
Emulsion
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
120 - 140
100 - 120
60 - 80
50 - 70
0.0055 x d1
0.005 x d1
0.005 x d1
0.005 x d1
1.5 x d1
1.5 x d1
1.5 x d1
1.5 x d1
0.8 x d1
0.8 x d1
0.6 x d1
0.6 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
—
—
Emulsion
Emulsion
120 - 140
100 - 120
0.007 x d1
0.0055 x d1
1.5 x d1
1.5 x d1
0.8 x d1
0.8 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
120 - 140
100 - 120
0.005 x d1
0.0045 x d1
1.5 x d1
1.5 x d1
0.8 x d1
0.8 x d1
—
—
Emulsion
Emulsion
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
180 - 220
140 - 160
60 - 80
50 - 70
0.005 x d1
0.004 x d1
0.004 x d1
0.004 x d1
2 x d1
2 x d1
2 x d1
2 x d1
0.5 x d1
0.5 x d1
0.4 x d1
0.3 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
—
—
Emulsion
Emulsion
180 - 220
140 - 180
0.006 x d1
0.005 x d1
2 x d1
2 x d1
0.5 x d1
0.5 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
140 - 160
120 - 140
0.004 x d1
0.004 x d1
2 x d1
2 x d1
0.5 x d1
0.5 x d1
—
—
Emulsion
Emulsion
Explanation of cutting data
Conventional cutting data
• machines on which high speeds are not possible
• stability of the machine and/or the workpiece clamping bad to moderate
• chip evacuation only moderate to bad (e.g. deep pocket machining with emulsion)
HPC cutting data
• machines which provide high speeds and high spindle torque, stability and proper dynamics (optimum conditions)
• good to very good stability of machine and/or workpiece clamping
• reliable chip evacuation, increase of axial depth of cut also possible
HSC cutting data
• machines with high speeds and proper dynamics, but low spindle torque and stability
• stable workpiece clamping is necessary, otherwise the spindle may be damaged (HSC spindle)
• chip evacuation good to very good
Additional technical information:
• ramping angle in short-chipping materials 5-10°; reduce feed speed (vf) by approx. 50%
• ramping angle in long-chipping materials 3-5°; reduce feed speed (vf) by approx. 50%
• in case of vibration, reduce speed (rpm) slightly until the tool runs smoothly; keep up feed speed (vf)
• all tool shanks are provided with a driving flat and should be used in suitable holders
• with high feed values, tools may be extracted from holders without axial locking device
6
End mills MULTI-Jet-Cut – extra long design, for HPC roughing
l4
ø d2
l3
Form A
ø d2
ø d3
ø d1
l2
Form B
l1
ø d3
ø d1
≈ lA
(DIN 6535 HB)
l2
l4
ø d1
Form
l2
l3
l1
ø d3
l4
ø d2
lA
Z
Shank acc.
DIN 6535 HB
Art. no.
3
4
5
6
8
10
12
14
16
20
A
A
A
B
B
B
B
B
B
B
5
8
9
10
12
15
18
21
24
30
19
23
24
–
–
–
–
–
–
–
62
62
62
62
68
80
93
99
108
126
2.9
3.8
4.8
5.8
7.7
9.5
11.5
13.5
15.5
19.5
23
25
25
25
30
35
45
50
55
70
6
6
6
6
8
10
12
14
16
20
26
26
26
26
32
40
47
54
60
76
3
3
3
4
4
4
4
4
4
4
2875A.003
2875A.004
2875A.005
2875A.006
2875A.008
2875A.010
2875A.012
2875A.014
2875A.016
2875A.020
h11
≈ lA
(DIN 6535 HB)
l1
Conventional cutting data
• low speeds (rpm)
• no dynamics
• stable clamping
• conventional machine
HPC cutting data
• normal speeds (rpm)
• dynamic machine
• stable clamping
• CNC machine
HSC cutting data
• high speeds (rpm)
• dynamic machine
• stable clamping
• HSC machine
1
1.1 - 1.3
1.4 - 1.5
1.10
1.13
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.5
1
1.1 - 1.3
1.4 - 1.5
1.10
1.13
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.5
1
1.1 - 1.3
1.4 - 1.5
1.10
1.13
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.5
Internal standard
h6
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
100 - 120
80 - 100
50 - 70
40 - 60
0.005 x d1
0.004 x d1
0.0035 x d1
0.0035 x d1
0.5 x d1
0.5 x d1
0.5 x d1
0.5 x d1
1 x d1
1 x d1
1 x d1
1 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
—
—
Emulsion
Emulsion
100 - 120
80 - 100
0.006 x d1
0.005 x d1
0.5 x d1
0.5 x d1
1 x d1
1 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
100 - 120
80 - 100
0.004 x d1
0.004 x d1
0.5 x d1
0.5 x d1
1 x d1
1 x d1
—
—
Emulsion
Emulsion
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
120 - 140
100 - 120
50 - 70
40 - 60
0.0055 x d1
0.005 x d1
0.005 x d1
0.005 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
—
—
Emulsion
Emulsion
120 - 140
100 - 120
0.007 x d1
0.0055 x d1
1 x d1
1 x d1
1 x d1
1 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
120 - 140
100 - 120
0.005 x d1
0.0045 x d1
1 x d1
1 x d1
1 x d1
1 x d1
—
—
Emulsion
Emulsion
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
160 - 200
120 - 140
60 - 80
50 - 70
0.005 x d1
0.004 x d1
0.004 x d1
0.004 x d1
1.5 x d1
1.5 x d1
1.5 x d1
1.5 x d1
0.5 x d1
0.5 x d1
0.5 x d1
0.5 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
—
—
Emulsion
Emulsion
180 - 220
140 - 180
0.006 x d1
0.005 x d1
1.5 x d1
1.5 x d1
0.5 x d1
0.5 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
140 - 160
120 - 140
0.004 x d1
0.004 x d1
1.5 x d1
1.5 x d1
0.5 x d1
0.5 x d1
—
—
Emulsion
Emulsion
Explanation of cutting data
Conventional cutting data
• machines on which high speeds are not possible
• stability of the machine and/or the workpiece clamping bad to moderate
• chip evacuation only moderate to bad (e.g. deep pocket machining with emulsion)
HPC cutting data
• machines which provide high speeds and high spindle torque, stability and proper dynamics (optimum conditions)
• good to very good stability of machine and/or workpiece clamping
• reliable chip evacuation, increase of axial depth of cut also possible
HSC cutting data
• machines with high speeds and proper dynamics, but low spindle torque and stability
• stable workpiece clamping is necessary, otherwise the spindle may be damaged (HSC spindle)
• chip evacuation good to very good
Additional technical information:
• ramping angle in short-chipping materials 5-10°; reduce feed speed (vf) by approx. 50%
• ramping angle in long-chipping materials 3-5°; reduce feed speed (vf) by approx. 50%
• in case of vibration, reduce speed (rpm) slightly until the tool runs smoothly; keep up feed speed (vf)
• all tool shanks are provided with a driving flat and should be used in suitable holders
• with high feed values, tools may be extracted from holders without axial locking device
7
MULTI-Jet-Cut line
with ball-nose
• from cutting dia. 3 mm available ex stock
• stabilized ball-nose
• open chip-space geometry for optimum chip evacuation
• high machining volumes
• suitable also for the machining of slots
• highest application flexibility
• special diameters and lengths available upon request
What is the right application for the Multi-Jet-Cut with ball-nose?
Application cases for the MULTI-Jet-Cut with ball-nose
• pocket milling jobs of any kind where there are no requirements as to surface quality
• pocket milling jobs with radius in the pocket bottom for minimizing crack formation in mechanically stressed components
• slots with radius in the slot bottom, sealing slots
• relief milling jobs of any kind
• 3D machining applications in die-and-mold making – preroughing of 3D contours
• machining of components exposed to vibrations due to unstable tool clamping
Application example 1:
Pocket milling:
Length 50 mm x width 70 mm x depth 15 mm
Material:
Construction steel St 52 (500 N/mm2) – cooling with cold-air nozzle 1)
Tool:
MULTI-Jet-Cut dia. 10 mm with ball-nose (art. no. 2667A.010) – fvc 200 m/min – fz 0.04 mm – ap 15 mm – ae 5 mm
Application example 2:
Slot milling:
Length 140 mm x width 10 mm x depth 10 mm
Material:
Tool steel 1.2085 (1100 N/mm2) – cooling with cold-air nozzle 1)
Tool:
MULTI-Jet-Cut dia. 10 mm with ball-nose (art. no. 2667A.010) – vc 160 m/min – fz 0.04 mm – ap 15 mm – ae 10 mm
Application example 3:
3D machining:
Length 150 mm x width 60 mm x depth 30 mm (component size)
Material:
Tool steel 1.2312 (1000 N/mm2) – cooling with cold-air nozzle 1)
Tool:
MULTI-Jet-Cut dia. 10 mm with ball-nose (art. no. 2667A.010) – vc 160 m/min – fz 0.05 mm – ap 20 mm – ae 5 mm
Additional technical information:
• ramping angle in short-chipping materials 5-10°; reduce feed speed (vf) by approx. 50%
• ramping angle in long-chipping materials 3-5°; reduce feed speed (vf) by approx. 50%
• always provide good concentricity and tool holders with high holding force
• down-milling will lead to better tool life
1)
Cold-air nozzle, see page 11
For videos about the application examples, see our homepage www.emuge-franken.de under Media/downloads
8
End mills MULTI-Jet-Cut with ball-nose – long design
ø d1
r
Form
l2
l3
l1
ø d3
l4
ø d2
lA
Z
Shank acc.
DIN 6535 HB
Art. no.
