Differential pressure flow switch WFS10/11/14 Series FLOW Air Conditioning OnLine Controls Overview The WFS1 Series differential pressure flow switch was designed to be compact, cost-effective differential pressure switch for application such as proof-of-low, filter monitoring, etc. It is one of the most important applications in HVAC controlling system. It depends two opposing diagrams to sense pressure on the “High” and “Low” pressure output of a system. The resulting pressure differential is transmitted through a linkage to a snap-action electrical switch, providing an output when a pre-set difference is exceeded. It is the substitute for the target flow switch. Features Compact size/Good stability /Easy to install/Adjustable ranges /Optional status light/Accurately control /No resistance effect on water system Application Typical applications include flow controlling and monitoring for pump and filter in air-cooled water chiller、water-cooled chiller those use plate-type heat exchanger、double-pipe heat exchanger and shell-and-tube heat exchanger. Nomenclature WFS1 WFS1 0 030 A A 1A B 0 E Specification WFS1 Differential Pressure Flow Switch Set point: single fixed Set point: single adjustable Set point: double adjustable 0 1 4 Differential pressure :A. fixed type is closed differential pressureǗB. adjustable type is maximum adjustable rangLj UnitǖkPa 030 … … High-pressure connectionǖ7/16ŅUNF male threadDŽ1/4Ņ SAEDž A B High-pressure connectionǖ1/4ŅNPT male threadDŽG1/4ŅDž Low-pressure connectionǖ7/16ŅUNF male threadDŽ1/4Ņ SAEDž Low-pressure connectionǖ1/4ŅNPT male threadDŽG1/4ŅDž Cable: plain connector, the letter indicates connection mode, see the wiring schematic drawing (only for WFS10) A B 1A 2A Cable: DIN43650 the letter indicates connection mode, see the wiring schematic drawing (only for WFS10) 3A Cable: terminal block wiring, the letter indicates status light option, see the wiring schematic drawing (only for WFS11Ă 14)LjAǖno status lightLjBǖoutside 220VACLjCǖoutside 24VACLjDǖoutside 24VDC B L K 0 2 3 E N ACOL(shanghai) Online Controls Co.,Ltd Shell colour: black (recommended) Shell colour: blue (custom-made) Shell colour: custom-made Cavity material: H59 brass Cavity material: S316 stainless steel Cavity material: reinforced plastic Diaphragm material: EPDM, apply to waterĂ air, but oil is prohibited, temperature resistance: Ľ80ņ Diaphragm material: NBR, apply to water Ăair and oil, temperature resistance: ļ80ņ(WFS11Ă14 series with this diaphragm) Http://www.acol.cn WFS1-series 1/18 Differential pressure flow switch WFS10 Series FLOW Air Conditioning OnLine Controls Overview The 10 series differential pressure flow switch with single fixed set point was designed for OEM customers. It was designed to be compact, cost-effective, differential pressure switch for application such as proof-of-flow, filter monitoring, etc. The pre-setting value can not be changed, which can ensure the flow setting value can not be changed. ACOL company considerate the practical situation, can transfer the setting differential pressure value to the flow protection value of the heat exchanger. The value can set by our professional according to customer’s requirement and print on the label. Features Metering substances water gas Please indicate your metering substances with your order. Dimensional drawing DIN 43650 connector (optional) ACOL(shanghai) Online Controls Co.,Ltd △ Storage temperature: -29℃~82℃ △ Ambient temperature: -20℃~71℃ △ Media temperature range: -20℃-93℃ △ Pressure connection: 1/4" SAE(7/16" –20UNF)G、1/4"NPT for optional) △ Max. static pressure: 10bar △ Max. pressure difference: 5bar △ Set point repeatability tolerance: ±1% △ Output: one SPDT dry contact output, one or two for optional factory set one N/O. △ Switch: 10A(max)、125/250VAC △ Electrical connection: DIN 43650 /direct connect(105℃ resistance burning 2×0.75 or 3×0.75mm for optional) Set point parameters Model Set point Hystersis WFS10002 WFS10003 WFS10004 WFS10005 WFS10006 WFS10008 WFS10010 WFS10011 WFS10012 WFS10013 WFS10014 WFS10017 WFS10020 WFS10025 WFS10030 WFS10035 WFS10040 2kPa 3kPa 4kPa 5kPa 6kPa 8kPa 10kPa 11kPa 12kPa 13kPa 14kPa 17kPa 20kPa 25kPa 