2015 OSLO Storage New Protection Options NFPA 13, 2016 edition, and Beyond Michael Billstroem Director of International Technical Services © 2015 Reliable Automatic Sprinkler Co., Inc. 2 R 2013 Edition © 2014 Reliable Automatic Sprinkler Co., Inc. 3 o © 2014 Reliable Automatic Sprinkler Co., Inc. 2013 Edition 4 Commodity Classification Based on makeup of individual storage unit using definitions provided. OR “. . . [s]pecific test data of commodity classification by a national recognized testing agency . . . .” © 2014 Reliable Automatic Sprinkler Co., Inc. 5 Commodity Classification Test NT FIRE 049 • Tre försök med tre olika vattentätheter. • Fyra pallar med gods i varje försök. • Brandeffekten mäts. Ett exempel: Plastlådor av HDPE 2013 Edition © 2014 Reliable Automatic Sprinkler Co., Inc. 11 NFPA 13 2016 Edition Issue Date: 5/26/2015 (or 8/20/2015 if someone files an appeal) © 2014 Reliable Automatic Sprinkler Co., Inc. 12 New Protection Options NFPA 13 (2016 edition) 1. K25 ESFR & Vertical Barriers 2. K8+ In-Rack & Horizontal Barriers Beyond 3. K25 Extended Coverage In-Rack & Horizontal Barriers © 2014 Reliable Automatic Sprinkler Co., Inc. 13 1. K25 ESFR & Vertical Barriers • Protection of Expanded Group A Plastics in Rack Storage © 2014 Reliable Automatic Sprinkler Co., Inc. 14 Fire Protection Research Foundation Project Team Sponsors Technical Panel IKEA Ken Linder, Swiss Re Viking Sprinkler Rich Pehrson, Rep. IFMA Reliable Sprinkler Jason Huczek, SwRI Tyco Fire and Building Products John Denhardt, Strickland Fire Protection XL Insurance Steve Wolin Property Insurance Research Group Matt Klaus, NFPA Staff Liaison Procter & Gamble Target Aon Insurance Project Contractor Underwriters Laboratories © 2014 Reliable Automatic Sprinkler Co., Inc. 15 Approach Ceiling Only Sprinkler Protection Large Orifice, Intermediate Temperature Sprinklers Vertical Barriers 8ft(2,4m) Aisles © 2014 Reliable Automatic Sprinkler Co., Inc. Model N25 K25.2 ESFR 16 NFPA 13 Chapter 21 Alternative Sprinkler System Designs for Storage Requires series of large scale fire tests • High clear/low clear • Ignition location relative to sprinklers Number of sprinklers used in the design must based on the worst-case result obtained in the full-scale fire test series increased by a minimum of 50% • Minimum of 12 sprinklers for standard coverage • 768 sf (71,3m2) minimum operating area © 2014 Reliable Automatic Sprinkler Co., Inc. 17 NFPA 13 Chapter 21 Criteria (Section A21.2) Number of operated sprinklers No sustained combustion at the outer edges of the target arrays No sustained combustion at the far end of the main test array No sprinklers should operate at the outer edges of the installed sprinkler system 1000°F (538°C) maximum 1 minute average steel temperature measured above the fire © 2014 Reliable Automatic Sprinkler Co., Inc. 18 Test Program Test A Storage Arrangement Nom. Storage Height Vertical Barriers Material Horizontal distance Transverse Flue Spaces Aisle Width Sprinkler Ignition Location Test C Double Row Rack 20 ft (6,0m) Ceiling Height Commodity Test B 35 ft (10,7m) 30 ft (9,1m) 40 ft (12,2m) Polystyrene Meat Trays on Hardwood Pallets Metal ~16 ft (4,9m) Metal ~16 ft (4,9m) 3/8 inch Plywood ~16 ft (4,9m) Blocked Open Open 8 ft (2,4m) ESFR K25.2 Intermediate Temperature at 60 psi (4,1bar) Between 2 Sprinklers © 2014 Reliable Automatic Sprinkler Co., Inc. Under 1 Sprinkler 19 Test A: Setup High Clearance Ignited Between 2 Sprinklers © 2014 Reliable Automatic Sprinkler Co., Inc. 20 Test A: Damage © 2014 Reliable Automatic Sprinkler Co., Inc. 21 Results Summary Nom. Storage Height (ft) Transverse Flue Spaces Ignition Location Test A Test B Test C 20 (6,0m) 35 (10,7m) 30 (9,1m) Blocked Open Open Between 2 Sprinklers Under 1 Sprinkler No. of Sprinklers Operated First – Last (min:sec) 6 0:44 – 3:21 7 0:48 – 2:28 7 0:47 – 1:28 Max. 1 minute avg. steel temperature (°F) 117 (47,2C) 134 (56,7C) 127 (52,8C) Ignition of Target Extent of Fire Travel on Main Array None 1 bay beyond barrier 1 pallet position beyond barrier © 2014 Reliable Automatic Sprinkler Co., Inc. 1 pallet position beyond barrier 22 NFPA 13 Criteria Storage Arrangement Single-, Double-, and Multiple-row racks Max. 40 ft (12,2m) ceiling Max. 35 ft (10,7m) storage Min. 8 ft (2,4m) aisles Exposed expanded Group A plastic commodity © 2014 Reliable Automatic Sprinkler Co., Inc. 23 NFPA 13 Criteria Sprinkler System K25.2 Intermediate Temperature ESFR sprinklers Ceiling only Hydraulic Design Criteria 12 sprinklers at 60 psi(4,1 bar) Approx. 2,350 gpm(8,896 lpm) raw sprinkler water demand © 2014 Reliable Automatic Sprinkler Co., Inc. Model N25 K25.2 ESFR 24 NFPA 13 Criteria Vertical Barriers 3/8-inch (10mm) plywood, 3/8-inch particle board, 22 gauge metal (0,7mm), or equivalent Max. 16-1/2 ft ( 5,0m) between barriers Max.124 sf (11,5m2)of storage between barriers and aisles Extend through longitudinal flue space Commodity may extend nominally 4 inches (0,1m) past barrier into aisle Barrier must extended from max. of 4 inches (0,1m) above floor to top of storage © 2014 Reliable Automatic Sprinkler Co., Inc. 25 2. K8+ In-Rack & Horizontal Barriers Alternative protection to supplement overhead sprinkler system Permitted for Group A plastics and Class I-IV commodity Similar to: FM Global Scheme 8-9A NFPA 13 (2013) Section 17.1.5.7 for solid shelves Prior combustible liquids tests © 2014 Reliable Automatic Sprinkler Co., Inc. 26 Horizontal Barriers 3/8-inch (10mm) plywood or 22 gauge (0,7mm) metal Cover flue spaces 3-inch (0,08m) max. gap permitted at uprights 3-inch (0,08m) max. gap permitted at rack members, pipe drops, etc. Vertical spacing Open frame: 12 ft (3,6m) max. Solid shelving: every level © 2014 Reliable Automatic Sprinkler Co., Inc. 27 Hydraulic Design Calculation Not balanced with overhead system 60 gpm (227lpm) per in-rack sprinkler Single row racks: 6 in-rack sprinklers Double/Multiple row racks: 8 in-rack sprinklers Hose demand: 500 gpm Water supply duration: 2 hours © 2014 Reliable Automatic Sprinkler Co., Inc. 28 In-Rack Sprinklers K8.0 or larger Quick-response Ceiling or in-rack Model GL112 K11.2 Pendent & Upright Spray Sprinklers © 2014 Reliable Automatic Sprinkler Co., Inc. 29 Single Row Racks © 2014 Reliable Automatic Sprinkler Co., Inc. 30 Double Row Racks © 2014 Reliable Automatic Sprinkler Co., Inc. 31 Multiple Row Racks © 2014 Reliable Automatic Sprinkler Co., Inc. 32 K25 EC In-Rack & Horizontal Barriers 3. New concept for in-rack sprinkler protection Supported by full-scale fire testing at UL Not in NFPA 13 Patent Pending N-RACK-ECTM Extended Coverage In-Rack Sprinkler System Model N252 EC K25.2 Extended Coverage CMDA\CMSA Sprinkler © 2014 Reliable Automatic Sprinkler Co., Inc. 33 Conventional vs. N-RACK-ECTM Conventional In-Rack Sprinkler N-RACK-ECTM 30 spr vs. 2 spr © 2014 Reliable Automatic Sprinkler Co., Inc. 34 The Sprinkler Conventional In-Rack N-RACK-ECTM K8 or K11.2 Standard Coverage K25.2 Extended Coverage © 2014 Reliable Automatic Sprinkler Co., Inc. 35 N-RACK-ECTM Tests Exposed Expanded Group A plastics Cartoned Unexpanded Group A plastics Combustible Liquids Lithium Ion Batteries Aerosols © 2014 Reliable Automatic Sprinkler Co., Inc. 36 Exposed Expanded Group A plastics Double-Row Racks Horizontal barriers at 20 ft (6,0m) intervals for EEP © 2014 Reliable Automatic Sprinkler Co., Inc. 37 © 2014 Reliable Automatic Sprinkler Co., Inc. 38 C-C 2,5m © 2014 Reliable Automatic Sprinkler Co., Inc. 39 Rack Storage of Exposed Expanded Group A Plastics Ceiling Height = 40 ft (12,2m) Storage Height = 35 ft (10,7m) 3/8-inch Plywood Horizontal Barrier at 20 ft (6,0m) Ceiling Sprinklers K-16.8 ESFR @ 50 psi (3,4bar) In-Rack Sprinklers 212° F (100C) K-25.2 EC Pendent @ 30 psi (2,0bar) © 2014 Reliable Automatic Sprinkler Co., Inc. 40 © 2014 Reliable Automatic Sprinkler Co., Inc. 41 Damage © 2014 Reliable Automatic Sprinkler Co., Inc. 42 Results Extent of fire spread: 1 bay from ignition Ignition of target: No 1-min avg. Steel Temp: 102°F (38,9C) Ceiling sprinklers operated: 1 In-Rack sprinklers operated: 2 © 2014 Reliable Automatic Sprinkler Co., Inc. 43 Applications Protection for high hazard commodities Existing buildings with increase in hazard classification Buildings taller than 48 ft (14,6m) Areas with limited water supplies Water savings © 2014 Reliable Automatic Sprinkler Co., Inc. 44 © 2014 Reliable Automatic Sprinkler Co., Inc. 45 The Future of Storage 80’/120’ 60’/90’ 40’/60’ 20’/30’ © 2014 Reliable Automatic Sprinkler Co., Inc. 46 Summary New options to protect Exposed Expanded Group A plastics Option Sprinkler Barriers (Interval) Max. Ceiling Height In-Rack Sprinklers Water Demand 1 K25 ESFR Vertical (16-1/2 ft) (5,0m) 40 ft (12,2m) N/A 2,350+ gpm (8,896lpm) 2 K8+ QR Horizontal (12 ft) (3,7m) Unlimited Repeat protection Yes ~5 per level per bay in a DRR 480+ gpm (1,817lpm) 3 Reliabe N252 EC K25.2 Horizontal (20 ft) (6,0m) Unlimited Repeat protection Yes 1 per level per bay in a DRR 420+ gpm (1,590lpm) © 2014 Reliable Automatic Sprinkler Co., Inc. 47 Storage Outline Why is storage different? Definitions Commodities Michael Billstroem Director of International Technical Services The Reliable Automatic Sprinkler Co., Inc. Why is Storage Different? Codes & Standards NFPA 13 2013 edition • Chapter 12 General Requirements for Storage • Chapter 13 Miscellaneous and Storage < 12’-0” • Chapter 14 Class I-IV Palletized, Solid Piled, Bin Box and Shelf Storage • Chapter 15 Plastic & Rubber Storage Palletized, Solid Piled, Bin Box and Shelf Storage • Chapter 16 Class I-IV Storage on Racks • Chapter 17 Plastic & Rubber Storage on Racks • Chapter 18 Rubber Tire Storage • Chapter 19 Roll Paper Storage • Chapter 20 Special Storage Designs • Chapter 21 Alternative Sprinkler system Design Definitions Available Height for Storage • The maximum height at which commodities can be stored above the floor and still maintain the necessary clearance from structural members and the required clearance below sprinklers. Cartoned • Storage consisting of corrugated cardboard or paperboard fully enclosing the commodity Definitions Compact Storage • Storage arranged as part of a compact storage module on shelves not exceeding 36” in depth, no more than 30” between shelves vertically with no internal vertical flues Carton Records Storage • A Class III commodity consisting predominantly of paper records in cardboard cartons Definitions Compact Storage Module • A type of shelving unit whereby the units move to allow for storage to be pushed together creating storage with no flues or minimal flues. Modules can be manual or electric Definitions Encapsulation • A method of packaging consisting of a plastic sheet completely enclosing the sides and top of a pallet load containing a combustible commodity. Combustible commodities individually wrapped and stored exposed in a pallet load are encapsulated. Totally noncombustible commodities on wood pallets enclosed by plastic sheet are not considered encapsulated. Banding (wrapping the sides only) is not considered encapsulation. Holes or voids greater than 50% on the top are not encapsulated Does not apply to plastic enclosed packages inside a large, non-plastic enclosed container. Definitions Encapsulated Definitions Non Encapsulated Definitions Expanded Plastics (Foamed or Cellular) • Plastics in which the density is reduced by the presence of numerous small cavities (cells), interconnecting or not, dispersed throughout their mass Definitions Exposed Plastics • Plastics