3
4
5
6
8
10
12
14
16
20
1.5
2
2.5
3
4
5
6
7
8
10
A
A
A
B
B
B
B
B
B
B
8
11
13
13
19
22
26
26
32
38
14
18
19
–
–
–
–
–
–
–
57
57
57
57
63
72
83
83
92
104
2.9
3.8
4.8
5.8
7.7
9.5
11.5
13.5
15.5
19.5
18
20
20
20
25
30
35
35
40
50
6
6
6
6
8
10
12
14
16
20
21
21
21
21
27
32
38
38
44
54
4
4
4
4
4
4
4
4
4
4
2667A.003
2667A.004
2667A.005
2667A.006
2667A.008
2667A.010
2667A.012
2667A.014
2667A.016
2667A.020
h11
l3
l4
ø d2
ø d3
l2
Form A
ø d2
r
ø d1
≈ lA
(DIN 6535 HB)
Form B
l1
r
ø d3
ø d1
≈ lA
(DIN 6535 HB)
l2
l4
Cutting data
l1
1
1.1 - 1.3
1.4 - 1.5
1.10 - 1.12
1.13
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.5
3.6 - 3.7
4
4.1 - 4.2
4.3
7
7.1
7.2
8
8.1
9
9.2
DIN 6527 BL
vc [m/min]
fz [mm]
h6
ap [mm]
ae [mm]
Cooling
Lubrication
160 - 200
140 - 160
60 - 90
50 - 80
0.004
0.004
0.003
0.003
x d1
x d1
x d1
x d1
1.5 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
0.5 x d1
0.5 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
Emulsion
Emulsion
Emulsion
Emulsion
100 - 160
80 - 120
0.005 x d1
0.004 x d1
1 x d1
1 x d1
1 x d1
1 x d1
Cold air / Pressurized air
Cold air / Pressurized air
Emulsion
Emulsion
140 - 160
120 - 140
60 - 80
0.004 x d1
0.004 x d1
0.004 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
0.3 x d1
—
—
—
Emulsion
Emulsion
Emulsion
30 - 40
15 - 30
0.0025 x d1
0.002 x d1
1 x d1
1 x d1
0.3 x d1
0.2 x d1
—
—
Emulsion / Oil
Emulsion / Oil
50 - 70
40 - 60
0.003 x d1
0.0025 x d1
1.5 x d1
1 x d1
0.5 x d1
0.5 x d1
—
—
Emulsion / Oil
Emulsion / Oil
140 - 160
0.006 x d1
1 x d1
1 x d1
—
Emulsion
80 - 100
0.003 x d1
1 x d1
1 x d1
—
Emulsion
End mill MULTI-Jet-Cut with ball-nose at work
9
MULTI-Jet-Cut IKZ
• from cutting dia. 3 mm available with internal coolant-lubricant supply
• high machining volumes
• very high degree of application flexibility
• reliable chip evacuation
• increased process safety
• low machining forces
• no tendency to vibration
• longer tool life
End mills MULTI-Jet-Cut IKZ – short design, for the roughing of slots
l4
ø d2
l3
Form A
ø d2
ø d3
ø d1
l2
Form B
l1
ø d3
ø d1
≈ lA
(DIN 6535 HB)
l2
l4
ø d1
Form
l2
l1
ø d3
l3
l4
ø d2
lA
Z
Shank acc.
DIN 6535 HB
Art. no.
3
4
5
6
8
10
12
14
16
20
A
A
A
B
B
B
B
B
B
B
5
8
9
10
12
15
18
21
24
30
57
57
57
57
63
72
83
83
92
104
2.9
3.8
4.8
5.8
7.7
9.5
11.5
13.5
15.5
19.5
14
18
19
–
–
–
–
–
–
–
16
20
20
20
25
30
35
35
40
50
6
6
6
6
8
10
12
14
16
20
21
21
21
21
27
32
38
38
44
54
3
3
3
4
4
4
4
4
4
4
2869AZ.003
2869AZ.004
2869AZ.005
2869AZ.006
2869AZ.008
2869AZ.010
2869AZ.012
2869AZ.014
2869AZ.016
2869AZ.020
h11
≈ lA
(DIN 6535 HB)
l1
HPC cutting data
• normal speeds (rpm)
• dynamic machine
• stable clamping
• CNC machine
ILZ = internal air supply
IMMS = internal MMS supply (minimum-quantity lubrication)
IKZ = internal coolant-lubricant supply (with emulsion)
1
1.1 - 1.3
1.4 - 1.5
1.10
1.13
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.5
5
5.1
5.2 - 5.3
7
7.1
7.2
8
8.1
9
9.2
Internal standard
h6
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
200 - 240
160 - 200
60 - 90
50 - 80
0.0065 x d1
0.0055 x d1
0.005 x d1
0.005 x d1
1.5 x d1
1.5 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
ILZ / IMMS
ILZ / IMMS
—
—
IKZ
IKZ
IKZ
IKZ
100 - 160
80 - 120
0.008 x d1
0.006 x d1
1.5 x d1
1.5 x d1
1 x d1
1 x d1
ILZ / IMMS
ILZ / IMMS
IKZ
IKZ
140 - 160
120 - 140
0.006 x d1
0.005 x d1
1.5 x d1
1.5 x d1
1 x d1
1 x d1
—
—
IKZ
IKZ
350 - 400
250 - 300
0.007 x d1
0.007 x d1
1.5 x d1
1.5 x d1
1 x d1
1 x d1
—
—
IKZ
IKZ
50 - 70
40 - 60
0.0045 x d1
0.0045 x d1
1.5 x d1
1 x d1
1 x d1
1 x d1
—
—
IKZ
IKZ
140 - 160
0.007 x d1
1.5 x d1
1 x d1
—
IKZ
80 - 100
0.005 x d1
1 x d1
1 x d1
—
IKZ
Tool life can be increased by up to 100% by the use of IKZ, ILZ or IMMS, especially in the machining of particularly difficult and tough
materials. This will extend the application range of the MULTI-Jet-Cut IKZ dramatically.
The application of our MULTI-Jet-Cut IKZ can increase process safety in roughing considerably, due to the optimized chip evacuation. For
this, however, sufficient coolant or air pressure through the spindle is essential. Modern machines are equipped with optional fine filters, these
are necessary for the use of tool diameters 3 to 5 mm. The filter particle size should not exceed 0.01 mm, because otherwise there is danger
of the coolant hole of the tools becoming clogged; this in turn might impede chip evacuation which is essential for the machining process.
Additional technical information:
• ramping angle in short-chipping materials 5-10°; reduce feed speed (vf) by approx. 50%
• ramping angle in long-chipping materials 3-5°; reduce feed speed (vf) by approx. 50%
• in case of vibration, reduce speed (rpm) slightly until the tool runs smoothly; keep up feed speed (vf)
• all tool shanks are provided with a driving flat and should be used in suitable holders
• with high feed values, tools may be extracted from holders without axial locking device
10
Cold-air nozzle – increasing efficiency
Principle of the cold-air nozzle
The application of cooled air can help to reduce temperatures in the cutting
area, which in turn permits higher cutting speeds and longer tool life.
This type of cooling is necessary to bring out all the advantages of modern
coatings, because the cutting edge can no longer be damaged by thermal
shock. In addition, the cold-air nozzle will help to remove the tiny chips which
are produced in copy milling even from deep recesses or cavities.
The function of the cold-air nozzle is based on the principle of the vortex tube,
in which two opposed, rotating air streams are generated (without using any
moving components).
The internal air stream exits from one end,
in the form of useable cold air with a
temperature down to -40 °C.
The only thing that is needed
is a normal pressurized
air connection.
Art. no.
6910.15
Cold-air nozzle
Delivery:
• length (without hose) 225 mm, weight: 0.7 kg
• with flexible hose (length approx. 300 mm) for cold air
• muffler (SN14) for hot exhaust air
• ball-valve with fitting (1/4“) for inlet hose (6 mm)
with quick-change attachment (7.2 mm)
Pressurized air, approx. 6 bar
Adjustable valve
Available cold air
Hot exhaust air
Temperature, measured on the effective exit
of the vortex tube (not the end of the nozzle!)
Pressure of incoming air
bar
3
4
5
6
7
Temperature of usable air in °C, with a cold air percentage of
25%
50%
75%
-31
-22
- 6
-35
-35
- 8
-39
-28
-10
-42
-31
-11
-46
-34
-13
Air consumption, with an
incoming air temperature of 21 °C
Input pressure
bar
6.9
Air consumption
Capacity
7.08 l/s ; 25.5 m3/h
226 kcal/h ; 263 W
Accessories for cold-air nozzle
Spare hose
Fixture complete
Length
Art. no.
≈ 300 mm
≈ 400 mm
≈ 500 mm
6910.20
6910.22
6910.21
Weight
Art. no.
0.4 kg
6910.25
Diameter
Art. no.
80 mm
6910.26
Height
Art. no.
≈ 75 mm
6910.27
Magnetic shoe
Socket
11
MULTI-Jet-Cut IKZ
with corner radius
• from cutting dia. 6 mm available ex stock with up to 4 radius variants
• axial IKZ bore – high process safety
• optimum chip evacuation with internal coolant-lubricant supply
• high machining volumes
• highest application flexibility
• special radii available upon request
What is the right application for the Multi-Jet-Cut IKZ with corner radius?
