MECH 3492 Fluid Mechanics and Applications Water Jetpack Design Project MECH 3492: Fluid Mechanics and Applications Prepared By: Gaurav Bankar (7678208) Joe Tang (7617993) Prince Soriano (7645250) Prepared For: Dr. BingChen Wang Submission Date: April 6, 2015 __________________________ __________________________ __________________________ MECH 3492 Fluid Mechanics and Applications Contents 1 Introduction 1 1.1 Project Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Project Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.3 Project Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.4 Project Assumptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 Background 3 2.1 Feasibility in Manitoba, Canada (Water Resources) . . . . . . . . . . . . . . 3 2.2 Marketing Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3 Design Alternatives 6 4 Theoretical Calculations 7 4.1 Vertical Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4.2 Horizontal Thrust and Rotation . . . . . . . . . . . . . . . . . . . . . . . . . 9 4.3 Power and Losses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 5 Numerical Calculations 11 6 Nozzle Design CFD Analysis 12 7 Final Design 14 7.1 Design Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 7.1.1 Grips and Flow Control Handles . . . . . . . . . . . . . . . . . . . . . 15 7.1.2 Control Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 7.1.3 Torsion Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 7.2 CFD Analysis Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 7.3 Pump Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 7.3.1 Performance Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 7.3.2 Pump Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 7.4 Cost Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 7.5 Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 8 Conclusion 25 9 References 26 Page | ii MECH 3492 Fluid Mechanics and Applications Appendices 28 APPENDIX A Sample Calculations, MATLAB Results, and CFD Results 28 A.1 Sample Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 A.2 MATLAB Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 A.3 Nozzle Design CFD Results . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 APPENDIX B Pump Performance Curves 38 APPENDIX C Engineering Drawings 40 List of Figures 1 Location of Provincial parks and beaches in Manitoba . . . . . . . . . . . . . 4 2 Various types of water jetpack configurations . . . . . . . . . . . . . . . . . . 6 3 An output sample from MATLAB . . . . . . . . . . . . . . . . . . . . . . . . 11 4 Nozzle 1 Design CFD Flow Simulation Results . . . . . . . . . . . . . . . . . 13 5 Water Jetpack Full Assembly Engineering Drawing . . . . . . . . . . . . . . 14 6 CAD model of the designed water jetpack system . . . . . . . . . . . . . . . 15 7 Flow Control Handle and Round Grip CAD Model . . . . . . . . . . . . . . 16 8 Butterfly valve that can control the flow of the nozzle . . . . . . . . . . . . . 16 9 Control Arm CAD Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 10 Location of the double seal dual ball bearings . . . . . . . . . . . . . . . . . 18 11 CAD model representation of the nylon torsion bar . . . . . . . . . . . . . . 18 12 Full Hydraulic Assembly CFD Results . . . . . . . . . . . . . . . . . . . . . 19 13 Performance curve of a peerless pump type 6AE18 [16] . . . . . . . . . . . . 20 14 8AE20G Performance Curve [14] . . . . . . . . . . . . . . . . . . . . . . . . 22 A15 Nozzle 1 CFD Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 A16 Nozzle 2 CFD Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 A17 Nozzle 3 CFD Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 B18 Performance curve of 6AE14N [16] . . . . . . . . . . . . . . . . . . . . . . . 38 B19 Performance curve of 8AE17A [16] . . . . . . . . . . . . . . . . . . . . . . . 38 B20 Performance curve of 10AE16 [16] . . . . . . . . . . . . . . . . . . . . . . . . 39 B21 Performance curve of 8AE17A [16] . . . . . . . . . . . . . . . . . . . . . . . 39 Page | iii MECH 3492 Fluid Mechanics and Applications List of Tables I WATER JETPACK PRICES . . . . . . . . . . . . . . . . . . . . . . . . . . 5 II CFD WORKING PARAMETERS AND VARIOUS NOZZLE DIMENSIONS 12 III CFD RESULTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 IV CALCULATED TOTAL HEAD AND VOLUMETRIC FLOW RATE FOR DIFFERENT JET ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 V 8AE20G SPECIFICATIONS [14] . . . . . . . . . . . . . . . . . . . . . . . . 21 VI HIGH LEVEL COST SUMMARY OF THE WATER JETPACK DESIGN . 23 Page | iv MECH 3492 Fluid Mechanics and Applications Abstract This report presents a preliminary design of a hydraulic system on a water jetpack design. The current market share of the water jetpack recreational sport industry, as well as the feasibility of implementing this recreational sport in Manitoba was further examined. Moreover, the nozzle dimensions for the hydraulic system were determined through theoretical (hand calculation) and numerical calculations (using MATLAB). Subsequently, the theoretical and numerical results were validated and compared to the Computational Fluid Dynamics (CFD) results that were determined using SolidWorks Flow Simulation. Furthermore, the size of the pump required for the designed water jetpack system was specified and justified through calculations and pump curves. For this water jetpack design, a horizontal split case single stage double suction pump type 8AE17Q was selected, as it suffice the overall volumetric flow rate and efficiency required for our water jetpack design. Lastly, a high level cost estimate for the water jetpack design was performed and determined that the preliminary design will cost approximately $25 000 (CAD). Page | v MECH 3492 Fluid Mechanics and Applications 1. Introduction A jetpack is a device that is typically attached to a backpack that is powered by jets in order to create thrust and lift. It was first investigated in 1949 by the U.S. army for the purpose of having a device that can propel a single soldier up into the air [1]. One of the major design concerns in designing a jetpack is how to generate enough thrust to overcome gravity [2]. In the early jetpack designs, fuel tanks were not large enough to sustain the weight in order to produce lift. Over the years, jetpack designs developed and now some designs can be powered by liquid-fuel, hydrogen peroxide, water, and turbojets. For this project, a water jetpack (also known as hydro jet packs) design was considered. The main purpose of this design project is to create a preliminary design of a hydraulic system on a water jetpack using the knowledge learned in fluid dynamics. The project provides an opportunity to apply the concepts of fluid motion, potential flow theory, and boundary layer theory, learned in MECH 3492. It gives us a first-hand experience in designing water sport equipment based on the theories learned in class. The project also presents us an opportunity to study the feasibility of introducing the water jetpack recreational sport in Manitoba, Canada. 1.1. Project Objectives The project objectives are as follows: • To learn and apply the fluid mechanics principle to design the water jetpack. Concepts of fluid motion, continuity equation, momentum, acceleration, thrust, drag will be used in the design process. • To check the feasibility of operating a water jetpack industry in Manitoba. • To analyze the current market share of the water jetpack in the world of water sport entertainment. • To learn to incorporate safety features in a design. 1.2. Project Scope In order to ensure the safety of the water jetpack preliminary design, the team performed the necessary engineering analysis (e.g. determined sizes of pumps, nozzles, and jets that are acceptably safe to operate) on the components associated with the chosen hydraulic system. However, the engineering analysis performed in this report is limited to the students’ current knowledge in fluid mechanics. Therefore, the final design’s engineering analysis performed in this report must be further analyzed by a Professional Engineer prior to purchasing any components and implementing the system. Furthermore, in order to fully understand what is needed for this project to be successful, it is important to define the limitations of the project scope. Based on the availability of resources and project schedule, this design project will cover the following work scope: 1. Produce a preliminary design of the hydraulic system for a water jetpack including the determination of the size of the pump and the dimensions of key components associated with the system. 2. Provide appropriate engineering rationale for all design decisions. Decisions must be supported by detailed calculations, numerical approximations, and engineering experience. Page | 1 MECH 3492 Fluid Mechanics and Applications 3. Provide proper engineering drawings on key components of the designed hydraulic system. 