Manage Energy - Manage the Climate ® Industrial Dampers Manage Energy Manage the Climate Innovation for Performance 2 Damper System for WHRU 4 Good Reasons for Managing Energy • • • • 7 billion people create an enormous demand for energy Fossil fuels are limited Energy prices are rising The impact of CO2 emissions on the climate The correct management of energy can: • Stretch limited resources • Ensure better economy • Reduce emissions 3 Solid Base With roots dating back to 1976, Esscano Power is an engineering company specializing in industrial dampers. Our individually designed solutions are a characteristic of our business. Esscano Power also sells steam turbines in Scandinavia, as well as performing service work on steam turbines worldwide. Esscano Power has a subsidary in the United Kingdom and has production worldwide. 4 Stack Damper Esscano Power A/S Offers • • • • • • • Sales and Consultancy Services Design and Planning Production Delivery Assembly Problem Solving Services Worldwide Our services cover acute needs as well as on-going and preventive maintenance. Flue Gas Dampers from Esscano Power are used in • The Energy Sector • Cogeneration Plants • Off-shore and land based PetroChem 5 Customer Service Service to our customers is a cornerstone of our philosophy. This means that all deliveries include an individually tailored manual. Production is ISO 9001 certified with associated Quality Assurance. At Esscano Power, service is more than just manuals and certifications. Our solutions offer added value to our customers. Value, that is based on a clear understanding of our clients’ requirements. We know what’s necessary, whether it’s a standard solution at competitive prices or a complicated tailor made solution. Esscanos’ solutions for the international energy industry are based on more than 30 years experience. Experience that provides a thorough knowledge of the correct solutions. For all projects, the customer gets their own project leader - one point of contact - who has control of production, documentation and the design team. Scandinavian Values It is not without good reason that Scandinavia has success in several industrial sectors. Scandinavians are: • • • • Skilled and Innovative Pragmatic and Honest Reliable and Responsible Flexible and Loyal At Esscano Power these are the values that we practise and cherish. 6 Diverter Damper You Can Expect Dedicated well-trained staff that understands all your requirements Experienced and dedicated employees Requirements that develop in a close dialogue and exchange of ideas about your project Your projects are solved in an organization where the goal is a cost-effective solution that never compromises on quality or safety Quality based on innovation and experience Solutions that offer the best possible relationship between economy and quality Production Optimization through Selected Partners Long term relationships with selected manufacturers working under Esscano’s QA/QC protocol ensure that all dampers are high quality products, providing reliable operation for each and every application. The dampers can be equipped with all types of drives and position indicators according to local standards. 7 Growth – from Steam Turbines to Flue Gas Dampers Since Esscano Power was established in 1991, we have sold and installed more than 20 steam turbines, with outputs ranging from 3 MWe to over 30 MWe. In 2011, we established a joint venture in Pune, India, with a local partner, to supply the fast growing Indian energy market with engineered dampers for power plants. In 1999, our facility in the United Kingdom opened. Since then it has participated in selling and supporting installation of steam turbines in Northern Europe. Our ability to design and manufacture customized industrial and retrofit dampers has resulted in major sales all over the world. This is supported by our site installation and commissioning services. In 2002, we acquired a company with expertise in damper systems. Since then we have further developed and refined a wide variety of significant damper solutions. Today, Esscano Power is a leading manufacturer and supplier to the industrial damper market worldwide. We supply and support complex damper and diverter systems. 