Application cases for the MULTI-Jet-Cut IKZ with corner radius
• pocket milling jobs of any kind where there are no requirements as to surface quality
• pocket milling jobs with radius in the pocket bottom for minimizing crack formation in mechanically stressed components
• slots with radius in the slot bottom, sealing slots
• relief milling jobs of any kind
• milling jobs with tool life problems in the cutting edge corner area – this can be stabilized by the radius
• machining of components exposed to vibrations due to unstable tool clamping
Application example 1:
Pocket milling:
Length 50 mm x width 70 mm x depth 12 mm
Material:
Construction steel St 52 (500 N/mm2) – cooling with ILZ and cold-air nozzle 1)
Tool:
MULTI-Jet-Cut IKZ dia. 10 mm with corner radius 1 mm (art. no 2673AZ.010010)
vc 200 m/min – fz 0.05 mm – ap 15 mm – ae 7 mm
Application example 2:
Slot milling:
Length 140 mm x width 10 mm x depth 10 mm
Material:
Tool steel 1.2085 (1100 N/mm2) – cooling with ILZ and cold-air nozzle 1)
Tool:
MULTI-Jet-Cut IKZ dia. 10 mm with corner radius 1.5 mm (art. no. 2673AZ.010015)
vc 160 m/min – fz 0.05 mm – ap 15 mm – ae 10 mm
Application example 3:
Circular slot milling: Length 150 mm x width 25 mm x depth 20 mm
Material:
Tool steel 1.2312 (1000 N/mm2) – cooling with ILZ and cold-air nozzle 1)
Tool:
MULTI-Jet-Cut IKZ dia. 10 mm with corner radius 2 mm (art. no. 2673AZ.010020)
vc 160 m/min – fz 0.05 mm – ap 20 mm – ae 5 mm
Additional technical information:
• ramping angle in short-chipping materials 5-10°; reduce feed speed (vf) by approx. 50%
• ramping angle in long-chipping materials 3-5°; reduce feed speed (vf) by approx. 50%
• always provide good concentricity and tool holders with high holding force
• down-milling will lead to better tool life
1) Cold-air
nozzle, see page 11
For videos about the application examples, see our homepage www.emuge-franken.de under Media/downloads
12
End mills MULTI-Jet-Cut IKZ with corner radius – long design
ø d1
r
l2
l1
ø d3
l4
ø d2
lA
Z
Shank acc.
DIN 6535 HB
Art. no.
6
6
6
8
8
8
8
10
10
10
12
12
12
12
14
14
14
14
16
16
16
16
20
20
20
0.5
1
1.5
0.5
1
1.5
2
1
1.5
2
1
1.5
2
3
1
1.5
2
3
1
1.5
2
3
1.5
2
3
13
13
13
19
19
19
19
22
22
22
26
26
26
26
26
26
26
26
32
32
32
32
38
38
38
57
57
57
63
63
63
63
72
72
72
83
83
83
83
83
83
83
83
92
92
92
92
104
104
104
5.8
5.8
5.8
7.7
7.7
7.7
7.7
9.5
9.5
9.5
11.5
11.5
11.5
11.5
13.5
13.5
13.5
13.5
15.5
15.5
15.5
15.5
19.5
19.5
19.5
20
20
20
25
25
25
25
30
30
30
35
35
35
35
35
35
35
35
40
40
40
40
50
50
50
6
6
6
8
8
8
8
10
10
10
12
12
12
12
14
14
14
14
16
16
16
16
20
20
20
21
21
21
27
27
27
27
32
32
32
38
38
38
38
38
38
38
38
44
44
44
44
54
54
54
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
2673AZ.006005
2673AZ.006010
2673AZ.006015
2673AZ.008005
2673AZ.008010
2673AZ.008015
2673AZ.008020
2673AZ.010010
2673AZ.010015
2673AZ.010020
2673AZ.012010
2673AZ.012015
2673AZ.012020
2673AZ.012030
2673AZ.014010
2673AZ.014015
2673AZ.014020
2673AZ.014030
2673AZ.016010
2673AZ.016015
2673AZ.016020
2673AZ.016030
2673AZ.020015
2673AZ.020020
2673AZ.020030
h11
r
l2
l4
ø d2
ø d3
ø d1
≈ lA
(DIN 6535 HB)
l1
Cutting data
ILZ = internal air supply
IMMS = internal MMS supply (minimum-quantity lubrication)
IKZ = internal coolant-lubricant supply (with emulsion)
1
1.1 - 1.3
1.4 - 1.5
1.10 - 1.12
1.13
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.5
3.6 - 3.7
4
4.1 - 4.2
4.3
7
7.1
7.2
8
8.1
9
9.2
DIN 6527 BL
h6
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
160 - 200
140 - 160
60 - 90
50 - 80
0.005 x d1
0.005 x d1
0.004 x d1
0.0035 x d1
1.5 x d1
1.5 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
0.5 x d1
ILZ / IMMS
ILZ / IMMS
—
—
IKZ / Emulsion
IKZ / Emulsion
IKZ / Emulsion
IKZ / Emulsion
100 - 160
80 - 120
0.005 x d1
0.004 x d1
1 x d1
1 x d1
1 x d1
1 x d1
ILZ / IMMS
ILZ / IMMS
IKZ / Emulsion
IKZ / Emulsion
140 - 160
120 - 140
60 - 80
0.005 x d1
0.005 x d1
0.005 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
0.3 x d1
—
—
—
IKZ / Emulsion
IKZ / Emulsion
IKZ / Emulsion
30 - 40
15 - 30
0.003 x d1
0.002 x d1
1 x d1
1 x d1
0.3 x d1
0.2 x d1
—
—
IKZ / Oil
IKZ / Oil
50 - 70
40 - 60
0.004 x d1
0.0035 x d1
1.5 x d1
1 x d1
1 x d1
0.6 x d1
—
—
IKZ / Oil
IKZ / Oil
140 - 160
0.006 x d1
1 x d1
1 x d1
—
IKZ / Emulsion
80 - 100
0.004 x d1
1 x d1
1 x d1
—
IKZ / Emulsion
End mill MULTI-Jet-Cut IKZ with corner radius at work
13
Short description
• conventional cutting edge design
• increased application flexibility
• two different constructional lengths
• depth of cut 2.5 x d1 to 3 x d1
• reduced machining forces
• reduced tendency to vibrations
• tough carbide substrate
• economically efficient solution
Advantages
• maximum machining volumes due to high-performance carbide substrate
• short, light-weight chips due to a special roughing profile
• dynamic spacing of cutting edges for smooth, low-vibration machining
• positive rake angle for increased application flexibility
• specially adjusted geometry for reduced machining forces
• optimized cutting depth of tools due to relieved shank
What is the right application for the MULTI-Jet-Cut Base?
Application cases for the MULTI-Jet-Cut Base
The MULTI-Jet-Cut Base was developed especially for conventional CNC machines which are not built for working with
a high dynamics level, and which offer only moderate spindle speeds.
• pocket milling jobs of any kind where there are no requirements as to surface quality or dimensional accuracy
• rectangular pocket milling jobs, circular pocket milling jobs, slot milling jobs
• relief milling jobs without dimensional or optical function
• high machining volumes for milling jobs where time saving is essential
Application example:
Pocket milling:
Length 50 mm x width 70 mm x depth 20 mm
Material:
Tool:
Construction steel St52 (500 N/mm2) – cooling with cold-air nozzle (see page 11)
MULTI-Jet-Cut Base dia. 10 mm (art. no. 2897A.010) – vc 120 m/min – fz 0.05 mm – ap 10 mm – ae 7.5 mm
Material:
Tool:
Tool steel 1.1730 (850 N/mm2)
MULTI-Jet-Cut Base dia. 10 mm (art. no. 2897A.010) – vc 100 m/min – fz 0.04 mm – ap 10 mm – ae 7.5 mm
Material:
Tool:
Tool steel 1.2379 (850 N/mm2)
MULTI-Jet-Cut Base dia. 10 mm (art. no. 2897A.010) – vc 80 m/min – fz 0.04 mm – ap 10 mm – ae 7.5 mm
Material:
Tool:
Tool steel 1.4301 (700 N/mm2)
MULTI-Jet-Cut Base dia. 10 mm (art. no. 2897A.010) – vc 60 m/min – fz 0.035 mm – ap 10 mm – ae 7.5 mm
Material:
Tool:
Titanium 3.7164 (800 N/mm2)
MULTI-Jet-Cut Base dia. 10 mm (art. no. 2897A.010) – vc 40 m/min – fz 0.03 mm – ap 10 mm – ae 7.5 mm
Material:
Tool:
Aluminium 3.4345 (500 N/mm2)
MULTI-Jet-Cut Base dia. 10 mm (art. no. 2897A.010) – vc 350 m/min – fz 0.07 mm – ap 10 mm – ae 7.5 mm
14
End mills MULTI-Jet-Cut Base – short design
ø d2
l4
Form A
ø d2
ø d3
ø d1
l3
Form B
l1
ø d3
ø d1
≈ lA
(DIN 6535 HB)
l2
l4
ø d1 Form
l2
l3
l1
ø d3
l4
ø d2
lA
Z
Shank acc.
DIN 6535 HA
Art. no.
3
4
5
6
8
10
12
14
16
20
5
8
9
10
12
14
16
18
22
26
9
12
16
–
–
–
–
–
–
–
50
54
54
54
58
66
73
75
82
92
2.9
3.8
4.8
5.8
7.7
9.7
11.6
13.6
15.5
19.5
14
18
18
16
20
24
26
28
32
40
6
6
6
6
8
10
12
14
16
20
14
18
18
18
22
26
28
30
34
42
3
3
3
4
4
4
4
4
4
4
2896A.003
2896A.004
2896A.005
2896A.006
2896A.008
2896A.010
2896A.012
2896A.014
2896A.016
2896A.020
h11
≈ lA
(DIN 6535 HB)
l2
DIN 6527 K
l1
1
1.1 - 1.3
1.4 - 1.5
1.10
1.13
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.5
5
5.1
5.2 - 5.3
7
7.1
7.2
8
8.1
9
9.2
Cutting data
A
A
A
B
B
B
B
B
B
B
h6
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
100 - 120
80 - 100
50 - 70
40 - 60
0.005 x d1
0.004 x d1
0.0035 x d1
0.0035 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
—
—
Emulsion
Emulsion
100 - 120
80 - 100
0.006 x d1
0.005 x d1
1 x d1
1 x d1
1 x d1
1 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
100 - 120
80 - 100
0.004 x d1
0.004 x d1
1 x d1
1 x d1
1 x d1
1 x d1
—
—
Emulsion
Emulsion
350 - 400
250 - 300
0.007 x d1
0.007 x d1
1 x d1
1 x d1
1 x d1
1 x d1
—
—
Emulsion
Emulsion
30 - 50
25 - 40
0.003 x d1
0.003 x d1
1 x d1
1 x d1
1 x d1
1 x d1
—
—
Emulsion
Emulsion
140 - 160
0.007 x d1
1 x d1
1 x d1
—
Emulsion
80 - 100
0.004 x d1
1 x d1
1 x d1
—
Emulsion
ø d2
l4
Form A
ø d2
l3
Form B
l1
ø d3
ø d1
≈ lA
(DIN 6535 HB)
l2
l4
Cutting data
DIN 6527 L
ø d1 Form
l2
l3
l1
ø d3
l4
ø d2
lA
Z
Shank acc.
