Instruction Manual for Dodge Type E Bearings These instructions must be read thoroughly before installation or operation. WARNING: To ensure the drive is not unexpectedly started, turn off and lock-out or tag power source before proceeding. Failure to observe these precautions could result in bodily injury. Generally, a lower quantity of grease at frequent intervals is more effective than a greater quantity at extended lubrication intervals. Lubrication Guide (in weeks) INSTALLATION: Read Preceding Paragraphs Before Establishing Lubrication Schedule 1. Clean shaft and bore of bearing. Lubricate with light oil or antiseize compound. 2. Slip bearing in position. 3. Bolt bearing to support, using shims where necessary to align bearing. 4. Tighten setscrews to the torque values shown on Table 1. 5. The effort required to turn the shaft should be the same before and after bolting bearing to the support. Set Screw Size Tightening Torque 1- 3/16 – 1-11/16 5/16 – 18 165 in–lbs 1-3/4 – 2-1/2 3/8 – 16 290 in–lbs 2-11/16 – 3-1/2 1/2 – 13 620 in–lbs 3 15/16 – 5 5/8 – 11 1325 in–lbs 5-7/16 – 6 3/4 – 10 2150 in–lbs 6-7/16 – 7 7/8 – 9 5130 in–lbs Shaft Size (mm) Set Screw Size Tightening Torque 35–40mm M8 17.8 NM 45–65mm M10 35 NM 70–75mm M12 57 NM 80–90mm M12 57 NM 100–125mm M16 126 NM 1 to 250 RPM 251 to 500 RPM 501 to 750 RPM 751 to 1000 RPM 1001 to 1500 RPM 1501 to 2000 RPM 2001 to 2500 RPM 2501 to 3000 RPM 8 12 12 10 7 5 4 3 2 16 12 7 5 4 2 2 2 1 24 10 5 3 2 1 1 1 1 Lubrication recommendations are intended for standard products applied in general operating conditions. For modified products, high temperature environments and other anomalous applications, contact product engineering at 864.284.5700. Table 1 - Set Screw Torque Table Shaft Size (inches) Hours Run per Day Storage or Special Shutdown If exposed to wet or dusty conditions or to corrosive vapors, extra protection is necessary. Add grease until it shows at the seals; rotate the bearing to distribute grease; cover the bearing. After storage or idle period, add a little fresh grease before running. High Speed Operation In the higher speed ranges too much grease will cause overheating. The amount of grease that the bearing will take for a particular high speed application can be determined only by experience — see “Operating Temperature” below. If excess grease in the bearing caused overheating, it will be necessary to remove grease fitting to permit excess grease to escape. The bearing has been greased at the factory and is ready to run. When establishing a relubrication schedule, note that a small amount of grease at frequent intervals is preferable to a large amount at infrequent intervals. Lubrication Instructions Operation in Presence of Dust, Water or Corrosive Vapors This bearing is factory lubricated with a lithium or lithium complex base grease which is suitable for most applications. However, extra protection is necessary if the bearing is subjected to excessive moisture, dust, corrosive vapor or other harsh environments. In these cases, the bearing should contain as much grease as speed will permit (a full bearing with consequent slight leakage through the seal is the best protection against contaminant entry). Under these conditions the bearing should contain as much grease as speed will permit, since a full bearing with consequent slight leakage is the best protection against entrance of foreign material. In the higher speed ranges too much grease will cause overheating — see “High Speed Operation.” In the lower speed ranges it is advisable to add extra grease to a new bearing before putting into operation. Bearings should be greased as often as necessary (daily if required) to maintain a slight leakage at the seals. For extreme conditions or dust and/or moisture consider adding a supplemental sealing system with the E-TECT seal kits. See catalog for details. For relubrication, select a grease that is compatible with a lithium or lithium complex grease. The following table is a general guide for normal operating conditions. However, some situations