4. Provide a high level cost estimate of the chosen design. 5. Compare the theoretical (hand calculations), numerical, and CFD results that were performed on some of the key components of the hydraulic system. 6. Investigate the feasibility of implementing the water jetpack system in Manitoba. 7. Investigate the current market and competitors’ prices of water jetpack systems. 1.3. Project Exclusions The following are exclusions from the project design scope: 1. Not responsible for designing the water pump needed in the hydraulic system. Based on analysis and calculations, the pump will be chosen directly from the manufacturer’s catalogue or market availability. 2. Design of the backrest to be excluded from the design process. 3. Machine design specifics will not be included (e.g. bolt sizes and specifications, straps, and seat belt types) 4. Installation and assembly procedures in implementing the chosen hydraulic system are not included. 5. Not responsible for outlining the necessary maintenance procedures of the hydraulic system. 6. Not responsible for the procurement of the required components. 7. Not responsible for manufacturing the designed components. 8. Not responsible for determining the processes used to manufacture the water jetpack design. 9. Engineering analysis such as fracture mechanics and vibrational influences on functional components are excluded. 10. Profit calculation in implementing the designed water jetpack in Manitoba. 1.4. Project Assumptions For every analysis, several assumptions must be made for simplicity. Some assumptions are made to make calculations possible and not exceed the student’s current knowledge in fluid mechanics. For this project’s analysis, the following assumptions were made: • The studied flow was fully developed. • The initial velocity of the water from the propulsion source on a separate unit tethered behind the jetpack is horizontal. Thus, the water must be accelerated upward by the upward-curving hose, which exerts an additional downward force on the jetpack. • For this project, a hovering jetpack was assumed. • Assume the total weight of the user and jetpack to be around 100 kg. • All metals used in the water jetpack design are of Aluminum with Teflon coating. Page | 2 MECH 3492 Fluid Mechanics and Applications 2. Background Within the 21st century, jetpack designs have evolved into utilizing water as a high-density propulsion fluid to produce thrust and lift [3]. The need of having a high-density propulsion fluid requires a massive amount of fluid, in which makes it infeasible to have a self-contained jetpack. Current water jetpack designs involve having a separate watercraft (such as a Jet Ski) to store the necessary components (e.g. pump, engine, fuel, and fluid) that enables the propulsion of the jetpack. The jetpack is then attached to the watercraft by a long flexible hose that feeds the water into the jet nozzle connected to the pilot’s body. The flow rate in the hydraulic system can be adjusted through a Jet Ski or a remote actuator from the pilot. As of now, the water jetpack technology has been commonly applied as a recreational sport. The following sections will discuss the feasibility of implementing this technology in Manitoba, as well as the current market prices of some water jetpack systems. 2.1. Feasibility in Manitoba, Canada (Water Resources) Nowadays, most of the water jetpack design technology requires a body of water (e.g. beaches and lakes) in order for it to operate. To ensure that the project can be implemented in the province, a brief feasibility study of the water resources available in Manitoba was conducted. Manitoba, Canada has an abundant amount of fresh water resources as the province is comprised of many rivers and lakes. Manitoba is often referred to as the land of 100 000 lakes [4]. The three largest lakes that can be found in Manitoba are Lake Winnipeg (third largest lake in Canada), Lake Winnipegosis, and Lake Manitoba [5]. Even though Manitoba has one of the coldest winters and the lakes are frozen for long periods of time, there is still significant tourism involved in these lakes. Numerous of Manitobans and tourists still take advantage of the summer months and enjoy spending their leisure time outdoors. Some of the common outdoor activities in Manitoba are camping, fishing, hiking, canoeing, and often spending time relaxing at the beaches and lakes. Manitoba has a significant amount of provincial parks and beaches, in which the water jetpack recreational sports past time can possibly be implemented. Figure 1 depicts the location of the provincial parks and beaches across Manitoba. Commercially, these parks and beaches can be a potential location for a rental service of a water jet pack system in Manitoba. Due to the abundance of fresh water resources and a significant amount of potential location, it is therefore feasible to implement a water jet pack system in Manitoba. Page | 3 MECH 3492 Fluid Mechanics and Applications Figure 1: Location of Provincial parks and beaches in Manitoba [6] 2.2. Marketing Analysis As determined in the previous section, it is feasible to implement a water jet pack system in Manitoba due to the abundance of water resources in the province. However, due to the limited summer months in Manitoba, the profitability to implement a water jetpack system business here in the province is still questionable. Although, it is out of the scope of this project on how much profit our design will potentially make. It is still imperative to have an understanding and knowledge on the marketability of the product, as well as the prices of the competitors. Currently, the market for water jetpacks is mostly popular in warm weather places such as Florida and California. However, the demand for this recreational hobby is currently increasing and there is a potential that this technology can be implemented in Manitoba due to the provinces’ abundance of water resources (e.g. rivers and lakes). Subsequently, water jetpack systems come in various prices and the cost of the product really depends on the type of design and configuration of the jetpack. TABLE I tabulates the prices of various types of water jetpack configurations that are available in the market Page | 4 MECH 3492 Fluid Mechanics and Applications right now. Based on the selected final design configuration, the design team will aim to design a water jetpack system that has a comparable (lower or similar) cost to the prices outlined in TABLE I. TABLE I: WATER JETPACK PRICES Features/Configurations Cost/Price Need to be connected to a X-Jetpack NX jet ski and has a back strap $9495 (USD) [7] design for the jet flow. Need to be connected to a jet ski and the jet flow is loZapata Flyboard $6700 (USD) [8] cated at the feet of the operator Need to be added to a jet Jetlev-Flyer (Jetpack only) ski. Has a back strap design $8900 (USD) [9] for the jet flow. Complete set with no jet ski Jetlev-Flyer (JF-260) required. Has a separate $111 000 (USD) [9] boat for pumps. Complete set with no jet ski Jetlev-Flyer (SHARK) required. Has a separate $30 000 (USD) [9] boat for pumps. Brand/Model Type Page | 5 MECH 3492 Fluid Mechanics and Applications 3. Design Alternatives Prior to obtaining the final design selection of the water jetpack, the team researched various design alternatives that could possibly be used as a reference design for our design project. Figure 2a to Figure 2c depict the different types of water jetpack configurations and styles that are currently available in the market. Basically, there are two types of water jetpack configurations; a jetpack that is attached to a watercraft (Figure 2a), and a jetpack that is connected to a Jet Ski (Figure 2b). However, the jet that propels the jetpack can either be attached to a backrest located at the back of the pilot (Figure 2a and Figure 2b) or at their feet (flyboard, Figure 2c). (a) Jetpack (with backrest) attached to a watercraft [9] (b) Jetback (with backrest) attached to a Jet Ski [10] (c) Jet located at the feet of the pilot [11] Figure 2: Various types of water jetpack configurations Page | 6 MECH 3492 Fluid Mechanics and Applications 4. Theoretical Calculations This section will present the theoretical analysis that will be used to calculate the required dimensions in designing the water jetpack hydraulic system. 