Bulletin Rev : 2015_03
BC-FIC-DIDO-01
File (19 inches) for RS3™ FIC I/Os (DI/DO) migration toward a new system
Description :
The file BC-FIC-DIDO-01-1 can replace, in the same location, the following existing RS3 files :
• Contact Card Cage type : 1984-2576-001
• Contact Flex Term type : 1984-1175-000X
• Contact Flex Term type : 1984-1336-000X
The existing local contact termination boards (Qty : 2 max) with their DI/DO I/O modules are kept and inserted in the
new migration file without any disconnection of the field wiring.
In case of using of remote I/O panels instead of local contact termination boards, the existing cables are inserted on the
new HE1050 connectors (J425 and J426) located on the backplane of the BC-FIC-DI/DO-01-1.
The connection with the new discrete input or output cards are made using SUBD 25pin female connectors (3 for inputs
and 3 for outputs).
The BC-FIC-DIDO-01-1 supports 48 points. Each point 1 to 48 can be configured as input or output using slide switches
located on the backplane.
The status of all 48 points are indicated by 48 yellow Leds.
The power supply of the existing RS3 Card Cage is kept and used for the power supply of the new BC-FIC-DIDO-01-1.
Product Options :
Option -1 : BC-FIC-DIDO-01-1 Standard version
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-DIDO-01-1
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Bulletin Rev : 2015_03
Technical specifications :
Dimensions :
Power supply :
Wide: 19 inches
Redundant Power Supply 18 – 36 Vdc
Depth: 211.50 mm
Consumption : 310mA@18Vdc - 240mA@24Vdc – 170mA@36Vdc
Height : 310.00mm (compatible with 7U)
(All DI modules are “On State”)
Weight :
Redundant DC/DC converters (outputs 12Vdc) protected by 1A fuses
5.4 Kg (without I/O cards) – 8.0 Kg (with I/O cards)
Each output of DC/DC converter is indicated by a green Led.
Mounting :
DC/DC converter integrity is monitored using a free voltage contact
In place of the existing RS3 legacy card cage
available on a screw terminals
Temperature range :
Configuration and input/output status :
Operating: 0°C to 60°C
Configuration as DI or DO point of each of the 48 channels, is done
Storage: -20°C to 70°C
using a slide switch following instructions located on the main PCB
Humidity :
Input / Output status of 48 channels are indicated by Yellow Led
Up to 90% (no condensation)
Each block of configuration contains the existing RS3 address
Connection to the DCS or to the PLC:
( ie : 1/101 , 48/806 )
Discrete Inputs :
Channel specifications toward the DCS or PLC :
By three SUBD 25 pin male connectors UNC 4-40 female
Discrete Inputs :
lock and shielded suitable cable
Type : Open collector (opto-isolator)
Connector P1 : Channels 1 to 16 – 101 to 304
Max voltage : 55Vdc
Connector P2 : Channels 17 to 32 – 305 to 602
Max current : 100mA
Connector P3 : Channels 33 to 48 – 603 to 806
Leakage current : 10µA max @85°C and Vce : 24Vdc
Discrete Outputs :
Vce Sat : 0.3 Vdc
By three SUBD 25 pin male connectors UNC 4-40 female
Common point : Emitter of each opto-isolator
lock and shielded suitable cable
Discrete Outputs :
Connector P4 : Channels 1 to 16 – 101 to 304
Switching type : High side
Connector P5 : Channels 17 to 32 – 305 to 602
Nominal voltage : 24Vdc (+ / - 20%)
Connector P6 : Channels 33 to 48 – 603 to 806
Current : 8.5mA (provided by constant current source)
Channel specifications toward the field :
FIRELEC provides cables with suitable connectors or
Fully compatible with the existing RS3 specifications
Free labelled wires in accordance with DCS or PLC I/O cards
used.