may require a change in lubricating periods as dictated by experience. WARNING: Because of the possible danger to person(s) or property from accidents which may result from the improper use of products, it is important that correct procedures be followed: Products must be used in accordance with the engineering information specified in the catalog. Proper installation, maintenance and operation procedures must be observed. The instructions in the instruction manuals must be followed. Inspections should be made as necessary to assure safe operation under prevailing conditions. Proper guards and other suitable safety devices or procedures as may be desirable or as may be specified in safety codes should be provided, and are neither provided by Baldor Electric Company nor are the responsibility of Baldor Electric Company. This unit and its associated equipment must be installed, adjusted and maintained by qualified personnel who are familiar with the construction and operation of all equipment in the system and the potential hazards involved. When risk to persons or property may be involved, a fail safe device must be an integral part of the driven equipment beyond the speed reducer output shaft. Average Operation This bearing has been greased at the factory and is ready to run. The table above is a general guide for relubrication. However, certain conditions may require a change of lubricating periods as dictated by experience. See “High Speed Operation” and “Operating in Presence of Dust, Water, or Corrosive Vapors.” 1 Operating Temperature Abnormal bearing temperature may indicate faulty lubrication. Normal temperature may range from “cool to warm to the touch” up to a point “too hot to touch for more than a few seconds,” depending on bearing size and speed, and surrounding conditions. Unusually high temperature accompanied by excessive leakage of grease indicates too much grease. High temperature with no grease showing at the seals, particularly if the bearing seems noisy, usually indicates too little grease. Normal temperature and a slight showing of grease at the seals indicate proper lubrication. Kind of Grease Many ordinary cup greases will disintegrate at speeds far below those at which DODGE bearings will operate successfully if proper grease is used. DODGE bearings have been lubricated at the factory with No. 2 consistency lithium complex-base grease which is suitable for normal operating conditions. Relubricate with Lithium complex-base grease or a grease which is compatible with original lubricant and suitable for roller bearing service. In unusual or doubtful cases the recommendation of a reputable grease manufacturer should be secured. 1-3/16 thru 5” E-TECT SEAL KIT: Added Protection for Extremely Wet and Dirty Environments A V-ring seal is added to the standard “R” seal system. The V-ring is held in place by the locking collar. The V-ring has face rubbing contact with the steel “R” seal carrier. The resulting system puts a flinger collar, V-ring seal, clearance seal, lip seal and two grease dams between the rollers and the outside environment. All components are designed for optimum sealing and purging action. Type K, DOUBLE-INTERLOCK, TAF and E-XTRA E-TECT Seal Kits Shaft Size Inches Kit Part* Number 1-3/16 to 1-1/4 037650 1-3/8 to 1-7/16 037651 1-1/2 to 1-11/16 037652 1-3/4 to 2 037653 2-3/16 037654 2-1/4 to 2-1/2 037655 2-11/16 to 3 037656 3-3/16 to 3-1/2 037657 3-5/16 to 4 037658 4-7/16 to 4-1/2 037659 4-15/16 to 5 037660 5-7/16 to 6 037673** 6-7/16 to 7 037674** 5-7/16 thru 7” Special Operating Conditions Refer acid, chemical, extreme or other special operating conditions to Baldor Electric, Dodge Product Support, Greenville, SC (864-284-5700). * Kit includes one collar, special set screws and seal. ** Kit for 5-7/16 to 7” consists of a modified V-ring seal only. For Type K bearings, E-TECT Seal may be used on collar side only. For Double-Interlock, TAF and E-XTRA, two kits are required (one for each collar) 2 24 24 20 18 12 34 16 16 20 18 14 14 19 12 34 32 1-3/16” to 3” Type E Bearing 32 