Machinery Window Solutions
R Complete certified glass solutions designed for your application Machinery Window Solutions www.glasshape.com Complete Machinery Glass Solutions When it comes to glass, Glasshape® understand that quality, performance, durability and safety standards are paramount, especially in the Mining and Forestry Industries. Combining nearly 3 decades of industry knowledge and technical capability, Glasshape® have developed unique proprietary manufacturing processes addressing the specific needs of these two industries and provide premium turnkey glass solutions to suit. At Glasshape® we take a customised approach. We work with clients to confirm their needs and establish the appropriate glass solutions. Our complete turnkey service includes consultation, digital measurement, CAD design, certification, manufacturing and review audit. With the Glasshape’s tailored turnkey approach, clients are assured their glass solutions are effortlessly fulfilled. With Glasshape® the options are endless. Consult Measure Audit Manufacture Design Certify www.glasshape.com Overview In the demanding environments of mining and forestry operations, providing a safe and secure working environment in which your crew can perform to their maximum potential is a constant challenge. Backed by extensive testing and certification, Glasshape’s specifically engineered glass solutions help provide safe and comfortable cabins for your machinery operators. Arbour Shield R FORESTRY PROTECTION GLASS - BY GLASSHAPE Arbour Shield R MINING PROTECTION GLASS - BY GLASSHAPE ArbourShield® ArbourShield® Forestry and Mining protection glass is the ultimate high impact windscreen for use in forestry harvester & mining equipment, where safety, strength and clarity are all combined in a certified solution, eliminating the need for unsightly grills and bars that only further obscure the operators view. Benefits: • Better visibility - no safety bars or mesh required • Glass exterior surfaces for greater abrasion resistance - less scratches & marking • Wiper friendly, clear vision • No static charge - less dust attraction • No yellowing or crazing causing sunstrike • Greater strength - less deflection under impact • Maintains strength over time • Available in tinted and solar controlled options • Custom made curved options available Tested for Compliance to: • Operator Protective Structures (OPS) • Falling Objects Protective Structures (FOPS) • Chain Shot Protection • High Speed Debris Impact Protection Complete certified glass solutions designed for your application Machinery Glass ArbourShield® uses a combination of glass and high grade poly-composites to offer superior protection to operators of forestry harvesting and mining equipment, whilst offering very clear vision from the cabins, increasing safety and productivity all round. Arbour Shield R FORESTRY PROTECTION GLASS - BY GLASSHAPE Need a solution for cabin safety, strength, visibility and comfort? Meeting all the industry standards that you should expect from your machinery and equipment, ArbourShield’s uniquely engineered design allows the window to absorb large and small debris impact offering a higher level of protection to the operator than ever before. Chain Shot and Thrown Saw Protection • • AS/NZS 2343:1997 - Class G0 rated (9mm handgun) for chainshot protection ISO 11839:2010 - Glazing and materials for thrown sawtooth protection The failure of a saw chain or circular saw on mechanised harvesting equipment can result in projectiles being thrown at extremely high speeds. The risk of these projectiles entering the cabin and injuring the operator is high and ensuring that the windows provide certified protection from this risk is extremely important. ArbourShield® has been tested to provide protection against this risk whilst providing clear and unobstructed vision. OPS Protection • • ISO 8084:2003 - Machinery for forestry- Operator Protective Structures ISO 10262:1998 - Level 1 and 2, Performance requirements for operator protective guards In the forestry environment there is a large risk of penetrating objects such as saplings, branches and broken winch lines entering the operators cabin and causing injury. ArbourShield® has been tested and certified to provide OPS protection to industry standards without the need for bars which obstruct the view of the operator. FOPS Protection • • • ISO 8083:2006 - Level 1 and 2, Falling Objects Protection for Forestry Equipment ISO 3449:2005 - Falling Objects Protection for Earthmoving Machinery SAE J2267 - Front Screen Protective Structure for Forestry Machinery With the use of overhead vision panels the risk of falling objects such as trees, rocks and other debris can put the machinery operator at risk. ArbourShield® ARB34 has been tested and certified to provide FOPS protection to