SYSTEM OVERVIEW
The FusionM® In-Line Coating (ILC) System is a significant advancement in coating systems
technology. Using cutting edge processing techniques, Quantum has designed a system that, for the
first time, creates truly linear manufacturing in AR and mirror coating.
The continuous process platform utilizes multiple coating techniques to deposit thin film materials
simultaneously and concurrently, which provides very fast throughput.
The FusionM is designed for continuous coating of individual uncut lenses in small, dedicated
chambers. Each chamber’s function is directly related to a corresponding coating step, for instance:
Loadlock/cleaning ● Deposition layer(s) ● Oleophobic layer ● Non-slip overcoat
Due to the fact that each chamber is performing its function independent of the other chambers, the
process is truly performed concurrently. The simultaneous nature of the system allows for very fast
throughput.
FUNCTIONALITY
The lens is fixtured and placed into the load bay of the system.
The process is selected on
drawn into the system.
the touch screen and the fixture is
The system then automatically
performs the coating steps and coating thicknesses as designed in
the process. Once the coating process is complete, the fixture is
discharged to the outfeed.
THROUGHPUT*
Anti Reflective (AR) only
80 jobs
CONSUMABLE EXPENSE*
Anti Reflective (AR)
$3.50/pair
COATING QUALITY*
Water Contact Angle
114 or higher
Mirror Only
160 jobs
Flash Mirror Front/AR Back
$2.50/pair
Bayer AR Coating
3-10
SHP Only
225 jobs
Flash Mirror Front Only
$1.25/pair
Bayer Mirror Coating
2-6**
SuperHydro (SHP) Only
>$1.00/pair
Real Life Simulation
4.22
*Depends on lens and coating process specs
**Most other mirrors do not have a Bayer rating
PROCESS CAPABILITY
The benefits of the FusionM are many. The following table highlights some important features,
specifications and subsystem details for the innovative FusionM system.
Feature
Flexibility
Low Inventory Need
Multiple AR and Mirror
capabilities
Multiple Technology
Approach
Makes ANY Coating
Three Material Platform
Single Lens Processing
Easy to Use
Linear Flow
Remotely Controlled
Data Logging
Lens Sensor
Limited Maintenance
PLC Control
Low Cost of Ownership
Green Technology
Can Be Located in Most
Environments
Benefits
Ability to meet wide range of customer needs, creates wide market
reach, eliminates volume needs and allows for capture one-off-jobs
Less capital tied up in inventory which can be used to grow other
segments of the business
Flexibility in AR offering, faster turnaround time and better durability
All for PVD, CVD, corona method, thermal evaporation, glow
discharge and ion source
Unlimited design capability, increases ability to offer any brand,
rebrand, any color or custom coating on demand
Flexibility in coating design
Dramatic reduction in WIP and inventory, increased production on a
per SKU basis, greatly reduced product loss when outside interference
(power loss, etc.) occurs and increased flexibility in coating colors
offered, as the process can be changed for each fixture
Low impact on labor and pain free training
Lean manufacturing
Faster tech response, troubleshooting and remote repair
Continual monitoring for improved performance, problem tracking,
troubleshooting and trend analysis
Allows for automatic process adjustment due to substrate, lens
position and base curve; no manual adjustment or process needed;
increases speed; ease of use; provides index and base curve specific
coating
Limits downtime
The operator controls the system via a touch screen that is linked to
the onboard PLC, which runs all aspects of the process. The PLC is
programmed to control each chamber in line or, if necessary,
individually
Faster ROI
Low energy consumption and low carbon footprint
No additional costs for “clean room”
Saves power: dead stop to complete job in under 30 minutes; after
power-up, system is ready to start process in less than 8 minutes
Only “On” When in Use Low cost footprint as less electricity is used
