Instruction Manual for Dodge Type E Bearings

Instruction Manual for Dodge Type E Bearings
These instructions must be read thoroughly before installation or operation.
WARNING: To ensure the drive is not unexpectedly started,
turn off and lock-out or tag power source before proceeding.
Failure to observe these precautions could result in bodily
injury.
Generally, a lower quantity of grease at frequent intervals is more
effective than a greater quantity at extended lubrication intervals.
Lubrication Guide (in weeks)
INSTALLATION:
Read Preceding Paragraphs Before Establishing Lubrication Schedule
1. Clean shaft and bore of bearing. Lubricate with light oil or
antiseize compound.
2. Slip bearing in position.
3. Bolt bearing to support, using shims where necessary to
align bearing.
4. Tighten setscrews to the torque values shown on Table 1.
5. The effort required to turn the shaft should be the same before
and after bolting bearing to the support.
Set Screw Size
Tightening Torque
1- 3/16 – 1-11/16
5/16 – 18
165 in–lbs
1-3/4 – 2-1/2
3/8 – 16
290 in–lbs
2-11/16 – 3-1/2
1/2 – 13
620 in–lbs
3 15/16 – 5
5/8 – 11
1325 in–lbs
5-7/16 – 6
3/4 – 10
2150 in–lbs
6-7/16 – 7
7/8 – 9
5130 in–lbs
Shaft Size
(mm)
Set Screw Size
Tightening Torque
35–40mm
M8
17.8 NM
45–65mm
M10
35 NM
70–75mm
M12
57 NM
80–90mm
M12
57 NM
100–125mm
M16
126 NM
1 to
250
RPM
251 to
500
RPM
501 to
750
RPM
751 to
1000
RPM
1001
to
1500
RPM
1501
to
2000
RPM
2001
to
2500
RPM
2501
to
3000
RPM
8
12
12
10
7
5
4
3
2
16
12
7
5
4
2
2
2
1
24
10
5
3
2
1
1
1
1
Lubrication recommendations are intended for standard products
applied in general operating conditions. For modified products,
high temperature environments and other anomalous applications,
contact product engineering at 864.284.5700.
Table 1 - Set Screw Torque Table
Shaft Size
(inches)
Hours
Run per
Day
Storage or Special Shutdown
If exposed to wet or dusty conditions or to corrosive vapors, extra
protection is necessary. Add grease until it shows at the seals;
rotate the bearing to distribute grease; cover the bearing. After
storage or idle period, add a little fresh grease before running.
High Speed Operation
In the higher speed ranges too much grease will cause overheating.
The amount of grease that the bearing will take for a particular high
speed application can be determined only by experience — see
“Operating Temperature” below. If excess grease in the bearing
caused overheating, it will be necessary to remove grease fitting
to permit excess grease to escape. The bearing has been greased
at the factory and is ready to run. When establishing a relubrication
schedule, note that a small amount of grease at frequent intervals
is preferable to a large amount at infrequent intervals.
Lubrication Instructions
Operation in Presence of Dust, Water or
Corrosive Vapors
This bearing is factory lubricated with a lithium or lithium complex
base grease which is suitable for most applications. However, extra
protection is necessary if the bearing is subjected to excessive
moisture, dust, corrosive vapor or other harsh environments. In
these cases, the bearing should contain as much grease as speed
will permit (a full bearing with consequent slight leakage through
the seal is the best protection against contaminant entry).
Under these conditions the bearing should contain as much
grease as speed will permit, since a full bearing with consequent
slight leakage is the best protection against entrance of foreign
material. In the higher speed ranges too much grease will cause
overheating — see “High Speed Operation.” In the lower speed
ranges it is advisable to add extra grease to a new bearing before
putting into operation. Bearings should be greased as often as
necessary (daily if required) to maintain a slight leakage at the
seals. For extreme conditions or dust and/or moisture consider
adding a supplemental sealing system with the E-TECT seal kits.
See catalog for details.
For relubrication, select a grease that is compatible with a lithium
or lithium complex grease. The following table is a general guide
for normal operating conditions. However, some situations may
require a change in lubricating periods as dictated by experience.
WARNING: Because of the possible danger to person(s) or property from
accidents which may result from the improper use of products, it is
important that correct procedures be followed: Products must be used