not in packaging or coverings that absorb water or appreciably retard the burning hazard of the commodity. (Paper wrapped or encapsulated, or both, should be considered exposed). Free Flowing Plastics • Plastics that fall out of their containers during a fire, fill flue spaces and create a smothering effect on the fire. (Powder, pellets, flakes or random-packed small objects) Standard Commodities for Testing Class 2 Cartoned Unexp. Group A Class 3 Cartoned Expanded Group A Class 4 Exposed Expanded Group A Classifications based on NFPA 13 Images © 2013 UL LLC. All rights reserved. Used with permission. Definitions High Piled Storage • Solid-piled, palletized, rack storage, bin box, and shelf storage in excess of 12 feet in height. Miscellaneous Storage • Storage that does not exceed 12 feet and is incidental to another occupancy group. Storage shall not constitute more than 10 percent of the building area or 4000 ft² of sprinklered area whichever is greater. Storage shall not exceed 1000 ft² per pile Each pile shall be separated by 25 feet from other piles Definitions Pallets • Conventional Pallet – a material handling aid designed to support a unit load with openings to provide access for material handling devices. • Plastic Pallet – Any portion consisting of plastic • Reinforced Plastic Pallet – A plastic pallet incorporating a secondary reinforcing material (such as steel or fiberglass) within the pallet. • Slave Pallet – A special pallet captive to a material handling system. • Wood Pallet – A pallet constructed entirely of wood with metal fasteners. Definitions Pallets Definitions Closed Array • Storage arrangement where air movement in the pile is restricted because of 6 in. or less vertical flues. Open Array • Storage arrangement where air movement in the pile is enhanced because of 6 in. or larger vertical flues. Bin Box Storage • Storage in a five-sided wood, metal, or cardboard boxes with open face on the aisles. Definitions Shelf Storage • Storage on structures up to and including 30 in. deep and separated by aisles at least 30 in. wide. Back to Back Shelf Storage • Two solid or perforated shelves up to 30 in. in depth, not exceeding a total depth of 60 in., separated by a longitudinal vertical barrier such as plywood, particleboard, sheet metal, or equivalent, with a maximum 0.25 in. diameter penetrations and no longitudinal flue space and a maximum storage height of 15 ft. Solid-Piled Storage • Storage of commodities stacked on each other with no pallets or aides. Piles can be stable or unstable. Definitions Rack • Any combination of vertical, horizontal, and diagonal structural members that support stored materials or commodities. Single Row Rack • Racks that have no longitudinal flue space and that have a depth up to 6 ft. in width with aisles of at least 3.5 ft. between loads on racks. Definitions Double Row Rack • Racks less than or equal to 12 ft. in depth or single row racks placed back to back not exceeding 12 ft. Definitions Multiple Row Racks • Racks greater than 12 ft. in depth or single or double row racks separated by aisles less than 3.5 ft. wide having an overall width greater than 12 ft. Definitions Flow Through Rack Portable Rack Definitions Open Rack • Racks without shelving or with shelves in racks that are fixed in place with shelves having a solid surface and a shelf equal to or less than 20 ft² or with shelves having wire mesh, slatted surface, or other material with openings representing the horizontal area of rack members and where the flue spaces are maintained. Definitions Solid Shelving • Fixed in place, slatted, wire mesh, or other type of shelves located within racks. The area is defined by an aisle or flue space on all four sides. Solid shelves having an area equal to or less than 20 ft² shall be defined as open racks. Shelves of wire