4.1. Vertical Thrust The vertical thrust generated in the jet pack design is a result of momentum exchange. As a fluid exits a control system, there will be a change in momentum for that system, which propels it in the opposite direction from the resulting force. To control this force, the velocity of the exiting fluid must be controlled. To determine and control this velocity, equation (1) and (2) are required. Q = V1 A1 = V2 A2 (1) A2 V1 = V2 (2) A1 The volumetric flow rate for an incompressible liquid is constant and given by equation (1). For a given velocity in a cross-sectional area, the volumetric flow rate must be kept constant, and as such, any change in the cross-sectional area will result in a change in fluid velocity. This principle is used in designing an appropriate nozzle to control the output velocity of the jetpack. Knowing the output velocity from equation (1) and (2), a momentum equation can be used to evaluate the resulting acceleration. This momentum equation is shown in equation (3) in vector format. Z Z ∂ VρVdA (3) Vρd V– + F = FS + FB = ∂t CV CS Associated with equation (3) is a continuity equation, (4): Z Z ∂ ρd V– + ρVdA = 0 (4) ∂t CV CS Because our system sources its water from the environment, the total mass of the system should remain constant. For the specific case of vertical thrust, equation (3) can be reduced to (5). Z Z Z ∂ Fy = FSy + FBy + arf y ρd V– = vxyz ρd V– + vxyz ρVdA (5) ∂t CV CS The body force, FBy consists only of gravity, while the acting forces consist of the acceleration due to momentum exchange, arf y , the drag forces experienced by the system, FD , and any tensile forces experienced from the hose. One of the important cases needed to be explored is the steady state case of no net acceleration, or floating. To compute the momentum exchange, the inlet velocity and exit velocities of the nozzle are required and can be found from equation (2). Z −M g + arf y M − FT y − FDy = −Ve Z ρVdA + Vi CS ρVdA (6) CS where Ve = Ve cos θ Page | 7 MECH 3492 Fluid Mechanics and Applications With a constant mass flow rate, m, equation 6 can be reduced to 7. −M g + arf y M − FT y − FDy = −Ve m ˙ e + Vi m ˙e (7) Rearranging to isolate arf y , the total acceleration for any given inlet and exit velocity, drag, and tension can be found in equation (8). m ˙ FD FT arf y = (Vi − Ve ) +g+ + (8) M M M If we take the simplified case where drag and tension are ignored, the case of hovering is defined at a zero acceleration state. 0 0 7 FT 7 0 m ˙ FD arf y = (Vi − Ve ) +g+ + M M M m ˙ 0 = (Vi − Ve ) +g (9) M m ˙ −g = 9.81 m s−2 = (Vi − Ve ) (10) M Knowing that acceleration due to gravity is constant, we can determine the requisite inlet and exit velocities to achieve an equivalent acceleration from the momentum exchange to counteract this. Vi = Ve Ae Ai (From Equation (2)) Further simplifying the case using equation (2), the exit velocity and the referenced nozzle dimensions can be determined for a given mass flow rate and user mass, to achieve the floating condition. ˙ Ae m −2 (11) −g = 9.81 m s = Ve 1 − Ai M By adjusting the exit velocity and mass flow rate, thrust can be controlled and height adjustments can be made by the user. This functionality would be performed with valves that can adjust the mass flow rate achieved from the pump. The total mass of the system, M, can be found from equation (12). h h (12) M = Mo + mj + mh + ρAh = Mo + Mj + Mh + ρπr2 h L L The total mass to be accelerated is equal to the mass of the user, Mo , in addition to the mass of the jetpack and the hose that is above water, assuming it is capable of floating for the part that is not held in the air, and the mass of the water inside of the hose. Since the height of the user can vary due to thrust, the total mass of the system will vary due to this height, namely the amount of hose above water and its contents. The gauge pressure at the entrance of the nozzle can be determined using equation (13), the derivation of which can be found in the appendix sample calculations. 4 8ρQ2 Di Pig = 2 4 −1 (13) π Di De By evaluating these sets of equations, and factoring additionally drag and tension, the specifications and requirements of the nozzles and pump should be determinable. Page | 8 MECH 3492 Fluid Mechanics and Applications 4.2. Horizontal Thrust and Rotation Forward movement can either be controlled by separate jets in the horizontal direction, or adjustment of the angle of the vertical jets with respect to the vertical direction. The forward acceleration is derived from equation (3) and is similar to equation (5) Z Z Z ∂ Fx = FSx + FBx + arf x ρd V– = vxyz ρd V– + vxyz ρVdA (14) ∂t CV CS Using the same assumptions of steady state and negligible tension and drag, this can be reduced to the following. arf x M − FT x − FDx = −Ve m ˙ e + Vi m ˙e (15) where Ve = Ve sin θ arf x M − FT x − FDx = (Ui − Ue ) m ˙e (16) 0 0 7 FDx m ˙ e FT x − − (17) arf x = (Ui − Ue ) M M M The acceleration in the forward direction can be similarly defined based on the inlet and exit velocities in the horizontal plane. If two separate jets are used for forward propulsion, angular movement should also be possible if only one of the two jets are active, or if one jet is stronger than the other. For a single jet, depending on its radial distance from the center of gravity, the torque, T, can be determined and the angular acceleration can be found in equations (18) to (20). m ˙e T = (Ui − Ue ) r (18) 2 T = Mα (19) 2M (20) α= (Ui − Ue ) m ˙ er This angular acceleration and angular velocity should be considered for comfort as well as ease of control. Other considerations in regards to rotation should be investigated for the case of two vertical jets, where the user angles their center of mass to change propulsion. Since it is ideal to work with fewer outlets due to complexity and losses, a design of two nozzles used for both lift and propulsion is likely. In this case, the vertical and horizontal components can be calculated using trigonometric identities from equations (6) and (15). The vertical exit velocity required from equation (11) to achieve a floating state can then be rearranged to account for an angled outlet stream. v u g M u 2 · (21) Ve = t Ae ρA e cos θ 1 − Ai ) By controlling the outlet angle, the user will require an increased exit velocity to maintain altitude, since there is a lower vertical component in the momentum exchange to combat gravitational acceleration. However, this contributes a horizontal acceleration that allows the user to propel themselves forward. Page | 9 MECH 3492 Fluid Mechanics and Applications 4.3. Power and Losses When considering the power required for sustaining the desired functionality of the water jetpack, modified Bernoulli equation is necessary. 1 P + ρV 2 + ρgz + h = C (22) 2 The system can be separated into three distinct phases. The first phase, [A] will be the state of the water source. Here, there is no elevation or velocity, with atmospheric pressure. The second phase [B] will involve a pump, to add head to this water to achieve a specified total pressure. The final phase [C] is the exit conditions of the water from the nozzles. Here, there is some exit velocity necessary to sustain certain thrusts, as specified in equations (8) and (17). Between phase [B] and phase [C], there will be some amount of losses from the hose and hydraulic system, which will be further investigated. To summarize their effects though, equation (23) for major head loss, and equation (25) for minor head loss are considered. These losses should be factored in to the total head required from the pump output to maintain the functions desired; i.e. sustained floating, vertical thrusts, and horizontal thrusts. L V2 (23) hl = K D 2 1 e/D 2.51 √ = −2.0 log + (24) 3.7 Ref f Le V 2 hlm = f (25) D 2 The major head loss comes from the nozzle’s gradual contraction. Using Table 8.3 [12], the optimal parameters for a nozzle can be chosen to produce the least losses. The friction coefficient for the turbulent flow inside the hose can be found iteratively with the Colebrook equation, (24), assuming a very low roughness ratio for a material that minimizes losses. The power of the pump can then be determined from the following equation. " # 2 2 p V p V ˙ pump = m W ˙ + + gz + htotal − + + gz + htotal (26) ρ 2 ρ 2 f i Page | 10 MECH 3492 Fluid Mechanics and Applications 5. Numerical Calculations The equations derived from the theoretical calculations were assessed and configured into a MATLAB script, the results of which are shown in Appendix A. The script iteratively calculates required inlet and exit velocities, mass flow rates, power, and losses when given associated nozzle dimensions to achieve a state of constant hovering at a certain height. An output sample is presented in Figure 3. Figure 3: An output sample from MATLAB The analysis performed numerically through MATLAB provided an automated approach to find required values with given input parameters. In the above sample, a given jet angle, height, total mass, and inlet and outlet diameters were provided, and the following inlet and outlet