DIN 6535 HA
Art. no.
3
4
5
6
8
10
12
14
16
20
8
11
13
13
19
22
26
26
32
38
14
18
18
–
–
–
–
–
–
–
57
57
57
57
63
72
83
83
92
104
2.9
3.8
4.8
5.8
7.7
9.7
11.6
13.6
15.5
19.5
20
20
20
20
25
30
35
35
40
50
6
6
6
6
8
10
12
14
16
20
21
21
21
21
27
32
38
38
44
54
3
3
3
4
4
4
4
4
4
4
2892A.003
2892A.004
2892A.005
2892A.006
2892A.008
2892A.010
2892A.012
2892A.014
2892A.016
2892A.020
h11
ø d3
ø d1
l2
l1
1
1.1 - 1.3
1.4 - 1.5
1.10
1.13
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.5
5
5.1
5.2 - 5.3
7
7.1
7.2
8
8.1
9
9.2
2897A.003
2897A.004
2897A.005
2897A.006
2897A.008
2897A.010
2897A.012
2897A.014
2897A.016
2897A.020
vc [m/min]
End mills MULTI-Jet-Cut Base – long design
≈ lA
(DIN 6535 HB)
Shank acc.
DIN 6535 HB
Art. no.
A
A
A
B
B
B
B
B
B
B
h6
Shank acc.
DIN 6535 HB
Art. no.
2893A.003
2893A.004
2893A.005
2893A.006
2893A.008
2893A.010
2893A.012
2893A.014
2893A.016
2893A.020
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
100 - 120
80 - 100
50 - 70
40 - 60
0.005 x d1
0.004 x d1
0.0035 x d1
0.0035 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
1 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
—
—
Emulsion
Emulsion
100 - 120
80 - 100
0.006 x d1
0.005 x d1
1 x d1
1 x d1
1 x d1
1 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
100 - 120
80 - 100
0.004 x d1
0.004 x d1
1 x d1
1 x d1
1 x d1
1 x d1
—
—
Emulsion
Emulsion
350 - 400
250 - 300
0.007 x d1
0.007 x d1
1 x d1
1 x d1
1 x d1
1 x d1
—
—
Emulsion
Emulsion
30 - 50
25 - 40
0.003 x d1
0.003 x d1
1 x d1
1 x d1
1 x d1
1 x d1
—
—
Emulsion
Emulsion
140 - 160
0.007 x d1
1 x d1
1 x d1
—
Emulsion
80 - 100
0.004 x d1
1 x d1
1 x d1
—
Emulsion
15
Short description
With only three geometries, nearly all workpiece materials can be machined
with a high degree of process safety. Due to the redevelopment of our own
successful cutting geometries, enormous increases of the machining volume
could be achieved in a great variety of machining tasks.
With the axial (ap) and radial (ae) depth-of-cut values which have become
possible now, highly productive work can easily be done even on conventional
machines. This means another big plus for our customers in the use of our
milling tools.
Advantages
• high-performance carbide substrate
• optimized cutting geometry, specially adjusted to HPC machining
• high-heat-resistant TIALN coating
• recessed neck
• shank tolerance h5
• narrowed cutting diameter tolerance
• plane bevel and corner radius for increased stability of the cutting corner
• suitable for all materials up to 56 HRC
• tools for universal application
What is the right application for the HPC-Jet-Cut?
Application cases for the HPC-Jet-Cut
• pocket milling jobs of any kind with high requirements as to surface quality or dimensional accuracy
• rectangular pocket milling jobs, circular pocket milling jobs, slot milling jobs
• relief milling jobs without dimensional or optical function
• milling jobs where a high degree of process safety, combined with high machining volume, is essential
Application example 1:
Slot milling:
Length 22 mm x width 10.5 mm x depth 18 mm (width of slot tolerated to H7, unstable workpiece clamping)
Material:
St 52-3 forged (600 N/mm2)
Tool:
Solid carbide drill (point drilling) – solid carbide roughing cutter (roughing) – solid carbide finishing cutter (finishing)
Machining time: 3 minutes 25 seconds, with emulsion cooling
Roughing:
Tool:
Finishing:
Tool:
Machining time:
HPC-Jet-Cut dia. 10 mm (art. no. 2851A.010) – vc 120 m/min – fz 0.05 mm – ap 9.5 mm – ae 10 mm
without tool change
HPC-Jet-Cut dia. 10 mm (art. no. 2851A.010) – vc 160 m/min – fz 0.03 mm – ap 19 mm – ae 0.25 mm
40 seconds, with emulsion cooling
Application example 2:
Slot milling:
Milling components out of stainless sheet material (milling path per sheet approx. 16.5 m)
Material:
1.4305 (750 N/mm2)
Tool:
Convent, solid carbide milling cutter dia. 5 mm, 3 cutting edges – vc 60 m/min – fz 0.025 mm – ap 3 mm – ae 5 mm
Machining time: approx. 62 minutes per sheet, with emulsion cooling – tool worn after finishing one single sheet
Tool:
Machining time:
HPC-Jet-Cut dia. 5 mm (art. no. 2814A.005) – vc 80 m/min – fz 0.04 mm – ap 3 mm – ae 5 mm
25 minutes, with EKZ 40 bar 1) – two sheets can be finished with one tool
1)
16
EKZ = external coolant-lubricant supply, emulsion along the shank
N-Cut end mills
+10°
• suitable for all steels up to 56 HRC
• low-vibration machining due to irregular spacing of cutting edges
• short chip contact due to chip former
• extra deep chip flute to the length of 1 x d1 cutting length
• extremely long tool life due to optimized geometry
• 10° positive rake angle – high application flexibility
• rotation-symmetric cutting edge arrangement
• highest concentricity due to proper round grinding
• optimized depth of cut due to recessed shank
• cutting diameter 3-20 mm
HRC · STEEL · STAINLESS
TITANIUM · ALUMINIUM
End mills HPC-Jet-Cut – long design
r
ø d2
ø d1
≈ lA
(DIN 6535 HB)
l2
l4
Form A
l1
r
l2
l4
ø d2
ø d3
ø d1
≈ lA
(DIN 6535 HB)
l1
Conventional cutting data
• stable clamping
• finish milling
HPC cutting data
• stable clamping
• rough milling
Form B
1
1.1 - 1.3
1.4 - 1.5
1.6
1.10 - 1.12
1.13
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.6
4
4.1 - 4.3
5
5.1 - 5.2
6
6.1 - 6.2
7
7.1 - 7.2
8
8.1 - 8.2
9
9.2
1
1.1 - 1.3
1.4 - 1.5
1.6
1.10 - 1.12
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.6
4
4.1 - 4.3
5
5.1 - 5.2
6
6.1 - 6.2
7
7.1 - 7.2
8
8.1 - 8.2
9
9.2
DIN 6527 L
ø d1
–0.02
Form
r
l2
l1
ø d3
l4
ø d2
lA
Z
Shank acc.
DIN 6535 HA
Art. no.
3
4
5
6
A
A
A
B
0.3
0.4
0.5
0.5
8
11
13
13
57
57
57
57
–
–
–
5.9
18
19
19
20
6
6
6
6
21
21
21
21
4
4
4
4
2815A.003
2815A.004
2815A.005
2815A.006
2814A.003
2814A.004
2814A.005
2814A.006
Shank acc.
DIN 6535 HB
Art. no.
2814A.008
2814A.010
2814A.012
2814A.014
2814A.016
2814A.020
h5
ø d1
–0.04
Form
r
l2
l1
ø d3
l4
ø d2
lA
Z
Shank acc.
DIN 6535 HA
Art. no.
8
10
12
14
16
20
B
B
B
B
B
B
0.5
0.5
1
1
1
1
19
22
26
26
32
38
63
72
83
83
92
104
7.9
9.5
11.5
13.5
15.5
19.5
25
30
35
35
40
50
8
10
12
14
16
20
27
32
38
38
44
54
4
4
4
4
4
4
2815A.008
2815A.010
2815A.012
2815A.014
2815A.016
2815A.020
h5
Shank acc.
DIN 6535 HB
Art. no.