in accordance with the engineering information specified in the catalog.
Proper installation, maintenance and operation procedures must be
observed. The instructions in the instruction manuals must be followed.
Inspections should be made as necessary to assure safe operation under
prevailing conditions. Proper guards and other suitable safety devices or
procedures as may be desirable or as may be specified in safety codes
should be provided, and are neither provided by Baldor Electric Company
nor are the responsibility of Baldor Electric Company. This unit and its
associated equipment must be installed, adjusted and maintained by
qualified personnel who are familiar with the construction and operation
of all equipment in the system and the potential hazards involved. When
risk to persons or property may be involved, a fail safe device must be an
integral part of the driven equipment beyond the speed reducer output
shaft.
Average Operation
This bearing has been greased at the factory and is ready to run.
The table above is a general guide for relubrication. However,
certain conditions may require a change of lubricating periods
as dictated by experience. See “High Speed Operation” and
“Operating in Presence of Dust, Water, or Corrosive Vapors.”
1
Operating Temperature
Abnormal bearing temperature may indicate faulty lubrication.
Normal temperature may range from “cool to warm to the touch”
up to a point “too hot to touch for more than a few seconds,”
depending on bearing size and speed, and surrounding conditions.
Unusually high temperature accompanied by excessive leakage
of grease indicates too much grease. High temperature with no
grease showing at the seals, particularly if the bearing seems
noisy, usually indicates too little grease. Normal temperature and a
slight showing of grease at the seals indicate proper lubrication.
Kind of Grease
Many ordinary cup greases will disintegrate at speeds
far below those at which DODGE bearings will operate
successfully if proper grease is used. DODGE bearings have
been lubricated at the factory with No. 2 consistency lithium
complex-base grease which is suitable for normal operating
conditions. Relubricate with Lithium complex-base grease or a
grease which is compatible with original lubricant and suitable
for roller bearing service. In unusual or doubtful cases the
recommendation of a reputable grease manufacturer should be
secured.
1-3/16 thru 5”
E-TECT SEAL KIT: Added Protection for
Extremely Wet and Dirty Environments
A V-ring seal is added to the standard “R” seal system. The V-ring
is held in place by the locking collar. The V-ring has face rubbing
contact with the steel “R” seal carrier. The resulting system
puts a flinger collar, V-ring seal, clearance seal, lip seal and two
grease dams between the rollers and the outside environment.
All components are designed for optimum sealing and purging
action.
Type K, DOUBLE-INTERLOCK, TAF
and E-XTRA E-TECT Seal Kits
Shaft Size
Inches
Kit Part*
Number
1-3/16 to 1-1/4
037650
1-3/8 to 1-7/16
037651
1-1/2 to 1-11/16
037652
1-3/4 to 2
037653
2-3/16
037654
2-1/4 to 2-1/2
037655
2-11/16 to 3
037656
3-3/16 to 3-1/2
037657
3-5/16 to 4
037658
4-7/16 to 4-1/2
037659
4-15/16 to 5
037660
5-7/16 to 6
037673**
6-7/16 to 7
037674**
5-7/16 thru 7”
Special Operating Conditions
Refer acid, chemical, extreme or other special operating
conditions to Baldor Electric, Dodge Product Support, Greenville,
SC (864-284-5700).
* Kit includes one collar, special set screws and seal.
** Kit for 5-7/16 to 7” consists of a modified V-ring seal only.
For Type K bearings, E-TECT Seal may be used on collar side only.
For Double-Interlock, TAF and E-XTRA, two kits are required (one for each collar)
2
24
24
20
18
12
34
16
16
20
18
14
14
19
12
34
32
1-3/16” to 3” Type E Bearing
32
1-3/16” to 3” Piloted Flange Bearing Only
Parts for 1-3/16” to 3” Type E Bearing
Required for One Assembly
Reference
Name of Part
12
Cup
14
Drive Collar*
16
Adjustment Shim Pack
..
Part Number for Various Shaft Sizes
Pillow
Block
Flange
Bearing
Piloted
Flange
Bearing
Take-Up
Bearing
1-3/16
1-1/4
1-3/8
1-7/16
1-1/2
1-5/8
1-11/16
1-3/4
1-7/8
1-15/16 2
2-3/16
2-1/4
2-7/16
2-1/2
2-11/16
2-3/4
2-15/16
3
2
2
2
2
390748
390751
390755
403006
390762
390766
390771
2
2
1
2
060944
040050
040051
040052
040053
040054
040055
1 set 
1 set 
1 set 
1 set 
391101
391102
391103
391104
391105
391106
391107
.004” Thick Shim