velocities, pressure, flow rate, head, etc. were obtained. This process was performed for varying outlet diameters, ranging from 6 cm to 1 cm, at intervals of 1 CM, as well as comparing jet angles of 0◦ , 30◦ , and 60◦ , to determine the required Power to achieve this goal. This output was verified using hand calculations to determine their accuracy with expected results, which are included in the appendix. The design of the nozzles, and specifications for the pump were based off these results. Page | 11 MECH 3492 Fluid Mechanics and Applications 6. Nozzle Design CFD Analysis In order to verify the theoretical and numerical calculations for the nozzle design dimensions, Computational Fluid Dynamics (CFD) analysis was performed using SolidWorks Flow Simulation feature. CFD analysis was conducted on three nozzle designs and compared it to the analytical calculations. TABLE II tabulates the nozzle dimensions along with the working parameters that were utilized to study the three nozzle designs. TABLE II: CFD WORKING PARAMETERS AND VARIOUS NOZZLE DIMENSIONS Parameters User Mass : 100 kg (max) Equipment Mass : 15 kg Water Mass : Total Mass 39.20 kg (max) Environment Pressure : 101.325 kPa Temperature : 293.2 K : 154.2 kg (max) Dimension Type Nozzle 1 Nozzle 2 Nozzle 3 Inlet Diameter (m) 0.07 0.07 0.07 Outlet Diameter (m) 0.06 0.05 0.04 Nozzle Angle (deg) 10 10 10 Nozzle Length (m) 0.06 0.118 0.176 The velocity results from the CFD analysis of the three nozzle designs are summarized in TABLE III. As indicated in TABLE III, the CFD results are within 1% to 4.18% compared to the analytical calculations. It was observed in the results that the longer the nozzle length the percentage difference between the analytical results and the CFD results decreases. This is possibly because of the assumption of the flow being fully developed. The longer the nozzle length the better the approximation it would be to be a fully developed flow. TABLE III: CFD RESULTS Nozzle Design Parameters Analytical Results CFD Results Percent Difference 1 Inlet Velocity Outlet Velocity 22.28 30.94 22.28 32.26 N/A 4.18 2 Inlet Velocity Outlet Velocity 13.89 27.78 13.89 28.43 N/A 2.31 3 Inlet Velocity Outlet Velocity 9.53 29.78 9.53 29.48 N/A 1.01 Page | 12 MECH 3492 Fluid Mechanics and Applications Figure 4 displays the CFD flow simulation results of the selected nozzle design. As expected, the velocity increases as the flow diverges into the nozzle outlet diameter, as shown in the flow lines in Figure 4. Furthermore, the nozzle 1 design was chosen because this particular design dimensions provides a low exit velocity with a reasonable pressure at the nozzle entrance and acceptable flow rate. Appendix A.3 presents the flow simulation results of all the three nozzle designs. Figure 4: Nozzle 1 Design CFD Flow Simulation Results Page | 13 MECH 3492 Fluid Mechanics and Applications 7. Final Design SCALE:1:16 SHEET 1 OF 2 A4 WEIGHT: 2 8 D C B A 9 1 1 5 2 6 4 3 7 J.T. APPV'D 1-APR-2015 TITLE: 1-APR-2015 G.B. CHK'D 1-APR-2015 DATE NAME P.S. DRAWN MATERIAL: DO NOT SCALE DRAWING PART NUMBER: UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS TOLERANCES: DWG NO. Water Jetpack System C 3 1 9 2 4 ITEM NO. 5 PART NAME REVISION 2 ISO 7380 - M5 x 16 --16N B 2 Flow Control Handle 8 2 Grip 7 2 Handle pipe 6 2 Straight Pipe 5 1 Nylon torsion bar 4 2 1 Nozzle 3 2 Y Branch 2 QTY. Shoulder 1 6 A After the design team’s careful deliberation of the design alternatives and calculations of the necessary dimensions, the water jetpack design was finalized. Figure 5 displays a full assembly engineering drawing (including the Bill of Materials) of the designed water jetpack system. The detailed engineering drawings for certain components of the water jetpack design are presented in Appendix C. Figure 5: Water Jetpack Full Assembly Engineering Drawing Page | 14 MECH 3492 Fluid Mechanics and Applications Figure 6 depicts a 3D Computer Aided Design (CAD) model of the designed water jetpack system. The chosen water jetpack design has a similar configuration to Figure 2a, where the jets nozzles are attached to the back rest and the jetpack is connected (through a hose) to a watercraft. Several detailed components of the water jetpack system such as the watercraft design, backrest, straps, seals, and bolts were not included in this design, as those components were not part of the scope of this project. Figure 6: CAD model of the designed water jetpack system 7.1. Design Features The following sections discusses several design features such as grips, flow control handles, valves, control arms, and torsion bar that were implemented in the designed water jetpack system. 7.1.1. Grips and Flow Control Handles The CAD model representation of the grip and the flow control handle for the water jetpack design are displayed in Figure 7. The handle round grip is made out of a heavy duty vinyl for water resistance and operator comfort. The round grip also provides a strong grasps and control for the operator to hover and maneuver the jetpack system. Moreover, the flow control handle mechanism controls how much flow will go through the nozzle. The flow control handle mechanism has a similar concept design to a bicycle brake, where it is attached to a cable and a valve that is similar to a butterfly valve. As soon as the handle is pressed, the cable pulls the butterfly valve link and it opens the flow inside the water jetpack design. Page | 15 MECH 3492 Fluid Mechanics and Applications Figure 7: Flow Control Handle and Round Grip CAD Model Figure 8 shows a butterfly valve that can possibly be implemented (or serves as baseline design) as the valve that controls the flow of the water jetpack design. The round grip, flow control handle (bicycle brakes), cables, and the butterfly valve can be purchased from McMaster-Carr. Figure 8: Butterfly valve that can control the flow of the nozzle Page | 16 MECH 3492 Fluid Mechanics and Applications 7.1.2. Control Arms Figure 9 depicts a CAD model representation of the control arms of the designed water jetpack system. To attain a lightweight design of the system, the control arms are made out of various sizes of schedule 40 Aluminum 6061 pipes (see Appendix C for the engineering drawing and detailed dimensions). The holes in the pipes allow the operator to adjust the control arms length for various operators. The holes will be connected by pins. Furthermore, the control arm enables the operator to hold into the system, as well as control the forward and backward motion of the water jetpack. Figure 9: Control Arm CAD Model In order for the water jetpack to move forward and backward, the jetpack shoulder has two double sealed dual ball bearings inside to enable rotation on the jet nozzles. Figure 10a and Figure 10b shows the dual ball bearing and its relative location on the designed water jetpack system. Page | 17 MECH 3492 Fluid Mechanics and Applications (a) Location of the bearings (b) Double seal dual ball bearings Figure 10: Location of the double seal dual ball bearings 7.1.3. Torsion Bar Figure 11 displays the CAD model representation of the torsion bar that is attached to the water jetpack system. The torsion bar is made out of nylon for flexibility and it provides the appropriate amount of torsional force to prevent uncontrolled swivel or rotational movement on the nozzles. Figure 11: CAD model representation of the nylon torsion bar 7.2. CFD Analysis Results For the purpose of visualizing the water flow in the water jetpack design, CFD analysis was performed in the hydraulic system assembly. Figure 12 presents the CFD flow results in Page | 18 MECH 3492 Fluid Mechanics and Applications the hydraulic system assembly. For this analysis, the inlet (larger diameter) flow velocity of 22.28 m s−1 and an outlet (nozzle) environmental pressure of 101.3 kPa parameters were used. As shown in Figure 12, the water flow inside the jetpack pipe assembly is approximately even throughout the two branches. This result indicates that there is an even distribution of water flow in the designed Y-branch pipe. In addition, the CFD analysis determined that the outlet velocity at the left nozzle is 25.68 m s−1 , while the outlet velocity at the right nozzle is 25.77 m s−1 . Due to the minor losses in the hydraulic system assembly, the values obtained from the hydraulic system analysis are lower than the outlet velocity results 32.26 m s−1 from the nozzle CFD analysis mentioned in Section 6.0, TABLE III. Figure 12: Full Hydraulic Assembly CFD Results 7.3. Pump Selection In order to provide the necessary propulsion to drive the water jetpack, a centrifugal water pump must be selected. This section presents the methodology in selecting the pump for the water jetpack design. Pumps are mechanical devices that use suction or pressure to