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-DIDO-01-1
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Bulletin Rev : 2015_03
View 1
Redundant removable power supplies
J1 : Free voltage
contact
for PS monitoring
1
2 x Connectors for remote marshalling panels :
J425 : Panel 1 (channels 1 to 24)
J426 : Panel 2 (channels 25 to 48)
DI / DO configuration and
control area
3 x SUBD 25 pin connectors for Discrete Inputs :
P1 : Channels 1 to 16 / 101 to 304
P2 : Channels 17 to 32 / 305 to 602
P3 : Channels 33 to 48 / 603 to 806
3 x SUBD 25 pin connectors for Discrete Outputs :
P4 : Channels 1 to 16 / 101 to 304
P5 : Channels 17 to 32 / 305 to 602
P6 : Channels 33 to 48 / 603 to 806
4 x Connectors for contact termination boards :
J183/J184 : card 1 (channels 1 to 24)
J185/J186 : card 2 (channels 25 to 48)
(1) Power Supply Connectors :
J926 : Connector to be used when existing RS3 PS connector is kept
A : Primary PS (18 to 36Vdc)
B : Secondary PS (18 to 36Vdc)
RTN : Return / Signal Common
J2 : Connector to be used for new Power Supply
A : Primary PS (18 to 36Vdc)
B : Secondary PS (18 to 36Vdc)
RTN : Return / Signal Common
Note : PS has to be applied either on J2 or on J926 (never on both of them)
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-DIDO-01-1
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Bulletin Rev : 2015_03
1. CONFIGURATION PROCEDURE OF BC-FIC-DIDO-01 :
1.1. CONFIGURATION OF SLIDE SWITCHES
According to the existing RS3 contact card cage hardware configuration, slide switches of the BC-FIC-DIDO-01-1 have to
be set in DI or DO mode for the 48 channels of the file.
The slides switches are clearly indicated by screen printing on the PCB (see drawing on view 1).
Refer to the indication here below for I/O configuration :
Example : S1 = Slide switch of channel 1 with existing RS3 address labelled 1 or 101
2. INSTALLATION PROCEDURE FOR CONTACT CARD CAGE WITH CONTACT TERMINATION BOARDS :
2.1. REMOVING OF THE EXISTING CABLES :
Disconnect all existing cables from the contact card cage to be removed.
Power cable connected on the existing J926 connector has to be kept and reconnected on the new file
BC-FIC-DIDO-01 on connector labelled J926.
2.2. MECHANICAL OPERATIONS :
The following steps require two operators to be safely and efficiently managed.
• Extract the existing two contact termination boards keeping in place the field wires connected, taking care of
any mechanical damage on the strand wires.
• Remove the fixing screws and remove the existing RS3 contact card cage.
• Install in the same location the BC-FIC-DIDO-01-1 and fix it securely.
• Insert the two contact termination boards in their respective slots (J183/J184 : card 1 (channels 1 to 24) and
J185/J186 : card 2 (channels 25 to 48)) and secure them with their two screws on their mechanical brackets.
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-DIDO-01-1
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Bulletin Rev : 2015_03
Contact Termination Board (Left) with I/O module addresses :
Contact Termination Board (Right) with I/O module addresses :
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-DIDO-01-1
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Bulletin Rev : 2015_03
2.3. INPUT / OUTPUT WIRING EXAMPLES :
Discrete Input (Voltage).
Discrete Output.
2.4. ELECTRICAL AND WIRING OPERATIONS :
•
•
•
In accordance with the input / output configuration, install the required I/O cables.
Root and connect them to the DCS or PLC I/O cards.
Connect the power cable in connector J926
3. INSTALLATION PROCEDURE FOR CONTACT CARD CAGE WITH REMOTE MARSHALLING PANELS :
3.1. REMOVING OF THE EXISTING CABLES :
•
•
•
•
Disconnect all existing cables from the contact card cage to be removed.
Power cable connected on the existing J926 connector has to be kept and reconnected on the new file
BC-FIC-DIDO-01 on connector labelled J926.
Marshalling panel cables (quantity : 2, on J425 and J426 connectors), have to be kept and reconnected on the
new file BC-FIC-DIDO-01-1 on the connectors labelled J425 and J426.
3.2. MECHANICAL OPERATIONS :
The following steps require two operators to be safely and efficiently managed.
• Remove the fixing screws and remove the existing RS3 contact card cage.
• Install in the same location the BC-FIC-DIDO-01-1 and fix it securely.
3.3. ELECTRICAL AND WIRING OPERATIONS :
•
•
•
•
In accordance with the input / output configuration, install the required I/O cables.
Root and connect them to the DCS or PLC I/O cards.