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
180 - 220
120 - 160
80 - 100
60 - 80
40 - 60
0.005 x d1
0.004 x d1
0.004 x d1
0.0035 x d1
0.0035 x d1
1 x d1
1.5 x d1
2 x d1
1.5 x d1
1.5 x d1
0.5 x d1
0.25 x d1
0.1 x d1
0.25 x d1
0.1 x d1
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
—
—
MMS / Emulsion
—
—
MMS / Emulsion
MMS / Emulsion
140 - 200
120 - 160
0.006 x d1
0.005 x d1
1.5 x d1
1.5 x d1
0.5 x d1
0.5 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
160 - 200
80 - 120
0.004 x d1
0.004 x d1
2 x d1
2 x d1
0.25 x d1
0.15 x d1
—
—
Emulsion
Emulsion
20 - 40
0.002 x d1
1.5 x d1
0.05 x d1
—
Emulsion
250 - 400
0.006 x d1
1 x d1
0.5 x d1
—
Emulsion
160 - 250
0.003 x d1
2 x d1
0.1 x d1
—
Emulsion
60 - 100
0.003 x d1
2 x d1
0.05 x d1
—
Emulsion
160 - 200
0.007 x d1
2 x d1
0.25 x d1
—
Emulsion
80 - 120
0.004 x d1
1.5 x d1
0.3 x d1
Cold air / Pressurized air
Emulsion
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
100 - 140
80 - 120
60 - 80
40 - 60
0.005 x d1
0.004 x d1
0.004 x d1
0.0035 x d1
1.5 x d1
1.5 x d1
1 x d1
1 x d1
1
1
0.5
1
x d1
x d1
x d1
x d1
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
—
MMS / Emulsion
—
—
MMS / Emulsion
120 - 140
80 - 120
0.005 x d1
0.005 x d1
1.5 x d1
1 x d1
1
1
x d1
x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
120 - 140
80 - 120
0.004 x d1
0.004 x d1
2 x d1
2 x d1
1 x d1
0.75 x d1
—
—
Emulsion
Emulsion
15 - 30
0.002 x d1
1.5 x d1
0.25 x d1
—
Emulsion
200 - 300
0.005 x d1
1 x d1
1
x d1
—
Emulsion
120 - 160
0.003 x d1
2 x d1
1
x d1
—
Emulsion
30 - 50
0.003 x d1
2 x d1
1
x d1
—
Emulsion
100 - 140
0.005 x d1
2 x d1
1
x d1
—
Emulsion
60 - 100
0.004 x d1
1.5 x d1
1
x d1
Cold air / Pressurized air
Emulsion
17
N-Cut end mills
0°
• suitable for all steels up to 56 HRC
• low-vibration machining due to irregular spacing of cutting edges
• short chip contact due to chip former
• extra deep chip flute to the length of 1 x d1 cutting length
• extremely long tool life due to optimized geometry
• 0° neutral rake angle – high application flexibility
• rotation-symmetric cutting edge arrangement
• highest concentricity due to proper round grinding
• optimized depth of cut due to recessed shank
• cutting diameter 3-20 mm
HRC · STEEL
CAST MATERIALS
End mills HPC-Jet-Cut – long design
r
ø d2
ø d1
≈ lA
(DIN 6535 HB)
l2
l4
Form A
l1
r
l2
l4
ø d2
ø d3
ø d1
≈ lA
(DIN 6535 HB)
l1
Conventional cutting data
• stable clamping
• finish milling
HPC cutting data
• stable clamping
• rough milling
Form B
1
1.1
1.2
1.3
1.4
1.5
1.6
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.6
9
9.2
1
1.1
1.2
1.3
1.4
1.5
1.6
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.6
9
9.2
DIN 6527 L
ø d1
–0.02
Form
r
l2
l1
l4
ø d3
ø d2
lA
Z
Shank acc.
DIN 6535 HA
Art. no.
3
4
5
6
A
A
A
B
0.3
0.4
0.5
0.5
8
11
13
13
57
57
57
57
–
–
–
20
–
–
–
5.9
6
6
6
6
21
21
21
21
4
4
4
4
2850A.003
2850A.004
2850A.005
2850A.006
2851A.003
2851A.004
2851A.005
2851A.006
Shank acc.
DIN 6535 HB
Art. no.
2851A.008
2851A.010
2851A.012
2851A.014
2851A.016
2851A.020
h5
ø d1
–0.04
Form
r
l2
l1
l4
ø d3
ø d2
lA
Z
Shank acc.
DIN 6535 HA
Art. no.
8
10
12
14
16
20
B
B
B
B
B
B
0.5
0.5
1
1
1
1
19
22
26
26
32
38
63
72
83
83
92
104
25
30
35
35
40
50
7.9
9.5
11.5
13.5
15.5
19.5
8
10
12
14
16
20
27
32
38
38
44
54
4
4
4
4
4
4
2850A.008
2850A.010
2850A.012
2850A.014
2850A.016
2850A.020
h5
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
200 - 220
180 - 200
160 - 180
140 - 160
120 - 140
100 - 120
0.005 x d1
0.004 x d1
0.004 x d1
0.0035 x d1
0.0035 x d1
0.003 x d1
2 x d1
1.5 x d1
1.5 x d1
1.5 x d1
1.5 x d1
2 x d1
0.25 x d1
0.25 x d1
0.5 x d1
0.5 x d1
0.5 x d1
0.1 x d1
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
—
—
Cold air / Pressurized air
MMS / Emulsion
MMS / Emulsion
—
MMS / Emulsion
MMS / Emulsion
—
140 - 200
120 - 160
0.006 x d1
0.005 x d1
2 x d1
1.5 x d1
0.5 x d1
0.25 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
160 - 200
120 - 160
0.005 x d1
0.004 x d1
2 x d1
1.5 x d1
0.25 x d1
0.15 x d1
—
—
MMS / Emulsion
MMS / Emulsion
80 - 120
0.004 x d1
2 x d1
0.3 x d1
Cold air / Pressurized air
MMS / Emulsion
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
140 - 160
120 - 140
100 - 120
80 - 100
80 - 100
80 - 70
0.005 x d1
0.004 x d1
0.004 x d1
0.0035 x d1
0.0035 x d1
0.003 x d1
1.5 x d1
1.5 x d1
1.5 x d1
1 x d1
1.5 x d1
1 x d1
1
1
1
1
0.5
0.3
x d1
x d1
x d1
x d1
x d1
x d1
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
—
—
Cold air / Pressurized air
MMS / Emulsion
MMS / Emulsion
—
MMS / Emulsion
MMS / Emulsion
—
120 - 140
80 - 120
0.005 x d1
0.005 x d1
1.5 x d1
1 x d1
1
1
x d1
x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
120 - 140
80 - 120
0.004 x d1
0.004 x d1
1.5 x d1
1 x d1
1 x d1
0.75 x d1
—
—
Emulsion
Emulsion
60 - 100
0.004 x d1
1 x d1
1
Cold air / Pressurized air
Emulsion
x d1
Please note that in the use of these tools, there will always be increased cutting pressures acting on the complete system.
In starting on a new machining task, always begin with the lower cutting data.
These data have been established under optimal conditions, deviations are possible at any time.
• ramping angle in short-chipping materials 5-10°; reduce work feed (vf) by approx. 50%
• ramping angle in long-chipping materials 3-5°; reduce work feed (vf) by approx. 50%
• in case of vibration, reduce speed (rpm) slightly until the tool runs smoothly; keep up work feed (vf)
• with high feed values, tools may be extracted from holders without axial locking device
18
Shank acc.
DIN 6535 HB
Art. no.
N-Cut end mills
-10°
• suitable for all steels up to 56 HRC
• low-vibration machining due to irregular spacing of cutting edges
• short chip contact due to chip former
• extra deep chip flute to the length of 1 x d1 cutting length
• extremely stable cutting edge
• -10° negative rake angle – for short-chipping materials
• rotation-symmetric cutting edge arrangement
• highest concentricity due to proper round grinding
• optimized depth of cut due to recessed shank
• cutting diameter 3-20 mm
HRC · STEEL
CAST MATERIALS
End mills HPC-Jet-Cut – long design
r
ø d2
ø d1
≈ lA
(DIN 6535 HB)
l2
l4
Form A
l1
r
l2
l4
ø d2
ø d3
ø d1
≈ lA
(DIN 6535 HB)
l1
Conventional cutting data
• stable clamping
• finish milling
HPC cutting data
• stable clamping
• rough milling
Form B
1
1.1
1.2
1.3
1.4
1.5
1.6
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.6
9
9.2
1
1.1
1.2
1.3
1.4
1.5
1.6
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.6
9
9.2
DIN 6527 L
ø d1
–0.02
Form
r
l2
l1
l4
ø d3
ø d2
lA
Z
Shank acc.
DIN 6535 HB
Art. no.
3
4
5
6
A
A
A
B
0.3
0.4
0.5
0.5
8
11
13
13
57
57
57
57
–
–
–
20
–
–
–
5.9
6
6
6
6
21
21
21
21
4
4
4
4
1987A.003
1987A.004
1987A.005
1987A.006
h5
ø d1
–0.04
Form
r
l2
l1
l4
ø d3
ø d2
lA
Z
Shank acc.
DIN 6535 HB
Art. no.
8
10
12
14
16
20
B
B
B
B
B
B
0.5
0.5
1
1
1
1
19
22
26
26
32
38
63
72
83
83
92
104
25
30
35
35
40
50
7.9
9.5
11.5
13.5
15.5
19.5
8
10
12
14
16
20
27
32
38
38
44
54
4
4
4
4
4
4
1987A.008
1987A.010
1987A.012
1987A.014
1987A.016
1987A.020
h5
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
200 - 220
180 - 200
160 - 180
140 - 160
120 - 140
100 - 120
0.005 x d1
0.004 x d1
0.004 x d1
0.0035 x d1
0.0035 x d1
0.003 x d1
2 x d1
1.5 x d1
1.5 x d1
1.5 x d1
1.5 x d1
2 x d1
0.25 x d1
0.25 x d1
0.5 x d1
0.5 x d1
0.5 x d1
0.1 x d1
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
—
—
Cold air / Pressurized air
MMS / Emulsion
MMS / Emulsion
—
MMS / Emulsion
MMS / Emulsion
—
140 - 200
120 - 160
0.006 x d1
0.005 x d1
2 x d1
1.5 x d1
0.5 x d1
0.25 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
160 - 200
120 - 160
0.005 x d1
0.004 x d1
2 x d1
1.5 x d1
0.25 x d1
0.15 x d1
—
—
Emulsion
Emulsion
80 - 120
0.004 x d1
2 x d1
0.3 x d1
Cold air / Pressurized air
Emulsion
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
140 - 160
120 - 140
100 - 120
80 - 100
80 - 100
50 - 70
0.005 x d1
0.004 x d1
0.004 x d1
0.0035 x d1
0.0035 x d1
0.003 x d1
1.5 x d1
1.5 x d1
1.5 x d1
1 x d1
1.5 x d1
1 x d1
1
1
1
1
0.5
0.3
x d1
x d1
x d1
x d1
x d1
x d1
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
—
—
Cold air / Pressurized air
MMS / Emulsion
MMS / Emulsion
—
MMS / Emulsion
MMS / Emulsion
—
120 - 140
80 - 120
0.005 x d1
0.005 x d1
1.5 x d1
1 x d1
1
1
x d1
x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
120 - 140
80 - 120
0.004 x d1
0.004 x d1
1.5 x d1
1 x d1
1 x d1
0.75 x d1
—
—
Emulsion
Emulsion
60 - 100
0.004 x d1
1 x d1
1
Cold air / Pressurized air
Emulsion
x d1
Please note that in the use of these tools, there will always be increased cutting pressures acting on the complete system.