1-3/16” to 3” Piloted Flange Bearing Only Parts for 1-3/16” to 3” Type E Bearing Required for One Assembly Reference Name of Part 12 Cup 14 Drive Collar* 16 Adjustment Shim Pack .. Part Number for Various Shaft Sizes Pillow Block Flange Bearing Piloted Flange Bearing Take-Up Bearing 1-3/16 1-1/4 1-3/8 1-7/16 1-1/2 1-5/8 1-11/16 1-3/4 1-7/8 1-15/16 2 2-3/16 2-1/4 2-7/16 2-1/2 2-11/16 2-3/4 2-15/16 3 2 2 2 2 390748 390751 390755 403006 390762 390766 390771 2 2 1 2 060944 040050 040051 040052 040053 040054 040055 1 set 1 set 1 set 1 set 391101 391102 391103 391104 391105 391106 391107 .004” Thick Shim 427070 427071 427072 472073 472074 472075 472076 .. .006” Thick Shim 427080 427081 427082 427083 427084 427085 427086 .. .015” Thick Shim 427090 427091 472092 427093 427094 427095 472096 18 Snap Ring 2 2 2 2 401002 401004 401008 401012 401016 401020 401024 19 Shield 0 0 1 0 061368 061369 061370 061371 061372 061373 061374 20 Seal, Single Lip 2 2 2 2 061355 061356 061357 061358 061359 061360 061374 2-Bolt Gray Iron Pillow Block Hsg. 1 0 0 0 060400 606401 606402 606403 060404 606405 060406 24 4-Bolt Gray Iron Pillow Block Hsg. 1 0 0 0 ... ... ... ... ... 060411 060412 2-Bolt Cast Steel Pillow Block Hsg. 1 0 0 0 060052 060053 060054 060055 06056 060057 060058 Top Angle Housing 0 0 0 1 ... ... ... 012265 012266 012267 012268 Flange Housing 0 1 0 0 059100 059101 059102 059103 059104 059105 059106 28 Piloted Flange Housing 0 0 1 0 059168 059170 059171 059172 059173 059174 059175 Wide Slot Take-Up Housing 0 0 1 0 ... 012350 012351 012352 012353 012354 012355 Lubrication Fitting 1 1 1 1 405015 405015 405015 405015 405015 405015 405015 Additional Part Numbers for Various Sizes Name of Part 1-3/16 1-1/4 1-3/8 1-7/16 1-1/2 1-5/8 1-11/16 1-3/4 1-7/8 1-15/16 ... 32 Cone 389782 389783 389784 389785 389786 389787 389788 389789 389790 389791 ... 34 Drive Collar Screw 400054 400054 400058 400058 400058 400058 400058 400094 400094 400094 3 ... Reference Additional Part Numbers for Various Sizes Reference Name of Part 2 2-3/16 2-1/4 2-7/16 2-1/2 2-11/16 2-3/4 2-15/16 ... Shaft Tolerances Up to 1 -1/2” +.000-.0005 1-9/16 to 3” +.000-.0010 Consists of one each of the shims listed below. Usually one .015” shim and one .004” or .006” shim when required. Part of the adjustment shim pack One required Four required except for piloted flange bearing, which requires two. Not shown on drawing 65° Set Screw Angle Uses 405016 lubrication fitting. 3 24 16 20 18 14 12 34 32 35mm - 75mm Type E Bearing Parts for 35mm to 75mm Type E Pillow Block Bearings Item 24 32 12 14 18 16 20 34 § Shim Pack 0.004” Shim 0.006” Shim 0.015” Shim Seal Set Screw Lube Fitting Shaft Size Housing Cone Cup Collar Snap Ring 35 MM 061320 389740 390751 046120 401004 391102 427071 427081 427091 061356 400713 405601 40 MM 061321 389741 390755 046121 401008 391103 427072 427082 427092 061357 400713 405601 45 MM 061322 389742 403006 046122 401012 391104 427073 427083 427093 061358 400708 405601 50 MM 061322 389743 403006 046122 401012 391104 427073 427083 427093 061358 400708 405601 55 MM 061323 389744 390762 046123 401016 391105 427074 427084 427094 061359 400709 405601 60 MM 061324 389745 390766 046124 401020 391106 427075 427085 427095 061360 400709 405601 65 MM 061324 389746 390766 046124 401020 391106 427075 427085 427095 061360 400709 405601 70 MM 061325 389747 390771 046125 401024 391107 427076 427086 427096 061361 400710 405601 75 MM 061325 389748 390771 046125 401024 391107 427076 427086 427096 061361 400710 405601 Quantity Per 1 1 2 2 2 1 2 4 1 65° Set Screw Angle Consists of one each of 0.004”, 0.006” and 0.015” shims ③ These parts make up shim pack Not shown on drawing 4 15 15 24, 26, 28 17 28 17 14 14 34 34 12 20 32 3 3/16” to 5” Type E Bearing (Except 3 3/16” to 3 1/2” Piloted Flange Bearings) 3 3/16” to 3 1/2” Piloted Flange Bearings Only Parts for 3-3/16” to 5” Type E Bearing Required for One Assembly 2-Bolt Pillow Block Part Number for Various Shaft Sizes Piloted Flange Bearing 3-3/16 3-3/4 3-7/16 3-1/2 Reference Name of Part 12 Cup 2 2 2 2 403016 390779 390782 390785 14 Drive Collar (65° S.S. Angle) 2 2 2 ⑥ 060945 060946 060947 040059 15 Adjustment Nut 1 1 1 1 060490 060491 060492 060493 17 Adj. Nut Lockscrew 1 1 1 1 400530 400530 400530 400530 20 Seal, Single Lip 2 2 2 2 061362 061363 061364 061365 2-Bolt Gray Iron Pillow Block Housing 1 0 0 0 060407 ... ... ... 