Remote Install of Process Process and brand expansion at low cost and time
Easy installation and setup (goes through man door), easy to relocate
Small Size
fits in small spaces
Quick Start-up
All in One
Quiet
Multi Chamber
Approach
Load Lock System
Fast Cycle Time
Evaporation Subsystems
Co-Deposit Capable
Robotic Interface
Input and Output
Adaptable to Any
Technology
Fixturing Subsystem
Pumping Subsystem
All ancillary equipment is co-located, reducing footprint and expense
Retail ready
Greater throughput
Allows for the lens to be brought to process pressure and/or glow
etched prior to entering the deposition chamber, increases speed and
minimizes chamber cleaning
Can process a fully coated (both sides) pair of lenses in less than 10
minutes
The system uses multiple technologies as needed to achieve the rate
and performance characteristics of the desired thin film. The system
simultaneously co-deposits in multiple chambers, which allows for
layers to be deposited at the same time “in-line”
Optimizes thin film
Allows for automation
Allows for manual use while providing the ability to interface with
other devices upstream or downstream
The fixture wheel holds the lens in “free space” to allow for
simultaneous front and backside coating, while the PLC automatically
controls the fixture wheel’s progression through the system
Consists of a multi-zone approach, allowing for independent venting
and roughing of some chambers while other zones are continuously in
vacuum. Chambers requiring high vacuum utilize turbomolecular
pump technology
Reduced power
consumption
Compared to box coater, the FusionM will save operating expenses
LMS Interface
The FusionM is the ONLY AR Coating System that interfaces with
ANY Lens Management System
A coating system that provides this kind of FLEXIBILITY AND produces lenses at this speed is an
incredible combination.
“I would buy three FusionM
machines before I would buy
a box coater due to the
flexibility it offers my lab.”
Marv Calahan, President, Vision
Craft, Inc. Yakima, WA.
SUBSYSTEM SPECIFICATIONS
Fixturing Subsystem
• Gravity feed transfer mechanism
• Drive motors for fixture rotation
Pumping Subsystem
• Vacuum control via PLC program
• Roughing pumps
• Turbomolecular pumps with controllers and manifold systems
Loadlock/Cleaning Subsystem
• Roughing vacuum pump
• Optional glow etch system
Evaporation Subsystems
• Variable output power supplies
• Thermal evaporation sets
• Mass flow controllers for gas controls
• Sputtering controller(s) and Magnetrons
Operator Control
• Color touch screen for process programming
• Individual chamber access
• Remote connectivity for process monitoring
ADDITIONAL SPECIFICATIONS
EQUIPMENT
The following items are included in the quoted prices (final page):
DESCRIPTION
FusionM
Includes: Processes, anti-static gun, bar code scanner, lens wheels (10), lens rings (10), ring
spreaders (2), webcam kit, UHP regulators (2), installation tool kit, laptop computer, spare parts kit,
additional consumables, remote diagnostics capability.
Spectrophotometer
Includes: Hard coat and AR measurement options, contact probe, Windows™-based
application software. Required for once-daily color adjustments. If customer has a
spectrophotometer available, this item can be removed from the order.
FusionM Fixture Kit
In addition to the quantities provided with the FusionM. Includes: Lens wheels (8), lens
rings (10), ring spreader.
Turnkey Lab Options
Bead blaster, flow booth, saltwater boil kit, lab kit, air compressor w/dryer.
Fusion-HC Dip Hard Coater
Includes: Etching tank, lens fixtures (10), mixed bed resin (DI), start-up kit (FusionEtch compound,
lacquers, primers, solvents, filters), baskets (3), hangers (30), rings (30),
oven.
Spare Parts Kit, Fusion-HC Dip Hard Coater
Fusion Transfer System
Moves lens fixtures from Fusion-HC Dip Hard Coater to FusionM System.
Includes: Lens wheels (10).
Spare Parts Kit, Fusion Transfer System
FUSIONM SITE CHECKLIST
OFFLOAD