30kPa 35kPa 40kPa 0.8kPa 1kPa 1.2kPa 1.5kPa 1.5kPa 1.7kPa 2kPa 2.3kPa 2.5kPa 2.5kPa 3kPa 4kPa 5kPa 6kPa 7kPa 8kPa 8kPa Http://www.acol.cn WFS1-series 2/18 Differential pressure flow switch WFS10 Series FLOW Air Conditioning OnLine Controls Wiring schematic drawing(DIN 43650connector) Conventional wiring schematic drawing A Switch closed and power supply indicating wiring schematic drawing E switch open wiring schematic drawing C switch closed wiring schematic drawing B Switch open and power supply indicating wiring schematic drawing F switch open wiring schematic drawing D Switch open and closed wiring schematic drawing G Wiring schematic drawing(plain connector) blue brown N/O wiring schematic drawing A blue brown N/C wiring schematic drawing B ACOL(shanghai) Online Controls Co.,Ltd green red blue N/O and N/C wiring schematic drawing C Http://www.acol.cn WFS1-series 3/18 Differential pressure flow switch WFS11、14 Series FLOW Air Conditioning OnLine Controls Overview The series differential pressure flow switch with adjustable set point is designed for the field has different requirements on differential pressure, for applications involving in differential pressure monitoring of filter 、pump、 heat exchanger and water chilling unit. It outputs a warning or cut off signal when the flow exceed or drop below a specific value. It is also can be used for monitoring of pump and filter. The value could be calibrated directly by professionals according to customer's requirement, and printed the calibrated value on the label of product, so user needs not readjust in the field. The OEM customer could calibrate by professional instrument according to the differential pressure required by equipment, and ACOL could provide relevant service. Differential pressure flow switch with adjustable set point in HVAC system has the same performance with fixed set point switch, they are substitutes of target flow switch, avoid repairing or changing the target flow switch every year.In order to meet user’s requirements, we developed the differential pressure flow switch with double adjustable set points to control the high and low pressure difference. In HVAC system, used for controlling of watercooled condenser and evaporator and monition of the dirty and blocking and indicating application, the status light is optional. Technical parameters Metering substances water gas oil Please indicate your metering substances with your order. △ Storage temperature: -29℃~82℃ △ Ambient temperature: -20℃~71℃ △ Media temperature range: -20℃~93℃ △ Pressure connection: 1/4" SAE(7/16" –20UNF)G 、 1/4"NPT etc for optional △ Max. static pressure: 10/16/20 bar △ Max. pressure difference: 10/16/20 bar △ Set point repeatability: ±1% △ Output mode: WFS11--- one SPDT dry contact output, terminal blockwiring WFS14--- two SPDT dry contact output, terminal block wiring △ Switch: 3A (max) 125/250VAC Dimensional drawing external set point adjusting fixed hole water-proof cable connector interface ACOL(shanghai) Online Controls Co.,Ltd Http://www.acol.cn WFS1-series 4/18 Differential pressure flow switch WFS11、14 Series FLOW Air Conditioning OnLine Controls Set point parameters Model Set point range 1/Set point range 2 Hystersis 1/Hystersis 2 Differential pressure flow switch with single fixed setpoint WFS11015 5ċ15kPa WFS11030 5ċ30kPa WFS11070 6ċ70kPa WFS11100 6ċ100kPa WFS11200 10ċ200kPa WFS11300 20ċ300kPa WFS11400 30ċ400kPa Differential pressure flow switch with double adjustable setpoint 3kPa 3kPa 5kPa 6kPa 10kPa 15kPa 20kPa WFS14030 WFS14070 WFS14100 WFS14120 WFS14150 WFS14200 WFS14300 3kPa/6kPa 5kPa/6kPa 6kPa/6kPa 5kPa/10kPa 6kPa/10kPa 10kPa/10kPa 15kPa/15kPa 5ċ30kPa/6ċ100kPa 6ċ70kPa/6ċ100kPa 6ċ100kPa/6ċ100kPa 6ċ70kPa/10ċ200kPa 6ċ100kPa/10ċ200kPa 10ċ200kPa/10ċ200kPa 20ċ300kPa/20ċ300kPa Optional connector 1/4″SAE male thread~G1/2″male thread 1/4″SAE male thread~G1/4″male thread A B 1/4″SAE female thread~G1/4″male thread 1/4″SAE male thread~G3/4″male thread H C Attention: All adapter connector i s a p p l i c a b l e t o W F S 11 … A A a n d WFS14…AA series, please indicate with your order. 