In starting on a new machining task, always begin with the lower cutting data.
These data have been established under optimal conditions, deviations are possible at any time.
• ramping angle in short-chipping materials 5-10°; reduce work feed (vf) by approx. 50%
• ramping angle in long-chipping materials 3-5°; reduce work feed (vf) by approx. 50%
• in case of vibration, reduce speed (rpm) slightly until the tool runs smoothly; keep up work feed (vf)
• with high feed values, tools may be extracted from holders without axial locking device
19
Short description
With their extraordinary performance, the newly developed solid carbide milling
cutters of the HSC-Jet-Cut line make it possible to cut down on production costs
in a way unheard of before. Due to the multiple effective cutting edges, the
dynamics of the milling machine can be used to the limits. As a result, you will be
able to achieve machining volumes which can be measured in drastic reductions
of machining time.
Advantages
• high-performance carbide substrate
• stable cutting geometry, specially adjusted to HSC machining
• high-heat-resistant TIALN coating
• recessed neck
• shank tolerance h5
• extremely high accuracy of profile
• narrowed cutting diameter tolerance
• suitable for all materials up to 66 HRC
• tools for universal application
What is the right application for the HSC-Jet-Cut?
Application cases for the HPC-Jet-Cut
• pocket milling jobs of any kind with high requirements as to surface quality or dimensional accuracy
• rectangular pocket milling jobs, circular pocket milling jobs, slot milling jobs (trochoidal slot milling)
• relief milling jobs with dimensional or optical function
• milling jobs where a high degree of process safety, combined with high machining volume, is essential
Application example:
Slot milling:
Length 38 mm x width 12 mm x depth 10 mm (stable workpiece clamping)
Material:
1.2379, hardened to 62 HRC
Tool:
Conventional solid carbide milling cutter for hard milling dia. 12 mm, 6 cutting edges
vc 80 m/min – fz 0.03 mm – ap 0.3 mm – ae 12 mm
Strategy:
Z-constant, depth of cut 0.3 mm
Machining time: 4 minutes 40 seconds, with cooling by pressurized air
Roughing:
Tool:
Strategy:
Machining time:
HSC-Jet-Cut dia. 8 mm (art. no. 2887A.008) – vc 80 m/min – fz 0.03 mm – ap 10 mm – ae 0.3 mm
Trochoidal slot milling in a down-milling process – the cutting edge is effectively used to 100%!
2 minutes 40 seconds, with cold-air nozzle (see page 11)
Result:
The conventional tool was strongly worn over a cutting length of 0.35 mm after producing one single slot!
With the HSC-Jet-Cut end mill, 12 slots could be produced.
Trochoidal slot milling will distribute wear over the whole working length, permitting effective 100% use of the tool.
The actual tooling costs can be reduced accordingly.
n
Trochoidal slot milling, programmed with hyperMILL® of OPEN MIND
vf
ae
20
N-Cut end mills
• suitable for all steels up to 66 HRC
• low-vibration machining due to irregular spacing of cutting edges
• load compensation on cutting edges due to irregular rake angles
• extra long tool life due to optimized geometry specification
• rotation-symmetric cutting edge arrangement
• highest concentricity due to proper round grinding
• optimized depth of cut due to recessed shank
End mills HSC-Jet-Cut – long design
l2
ø d3
ø d2
ø d1
l4
l1
Conventional cutting data
• stable clamping
• finish milling
HSC cutting data
• stable clamping
• rough milling
1
1.1 - 1.2
1.3 - 1.4
1.5
1.6
1.7
1.8
1.9
1.10 - 1.12
1.13
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.6
4
4.1 - 4.3
7
7.1 - 7.2
1
1.1 - 1.2
1.3 - 1.4
1.5
1.6
1.7
1.8
1.9
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.6
7
7.1 - 7.2
DIN 6527 L
ø d1
–0.02
l2
l1
ø d3
l4
lA
ø d2
Z
Shank acc.
DIN 6535 HA
Art. no.
6
13
57
5.9
20
21
6
6
2887A.006
h5
ø d1
–0.04
l2
l1
ø d3
l4
lA
ø d2
Z
Shank acc.
DIN 6535 HA
Art. no.
8
10
12
16
19
22
26
32
63
72
83
92
7.9
9.5
11.5
15.5
25
30
35
40
27
32
38
44
8
10
12
16
8
10
12
16
2887A.008
2887A.010
2887A.012
2887A.016
vc [m/min]
fz [mm]
ap [mm]
120 - 140
100 - 120
100 - 120
80 - 100
60 - 80
50 - 60
50 - 60
60 - 80
60 - 80
0.0045 x d1
0.004 x d1
0.004 x d1
0.0035 x d1
0.0035 x d1
0.003 x d1
0.003 x d1
0.003 x d1
0.003 x d1
2
2
2
2
2
2
2
2
2
120 - 140
100 - 120
h5
ae [mm]
Cooling
Lubrication
x d1
x d1
x d1
x d1
x d1
x d1
x d1
x d1
x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.015 x d1
0.01 x d1
0.02 x d1
0.02 x d1
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
Cold air
Cold air
Cold air
—
—
MMS / Emulsion
MMS / Emulsion
—
—
—
—
—
MMS / Emulsion
MMS / Emulsion
0.006 x d1
0.005 x d1
2 x d1
1.5 x d1
0.02 x d1
0.02 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
140 - 160
120 - 140
0.005 x d1
0.004 x d1
2 x d1
1.5 x d1
0.02 x d1
0.02 x d1
Cold air / Pressurized air
—
Emulsion
Emulsion
20 - 30
0.004 x d1
2 x d1
0.01 x d1
—
Emulsion
50 - 70
0.004 x d1
2 x d1
0.02 x d1
—
Emulsion
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
200 - 220
180 - 200
160 - 180
140 - 160
120 - 140
100 - 120
80 - 100
0.007
0.007
0.007
0.007
0.006
0.006
0.005
x d1
x d1
x d1
x d1
x d1
x d1
x d1
2 x d1
2 x d1
1.5 x d1
1.5 x d1
1.5 x d1
1.5 x d1
1.5 x d1
0.05 x d1
0.05 x d1
0.05 x d1
0.04 x d1
0.03 x d1
0.02 x d1
0.015 x d1
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
—
—
Cold air / Pressurized air
Cold air / Pressurized air
MMS / Emulsion
MMS / Emulsion
—
MMS / Emulsion
MMS / Emulsion
—
—
180 - 200
160 - 180
0.008 x d1
0.006 x d1
2 x d1
1.5 x d1
0.05 x d1
0.05 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
180 - 200
160 - 180
0.005 x d1
0.004 x d1
2 x d1
1.5 x d1
0.05 x d1
0.05 x d1
Cold air / Pressurized air
—
Emulsion
Emulsion
70 - 90
0.004 x d1
2 x d1
0.03 x d1
—
Emulsion
Please note that in the use of these tools, there will always be increased cutting pressures acting on the complete system.
In starting on a new machining task, always begin with the lower cutting data.
These data have been established under optimal conditions, deviations are possible at any time.
• the tool cannot start work in a ramping mode – start drilling is always necessary
• in case of vibration, reduce speed (rpm) slightly until the tool runs smoothly; keep up feed speed (vf)
• all tools are provided with a straight plain shank and should be used in appropriate holders (e.g. clamping system powRgrip®
or thermal shrink-fit technology)
• after use, it is possible to regrind and recoat the tools – for this, the tools can be returned to FRANKEN
powRgrip® is a registered trademark of REGO-FIX AG.
21
Hard-Cut torus cutters
• developed for 3D HSC finish milling
• suitable for all steels up to 66 HRC
• up to 8 effective cutting edges
• extra long tool life due to optimized geometry specification
• rotation-symmetric cutting edge arrangement
• highest concentricity due to proper round grinding
• optimized depth of cut due to two dimensional series and recessed shank
ø d2
ø d3
Form A
α
r
ø d1
β
Torus cutters HSC-Jet-Cut – short design
l2
Internal standard
ø d1
±0.01
±0.005
r
Form
l2
l3
l1
ø d3
l4
ø d2
α
3
4
5
6
0.75
1
1.25
1.5
A
A
A
B
2
2.5
3
4
10
12
14
–
57
57
57
57
2.8
3.8
4.7
5.6
20
20
20
20
6
6
6
6
11.5°
11°
10°
–
h5
β
Z
5°
3.5°
2°
–
4
4
4
4
l3
ø d2
ø d3
ø d1
r
Form B
l2
l4
l1
ø d1
±0.02
±0.01
r
Form
l2
l3
l1
ø d3
l4
ø d2
α
β
Z
8
8
10
10
12
12
16
2
1
2.5
1
3
1
4
B
B
B
B
B
B
B
5
5
6
6
7
7
8
–
–
–
–
–
–
–
63
63
72
72
83
83
92
7.6
7.6
9.6
9.6
11.5
11.5
15.5
25
25
30
30
35
35
40
8
8
10
10
12
12
16
–
–
–
–
–
–
–
–
–
–
–
–
–
–
4
4
4
4
4
4
4
1936A.008
1936A.008010
1936A.010
1936.010010
1936A.012
1936A.012010
1936A.016
h5
ø d1
±0.02
±0.01
r
Form
l2
l3
l1
ø d3
l4
ø d2
α
β
Z
Shank acc.