industry standards without the need for bars which obstruct the view of the operator. www.glasshape.com ARB18 Tested Panel Size 1.66m2 ARB26 Tested Panel Size 1.66m2 ARB34 Tested Panel Size 1.66 & *3.0m2 Standards tested to: Chain Shot Protection* AS/NZS 2343:1997 Level G0 (UL752 Level 1) Thrown Sawtooth Protection ISO 11839:2010 Operator Protective Structures (OPS) ISO 8084:2003 Level 1 Level 2 Level 2 Operator Protective Structures (OPS) ISO 10262:1998 Static Level 1 & 2 Falling Objects Protective Structures (FOPS) ISO 8083 Level 1 & 2, ISO 3449, SAE J2267 Solar Control (optional) Please Note: The “Tested Panel Size” referred to above simply represent the size panels actually tested for compliance to the respective standards, and should not be taken as product size limitation. Glasshape® have an independent certified test facility available for use of customers who wish to test complete window systems in conjunction with ArbourShield® to prove compliance, including windows larger than the tested size shown. *For antispall compliance, approved spall film must be applied to inner face of window. Clarity & Visibility ArbourShield® uses a combination of glass and high grade poly-composites to offer superior clarity and strength. ArbourShield® has a laminated glass exterior, which allows the use of wipers without scratching, allowing clearer visibility in all conditions. Unlike traditional polycarbonate products, ArbourShield® can be cleaned with standard cleaning agents on the exterior without becoming discoloured or damaged. ArbourShield® E - Solar Controlled The special Low Emissivity coating on the inside of the glass greatly reduces the solar energy from transmitting through the windscreen (39% reduction), reducing glare and heat, making the entire cabin a more enjoyable space to work in during those hot summer months. Also in the winter months the Low Emissivity coating reflects the heat in the cab back inside again, reducing heat loss and conserving energy from the cab heaters. Complete certified glass solutions designed for your application Forestry Machinery Glass ArbourShield® E - Optional Solar Control Arbour Shield R MINING PROTECTION GLASS - BY GLASSHAPE Need a solution for stronger and safer windscreens? ArbourShield® Mining protection glass is the ultimate high impact windscreen and has been extensively impact tested and proven to be over 10x stronger and more impact resistant than standard laminated windscreens of the same thickness. The 7.8mm thick ArbourShield® ARBCL08 resists a 90mm diameter hardened steel ball weighing 2.72kg, travelling at over 100km/h without breaking through. In comparison, standard 8.76mm laminated glass used in many vehicle windscreens today will only resist the same impact at under 21km/h, and the commonly used 9mm Heat Reflecting Laminated windscreens will only resist this impact at under 35km/h. ArbourShield® is by far the safest and most resilient windscreen to put your drivers behind. The amazing new ArbourShield® laminate uses the latest technology to allow maximum stretch and bounce without perforation, thus offering an unmatched strength and performance. ArbourShield® High Impact Windscreens have been tested and certified for on road use throughout Australia and New Zealand, certified to AS/NZS 2080:2006 - Safety Glazing for Land Vehicles. Subjected to a series of rigorous tests, ArbourShield® has withstood clarity, distortion, luminous transmittance, ageing, impact, fracture and adhesion quality control tests to show its real value to users. 41 METRES 8 METRES 4 METRES 1,092 J Energy Arbour Shield www.glasshape.com 88 J Energy Heat Reflecting Laminate 9mm thick Standard Auto Laminate 8.76mm thick R MINING PROTECTION GLASS - BY GLASSHAPE 7.8mm thick 198 J Energy ArbourShield® Protection Where there is a requirement for FOPS (falling objects protective structures) or OPS (operator protective structures) ArbourShield® PG uses a combination of glass and high grade poly-composites to offer superior protection to operators of heavy machinery, whilst offering very clear vision from the cabins, increasing safety and productivity all round. ArbourShield® comes in many different thicknesses and makeups, specifically designed to withstand particular impact criteria, whether it’s a steel cannon ball weighing 2.72kg, a solid steel weight of 227kg or even a bullet from a 9mm handgun to replicate high velocity lighter weight objects. ArbourShield® E - Solar Controlled Mining Machinery Glass The special Low Emissivity coating on the glass greatly reduces the solar energy from transmitting through the windscreen (39% reduction), reducing glare and heat, making the entire cabin a more enjoyable space to work in during those hot summer months. Cooler and more comfortable working environments = increased efficiency from staff, less