Connect the power cable in connector J926
Connect the two marshalling panel cables in the two connectors J425 and J426
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-DIDO-01-1
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4. CONFIGURATION EXAMPLES :
Bulletin Rev : 2015_03
4.1. EXAMPLE 1 (FULL CONFIGURATION) :
Channels 1 to 8
Channels 9 to 16
Channels 17 to 24
Channels 25 to 32
Channels 33 to 40
Channels 41 to 48
Discrete Inputs
Yes : 3.4.5.6.7
Yes : 10.11.12.13
Yes : 17.18.19.20.24
Yes : 25.26.27.29.30.32
Yes : 33.34.35.39.40
Yes : 42.43.44.46
Discrete Outputs
Yes : 1.2.8
Yes : 9.14.15.16
Yes : 21.22.23
Yes : 28.31.32
Yes : 36.37.38
Yes : 41.45.47.48
Group of 8 I/Os
1
2
3
4
5
6
PLC or DCS
Discrete Input
Card 1
16 channels
PLC or DCS
Discrete Output
Card 4
16 channels
PLC or DCS
Discrete Input
Card 2
16 channels
PLC or DCS
Discrete Output
Card 5
16 channels
PLC or DCS
Discrete Output
Card 6
16 channels
PLC or DCS
Discrete Input
Card 3
16 channels
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-DIDO-01-1
Page 7/11
Bulletin Rev : 2015_03
4.2. EXAMPLE 2 :
Channels 1 to 8
Channels 9 to 16
Channels 17 to 24
Channels 25 to 32
Channels 33 to 40
Channels 41 to 48
Discrete Inputs
Yes : 1.2.3.4.5.6.7.8
Yes : 10.11.12.13
Yes : 16.17.18.19.20.21.22.23.24
Yes : 25.26.27.29.30.32
Yes : 33.34.35.39.40
No
Discrete Outputs
No
Yes : 9.14.15.16
No
Yes : 28.31.32
Yes : 36.37.38
Yes : 41.42.43.44.45.47.48
Group of 8 I/Os
1
2
3
4
5
6
PLC or DCS
Discrete Input
Card 1
16 channels
PLC or DCS
Discrete Output
Card 4
8 channels
PLC or DCS
Discrete Input
Card 2
16 channels
PLC or DCS
Discrete Output
Card 5
8 channels
PLC or DCS
Discrete Output
Card 6
16 channels
PLC or DCS
Discrete Input
Card 3
8 channels
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-DIDO-01-1
Page 8/11
Bulletin Rev : 2015_03
4.3. EXAMPLE 3 :
Channels 1 to 8
Channels 9 to 16
Channels 17 to 24
Channels 25 to 32
Channels 33 to 40
Channels 41 to 48
Discrete Inputs
Yes : 1.2.3.4.5.6.7.8
Yes : 9.10.11.12.13.14.15.16
Yes : 17.18.19.20.21.22.23.24
Yes : 25.26.27.28.29.30.31.32
No
No
Discrete Outputs
No
No
No
No
Yes : 33.34.35.36.37.38.39.40
Yes : 41.42.43.44.45.46.47.48
Group of 8 I/Os
1
2
3
4
5
6
PLC or DCS
Discrete Input
Card 1
16 channels
No card required
PLC or DCS
Discrete Input
Card 2
16 channels
No card required
PLC or DCS
Discrete Output
Card 6
16 channels
No card required
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-DIDO-01-1
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Bulletin Rev : 2015_03
4.4. EXAMPLE 4 :
Discrete Inputs
Channels 1 to 8
Channels 9 to 16
Channels 17 to 24
Channels 25 to 32
Channels 33 to 40
Channels 41 to 48
No
No
No
No
No
No
Discrete Outputs
Yes : 1.2.3.4.5.6.7.8
Yes : 9.10.11.12.13.14.15.16
Yes : 17.18.19.20.21.22.23.24
Yes : 25.26.27.28.29.30.31.32
Yes : 33.34.35.36.37.38.39.40
Yes : 41.42.43.44.45.46.47.48
Group of 8 I/Os
1
2
3
4
5
6
No card required
PLC or DCS
Discrete Output
Card 4
16 channels
No card required
PLC or DCS
Discrete Output
Card 5
16 channels
No card required
PLC or DCS
Discrete Output
Card 6
16 channels
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-DIDO-01-1
Page 10/11
Bulletin Rev : 2015_03
4.5. EXAMPLE 5 :
Channels 1 to 8
Channels 9 to 16
Channels 17 to 24
Channels 25 to 32
Channels 33 to 40
Channels 41 to 48
Discrete Inputs
Yes : 1.2.3.4.5.6.7.8
Yes : 9.10.11.12.13.14.15.16
Yes : 17.18.19.20.21.22.23.24
Yes : 25.26.27.28.29.30.31.32
Yes : 33.34.35.36.37.38.39.40
Yes : 41.42.43.44.45.46.47.48
Discrete Outputs
No
No
No
No
No
No
Group of 8 I/Os
1
2
3
4
5
6
PLC or DCS
Discrete Input
Card 1
16 channels
No card required
PLC or DCS
Discrete Input
Card 2
16 channels
No card required
PLC or DCS
Discrete Input
Card 3
16 channels
No card required
Non contractual documentation – Firelec can improve the design
or the specifications of the product described herein without prior
notification
BC-FIC-DIDO-01-1
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