SPACE
POWER
Loading dock/Pallet Jack/Forklift to unload FusionM from truck and set in desired
location and position.

The ideal location of the equipment will allow 48” area on all sides to allow for
installation and maintenance and a flat level surface.


Power is set up with 208 3‐Phase with optional neutral, 25 AMP breaker.
System has internal terminal block for electrical connections located on bottom back of
system.
4 conductor (5 conductor optional), 10 AWG SO type cord, length to allow for
connection from the electrical panel box to the FusionM system.

DRIED COMPRESSED AIR
 90 PSI minimum, 1 CFM maximum.
 Hose to support compressed air.
 Connection to system is ¼” poly type tubing with quick connection system.
ROUGH PUMP VENTING (OPTIONAL)
 1” x 1 ½” smooth male pipe is sticking out of the top of the system for pump exhaust
connection.
GAS

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Ultra‐pure Argon gas bottle. (Size: 80 ft3 minimum ultra‐high purity)
Argon must be regulated to 15 psi minimum and 30 psi maximum.
Ultra‐pure Oxygen gas bottle. (Size: 80 ft3 minimum ultra‐high purity)
Oxygen must be regulated to 15 psi minimum and 30 psi maximum.
1/8” Swagelock fitting on back of system.
INTERNET CONNECTIVITY
 High‐speed internet connection (Ethernet RJ45) must be available at system site.
QUANTUM PROCESS CONTRACT
Standard Process Contract, included with FusionM:
Quantum Innovations agrees to provide up to fourteen (14) processes (select on next page) at no
charge to Customer as part of the FusionM coating system(s). Quantum will also provide additional
standard coatings (per list on next page) for as long as customer owns the FusionM, at no charge. Each
subsequent coating installation will be considered an addition to the terms and conditions of the
existing Process Contract and Consumables Contract. If an on-site visit is required to install the
processes, travel expenses will be invoiced, due upon receipt of invoice.
Contract Terms:
The duration of the contract will be sixty (60) months and will automatically renew for additional
annual (12) month periods for as long as Quantum processes are being used. Quantum retains all
rights and ownership to the processes. If Customer violates the conditions of the agreement (see
Consumables page), Customer agrees to pay the full value (see next page) of each process upon
submission of invoice from Quantum.
QUANTUM COATINGS QUICK REFERENCE
Quantum can also design custom coatings to your specifications. Enquire about our Brand on
DemandTM program that allows you to use brand name coatings with your FusionM system. It is like
iTunesTM for coatings!
SUPPORT CONTRACT
Quantum Innovations will provide eighteen (18) days of support per year for one (1) FusionM coating
system (and ancillary pieces, such as Dip Hard Coater) as follows:



Twelve (12) days for preventive maintenance, scheduled as two (2) days every two (2) months.
Six (6) days for emergency technical support (Quantum will be in transit within 24 hours after
the request is made by customer).
Travel time is included as part of the eighteen (18) days.
The agreement also entitles customer to the following:



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Telephone and web-based* support (24-hours per day, 7 days per week; internet required in lab
for web support).
Unlimited coating integrity testing and evaluation.
10% consumables discount.
Ground shipment of consumables once per month at no charge freight (liquids and hazmat not
included in the freight program).
The term of service begins upon Customer’s acceptance, and continues for sixty (60) months. This
contract will automatically renew for one year periods unless terminated sixty (60) days prior to end of
the contract.
The cost of the FusionM Support Agreement is $1,125 per month, due upon receipt of the Quantum
invoice. If Customer violates the conditions of the agreement (see Consumables page), or lapses in
payment exceeding sixty (60) days, Quantum may terminate the contract. Airfare and daily expenses
are not included and will be invoiced after each service visit. Additional support days (over 18) will
be billed at the reduced rate of $600 per day.
CONSUMABLES CONTRACT
As part of the Process Contract and/or Support Contract, Customer agrees to purchase all
consumables as required for all coating processes (hard coat, AR, mirror, super hydro, overcoat) from
Quantum. The duration of this contract will be sixty (60) months and will automatically renew for
additional annual (12 month) periods for as long as Quantum processes are being used. If customer
stops purchasing consumables from Quantum, per contract, the system(s) may be deactivated until
such time as consumable purchasing resumes.
Quantum agrees to and will use commercially available efforts to ensure the following:
 Consumable product quality will meet or exceed the needed level to produce a premium
product for Customer.
 Consumable product availability will be consistent and delivered on a timely basis to ensure
Customer is able to meet job delivery expectations. Product availability will be according to
quarterly forecasted requirements by Customer to Quantum.
CONCLUSION
The FusionM has unparalleled abilities. This design is truly a paradigm shift in manufacturing for thin
film coating. The unique flexibility of the design coupled with the single lens concept
allows for lean production models to be implemented in ways that are not available with traditional
coating methodology.
The FusionM in-line system allows labs to unchain themselves from volume driven product offerings
and provides the flexibility to offer any quantity of any product at any time. Labs can use the FusionM
to improve service time, improve quality and increase market share; all while reducing operating
costs. Get out of the box!
Fusion Brand on DemandTM
How about iTunesTM for coatings? The FusionM gives labs the opportunity to easily expand product
and brand offerings with the simple press of a button! No inventory to carry, no volume requirements.
What will be the impact on your business when you offer unlimited coatings and more using the
FusionM and the Brand on DemandTM program?
Fusion FlexTM
The FusionM provides great manufacturing flexibility, but that is not all! The Fusion FlexTM financing
program offers flexibility of ownership. Quantum will work with you to create the terms you need to
put a FusionM on the frontlines of your lab’s production. Contact Quantum today to learn more.
Quantum is a solution provider for the ophthalmic industry. Through innovation and creativity, our
mission is to solve current problems while anticipating future needs so that our customers will be
successful, provide top quality products and compete in an ever changing business landscape.
Quantum provides the following products and services:


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AR and Mirror Coatings
o Retinal Bliss® line including Retinal Bliss DES, the industry’s best digital eye strain
coating
o Sentinal®, Cobalt® and Natural®
o Any color of mirror
Equipment
o FusionM
o FusionHC
o DeBlocker
o FusionB
o Super Hydrophobic Chamber
o AR Parts
o Equipment Refurbishment
o B12 Stainless Steel Bell Jar Upgrade
o B12 Water Manifold Upgrade
Lab and Coating Supplies
Technical Service and Support
Check out our web store at Qtmi.net!