8 Hot Casing Diverter for HRSG The Right Solution As a supplier to leading international companies such as Foster Wheeler, Alstom, Siemens and GE, we know everything about what the right solutions require. The right solution is based on a combination of customer requirements and Esscano’s expertise. Our experience and innovative approach provides a solution giving maximum value and reliability. We put the customer first. We listen to our customer’s requirements. We recognize the customer’s knowledge and skills, and view them as an integral part of the solution process. Industrial Dampers Our dampers are individually designed for specific purposes. We supply dampers for any application, in materials suitable for the process. Applications: Filter systems, flue gas cleaning, gas turbines, boiler and diesel plants, process and cement industry, refinery and offshore installations. Temperatures: From -80°C to 1100°C We offer: Advice, design, manufacture, delivery, installation, commissioning, repairs and maintenance. General types of dampers: Butterfly dampers, louvre dampers, diverter dampers, biplane dampers, guillotine dampers, flap isolators/non return dampers. Other types: Flaps, stack dampers, diesel/gas engine dampers, fire dampers, sliding gates, inlet guide vane dampers. Special dampers: For the food processing industry and other sanitary applications, 100% sealing dampers without seal air, collaboratively designed dampers. Tightness: As per customer requirements. Up to 100% sealing can be achieved with or without sealing air. All types are ambient tight. Actuators: Manual, electric, pneumatic, hydraulic, all available from any manufacturer. Accessories: Ducts, expansion joints, controls, exhaust systems etc. Service: Repair and modification on any make of damper. 9 Design and Engineering Esscano Power has invested in the latest production technology. Our capabilities in design and engineering include: • • SolidWorks Simulation, where designs are analyzed using SolidWorks Simulation finite element analysis to ensure the optimum design to meet the customers’ requirements. Designs can be done in accordance with DIN, EN, ISO & API standards. SolidWorks, the 3D tool for design. This ensures the product is functionally correct and that all production drawings will be fully in accordance with the designed damper. • Flow Simulation, where gas-flow through channels can be investigated thoroughly according to the specific damper and media. Temperature effects, flow effects and pressure drops are analyzed and data can be transferred to simulation for stress/strength calculations. 10 Louvre Damper General Types of Dampers • • • • Butterfly Dampers Louvre Dampers Diverter Dampers Guillotine Dampers These dampers are typically used for isolation or control of flue gasses. They are all characterized by their low leakage rates – achieving bench mark sealing efficiency. The dampers are primarily used in waste heat recovery applications i.e. WHRU, HRSG, filter applications, industrial boiler applications, utility boiler applications and for offshore/onshore petrochem applications. ambient surroundings and therefore maintenance free. The graphite shaft seal system will be subjected to continuous temperatures of up to 930°C and is standard issue on all dampers regardless of the application. Damper design and the choice of material of the damper casing, damper blade and shaft is based on customer process data and the type of application, to ensure optimal performance. All Esscano Dampers are designed with a unique shaft seal system ensuring gas tightness to Non-return flaps Guillotine dampers 3-Way Diverter Damper ·· For geometrical reasons these are two bladed and open towards the centre of the duct ·· For shut-off use ·· For changing over gas flow or simultaneously isolating one duct Biplane dampers Butterfly dampers Louvre dampers ·· Two dampers in one ·· The blades are hollow, which when closed and fitted with seals form compartments which can be pressurized with seal air ·· Biplane dampers with S3 and S5 seals are developed to provide a simple space saving method of ensuring zero leakage ·· Typically installed to isolate and control flue gases ·· Single blade dampers ·· Used for on/off flow control ·· Typically installed to isolate and control flue gases ·· With parallel blade motion ·· Used for isolation and flow control ·· The blades rotate in the same direction Louvre dampers with opposed blade motion ·· Typically installed to isolate and control flue gases ·· Single blade dampers ·· Used for on/off flow control 11 Steam Turbine Systems Esscano Power has many years of unique experience within all aspects of steam turbine systems, namely: selling, installing, commissioning, testing, servicing and maintaining in order to achieve optimized operation for turbines as well as ancillary mechanical and electrical equipment. Esscano Power also cooperates with a number of other specialist plant equipment companies. Esscano Power represents MAN Turbo AG in Denmark, Southern Sweden and Norway. The MAN Turbo steam turbines range in power output from 1-35 MWe. The range includes: • Condensing Turbines • Heating Turbines • Backpressure Turbines ® Contact Esscano Power For further information about our products and services please contact us: Denmark: +45 4488 0070 United Kingdom: +44 1778 560 562 You can also visit our websites to discover more: Denmark: www.esscano.dk United Kingdom: www.esscano.com Esscano Power A/S Tempovej 42 DK - 2750 Ballerup Tel. +45 4488 0070 Fax +45 4488 0076 www.esscano.dk
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