down time and driver fatigue, therefore increased productivity. Complete certified glass solutions designed for your application Arbour Shield R FORESTRY PROTECTION GLASS - BY GLASSHAPE Arbour Shield R MINING PROTECTION GLASS - BY GLASSHAPE Testing Chain Shot and Hot Saw protection. • • AS/NZS 2343:1997 - Class GO rated (9mm handgun) for chainshot protection ISO 11839:2010 - Glazing and materials for thrown sawtooth protection Successfully tested against chainstrike to the G0 level (9mm handgun) as per AS/NZS 2343:1997, which is a 7.4gm bullet travelling at 405m/s to replicate a piece of chain. ArbourShield® has also been successfully tested against thrown sawteeth (an 800gm four pointed sawtooth travelling at over 400km/h without penetrating) OPS Protection • • ISO 8084:2003 - Machinery for forestry - Operator Protective Structures ISO 10262:1998 - Level 1 and 2, Performance requirements for operator protective guards Pressure test (ISO 8084:2003): Over 2200KG applied through a 90mm sphere and held for one minute at five different locations on the panel. This test simulates branches and other penetrating objects entering the cabin. ArbourShield® passed this test with at least 80% above the standard’s requirement! Pressure test (ISO 10262:1998): Level 1, Static test requires absorbed energy of 700J. Level 2 - Static test requires absorbed energy of 5800J. Actual energy absorbed before failure in ARB34 was 11,600, exceeding test requirements by 100%. FOPS protection • • • ISO 8083:2006 - Level 1 and 2, Falling Objects Protection for Forestry Equipment ISO 3449:2005 - Falling Objects Protection for Earthmoving Machinery SAE J2267 - Front Screen Protective Structure for Forestry Machinery Steel weights up to 227kg have been dropped from over 2.8mtrs onto specially designed ArbourShield® PG panels for use in cabins where the risk of falling objects is high. The incredible performance of these specifically engineered panels results in the massive weights simply bouncing off. www.glasshape.com Installation In order to comply with OPS Standards, ArbourShield® must be installed into an OPS certified structural frame. Glazing must be done in accordance with our recommended procedures using the correct sealants and should be certified by a CPEng. Ask us for the ArbourShield® installation Manual: W14.1.29. Glazing with a structural sealant such as Simson MSR C.A SSKF is also recommended for added performance. Glasshape® can also supply ArbourShield® in a fully certified OPS frame system, ready to fix onto your certified cabin. ArbourShield® Recommended Installation - Fixed Suitable Structural Frame Manufacture Recommended Sealant ArbourShield® 6mm minimum clearance 50mm minimum ArbourShield® Recommended Installation - Interchangeable Manufacture Recommended Sealant ArbourShield® 6mm minimum clearance 25mm minimum Complete certified glass solutions designed for your application Installation Suitable Structural Frame Thickness 2.72kg Impact 227kg Impact OPS FOPS VLT Visible Light Transmission SHGC Solar Heat Gain Co-Efficient SC Shading Coefficient NR Noise Reduction Clear 18.4mm 200km/h + Nil Pass Nil 82% 0.72 0.83 65% ARB26CL Clear 26mm 200km/h + Nil Pass Nil 75% 0.69 0.80 68% ARB34CL Clear 34.4mm 200km/h + Pass Pass Pass 69% 0.67 0.77 75% ARB18GR Grey 18.4mm 200km/h + Nil Pass Nil 52% 0.61 0.70 65% ARB26GR Grey 26mm 200km/h + Nil Pass Nil 42% 0.57 0.66 68% ARB34GR Grey 34.4mm 200km/h + Pass Pass Pass 39% 0.57 0.65 75% ARB E18 Clear 18.4mm 200km/h + Nil Pass Nil 77% 0.66 0.76 65% ARB E26 Clear 26mm 200km/h + Nil Pass Nil 48% 0.60 0.69 68% ARB E34 Clear 34.4mm 200km/h + Pass Pass Pass 69% 0.59 0.68 75% ARB E18GR Grey 18.4mm 200km/h + Nil Pass Nil 39% 0.52 0.60 65% ARB E26GR Grey 26mm 200km/h + Nil Pass Nil 64% 0.48 0.55 68% ARB E34GR Grey 34.4mm 200km/h + Pass Pass Pass 36% 0.48 0.55 75% ARBCL08 Clear 7.8mm 101km/h - - - 88% 0.77 0.89 45% ARBCL10 Clear 9.8mm 96km/h - - - 87% 0.74 0.85 54% ARBCL12 Clear 11.8mm 93km/h - - - 85% 0.71 0.82 55% ARBCL14 Clear 13.8mm 91km/h - - - 84% 0.69 0.80 56% ARBGR08 Grey 7.8mm 101km/h - - - 42% 0.61 0.7 45% ARBGR10 Grey 9.8mm 96km/h - - - 42% 0.58 0.67 54% ARBGR12 Grey 11.8mm 93km/h - - - 41% 0.56 0.65 55% ARBGR14 Grey 13.8mm 91km/h - - - 40% 0.55 0.63 56% ARB E08 Clear 7.8mm 101km/h - - - 81% 0.52 0.78 45% ARB E10 Clear 9.8mm 96km/h - - - 81% 0.51 0.76 54% ARB E12 Clear 11.8mm 93km/h - - - 80% 0.47 0.75 55% ARB E14 Clear 13.8mm 91km/h - - - 80% 0.44 0.75 56% ARBGR E08 Grey 7.8mm 101km/h - - - 39% 0.51 0.59 45% ARBGR E10 Grey 9.8mm 96km/h - - - 39% 0.49 0.57 54% ARBGR E12 Grey 11.8mm 93km/h - - - 38% 0.46 0.53 55% ARBGR E14 Grey 13.8mm 91km/h - - - 38% 0.45 0.52 56% Solar Performance Tint ARB18CL Solar Performance Code ArbourShield PG Clear ArbourShield PG Grey ArbourShield PG - E Clear ArbourShield Grey ArbourShield-E Clear ArbourShield-E