transports fluids from one location to another [14]. Pumps can be found in water distribution and wastewater collection system [15]. To ensure efficiency and cost effectiveness of a pump, pumps must be sized correctly. An improperly sized pump can caused failures and undesirable expenses. For a specific application, pump curves are utilized to specify the correct size of the pump. Furthermore, centrifugal pumps are applied in turbo machineries to increase the pressure and drive the flow in a controlled volume. In selecting the pump for this project, three characteristic properties were considered. The characteristics that were considered are the overall head (H) that need to be achieved by the pump, capacity or volumetric flow rate (Q), and the efficiency of the pump (η). Performance curves provided by the manufacturer’s catalogue were used to select the pump. The chosen pump was obtained from the Peerless Pump Catalogue. Page | 19 MECH 3492 Fluid Mechanics and Applications 7.3.1. Performance Curves Centrifugal pump performance curves show graphical representations of how a pump performs in relation to the required head and flow of a system [15]. For a particular pump, the pump curves are generated by plotting the possible combinations of total pressure and volume flow rate into one graphical representation. Additionally, pump curves provides the efficiency of the pump. Each pump has different maximum efficiency point and the pump’s efficiency differs throughout a range of operating conditions. Typically, pump efficiency increases as the size of the impeller increases. On the other hand, pump efficiency decreases when there is a reduction in the size of the impeller and rotational speed. Furthermore, the generated curve indicates the ranges of operating conditions for the specific pump. In a pump curve, the x axis (vertical) indicates the total head, while the y axis (horizontal) indicates the flow capacity (in gpm). Figure 13 depicts an example of a performance curve. Figure 13: Performance curve of a peerless pump type 6AE18 [16] Generally, pumps can produce a specific pressure (commonly converted from psi or bar into feet or meters head) at a particular flow (commonly represented in gpm) [15]. Dependent upon the impeller speed and diameter, pumps can transport any fluid into a given height or head. In addition, the amount of pressure in the pump is dependent on the weight of the fluid being transported. Page | 20 MECH 3492 Fluid Mechanics and Applications 7.3.2. Pump Specification To determine the horsepower needed for the water pump, the following calculation was made: H ×Q Php = 3960 Where: H = Total head in feet = 227 ft Q = Volumetric flow rate in gpm = 2774 gpm Php = Water horsepower in hp Water specific gravity ≈ 1000 kg m−3 Hence, horsepower is Php = 159.17 hp From the sample calculation above, TABLE IV tabulates the measurements for the total head and overall volumetric flow rate required in the water jetpack design. TABLE IV: CALCULATED TOTAL HEAD AND VOLUMETRIC FLOW RATE FOR DIFFERENT JET ANGLES Jet Angle (degrees) Total Head (feet) Volumetric Flow Rate (gpm) 0 227 2,774 30 260 2,980 60 433 3,921 From the calculated results, five pumps were considered from the manufacturer’s catalogue and the pump curves for each these pumps are displayed in Appendix B. After analyzing the design requirements, the peerless horizontal split case single stage double suction pump (type 8AE20G) was selected, as it satisfies the requirements more efficiently than the other available pumps. The specification for the 8AE20G model is represented in TABLE V and Figure 14 shows the pump’s performance curve. TABLE V: 8AE20G SPECIFICATIONS [14] Specifications Capacities Head Pressure Over 8,000 gpm (1817 m3 h−1 ) Up to 675 ft (206 m) Up to 510 psi (35 kg cm−2 , 3514 kPa) Horsepower Up to 550 hp (410 kW) Temperature Up to 250 ◦ F (121 ◦C) Drive Combinations Liquids Materials Motors, engines, steam turbines, combinations. Water and clear liquids. Cast iron, bronze fitted as standard. Other materials available Page | 21 MECH 3492 Fluid Mechanics and Applications Figure 14: 8AE20G Performance Curve [14] As observed in the performance curve in Figure 14, as the total head increases, the efficiency of the pump also increases. Subsequently, for jet angle at zero degrees the efficiency of the pump is at 82%. As observed from the curve, the efficiency of the pump increases first, with an increasing flow rate, then once it reaches the maximum, it then decreases to zero as soon it reaches the maximum flow rate. For this jetpack design, our team decided to use the horizontal split case single stage double suction pump type 8AE17Q because it satisfies our requirements in terms of the overall volumetric flow rate, and efficiency of the pump. 7.4. Cost Summary In order to compare the designed water jetpack relative to the current market prices, a high level cost breakdown of the designed water jetpack was performed. TABLE VI summarizes the high level cost estimate of the designed water jetpack. The costs are based on pricing that were obtained from different suppliers. All the costs are an approximate and will have ± 20% variation. As shown in TABLE VI, the approximate total cost of the water jetpack design is $25 158.00 CAD. The estimated cost does not include other component details (such as watercraft, bolts, bearings, straps, backrests, and etc.) that were not part of the water jetpack design. Page | 22 MECH 3492 Fluid Mechanics and Applications TABLE VI: HIGH LEVEL COST SUMMARY OF THE WATER JETPACK DESIGN Cost Type Vendor Product Description Raw Material Metal Depots 0.1 in Aluminium Sheet Grade T6061 Dixie packing and seal Teflon coating can 4 cans Peerless Pumps Horizontal split case single stage double suction pump type 8AE17Q 1 Pump Unit Quantity 2 (4 ft × 4 ft) Cost $ 376.00 CAD [15] $ 232.00 CAD [16] $18,000.00 CAD [14] (approx.) $1500.00 Cs Engineering Manufacturing works Frame of the jet pack including the nozzle 2-Nozzles 1-Frame (Y-Structure) Cs Engineering works Teflon coating of the frame 1 Jetlev-Flyer Hose made up of tightly woven textile, rubber-coated 1 ( dia - 10 cm, length 1000 cm) Miscellaneous Estimated Total Cost 7.5. (includes manufacturing, labour and shipping charges) [17] $50.00 (excluding the cost the spray can) [17] $5,000.00 CAD (approx.) [18] $ 25,158.00 CAD Safety Considerations When implementing any engineering design, safety is a prime concern. The water jetpack design allows a user to propel themselves through the air with the use of momentum exchange principles from nozzles. Because of the moving nature of the equipment, its overall mass, and recreational intent, safety plays an important role in the overall experience in using water jetpacks. A user must be able to trust their safety is protected when attempting a novel recreational sport, particularly if it is intended to be a business. Many safety factors, such as the maximum height achievable by the system, weight of the user, and jet exit velocity were considered, and an appropriate developmental concept was formulated as follows. One point to consider is the maximum height at which the user is allowed to achieve. We have opted for a conservative maximum height of 5 m, which will first be enforced by the maximum length of hose available. From this height, considering no air resistance, a user will enter the water from freefall at a velocity of 9.9 m s−1 or 35.66 km h−1 . As an example, FINA restricts the competitive diving height to a maximum of 5 m for children below 11 years of age . This appears to be a safe maximum height to allow the user to achieve. Aside from the hose itself restricting height, the minimum and maximum flow rate of the system can be lowered for participants who have lower mass, such has younger adults or children. In regards to the scenario of free fall, it should be considered one of the ”worst case” scenarios, where the pump loses power and cannot provide water to the jets anymore. Under normal Page | 23 MECH 3492 Fluid Mechanics and Applications conditions, the jets should always be active, and when the user wants to descend, there should still be some jet that slows their decent to a comfortable level. This can be set as a minimum value that can be reached by both the operator of the jetpack and the supervisor on the float craft nearby. The calculations set in this report apply to a user weight of 100 kg. It is not expected to encounter users over the mass of 140 kg at the greatest, and while more power would be required, it can be expected that the pump output can compensate to achieve the required head, or the user will simply have to perform at a height lower than the allotted maximum. In either case, there is no expected significant safety issue in regards to safety with weight