mesh, slats, or other materials more than 50% open shall be defined as open racks. Definitions Longitudinal Flue Space • The space between rows of storage perpendicular to the direction of loading with a width not exceeding 24 in. between storage. Transverse Flue Space • The space between rows of storage parallel to the direction of loading. Definitions Horizontal Barrier • A solid barrier in the horizontal position covering the entire rack, including all flue spaces at certain height increments to prevent vertical fire spread. Bulkhead • A vertical barrier across the rack. Roof Height • The distance between the floor and the underside of the roof deck within the storage area. Definitions Laced Tire Storage • Tires stored where the sides of the tires overlap, creating a woven or laced appearance. Definitions Pyramid Tire Storage • On-floor storage in which tires are formed into a pyramid for stability On Side Tire Storage • Tires stored horizontally or flat. On-Tread Tire Storage • Tires stored vertically or on their treads. Definitions Typical Open Portable Rack Definitions Typical Palletized Portable Rack Definitions Roll Paper Storage • Closed Array • Open Array • Standard Array A vertical storage arrangement in which the distances between columns in both directions are short (not more than 2 in. in one direction and 1 in. in the other). A vertical storage arrangement in which the distance between columns in both directions is lengthy. A vertical storage arrangement in which the distance between columns in one direction is short (1 in. or less) and is in excess of 2 in. in the other direction. Commodity Classification Seven types of commodities • Class I (FM – Glass jars in compartmented cardboard cartons) • Class II (FM – Metal lined double tri-wall cartons) • Class III (FM – Paper cups in compartmented cartons) • Class IV (FM – Polystyrene and paper cups in compartmented cardboard cartons) • Group A Plastics (FM – Polystyrene cups in compartmented cardboard cartons) • Group B Plastics (Same as Class IV) • Group C Plastics (Same as Class III) Commodity Classification Class I • Defined as a noncombustible product that meets one of the following criteria. 1) Placed directly on wood pallets 2) Placed in single-layer corrugated cartons, with or without single-thickness cardboard dividers, with or without pallets 3) Shrink-wrapped or paper-wrapped as a unit load with or without pallets. Commodity Classification Examples of Class I Commodities • Alcoholic Beverages (up to 20% alcohol) in metal, glass or ceramic • Appliances (stoves, refrigerators) not packaged with no appreciable plastic trim • Bottles/Jars (plastic less than 5 gal filled with noncombustible liquid) • Frozen foods (nonwax nonplastic packaging) • Paints (friction top cans, water-based [latex]) • Poultry Products (frozen with nonwax nonplastic containers) Commodity Classification Class II • Defined as a noncombustible product that is in slatted wooden crates, solid wood boxes, multiple-layered corrugated cartons, or equivalent combustible packaging material, with or without pallets. Commodity Classification Examples of Class II Commodities • Alcoholic Beverages (up to 20% alcohol) in wooden containers • Appliances (stoves, refrigerators) in corrugated cartons with no appreciable plastic trim • Baked Goods (cookies, cakes and pies) frozen and in plastic coated package • Frozen foods (waxed paper containers, cartoned) • Plastic Containers (Noncombustible liquids in larger than 5 gal containers) • Poultry Products (frozen on paper or plastic trays) • Wood Products in solid piles Commodity Classification Class III • Defined as a product fashioned from wood, paper, natural fibers (cloth or leather), or Group C plastics with or without cartons, boxes, or crates and with or without pallets. • Allowed to have a limited amount of Group