427070
427071
427072
472073
472074
472075
472076
..
.006” Thick Shim




427080
427081
427082
427083
427084
427085
427086
..
.015” Thick Shim




427090
427091
472092
427093
427094
427095
472096
18
Snap Ring
2
2
2
2
401002
401004
401008
401012
401016
401020
401024
19
Shield
0
0
1
0
061368
061369
061370
061371
061372
061373
061374
20
Seal, Single Lip
2
2
2
2
061355
061356
061357
061358
061359
061360
061374
2-Bolt Gray Iron Pillow
Block Hsg.
1
0
0
0
060400
606401
606402
606403
060404
606405
060406
24
4-Bolt Gray Iron Pillow
Block Hsg.
1
0
0
0
...
...
...
...
...
060411
060412

2-Bolt Cast Steel
Pillow Block Hsg.
1
0
0
0
060052
060053
060054
060055
06056
060057
060058
Top Angle Housing
0
0
0
1
...
...
...
012265
012266
012267
012268

Flange Housing
0
1
0
0
059100
059101
059102
059103
059104
059105
059106
28
Piloted Flange Housing
0
0
1
0
059168
059170
059171
059172
059173
059174
059175

Wide Slot Take-Up
Housing
0
0
1
0
...
012350
012351
012352
012353
012354
012355

Lubrication Fitting
1
1
1
1
405015
405015
405015
405015
405015
405015
405015
Additional Part Numbers for Various Sizes
Name of Part
1-3/16
1-1/4
1-3/8
1-7/16
1-1/2
1-5/8
1-11/16
1-3/4
1-7/8
1-15/16
...
32
Cone 
389782
389783
389784
389785
389786
389787
389788
389789
389790
389791
...
34
Drive Collar Screw
400054
400054
400058
400058
400058
400058
400058
400094
400094
400094
3
...
Reference
Additional Part Numbers for Various Sizes
Reference
Name of Part
2
2-3/16
2-1/4
2-7/16
2-1/2
2-11/16
2-3/4
2-15/16
...
Shaft Tolerances Up to 1 -1/2” +.000-.0005
1-9/16 to 3” +.000-.0010
 Consists of one each of the shims listed below. Usually one .015” shim and one .004”
or .006” shim when required.
 Part of the adjustment shim pack
 One required
 Four required except for piloted flange bearing, which requires two.
 Not shown on drawing
 65° Set Screw Angle
 Uses 405016 lubrication fitting.
3
24
16
20
18
14
12
34
32
35mm - 75mm Type E Bearing
Parts for 35mm to 75mm Type E Pillow Block Bearings
Item
24
32
12
14
18
16 



20
34
§
Shim
Pack
0.004”
Shim
0.006”
Shim
0.015”
Shim
Seal
Set
Screw
Lube
Fitting
Shaft Size
Housing
Cone 
Cup
Collar 
Snap
Ring
35 MM
061320
389740
390751
046120
401004
391102
427071
427081
427091
061356
400713
405601
40 MM
061321
389741
390755
046121
401008
391103
427072
427082
427092
061357
400713
405601
45 MM
061322
389742
403006
046122
401012
391104
427073
427083
427093
061358
400708
405601
50 MM
061322
389743
403006
046122
401012
391104
427073
427083
427093
061358
400708
405601
55 MM
061323
389744
390762
046123
401016
391105
427074
427084
427094
061359
400709
405601
60 MM
061324
389745
390766
046124
401020
391106
427075
427085
427095
061360
400709
405601
65 MM
061324
389746
390766
046124
401020
391106
427075
427085
427095
061360
400709
405601
70 MM
061325
389747
390771
046125
401024
391107
427076
427086
427096
061361
400710
405601
75 MM
061325
389748
390771
046125
401024
391107
427076
427086
427096
061361
400710
405601
Quantity
Per
1
1
2
2
2
1



2
4
1
 65° Set Screw Angle
 Consists of one each of 0.004”, 0.006” and 0.015” shims
③ These parts make up shim pack
 Not shown on drawing
4
15
15
24, 26, 28
17
28
17
14
14
34
34
12
20
32
3 3/16” to 5” Type E Bearing
(Except 3 3/16” to 3 1/2” Piloted Flange Bearings)
3 3/16” to 3 1/2” Piloted Flange
Bearings Only
Parts for 3-3/16” to 5” Type E Bearing
Required for One Assembly
2-Bolt
Pillow
Block
Part Number for Various Shaft Sizes
Piloted
Flange
Bearing
3-3/16
3-3/4
3-7/16
3-1/2
Reference
Name of Part
12
Cup
2
2
2
2
403016
390779
390782
390785
14
Drive Collar
(65° S.S. Angle)
2
2
2
⑥
060945
060946
060947
040059
15
Adjustment Nut
1
1
1
1
060490
060491
060492
060493
17
Adj. Nut Lockscrew
1
1
1
1
400530
400530
400530
400530
20
Seal, Single Lip
2
2
2
2
061362
061363
061364
061365
2-Bolt Gray Iron
Pillow Block Housing
1
0
0
0
060407
...
...
...
4-Bolt Gray Iron
Pillow Block Housing
0
1
0
0
060413
060408
060409
060410
Top Angle Housing
0
0
0
0
122269
012270
...
...
Steel Pillow Block
Housing
1
1
0
0
060059
060060
060061⑤
060062⑤
26
Flange Housing
0
0
1
0
059107
059108
...
...
28
Piloted Flange
Housing
0
0
0
1
059176
059177
059178
059179