DIN 6535 HA
Art. no.
10
10
12
12
1
2.5
1
3
B
B
B
B
6
6
7
7
–
–
–
–
72
72
83
83
9.6
9.6
11.5
11.5
30
30
35
35
10
10
12
12
–
–
–
–
–
–
–
–
6
6
8
8
2876A.010010
2876A.010
2876A.012010
2876A.012
h5
r
ø d2
ø d3
ø d1
Torus cutters HSC-Jet-Cut – long design
l2
l4
l1
22
Form B
1936A.003
1936A.004
1936A.005
1936A.006
Shank acc.
DIN 6535 HA
Art. no.
l4
l1
Shank acc.
DIN 6535 HA
Art. no.
Internal standard
ø d1
±0.02
±0.01
r
Form
l2
l3
6
8
8
10
10
12
12
16
1.5
2
1
2.5
1
3
1
4
B
B
B
B
B
B
B
B
4
5
5
6
6
7
7
8
–
–
–
–
–
–
–
–
ø d1
±0.02
±0.01
r
Form
l2
l3
10
10
12
12
16
1
2.5
1
3
4
B
B
B
B
B
6
6
7
7
8
–
–
–
–
–
ø d3
l4
ø d2
α
β
Z
Shank acc.
DIN 6535 HA
Art. no.
80 5.6
80 7.6
80 7.6
100 9.6
100 9.6
100 11.5
100 11.5
120 15.5
30
35
35
45
45
50
50
60
6
8
8
10
10
12
12
16
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
4
4
4
4
4
4
4
4
2832A.006
2832A.008
2832A.008010
2832A.010
2832A.010010
2832A.012
2832A.012010
2832A.016
l1
h5
ø d3
l4
ø d2
α
β
Z
Shank acc.
DIN 6535 HA
Art. no.
100 9.6
100 9.6
100 11.5
100 11.5
120 15.5
45
45
50
50
60
10
10
12
12
16
–
–
–
–
–
–
–
–
–
–
6
6
8
8
8
2877A.010010
2877A.010
2877A.012010
2877A.012
2877A.016
l1
h5
Conventional cutting data
• stable clamping
• finish milling
• normal surfaces
HSC cutting data
• stable clamping
• finish milling
• fine surfaces
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.6
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.6
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
160 - 180
140 - 160
120 - 140
100 - 120
100 - 120
80 - 100
60 - 80
50 - 60
50 - 60
0.004 x d1
0.004 x d1
0.004 x d1
0.004 x d1
0.0035 x d1
0.0035 x d1
0.003 x d1
0.002 x d1
0.002 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.015 x d1
0.01 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.015 x d1
0.01 x d1
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
Cold air
Cold air
Cold air
MMS / Emulsion
MMS / Emulsion
MMS / Emulsion
MMS / Emulsion
—
—
—
—
—
120 - 140
100 - 120
0.004 x d1
0.003 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
140 - 160
120 - 140
0.004 x d1
0.003 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
Cold air / Pressurized air
—
Emulsion
Emulsion
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
260 - 280
240 - 260
220 - 240
200 - 220
160 - 180
140 - 160
120 - 140
100 - 120
80 - 100
0.007
0.007
0.007
0.007
0.007
0.007
0.006
0.006
0.005
x d1
x d1
x d1
x d1
x d1
x d1
x d1
x d1
x d1
0.015 x d1
0.015 x d1
0.015 x d1
0.015 x d1
0.015 x d1
0.01 x d1
0.01 x d1
0.005 x d1
0.005 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.015 x d1
0.01 x d1
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
Cold air
Cold air
Cold air
MMS / Emulsion
MMS / Emulsion
MMS / Emulsion
MMS / Emulsion
—
—
—
—
—
180 - 200
160 - 180
0.008 x d1
0.006 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
180 - 200
160 - 180
0.005 x d1
0.004 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
Cold air / Pressurized air
—
Emulsion
Emulsion
Additional technical information:
• ramping angle for tools with 4 cutting edges in short-chipping materials 2-4°; reduce feed speed (vf) by approx. 50%
• for tools with 6 or 8 cutting edges, use a ramping angle of 1° max.
• all tools are provided with a straight plain shank and should be used in appropriate holders (e.g. clamping system powRgrip®
or thermal shrink-fit technology)
• grinding a driving flat or similar on the tools is not to be recommended, since it might lead to damages of the carbide substrate,
and hence to uncontrolled tool breakage
• in case of vibration, reduce speed (rpm) slightly until the tool runs smoothly; keep up feed speed (vf)
• HSC-Jet-Cut torus cutters were developed in order to achieve highest surface qualities; please store and handle these tools accordingly
• after use, it is possible to regrind and recoat the tools – for this, the tools can be returned to FRANKEN
powRgrip® is a registered trademark of REGO-FIX AG.
23
Hard-Cut ball nose cutters
• developed for 3D HSC finish milling
• suitable for all steels up to 66 HRC
• up to 8 effective cutting edges
• extra long tool life due to optimized geometry specification
• rotation-symmetric cutting edge arrangement
• highest concentricity due to proper round grinding
• optimized depth of cut due to two dimensional series and recessed shank
ød2
l3
Form A
α
l2
ød3
r
ød1
β
Ball nose cutters HSC-Jet-Cut – short design
l4
Internal standard
ø d1
±0.01
±0.005
r
Form
l2
l3
l1
ø d3
l4
ø d2
α
3
4
5
6
1.5
2
2.5
3
A
A
A
B
3.5
4
5
6
10
12
14
–
57
57
57
57
2.8
3.8
4.7
5.6
20
20
20
20
6
6
6
6
11.5°
11°
10°
–
h5
β
Z
Shank acc.
DIN 6535 HA
Art. no.
5°
3.5°
2°
–
4
4
4
4
2834A.003
2834A.004
2834A.005
2834A.006
l2
l3
l1
ø d3
l4
ø d2
α
β
Z
Shank acc.
DIN 6535 HA
Art. no.
7
8
10
–
–
–
63
72
83
7.6
9.6
11.5
25
30
35
8
10
12
–
–
–
–
–
–
4
4
4
2834A.008
2834A.010
2834A.012
r
ød2
ød3
ød1
l1
Form B
8
10
12
l2
l4
ø d1
ø d3
ø d2
l1
r
ø d1
±0.02
Form B
l2
l4
ø d1
±0.02
10
12
l1
r
±0.01
4
5
6
Form
B
B
B
r
±0.01
5
6
h5
Form
l2
l3
l1
ø d3
l4
ø d2
α
β
Z
Shank acc.
DIN 6535 HA
Art. no.
B
B
6
7
–
–
72
83
9.6
11.5
30
35
10
12
–
–
–
–
6
8
2836A.010
2836A.012
h5
r
ød2
ød3
ød1
Ball nose cutters HSC-Jet-Cut – long design
Form B
ø d1
±0.01
6
Internal standard
r
Form
l2
l3
l1
ø d3
l4
ø d2
α
β
Z
Shank acc.
DIN 6535 HA
Art. no.
3
B
6
–
80
5.6
30
6
–
–
4
2842A.006
±0.005
h5
ø d3
l4
ø d2
α
β
Z
Shank acc.
DIN 6535 HA
Art. no.
80 7.6
100 9.6
100 11.5
35
45
50
8
10
12
–
–
–
–
–
–
4
4
4
2842A.008
2842A.010
2842A.012
l2
l4
ø d3
ø d1
r
ø d2
l1
l2
l4
l1
24
Form B
ø d1
±0.02
±0.01
r
Form
l2
l3
8
10
12
4
5
6
B
B
B
7
8
10
–
–
–
ø d1
±0.02
±0.01
r
Form
l2
l3
10
12
16
5
6
8
B
B
B
6
7
8
–
–
–
l1
h5
ø d3
l4
ø d2
α
β
Z
Shank acc.
DIN 6535 HA
Art. no.
100 9.6
100 11.5
120 15.5
45
50
60
10
12
16
–
–
–
–
–
–
6
8
8
2837A.010
2837A.012
2837A.016
l1
h5
Conventional cutting data
• stable clamping
• finish milling
• normal surfaces
HSC cutting data
• stable clamping
• finish milling
• fine surfaces
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.6
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2
2.1 - 2.2
2.3 - 2.4
3
3.1 - 3.3
3.4 - 3.6
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
160 - 180
140 - 160
120 - 140
100 - 120
100 - 120
80 - 100
60 - 80
50 - 60
50 - 60
0.004 x d1
0.004 x d1
0.004 x d1
0.004 x d1
0.0035 x d1
0.0035 x d1
0.003 x d1
0.002 x d1
0.002 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.015 x d1
0.01 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.015 x d1
0.01 x d1
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
Cold air
Cold air
Cold air
MMS / Emulsion
MMS / Emulsion
MMS / Emulsion
MMS / Emulsion
—
—
—
—
—
120 - 140
100 - 120
0.004 x d1
0.003 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
140 - 160
120 - 140
0.004 x d1
0.003 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
Cold air / Pressurized air
—
Emulsion
Emulsion
vc [m/min]
fz [mm]
ap [mm]
ae [mm]
Cooling
Lubrication
260 - 280
240 - 260
220 - 240
200 - 220
160 - 180
140 - 160
120 - 140
100 - 120
80 - 100
0.007
0.007
0.007
0.007
0.007
0.007
0.006
0.006
0.005
x d1
x d1
x d1
x d1
x d1
x d1
x d1
x d1
x d1
0.015 x d1
0.015 x d1
0.015 x d1
0.015 x d1
0.015 x d1
0.01 x d1
0.01 x d1
0.005 x d1
0.005 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.015 x d1
0.01 x d1
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
Cold air / Pressurized air
Cold air
Cold air
Cold air
MMS / Emulsion
MMS / Emulsion
MMS / Emulsion
MMS / Emulsion
—
—
—
—
—
180 - 200
160 - 180
0.008 x d1
0.006 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
Cold air / Pressurized air
Cold air / Pressurized air
—
—
180 - 200
160 - 180
0.005 x d1
0.004 x d1
0.02 x d1
0.02 x d1
0.02 x d1
0.02 x d1
Cold air / Pressurized air
—
Emulsion
Emulsion
Additional technical information:
• ramping angle for tools with 4 cutting edges in short-chipping materials 2-4°; reduce feed speed (vf) by approx. 50%
• for tools with 6 or 8 cutting edges, use a ramping angle of 1° max.