A or B plastics (5 percent by weight or volume or less) Commodity Classification Examples of Class III Commodities • Aerosols (Level I) (shaving cream) • Baked Goods (cookies, cakes packaged in cartons) • Charcoal (bagged) • Frozen Foods (on plastic trays) • Grains (packaged in cartons) • Paper products (Books, magazines, stationery, cartoned tissue products) • Textiles except rayon and nylon (natural fibers) • Wood furniture (no plastic coverings or foam plastic cushioning) Commodity Classification Class IV • Defined as a product or Class I, II, or III product, with or without pallets, that meets one of the following criteria: 1) 2) 3) Constructed partially or totally of Group B plastics Consists of free-flowing Group A plastic materials Contains within itself or its packaging an appreciable amount of Group A plastics 5 percent to 15 percent by weight or 5 percent to 25 percent by volume Commodity Classification Examples of Class IV Commodities • Ammunition (small arms or shotgun ammo packaged in cartons) • Bottles/Jars (empty cartoned PET) • Liquor (100 proof in glass or plastic bottles cartoned) • Paints in friction top cans, cartoned • Pharmaceuticals (pills or powders in plastic bottles cartoned) • Vinyl floor tiles in cartons Commodity Classification Group A Plastics • Acrylic • Butyl rubber • Natural rubber (expanded) • PET (thermoplastic polyester) • Polyethylene • Polypropylene • Polystyrene • Polyurethane Commodity Classification Examples of Group A Plastics • • • • • • • • • Batteries (truck or larger) Candles packaged & Cartoned Diapers (Disposable plastic & uncartoned) Wood furniture with foam plastic cushioning Mattresses (foam) Milk (in plastic crates) Paper products (Tissue products, uncartoned and plastic wrapped) Stuffed toys (Foam or synthetic) Vinyl floor coverings (rolls) Commodity Classification Examples of Group B Plastics • Nylon • Silicone rubber • Natural rubber (not expanded) Examples of Group C Plastics • PVC (Rigid or lightly plasticized – such as PVC pipe & fittings) Commodity Classification Mixed Commodities • Use the highest classified commodity and storage arrangement except as follows: Allowed up to 10 pallet loads per 40,000 ft² Higher hazard commodity randomly dispersed with no adjacent loads in any direction – including diagonally If ceiling protection is Class I or II, only 5 pallet loads of Class IV or Group A allowed • Where higher hazard commodity is confined to a designated area and protected as such, lower hazard protection can be used for lower commodity class Commodity Classification Plastic Pallets (Polypropylene or high density polyethylene) • All commodity classification rules assume that wooden or steel pallets are used. • Unreinforced plastic pallets may be used but classification must be increased (1) class Group A Plastics are not required to be increased. Pallets shall be marked with a permanent symbol indicating they are unreinforced otherwise classified as reinforced • Reinforced plastic pallets may be used but classification must be increased (2) classes. Group A Plastics are not required to be increased. Class IV commodities need to be increased (1) class. • Commodity class increases not required if pallets have been tested and listed to be equal to or less flammable than wood pallets • Plastic pallets can be used without increase if K-16.8 or larger ceiling sprinklers are utilized • Other plastic materials need to be listed or incur a (2) class upgrade [email protected] Questions All references to air supply in NFPA 13 now also include: “or nitrogen”. The Days of the Air Compressor are Numbered Studies show: A piping system filled with nitrogen will have a life expectancy 12-13 times that of being filled with air! South-Tek Systems: Corrosion Inhibiting, Nitrogen Generators
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