4-Bolt Gray Iron Pillow Block Housing 0 1 0 0 060413 060408 060409 060410 Top Angle Housing 0 0 0 0 122269 012270 ... ... Steel Pillow Block Housing 1 1 0 0 060059 060060 060061⑤ 060062⑤ 26 Flange Housing 0 0 1 0 059107 059108 ... ... 28 Piloted Flange Housing 0 0 0 1 059176 059177 059178 059179 Lubrication Fitting 1 1 1 1 405015 405015 405015 405015 24 4-Bolt Pillow Block Flange Bearing Take-Up Bearing 1 3-15/16 4 4-7/16 4-1/2 4-15/16 5 Part Number for Various Shaft Sizes Ref Name of Part 3-3/16 3-1/4 3-7/16 3-1/2 3-15/16 4 4-7/16 4-1/2 4-15/16 5 32 Cone 389801 389802 389803 389804 389805 389806 389807 389808 389809 389810 34 Drive Screw Collar 400154 400154 400154 400154 400186 400186 400186 400186 400190 400190 Shaft Tolerances: 3-3/16“ to 4” + .0000-.0010 4-3/16” to 5” + .0000-.0015 Not shown on drawing One required Two required per collar Two bolt Base 4 Bolt Base One required for 3-3/16 to 3-1/2; 2 required for larger sizes ⑦ Uses 405016 Lubrication Fitting 5 15 24, 26, 28 17 14 34 20 12 32 80mm to 125mm Type E Bearing Parts for 80mm to 125mm Type E Pillow Block Bearings Item 24 32 12 14 15 20 34 17 Shaft Size 2-Bolt Housing 4-Bolt Housing Cone Cup Collar Adjusting Nut Seal Setscrew Adj. Nut Lock Screw Lube Fitting 80 MM 061326 -- 389749 403016 061049 060490 061362 400714 400530 405601 85 MM 061326 -- 389750 403016 061049 060490 061362 400710 400530 405601 90 MM 061326 -- 389751 403016 061049 060490 061362 400710 400530 405601 100 MM -- 061327 389752 390779 061050 060491 061363 400711 400530 405601 110 MM -- 061328 389753 390782 061051 060492 061364 400711 400530 405601 115 MM -- 061328 389754 390782 061051 060492 061364 400711 400530 405601 125 MM -- 061329 389755 390785 061052 060493 061365 400712 400530 405601 Quantity Per 1 1 1 2 2 1 2 4 1 1 65° Set Screw Angle Not shown on drawing 6 Parts for 5-7/16 to 7” Type E Bearing Reference Name of Part No. Required Part Numbers 5-7/16 5-15/16 6 6-7/16 6-1/2 6-15/16 7 1 405015 405015 405015 405015 405015 405015 405015 1 404052 404052 404052 404052 404052 404052 404052 1 060039 060039 060039 060040 060040 060040 060040 Pillow Block End Plate 1 060046 060046 060046 060047 060047 060047 060047 End Plate Shim Pack 1 Set 391108 391108 391108 391109 391109 391109 391109 .020” Thick Shim 1 427061 427061 427061 427062 427062 427062 427062 .010” Thick Shim 1 427063 427063 427063 427066 427066 427066 427066 .005” Thick Shim 1 427064 427064 427064 427067 427067 427067 427067 .002” Thick Shim 1 427065 427065 427065 427068 427068 427068 427068 18 End Plate Screw 8 411579 411579 411579 411581 411581 411581 411581 20 End Plate Lockwasher 8 419010 419010 419010 419011 419011 419011 419011 2 Lubrication Fitting 4 Name Plate 12 Pillow Block Housing 4B 14 16 22 Cone 2 391826 391826 391826 391828 391828 391828 391828 23 Cup 2 391827 391827 391827 391829 391829 391829 391829 24 Bearing Sleeve 65º S.S. Angle 1 059960 059961 059962 059963 059964 059965 059966 30 Seal, Single Lip 2 061366 061366 061366 061367 061367 061367 061367 32 Collar (65º S.S. Angle) 2 042726 042726 042726 042727 042727 042727 042727 34 Collar Screw 4 400238 400234 400234 400252 400252 400251 400251 Shaft Tolerances: 5-7/16” to 6” +.0000-.0015 6-7/-16” to 7” +.0000-.0020 One set consists of one each of the shims listed immediately below. 7 World Headquarters P.O. Box 2400, Fort Smith, AR 72902-2400 U.S.A., Ph: (1) 479.646.4711, Fax (1) 479.648.5792, International Fax (1) 479.648.5895 Dodge Product Support 6040 Ponders Court, Greenville, SC 29615-4617 U.S.A., Ph: (1) 864.297.4800, Fax: (1) 864.281.2433 www.baldor.com © Baldor Electric Company MN3012 (Replaces 499791, and 499792, 499793) *3012-0310* All Rights Reserved. Printed in USA. 3/10 TCP 10,000
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