Grey MINING PROTECTION GLASS - BY GLASSHAPE Arbour Glass Range Shield R ArbourShield Clear ArbourShield PG - E Grey FORESTRY PROTECTION GLASS - BY GLASSHAPE Arbour Shield R Name Performance Comparisons ArbourShield® Mining protection glass is available in four standard thicknesses to match the thickness of the original screens allowing quick and simple replacement. Although these products listed above are the standard thicknesses, special thicknesses and compositions can be manufactured for specific applications if required. www.glasshape.com Glasshape® provide customised turnkey glass solutions offering a full range of certified specialist glass products. Our proven global success is backed by comprehensive warranties and validated by international accreditation. Our service and specifically engineered glass solutions aim to exceed our clients design and performance requirements. We work with our clients to confirm their needs and establish the appropriate glass solutions. The Glasshape® turnkey package from consultation through to installation is available to help ensure a worry-free and successful project is delivered every time. Our full range of specialist products are tailored to suit industries operating in demanding conditions and requiring high performance standards. Industries include architectural, marine, machinery, transportation, storm, security and ballistic. Glasshape® has customers around the globe with Glasshape® locations in New Zealand, Australia and USA. Our Vision: To become a world leader in the manufacture and supply of innovative, certified glass solutions tailored to meet the demanding requirements of highly specialised industries by differentiating on product quality, customer service and distribution excellence. Our Mission: Offer our customers a uniquely specialised glass solution that works for them every time. Our Values: • Treat customers, suppliers, and the community like we would our own family • Tirelessly focus on brand, process improvement and delivery excellence by having a culture of continuous improvement • Invest in the development of a great team, producing great products that completely satisfy the needs and desires of our diverse range of customers Glasshape® is a successful company with double digit growth. We are a 100% customer focused company. To meet the increasing demand from architects, designers and their respective, highly discerning clients, Glasshape® have a commitment to continuous innovation and technology investment. Our customers understand that with our expertise, their designs can be transformed into sensational glass realities. Complete certified glass solutions designed for your application About Us Founded in 1986, Glasshape® has mastered and refined the science of Curved and Bent Glass, Toughened Glass, Laminated Glass and Double Glazed Glass, with uncompromising quality and service. The Glasshape® Group is one of Australasia’s leading specialist processing, bending, toughening and laminating glass companies. R New Zealand (Head Office) 65-67 Woodcocks Road, Warkworth, P.O.Box358, Warkworth 0910, Auckland Freephone: 0800 883 336 Phone: +64 9 422 2565 Facsimile: +64 9 422 2566 [email protected] www.glasshape.co.nz Australia 24 Kembla Way, Willetton Perth WA 6155 Freephone: 1800 042 716 Perth: +61 8 9468 2722 Sydney: +61 2 8011 1831 Melbourne: +61 3 9099 0200 Brisbane: +61 7 3175 0501 [email protected] www.glasshape.com.au United States of America 3425 South 116th Street Building 6, Suite 101 Seattle, WA 98168 Seattle: +1 206 538 5416 Fort Lauderdale: +1 954 703 2333 Facsimile: +1 206 735 7585 [email protected] www.glasshape.com Arbour Shield R FORESTRY PROTECTION GLASS - BY GLASSHAPE Arbour Shield R MINING PROTECTION GLASS - BY GLASSHAPE © 2014, Glasshape® Limited (New Zealand) Email: [email protected] ALL RIGHTS RESERVED. This book contains material protected under International and Federal Copyright Laws and Treaties. Any unauthorized reprint or use of this material is prohibited. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system without express written permission from the author / publisher. This information is presented as a means of providing an introduction to the operations and products of Glasshape® Limited. The information is being continuously updated. It is not provided with the intention of arriving at a contractual relationship. It is not provided with the intention of giving a comprehensive understanding of the way in which our products perform or their suitability for use in any particular environment or circumstance - such an understanding should be based on our technical manuals which relate to the product at the time of manufacture and on the advice of those qualified to advise on such matters. Version: ARB - 03.15
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