capacity. As discussed, a lower weight user may be interested in using water jetpacks, and the flow rate from the pump, natively or with the use of secondary valves, can be adjusted so they do not experience too much thrust or height compared to a heavier user. In designing the momentum exchange for the nozzle, it is feasible to have a varying number of exit velocities so long as the momentum exchange fits the acceleration required to stay afloat. As such, it would be beneficial to have a design which uses a lower outlet velocity while still maintaining adequate acceleration. This would reduce the likelihood of injury as a result of being struck by the exit jet, should it occur. Not included in the design set in this report is the protective equipment worn by the user. As designing the protective equipment itself was outside the scope of this analysis, the general overview of what should be achieved will be described. As the hydraulic equipment itself is expected to weigh in the range of 10 to 20 kg, it has considerable mass when involved in an impact. The jetpack should have some sort of shoulder padding to prevent hard impacts between the user’s shoulders and the support bar between the grips and the backpack. The backpack itself should be strapped securely to the user in such a way that does not restrict circulation, and distributes the load evenly over their body to improve comfort. Inexperienced users are suggested to wear flotation devices in the event they enter the water and are unable to swim or float without assistance. There will be a supervisor on hand for aid at all times, but there should be an immediate sense of safety to prevent panic in such a situation. As a summary of the safety considerations, the design considers a maximum height of 5 m with an expected performance weight of 100 kg (though it should be capable of supporting more at lower performance). The thrust jets are designed for lower velocity outputs and should have some minimum flow rate at all times to prevent free fall from occurring due to lack of user input. They should also have some maximum flow rate, set by the supervisor to account for the user’s experience and weight class to prevent excessive thrust. Additional protective equipment such as padding and flotation devices are considered to maximize the user’s comfort. Page | 24 MECH 3492 Fluid Mechanics and Applications 8. Conclusion In summary, water jetpacks are now trending in the recreational sports industry. Due to the abundance of water resources in Manitoba, it was determined that it is feasible to implement this technology in the province. The main purpose of this project is to provide a preliminary design of the hydraulic system on a water jetpack design. The designed water jetpack system can propel a 100 kg person at approximately 5 meters. Upon designing the water jetpack system, the safety of the operator was carefully considered, as it is one of the reasons why the 5 meter hovering height was used in the design calculations. The nozzle dimensions for the hydraulic system were determined using theoretical and numerical methods. Subsequently, the theoretical and numerical results were validated through CFD analysis using SolidWorks Flow Simulation. The percent difference for the theoretical, numerical, and CFD results are less than 5% and has an approximately exit velocity of 30 m s−1 . Furthermore, a horizontal split case single stage double suction pump (type 8AE17Q) was chosen, as it satisfies the required efficiency and overall volumetric flow rate of our water jetpack design. Lastly, the designed water jetpack system was estimated to cost $25 000 (CAD), excluding the watercraft and other several detailed components such as belts, backrest, bolts, and straps. Page | 25 MECH 3492 Fluid Mechanics and Applications 9. References [1] E. Grabianowski, "How Jet Packs Work," Howstuffworks, 1998-2015. [Online]. Available: http://science.howstuffworks.com/transport/engines-equipment/jet-pack2.htm. [Accessed 2 March 2015]. [2] Vince Lewis, "Jetpacks," Vince's Worthwile , 18 November 2012. [Online]. Available: http://www.vincelewis.net/jetpack.html. [Accessed 2 March 2015]. [3] Wikipedia, "Jet Pack," Wikipedia, 27 February 2015. [Online]. Available: http://en.wikipedia.org/wiki/Jet_pack. [Accessed 4 March 2015]. [4] J. Giannetta, "Manitoba," August 2011. [Online]. Available: http://www.aitc.sk.ca/saskschools/canada/facts/mb.html. [Accessed 28 February 2015]. [5] T. Weir, "Manitoba," Historica Canada, 12 January 2015. [Online]. Available: http://www.thecanadianencyclopedia.com/en/article/manitoba/. [Accessed 28 February 2015]. [6] Government of Manitoba, "Serviced Beaches in Manitoba Provincial Parks," [Online]. Available: http://www.gov.mb.ca/conservation/parks/pdf/beach_safety_provincial_map_2012.pdf . [Accessed 1 March 2015]. [7] X-Jetpacks, "X-Jetpack NX from Stratospheric Industries, Inc.," Stratospheric Industries, Inc. , 2015. [Online]. Available: http://www.x-jetpacks.com/. [Accessed 1 March 2015]. [8] L. Blain, "Zapata's Outrageous US$6,600 Flyboard-Aquaman meets Iron Man," Gizmag, 7 December 2011. [Online]. Available: http://www.gizmag.com/zapata-flyboard-jet-packwatersport-boots/20772/. [Accessed 1 March 2015]. [9] Jetlev-Flyer, "Products & Pricing," Watersports GmbH, 2015. [Online]. Available: http://www.jetlev-flyer.com/products-pricing.html. [Accessed 1 March 2015]. [10] Flit Boating, "China hot selling flying water jetpack with jet ski," 1999-2014. [Online]. Available: http://jxflt.en.alibaba.com/product/60097358541218097754/China_hot_Selling_Flying_Water_Jetpack_with_Jet_Ski_high_quality_competit ive_price.html. [Accessed 4 March 2015]. [11] Ocean Premium, "Toys for Superyachts," 2014. [Online]. Available: http://www.oceanpremium.com/toys-sales/extreme. [Accessed 4 March 2015]. Page | 26 MECH 3492 Fluid Mechanics and Applications [12] P. J. Pritchard, Introduction to Fluid Mechanics, John Wiley & Sons, 2011. [13] Amazon Supply, "Dixon Ductile Iron Wafer Style Butterfly Valve," [Online]. Available: http://www.amazonsupply.com/dixon-ductile-butterfly-valvestainless/dp/B00CSYELAG. [Accessed 1 April 2015]. [14] Wikipedia, "Pump," Wikipedia, [Online]. Available: http://en.wikipedia.org/wiki/Pump. [Accessed 3 April 2015]. [15] Z. Satterfield, "Reading Centrifugal Pump Curves," 2013. [Online]. Available: http://www.nesc.wvu.edu/pdf/dw/publications/ontap/tech_brief/tb55_pumpcurves.p df. [Accessed 22 March 2015]. [16] Peerless Pump Company, "Horizontal Split Case Pumps Single Stage Double Suction Type AE," [Online]. Available: 2015. [Accessed 2 April 2015]. [17] Metals Depot, "Pipe," [Online]. Available: http://www.metalsdepot.com/catalog_cart_view.php?msg. [Accessed 2 April 2015]. [18] Dixie Packing & Seal Company, "Tef Coat-Case of 12," [Online]. Available: http://www.dixiepackingandseal.com/productdetails.aspx?id=262. [Accessed 2 April 2015]. [19] Cs Engineering Works, "Products and Services," [Online]. Available: http://www.cserefra.com/cs-engineering-works.pdf. [Accessed 2 April 2015]. [20] Jetlev-Flyer, "Stop Dreaming! Start Flying!," [Online]. Available: http://www.jetlevflyer.com/product. [Accessed 2 April 2015]. [21] D. Potente, "General Design Principles for an Automotive Muffler," 9 November 2005. [Online]. Available: daydesign.com.au. [Accessed 29 November 2014]. Page | 27 MECH 3492 Fluid Mechanics and Applications APPENDIX A A.1 Sample Calculations, MATLAB Results, and CFD Results Sample Calculations Given two jets, the required acceleration of each is only half that of gravity. Since the inlet velocity is a function of the outlet velocity, equation (2) can be substituted into equation (10). m ˙ −g = 9.81 m s−2 = 2 (Vi − Ve ) M ˙ Ae m = 2Ve 1 − Ai M Ae ρAe 9.81 2 = Ve 1 − 2 Ai M Assuming the hose has a diameter of 10cm, and splits into two equal sized sections, the hose area can be found, and its half can be set to the inlet area for the sections leading up to the nozzle entrance. πDo2 π(0.10)2 Ao = = 0.007 854 m2 4 4 Ao = 0.003 927 m2 Ai = 2r r Ai 0.003927 =2 = 0.0707 m Di = 2 π π An exit diameter can then be chosen. In this case, an exit diameter of 6 cm will be evaluated. The total mass of the system is 154.2 kg, and the density of water is taken at 998 kg m−3 . The exit velocity can be found from equation (21). πDe2 π(0.06)2 = 4 4 2 = 0.002 827 m s v u g M u 2 · = Ve = t Ae ρA 1− e cos θ 1 − Ai ) Ae = 9.81 2 0.002827 ) 0.003927 · 154.2 (998)(0.002827) = 30.9362 m s−1 Ae Vi = Ve Ai = 22.2706 m s−1 Having found the inlet and exit velocities, the total pressure changes between the inlet and exit of the nozzle can and work required can be determined. Pi 1 2 Pe 1 2 + Vi + gzi = + Ve + gze ρ 2 ρ 2 2 Ve Vi2 Pi − Pe = ρ − 2 2 Because the inlet and outlet of the nozzle are at the same height, there is no contribution from gravity. Along with this, the exit enters the atmosphere, meaning its gauge pressure Page | 28 MECH 3492 Fluid Mechanics and Applications can be reduced to zero. Ve2 Vi2 Pig = ρ − 2 2 2 Ai 2 ρ Ve − Ve Ae = 2 2 ρVe2 1 − AAei = 2 ! 