• all HSC-Jet-Cut ball nose cutters are made with 2 cutting edges to the centre, accordingly the machining of plane surfaces with
HSC-Jet-Cut ball nose cutters should be done with the milling axis tilted to a minimum of 20°; this must be taken into account also
in the calculation of cutting data; from a tilting angle of approx. 20°, the 4, 6 or 8 effective cutting edges are effectively engaged
• all tools are provided with a straight plain shank and should be used in appropriate holders (e.g. clamping system powRgrip®
or thermal shrink-fit technology)
• grinding a driving flat or similar on the tools is not to be recommended, since it might lead to damages of the carbide substrate,
and hence to uncontrolled tool breakage
• in case of vibration, reduce speed (rpm) slightly until the tool runs smoothly; keep up feed speed (vf)
• HSC-Jet-Cut ball nose cutters were developed in order to achieve highest surface qualities; please store and handle these tools accordingly
• after use, it is possible to regrind and recoat the tools – for this, the tools can be returned to FRANKEN
powRgrip® is a registered trademark of REGO-FIX AG.
25
Circular line-by-line milling - Slotting on an HSC machining centre
Method description
A new method to produce slots on an HSC machining centre is circular line-by-line milling. The procedure is based on a semi circle cutting
path which is moved several times repeatedly. Due to the use of the entire cutting edge length, the metal removal rate is many times higher
than under conventional conditions.
Circular line-by-line milling (down milling)
n
vf
For circular line-by-line milling, a pocket with a semi circle is programmed. When the end mill
reaches the slot width, the zero offset will be moved in working direction. The end mill is used
in a peripheral milling operation in a down milling process.
ae
Trochoid slot milling (down milling)
n
For trochoid line-by-line milling, a spiral semi circle is programmed. This is repeated in working
direction for the complete slot length. For programming this method, a CAM system is required.
vf
ae
Circular line-by-line milling (up and down milling)
n
vf
The method with the highest efficiency is circular line-by-line milling in an up and down milling
process. This method is based on a programmed semi circle cutting path. The end mill is used
on this cutting path in an up and down milling process. This procedure can increase productivity
by 100% because the end mill is always in use.
ae
For downloading our diverse parameter programmes, please see our Technology Homepage
www.frankentechnik.de
26
Description of material groups
Material
group
1
1.1
1.2
1.3
1.4
1.5
Material type
Steel materials
Cold-extrusion steels,
Magnetic soft iron
Free-cutting steels,
General construction steels
Free-cutting steels, Construction steels,
Alloyed steels, Steel castings
Cementation steels,
Heat-treatable steels,
Nitriding steels, Cold work steels
1.11
1.12
1.13
Heat-treatable steels, Nitriding steels,
Hot work steels,
Hardened steels up to 44 HRC
Cold work steels
Hardened steels > 44 - 55 HRC
Hardened steels > 55 - 60 HRC
Hardened steels > 60 - 63 HRC
Hardened steels > 63 - 66 HRC
Corrosion-proof steels,
Acid-proof steels,
Heat-resistant steels
Corrosion-/Acid-proof steels, Heat-resistant steels
Corrosion-/Acid-proof steels, Heat-resistant steels
Special steel materials
2
2.1
Cast materials
Cast iron
2.2
Cast iron with nodular graphite
2.3
Cast iron with vermicular graphite
2.4
Malleable cast iron
2.5
3
3.1
3.2
3.6
3.7
4
4.1
4.2
4.3
5
5.1
Hard castings up to 400 HB
Cooper, Cooper alloys, Bronze, Brass
Pure copper and low alloyed copper
Copper-zinc alloys
(brass, long-chipping)
Copper-zinc alloys (brass, short-chipping)
Copper-aluminium alloys (alubronze, long-chipping)
Copper-tin alloys (bronze, long-chipping)
Copper-tin alloys
(bronze, short-chipping)
Special copper alloys, up to Q 18
Special copper alloys over Q 18
Nickel/Cobalt alloys
Nickel/Cobalt alloys heat-resistant
Nickel/Cobalt alloys high-heat resistant
Nickel/Cobalt alloys high-heat resistent
Aluminium alloys
Aluminium wrought alloys
5.2
5.3
Aluminium cast alloys Si ≤ 5%
Aluminium cast alloys 5% < Si ≤ 12 %
5.4
6
6.1
6.2
7
7.1
Aluminium cast alloys 12 % < Si ≤ 17%
Magnesium alloys
Magnesium wrought alloys
Magnesium cast alloys
Titanium, Titanium alloys
Pure titanium,
Titanium alloys
Titanium alloys
Synthetics
Duroplastics (short-chipping)
Thermoplastics (long-chipping)
Fibre-reinforced synthetics
Materials for special applications
Graphite
Tungsten-copper alloys
1.6
1.7
1.8
1.9
1.10
3.3
3.4
3.5
7.2
8
8.1
8.2
8.3
9
9.1
9.2
Tensile strength
range
≤ 400 N/mm2
≤ 600 N/mm2
≤ 850 N/mm2
≤ 1100 N/mm2
≤ 1400 N/mm2
≤ 850 N/mm2
≤ 1100 N/mm2
≤ 1400 N/mm2
≤ 1400 N/mm2
≤ 500 N/mm2
≤ 850 N/mm2
850 - 1400 N/mm2
> 1400 N/mm2
≤ 900 N/mm2
900 - 1250 N/mm2
Material examples
Q-St37-3
R-Fe80
9SMnPb28
St37-2
St70-2
GS-25CrMo4
16MnCr5
Ck45
100Cr6
1.0123
1.1014
1.0718
1.0037
1.0070
1.7218
1.7131
1.1191
1.3505
42CrMo4V
X30WCrV5-3
X38CrMoV5-3
X155CrVMo12-1
55NiCrMoV6
45WCrV7
X155CrVMo12-1
X210CrW12
X10NiCrAlTi32-20 [INCOLOY800]
X12CrNiTi18-9
X6CrNiMoTi17-12-2
X45SiCr4
X5NiCrTi26-15
FerroTiC
Hardox500
1.7225
1.2567
1.2367
1.2379
1.2713
1.2542
1.2379
1.2436
1.4876
1.4878
1.4571
1.4704
1.4980
1200-1400 N/mm2
1100 N/mm2
900-1100 N/mm2
900-1100 N/mm2
47-52 HRC
56-57 HRC
60-63 HRC
63-64 HRC
610-850 N/mm2
500-700 N/mm2
500-730 N/mm2
900-1100 N/mm2
1200 N/mm2
800-900 N/mm2
1300-1400 N/mm2
GG 20
GG 30
GGG 40
GGG 70
GGV (80% Perlit)
GGV (100% Perlit)
GTW 40
GTS 65
0.6020
0.6030
0.7040
0.7070
120-220 HB
220-270 HB
400 N/mm2
700-1050 N/mm2
220 HB
230 HB
360-420 N/mm2
580-650 N/mm2
- 400 HB
E-Cu
CuZn40 [Ms60]
CuZn37 [Ms63]
CuZn39Pb2 [Ms58]
CuAl10Ni
2.0060
2.0360
2.0321
2.0380
2.0966
250-350 N/mm2
340-490 N/mm2
310-550 N/mm2
380-500 N/mm2
500-800 N/mm2
GCuSn5ZnPb [Rg5]
GCuSn7ZnPb [Rg7]
Ampco16
Ampco20
2.1096
2.1090
150-300 N/mm2
150-300 N/mm2
630 N/mm2
600 N/mm2
NiCu30Fe [MONEL400]
NiCr19NbMo [INCONEL718]
Haynes 25 (L605)
2.4360
2.4668
420-610 N/mm2
850-1190 N/mm2
1550-2000 N/mm2
Al 99.5 [F13]
AlCuMg1 [F39]
G-AlMg3
GD-AlSi9Cu3
GD-AlSi12
G-AlSi17Cu4
3.0255
3.1325
3.3541
3.2163
3.2582
100-250 N/mm2
300-500 N/mm2
130-190 N/mm2
240-310 N/mm2
220-300 N/mm2
180-250 N/mm2
MgAl6
GMgAl9Zn1
3.5662
3.5912
300-500 N/mm2
300-500 N/mm2
Ti3 [Ti99.4]
TiAl6V4
TiAl4Mo4Sn2
3.7055
3.7164
3.7185
700 N/mm2
700-900 N/mm2
900-1250 N/mm2
BAKELIT
HOSTALEN
CFK / GFK / AFK
C-8000
W-Cu 80/20
0.8040
0.8165
500-700 N/mm2
340-470 N/mm2
700-900 N/mm2
650-950 N/mm2
500-700 N/mm2
600-800 N/mm2
700-900 N/mm2
110 N/mm2
80 N/mm2
800-1500 N/mm2
60 N/mm2
230-250 HV
27
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