1/4″SAE female thread~G1/2″male thread D 1/4″SAE female thread~φ8 pneumatic connector G F E 1/4″SAE female thread~φ6 bite type fitting 1/4″SAE female thread capillary module unit ACOL(shanghai) Online Controls Co.,Ltd Http://www.acol.cn WFS1-series 5/18 FLOW Differential pressure flow switch WFS10/11/14 Series Air Conditioning OnLine Controls Monition of the dirty and blocking and indicating appliction The pressure difference will increase with filtering, switch is on and output a signal when reached the pre-pressure value. If it automatically clean, the signal would be transmitted to controlling disk and then the controlling disk start to clean and open the waste valve. If worker to clean, the warning signal will remind operator to clean. hand-operated filter differential pressure flow switch installation automatic filter differential pressure flow switch installation Pump status and feed back to automatic controlling system The pressure difference is stable when the flow is constant, it would be changed when the system resistance is changed. The relation of pressure difference and flow, can refers to the pump performance data. So the differential pressure flow switch used for pump monitoring as well as the minimum flow control. When the actual pressure exceeds the set value, the switch output a dry contact signal for controlling system to indicate the pump has flow. The status light will indicates the pump status if it has. It is the substitute of target flow switch. pump status detecting differential pressure flow switch installation Heat exchanger flow controlling The differential pressure flow switch used for flow controlling is one of the most important applications in HVAC system. It is the best substitutes of target type flow switch. The reset flow is the minimum value used to check whether satisfy the requirement or not. The disconnect flow is protected instrument from decreasing flow. Following we take plate and extension-type heat exchanger、 shell and tube type heat exchanger examples to introduce the characteristics of differential pressure flow switch. ACOL(shanghai) Online Controls Co.,Ltd Http://www.acol.cn WFS1-series 6/18 FLOW Differential pressure flow switch WFS10/11/14 Series Air Conditioning OnLine Controls Plate and extension-type heat exchanger: Plate heat exchanger with compact size and high heat transmission performance, has been widely used in water chilling unit as evaporator and condenser. It is necessary to prevent plate heat exchanger from frost damage. A great deal of experimentation show that there is a possibility of freezing when the current flow less than the rated flow about 50%, so it is important to keep the current flow not less than 50% of rated flow. The pressure of 50% rated flow is the protection value of plate type heat exchanger, according to this value to choose differential pressure flow switch. We suggested to buy the fixed set point switch to ensure the value is right(the pressure difference can be tested by our professionals ) plate type heat exchanger differential pressure flow switch installation extension-type exchanger differential pressure flow switch installation Shell and tube type heat exchanger: Shell and tube type heat exchanger used in water cooling unit as evaporator and condenser. The unstable flow directly influence the mainframe, so it is important to control the flow to ensure mainframe work normally. The pressure of 70% ( recommended ) rated flow is the lower limit of protection value, we can obtain it according to the pressure and flow curve or measure in the field. You can consult the professionals of the ACOL for specific method. We suggest to buy double set points adjustable differential pressure flow switch, one of them can be used to indicate the heat exchanger cleaning status. Set the reasonable pressure difference and choose the status light, when the waste is overmuch, the status light is on to remind the user to clean heat exchanger. Avoid energy waste because of the heat transfer effect drops and influence main engine work. shell and tube type heat exchange differential pressure flow switch installation ACOL(shanghai) Online Controls Co.,Ltd Http://www.acol.cn WFS1-series 7/18
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