Lubrication Fitting
1
1
1
1
405015
405015
405015
405015
24
4-Bolt
Pillow Block
Flange
Bearing
Take-Up
Bearing
1
3-15/16
4
4-7/16
4-1/2
4-15/16
5
Part Number for Various Shaft Sizes
Ref
Name of Part
3-3/16
3-1/4
3-7/16
3-1/2
3-15/16
4
4-7/16
4-1/2
4-15/16
5
32
Cone
389801
389802
389803
389804
389805
389806
389807
389808
389809
389810
34
Drive Screw
Collar
400154
400154
400154
400154
400186
400186
400186
400186
400190
400190
Shaft Tolerances: 3-3/16“ to 4” + .0000-.0010
4-3/16” to 5” + .0000-.0015
 Not shown on drawing
 One required
 Two required per collar
 Two bolt Base
 4 Bolt Base
 One required for 3-3/16 to 3-1/2; 2 required for larger sizes
⑦ Uses 405016 Lubrication Fitting
5
15
24, 26, 28
17
14
34
20
12
32
80mm to 125mm Type E Bearing
Parts for 80mm to 125mm Type E Pillow Block Bearings
Item
24
32
12
14
15
20
34
17

Shaft Size
2-Bolt
Housing
4-Bolt
Housing
Cone
Cup
Collar
Adjusting Nut
Seal
Setscrew
Adj. Nut
Lock Screw
Lube Fitting
80 MM
061326
--
389749
403016
061049
060490
061362
400714
400530
405601
85 MM
061326
--
389750
403016
061049
060490
061362
400710
400530
405601
90 MM
061326
--
389751
403016
061049
060490
061362
400710
400530
405601
100 MM
--
061327
389752
390779
061050
060491
061363
400711
400530
405601
110 MM
--
061328
389753
390782
061051
060492
061364
400711
400530
405601
115 MM
--
061328
389754
390782
061051
060492
061364
400711
400530
405601
125 MM
--
061329
389755
390785
061052
060493
061365
400712
400530
405601
Quantity Per
1
1
1
2
2
1
2
4
1
1
 65° Set Screw Angle
 Not shown on drawing
6
Parts for 5-7/16 to 7” Type E Bearing
Reference
Name of Part
No. Required
Part Numbers
5-7/16
5-15/16
6
6-7/16
6-1/2
6-15/16
7
1
405015
405015
405015
405015
405015
405015
405015
1
404052
404052
404052
404052
404052
404052
404052
1
060039
060039
060039
060040
060040
060040
060040
Pillow Block End Plate
1
060046
060046
060046
060047
060047
060047
060047
End Plate Shim Pack
1 Set 
391108
391108
391108
391109
391109
391109
391109
.020” Thick Shim
1
427061
427061
427061
427062
427062
427062
427062
.010” Thick Shim
1
427063
427063
427063
427066
427066
427066
427066
.005” Thick Shim
1
427064
427064
427064
427067
427067
427067
427067
.002” Thick Shim
1
427065
427065
427065
427068
427068
427068
427068
18
End Plate Screw
8
411579
411579
411579
411581
411581
411581
411581
20
End Plate Lockwasher
8
419010
419010
419010
419011
419011
419011
419011
2
Lubrication Fitting
4
Name Plate
12
Pillow Block Housing 4B
14
16
22
Cone
2
391826
391826
391826
391828
391828
391828
391828
23
Cup
2
391827
391827
391827
391829
391829
391829
391829
24
Bearing Sleeve 65º S.S. Angle
1
059960
059961
059962
059963
059964
059965
059966
30
Seal, Single Lip
2
061366
061366
061366
061367
061367
061367
061367
32
Collar (65º S.S. Angle)
2
042726
042726
042726
042727
042727
042727
042727
34
Collar Screw
4
400238
400234
400234
400252
400252
400251
400251
Shaft Tolerances:
5-7/16” to 6” +.0000-.0015
6-7/-16” to 7” +.0000-.0020
 One set consists of one each of the shims listed immediately below.
7
World Headquarters
P.O. Box 2400, Fort Smith, AR 72902-2400 U.S.A., Ph: (1) 479.646.4711, Fax (1) 479.648.5792, International Fax (1) 479.648.5895
Dodge Product Support
6040 Ponders Court, Greenville, SC 29615-4617 U.S.A., Ph: (1) 864.297.4800, Fax: (1) 864.281.2433
www.baldor.com
© Baldor Electric Company
MN3012 (Replaces 499791,
and 499792, 499793)
*3012-0310*
All Rights Reserved. Printed in USA.
3/10 TCP 10,000