2 2 ρQ Ai = −1 2A2i Ae ρQ2 Di4 = 2 4 −1 π Di De4 The overall gauge pressure for any nozzle system at constant height can be found from the above equation derivation. Substituting known values, we can find the gauge pressure to be Pig = 229.893 kPa When considering the addition of losses, the gauge pressure must be increased to overcome these effects at the nozzle. A loss coefficient of K = 0.05 was chosen for a nozzle design that has an included angle of 10◦ . The losses here amount to 30.93622 V2 = 23.9262 hlm = K e = 0.05 2 2 = 23.9262 · 998 = 23.878 kPa The power required for the pump to achieve the requisite nozzle entry pressure can be found from equation (26) " # 2 2 V V p p ˙ pump = m + + gz + htotal − + + gz + htotal W ˙ ρ 2 ρ 2 f i 2 229893 22.2706 + + 9.81 · 5 = 174.5637 998 2 = 96 240 W = 96.240 kW = 129.058 hp Without including the losses from the hose, the total power required for the pump is found. Using a numerical approach through MATLAB, the loss from the hose using the Colebrook equation can be determined. Page | 29 MECH 3492 Fluid Mechanics and Applications A.2 MATLAB Results Output for sample 1 Jet Angle : 0.0 [deg] Height : 5.0 [m] User Mass : 100.0 [kg] (Maximum) Equipment Mass : 15.0 [kg] Water Mass : 39.2 [kg] (Maximum) Total Mass : 154.2 [kg] (Maximum) Inlet Diameter : 0.070711 [m] Oulet Diameter : 0.060000 [m] Nozzle Angle : 10.0 [deg] (Total) Nozzle Length : 0.061212 [m] Inlet Area : 0.003927 [m^2] Oulet Area : 0.002827 [m^2] Inlet Velocity : 22.276223 [m/s] Oulet Velocity : 30.939199 [m/s] Nozzle Pressure: 253.923934 [kPa] Nozzle Volumetric Flow Rate m^3/s : 0.087479 m^3/hr : 314.922683 gpm : 1386.534590 Nozzle Mass Flow Rate kg/s : 87.303566 Overall Volumetric Flow Rate m^3/s : 0.174957 m^3/hr : 629.845366 gpm : 2773.069180 Overall Mass Flow Rate kg/s : 174.607132 Major Head Loss: 23.930850 [N.m/kg] Minor Head Loss: 127.187769 [N.m/kg] Total Head : 678.785623 [N.m/kg] Total Head : 69.193234 [m] Work :118520.810858 [W] Work : 158.936407 [HP] -----------------------------Output for sample 1 Jet Angle : 30.0 [deg] Height : 5.0 [m] User Mass : 100.0 [kg] (Maximum) Equipment Mass : 15.0 [kg] Water Mass : 39.2 [kg] (Maximum) Total Mass : 154.2 [kg] (Maximum) Inlet Diameter : 0.070711 [m] Oulet Diameter : 0.060000 [m] Nozzle Angle : 10.0 [deg] (Total) Nozzle Length : 0.061212 [m] Inlet Area : 0.003927 [m^2] Oulet Area : 0.002827 [m^2] Inlet Velocity : 23.937359 [m/s] Oulet Velocity : 33.246332 [m/s] Nozzle Pressure: 293.206103 [kPa] Nozzle Volumetric Flow Rate m^3/s : 0.094002 m^3/hr : 338.406446 gpm : 1489.928380 Nozzle Mass Flow Rate kg/s : 93.813787 Overall Volumetric Flow Rate m^3/s : 0.188004 m^3/hr : 676.812892 gpm : 2979.856760 Overall Mass Flow Rate kg/s : 187.627574 Major Head Loss: 27.632966 [N.m/kg] Minor Head Loss: 145.207911 [N.m/kg] Total Head : 774.550188 [N.m/kg] Total Head : 78.955167 [m] Work :145326.972719 [W] Work : 194.883470 [HP] -----------------------------Output for sample 1 Jet Angle : 60.0 [deg] Height : 5.0 [m] User Mass : 100.0 [kg] (Maximum) Equipment Mass : 15.0 [kg] Water Mass : 39.2 [kg] (Maximum) Total Mass : 154.2 [kg] (Maximum) Inlet Diameter : 0.070711 [m] Oulet Diameter : 0.060000 [m] Nozzle Angle : 10.0 [deg] (Total) Nozzle Length : 0.061212 [m] Inlet Area : 0.003927 [m^2] Oulet Area : 0.002827 [m^2] Inlet Velocity : 31.503337 [m/s] Oulet Velocity : 43.754634 [m/s] Nozzle Pressure: 507.847867 [kPa] Nozzle Volumetric Flow Rate m^3/s : 0.123713 m^3/hr : 445.367929 gpm : 1960.856022 Nozzle Mass Flow Rate kg/s : 123.465887 Overall Volumetric Flow Rate m^3/s : 0.247427 m^3/hr : 890.735859 gpm : 3921.712044 Overall Mass Flow Rate kg/s : 246.931774 Major Head Loss: 47.861700 [N.m/kg] Minor Head Loss: 241.018581 [N.m/kg] Total Head : 1295.164289 [N.m/kg] Total Head : 132.024902 [m] Work :319817.215747 [W] Work : 428.874886 [HP] -----------------------------______________________________ Output for sample 2 Jet Angle : 0.0 [deg] Height : 5.0 [m] User Mass : 100.0 [kg] (Maximum) Equipment Mass : 15.0 [kg] Water Mass : 39.2 [kg] (Maximum) Total Mass : 154.2 [kg] (Maximum) Inlet Diameter : 0.070711 [m] Oulet Diameter : 0.050000 [m] Nozzle Angle : 10.0 [deg] (Total) Nozzle Length : 0.118362 [m] Inlet Area : 0.003927 [m^2] Oulet Area : 0.001963 [m^2] Inlet Velocity : 13.891666 [m/s] Oulet Velocity : 27.783331 [m/s] Nozzle Pressure: 308.147871 [kPa] Page | 30 MECH 3492 Fluid Mechanics and Applications Nozzle Volumetric Flow Rate m^3/s : 0.054552 m^3/hr : 196.388797 gpm : 864.656232 Nozzle Mass Flow Rate kg/s : 54.443339 Overall Volumetric Flow Rate m^3/s : 0.109105 m^3/hr : 392.777594 gpm : 1729.312464 Overall Mass Flow Rate kg/s : 108.886678 Major Head Loss: 19.297838 [N.m/kg] Minor Head Loss: 53.385212 [N.m/kg] Total Head : 507.689801 [N.m/kg] Total Head : 51.752273 [m] Work : 55280.655670 [W] Work : 74.131359 [HP] -----------------------------Output for sample 2 Jet Angle : 30.0 [deg] Height : 5.0 [m] User Mass : 100.0 [kg] (Maximum) Equipment Mass : 15.0 [kg] Water Mass : 39.2 [kg] (Maximum) Total Mass : 154.2 [kg] (Maximum) Inlet Diameter : 0.070711 [m] Oulet Diameter : 0.050000 [m] Nozzle Angle : 10.0 [deg] (Total) Nozzle Length : 0.118362 [m] Inlet Area : 0.003927 [m^2] Oulet Area : 0.001963 [m^2] Inlet Velocity : 14.927566 [m/s] Oulet Velocity : 29.855133 [m/s] Nozzle Pressure: 355.818512 [kPa] Nozzle Volumetric Flow Rate m^3/s : 0.058620 m^3/hr : 211.033496 gpm : 929.133588 Nozzle Mass Flow Rate kg/s : 58.503175 Overall Volumetric Flow Rate m^3/s : 0.117241 m^3/hr : 422.066993 gpm : 1858.267176 Overall Mass Flow Rate kg/s : 117.006350 Major Head Loss: 22.283223 [N.m/kg] Minor Head Loss: 60.918653 [N.m/kg] Total Head : 577.916346 [N.m/kg] Total Head : 58.910942 [m] Work : 67619.882020 [W] Work : 90.678262 [HP] -----------------------------Output for sample 2 Jet Angle : 60.0 [deg] Height : 5.0 [m] User Mass : 100.0 [kg] (Maximum) Equipment Mass : 15.0 [kg] Water Mass : 39.2 [kg] (Maximum) Total Mass : 154.2 [kg] (Maximum) Inlet Diameter : 0.070711 [m] Oulet Diameter : 0.050000 [m] Nozzle Angle : 10.0 [deg] (Total) Nozzle Length : 0.118362 [m] Inlet Area : 0.003927 [m^2] Oulet Area : 0.001963 [m^2] Inlet Velocity : 19.645782 [m/s] Oulet Velocity : 39.291564 [m/s] Nozzle Pressure: 616.295742 [kPa] Nozzle Volumetric Flow Rate m^3/s : 0.077149 m^3/hr : 277.735700 gpm : 1222.808570 Nozzle Mass Flow Rate kg/s : 76.994508 Overall Volumetric Flow Rate m^3/s : 0.154298 m^3/hr : 555.471401 gpm : 2445.617140 Overall Mass Flow Rate kg/s : 153.989016 Major Head Loss: 38.595675 [N.m/kg] Minor Head Loss: 100.921508 [N.m/kg] Total Head : 960.480687 [N.m/kg] Total Head : 97.908327 [m] Work :147903.475944 [W] Work : 198.338561 [HP] -----------------------------______________________________ Output for sample 3 Jet Angle : 0.0 [deg] Height : 5.0 [m] User Mass : 100.0 [kg] (Maximum) Equipment Mass : 15.0 [kg] Water Mass : 39.2 [kg] (Maximum) Total Mass : 154.2 [kg] (Maximum) Inlet Diameter : 0.070711 [m] Oulet Diameter : 0.040000 [m] Nozzle Angle : 10.0 [deg] (Total) Nozzle Length : 0.175512 [m] Inlet Area : 0.003927 [m^2] Oulet Area : 0.001257 [m^2] Inlet Velocity : 9.529604 [m/s] Oulet Velocity : 29.780013 [m/s] Nozzle Pressure: 419.348751 [kPa] Nozzle Volumetric Flow Rate m^3/s : 0.037423 m^3/hr : 134.721603 gpm : 593.149282 Nozzle Mass Flow Rate kg/s : 37.347822 Overall Volumetric Flow Rate m^3/s : 0.074845 m^3/hr : 269.443207 gpm : 1186.298563 Overall Mass Flow Rate kg/s : 74.695645 Major Head Loss: 22.171229 [N.m/kg] Minor Head Loss: 26.763118 [N.m/kg] Total Head : 541.408924 [N.m/kg] Total Head : 55.189493 [m] Page | 31 MECH 3492 Fluid Mechanics and Applications Work : 40440.888543 [W] Work : 54.231232 [HP] -----------------------------Output for sample 3 Jet Angle : 30.0 [deg] Height : 5.0 [m] User Mass : 100.0 [kg] (Maximum) Equipment Mass : 15.0 [kg] Water Mass : 39.2 [kg] (Maximum) Total Mass : 154.2 [kg] (Maximum) Inlet Diameter : 0.070711 [m] Oulet Diameter : 0.040000 [m] Nozzle Angle : 10.0 [deg] (Total) Nozzle Length : 0.175512 [m] Inlet Area : 0.003927 [m^2] Oulet Area : 0.001257 [m^2] Inlet Velocity : 10.240226 [m/s] Oulet Velocity : 32.000706 [m/s] Nozzle Pressure: 484.222229 [kPa] Nozzle Volumetric Flow Rate m^3/s : 0.040213 m^3/hr : 144.767784 gpm : 637.380383 Nozzle Mass Flow Rate kg/s : 40.132847 Overall Volumetric Flow Rate m^3/s : 0.080427 m^3/hr : 289.535568 gpm : 1274.760766 Overall Mass Flow Rate kg/s : 80.265694 Major Head Loss: 25.601130 [N.m/kg] Minor Head Loss: 30.527614 [N.m/kg] Total Head : 617.201342 [N.m/kg] Total Head : 62.915529 [m] Work : 49540.093806 [W] Work : 66.433266 [HP] -----------------------------Output for sample 3 Jet Angle : 60.0 [deg] Height : 5.0 [m] User Mass : 100.0 [kg] (Maximum) Equipment Mass : 15.0 [kg] Water Mass : 39.2 [kg] (Maximum) Total Mass : 154.2 [kg] (Maximum) Inlet Diameter : 0.070711 [m] Oulet Diameter : 0.040000 [m] Nozzle Angle : 10.0 [deg] (Total) Nozzle Length : 0.175512 [m] Inlet Area : 0.003927 [m^2] Oulet Area : 0.001257 [m^2] Inlet Velocity : 13.476895 [m/s] Oulet Velocity : 42.115298 [m/s] Nozzle Pressure: 838.697502 [kPa] Nozzle Volumetric Flow Rate m^3/s : 0.052924 m^3/hr : 190.525119 gpm : 838.839758 Nozzle Mass Flow Rate kg/s : 52.817797 Overall Volumetric Flow Rate m^3/s : 0.105847 m^3/hr : 381.050237 gpm : 1677.679517 Overall Mass Flow Rate kg/s : 105.635594 Major Head Loss: 44.342458 [N.m/kg] Minor Head Loss: 50.497310 [N.m/kg] Total Head : 1030.738922 [N.m/kg] Total Head : 105.070227 [m] Work :108882.717854 [W] Work : 146.011725 [HP] -----------------------------______________________________ Output for sample 4 Jet Angle : 0.0 [deg] Height : 5.0 [m] User Mass : 100.0 [kg] (Maximum) Equipment Mass : 15.0 [kg] Water Mass : 39.2 [kg] (Maximum) Total Mass : 154.2 [kg] (Maximum) Inlet Diameter : 0.070711 [m] Oulet Diameter : 0.030000 [m] Nozzle Angle : 10.0 [deg] (Total) Nozzle Length : 0.232663 [m] Inlet Area : 0.003927 [m^2] Oulet Area : 0.000707 [m^2] Inlet Velocity : 6.508541 [m/s] Oulet Velocity : 36.158562 [m/s] Nozzle Pressure: 663.895819 [kPa] Nozzle Volumetric Flow Rate m^3/s : 0.025559 m^3/hr : 92.012332 gpm : 405.109849 Nozzle Mass Flow Rate kg/s : 25.507863 Overall Volumetric Flow Rate m^3/s : 0.051118 m^3/hr : 184.024663 gpm : 810.219699 Overall Mass Flow Rate kg/s : 51.015726 Major Head Loss: 32.686039 [N.m/kg] Minor Head Loss: 13.337810 [N.m/kg] Total Head : 748.794635 [N.m/kg] Total Head : 76.329728 [m] Work : 38200.302032 [W] Work : 51.226605 [HP] -----------------------------Output for sample 4 Jet Angle : 30.0 [deg] Height : 5.0 [m] User Mass : 100.0 [kg] (Maximum) Equipment Mass : 15.0 [kg] Water Mass : 39.2 [kg] (Maximum) Total Mass : 154.2 [kg] (Maximum) Inlet Diameter : 0.070711 [m] Oulet Diameter : 0.030000 [m] Nozzle Angle : 10.0 [deg] (Total) Nozzle Length : 0.232663 [m] Inlet Area : 0.003927 [m^2] Oulet Area : 0.000707 [m^2] Page | 32 MECH 3492 Fluid Mechanics and Applications Inlet Velocity : 6.993883 [m/s] Oulet Velocity : 38.854903 [m/s] Nozzle Pressure: 766.600860 [kPa] Nozzle Volumetric Flow Rate m^3/s : 0.027465 m^3/hr : 98.873685 gpm : 435.318863 Nozzle Mass Flow Rate kg/s : 27.409983 Overall Volumetric Flow Rate m^3/s : 0.054930 m^3/hr : 197.747370 gpm : 870.637726 Overall Mass Flow Rate kg/s : 54.819965 Major Head Loss: 37.742587 [N.m/kg] Minor Head Loss: 15.207631 [N.m/kg] Total Head : 856.851962 [N.m/kg] Total Head : 87.344746 [m] Work : 46972.594880 [W] Work : 62.990250 [HP] -----------------------------Output for sample 4 Jet Angle : 60.0 [deg] Height : 5.0 [m] User Mass : 100.0 [kg] (Maximum) Equipment Mass : 15.0 [kg] Water Mass : 39.2 [kg] (Maximum) Total Mass : 154.2 [kg] (Maximum) Inlet Diameter : 0.070711 [m] Oulet Diameter : 0.030000 [m] Nozzle Angle : 10.0 [deg] (Total) Nozzle Length : 0.232663 [m] Inlet Area : 0.003927 [m^2] Oulet Area : 0.000707 [m^2] Inlet Velocity : 9.204467 [m/s] Oulet Velocity : 51.135928 [m/s] Nozzle Pressure: 1327.791638 [kPa] Nozzle Volumetric Flow Rate m^3/s : 0.036146 m^3/hr : 130.125087 gpm : 572.911843 Nozzle Mass Flow Rate kg/s : 36.073566 Overall Volumetric Flow Rate m^3/s : 0.072292 m^3/hr : 260.250175 gpm : 1145.823686 Overall Mass Flow Rate kg/s : 72.147132 Major Head Loss: 65.372079 [N.m/kg] Minor Head Loss: 25.116597 [N.m/kg] Total Head : 1446.980247 [N.m/kg] Total Head : 147.500535 [m] Work :104395.474626 [W] Work : 139.994331 [HP] -----------------------------______________________________ Output for sample 5 Jet Angle : 0.0 [deg] Height : 5.0 [m] User Mass : 100.0 [kg] (Maximum) Equipment Mass : 15.0 [kg] Water Mass : 39.2 [kg] (Maximum) Total Mass : 154.2 [kg] (Maximum) Inlet Diameter : 0.070711 [m] Oulet Diameter : 0.020000 [m] Nozzle Angle : 10.0 [deg] (Total) Nozzle Length : 0.289813 [m] Inlet Area : 0.003927 [m^2] Oulet Area : 0.000314 [m^2] Inlet Velocity : 4.096429 [m/s] Oulet Velocity : 51.205359 [m/s] Nozzle Pressure: 1365.417451 [kPa] Nozzle Volumetric Flow Rate m^3/s : 0.016087 m^3/hr : 57.911897 gpm : 254.973212 Nozzle Mass Flow Rate kg/s : 16.054465 Overall Volumetric Flow Rate m^3/s : 0.032173 m^3/hr : 115.823794 gpm : 509.946425 Overall Mass Flow Rate kg/s : 32.108929 Major Head Loss: 65.549720 [N.m/kg] Minor Head Loss: 5.742752 [N.m/kg] Total Head : 1431.336874 [N.m/kg] Total Head : 145.905900 [m] Work : 45958.694737 [W] Work : 61.630610 [HP] -----------------------------Output for sample 5 Jet Angle : 30.0 [deg] Height : 5.0 [m] User Mass : 100.0 [kg] (Maximum) Equipment Mass : 15.0 [kg] Water Mass : 39.2 [kg] (Maximum) Total Mass : 154.2 [kg] (Maximum) Inlet Diameter : 0.070711 [m] Oulet Diameter : 0.020000 [m] Nozzle Angle : 10.0 [deg] (Total) Nozzle Length : 0.289813 [m] Inlet Area : 0.003927 [m^2] Oulet Area : 0.000314 [m^2] Inlet Velocity : 4.401899 [m/s] Oulet Velocity : 55.023739 [m/s] Nozzle Pressure: 1576.648265 [kPa] Nozzle Volumetric Flow Rate m^3/s : 0.017286 m^3/hr : 62.230383 gpm : 273.986548 Nozzle Mass Flow Rate kg/s : 17.251645 Overall Volumetric Flow Rate m^3/s : 0.034572 m^3/hr : 124.460766 gpm : 547.973095 Overall Mass Flow Rate kg/s : 34.503290 Major Head Loss: 75.690297 [N.m/kg] Page | 33 MECH 3492 Fluid Mechanics and Applications Minor Head Loss: 6.544421 [N.m/kg] Total Head : 1645.090660 [N.m/kg] Total Head : 167.695276 [m] Work : 56761.040354 [W] Work : 76.116555 [HP] -----------------------------Output for sample 5 Jet Angle : 60.0 [deg] Height : 5.0 [m] User Mass : 100.0 [kg] (Maximum) Equipment Mass : 15.0 [kg] Water Mass : 39.2 [kg] (Maximum) Total Mass : 154.2 [kg] (Maximum) Inlet Diameter : 0.070711 [m] Oulet Diameter : 0.020000 [m] Nozzle Angle : 10.0 [deg] (Total) Nozzle Length : 0.289813 [m] Inlet Area : 0.003927 [m^2] Oulet Area : 0.000314 [m^2] Inlet Velocity : 5.793225 [m/s] Oulet Velocity : 72.415313 [m/s] Nozzle Pressure: 2730.834901 [kPa] Nozzle Volumetric Flow Rate m^3/s : 0.022750 m^3/hr : 81.899790 gpm : 360.586575 Nozzle Mass Flow Rate kg/s : 22.704442 Overall Volumetric Flow Rate m^3/s : 0.045500 m^3/hr : 163.799580 gpm : 721.173150 Overall Mass Flow Rate kg/s : 45.408884 Major Head Loss: 131.099440 [N.m/kg] Minor Head Loss: 10.787532 [N.m/kg] Total Head : 2812.925776 [N.m/kg] Total Head : 286.740650 [m] Work :127731.818938 [W] Work : 171.288369 [HP] -----------------------------______________________________ Output for sample 6 Jet Angle : 0.0 [deg] Height : 5.0 [m] User Mass : 100.0 [kg] (Maximum) Equipment Mass : 15.0 [kg] Water Mass : 39.2 [kg] (Maximum) Total Mass : 154.2 [kg] (Maximum) Inlet Diameter : 0.070711 [m] Oulet Diameter : 0.010000 [m] Nozzle Angle : 10.0 [deg] (Total) Nozzle Length : 0.346963 [m] Inlet Area : 0.003927 [m^2] Oulet Area : 0.000079 [m^2] Inlet Velocity : 1.984524 [m/s] Oulet Velocity : 99.226184 [m/s] Nozzle Pressure: 5156.760287 [kPa] Nozzle Volumetric Flow Rate m^3/s : 0.007793 m^3/hr : 28.055542 gpm : 123.522319 Nozzle Mass Flow Rate kg/s : 7.777620 Overall Volumetric Flow Rate m^3/s : 0.015586 m^3/hr : 56.111085 gpm : 247.044638 Overall Mass Flow Rate kg/s : 15.555240 Major Head Loss: 246.145888 [N.m/kg] Minor Head Loss: 1.546384 [N.m/kg] Total Head : 5219.660026 [N.m/kg] Total Head : 532.075436 [m] Work : 81193.062577 [W] Work : 108.879897 [HP] -----------------------------Output for sample 6 Jet Angle : 30.0 [deg] Height : 5.0 [m] User Mass : 100.0 [kg] (Maximum) Equipment Mass : 15.0 [kg] Water Mass : 39.2 [kg] (Maximum) Total Mass : 154.2 [kg] (Maximum) Inlet Diameter : 0.070711 [m] Oulet Diameter : 0.010000 [m] Nozzle Angle : 10.0 [deg] (Total) Nozzle Length : 0.346963 [m] Inlet Area : 0.003927 [m^2] Oulet Area : 0.000079 [m^2] Inlet Velocity : 2.132509 [m/s] Oulet Velocity : 106.625473 [m/s] Nozzle Pressure: 5954.513879 [kPa] Nozzle Volumetric Flow Rate m^3/s : 0.008374 m^3/hr : 30.147642 gpm : 132.733370 Nozzle Mass Flow Rate kg/s : 8.357596 Overall Volumetric Flow Rate m^3/s : 0.016749 m^3/hr : 60.295285 gpm : 265.466739 Overall Mass Flow Rate kg/s : 16.715193 Major Head Loss: 284.224789 [N.m/kg] Minor Head Loss: 1.760713 [N.m/kg] Total Head : 6019.531284 [N.m/kg] Total Head : 613.611752 [m] Work :100617.626008 [W] Work : 134.928236 [HP] -----------------------------Output for sample 6 Jet Angle : 60.0 [deg] Height : 5.0 [m] User Mass : 100.0 [kg] (Maximum) Equipment Mass : 15.0 [kg] Water Mass : 39.2 [kg] (Maximum) Total Mass : 154.2 [kg] (Maximum) Inlet Diameter : 0.070711 [m] Oulet Diameter : 0.010000 [m] Nozzle Angle : 10.0 [deg] (Total) Page | 34 MECH 3492 Fluid Mechanics and Applications Nozzle Length : 0.346963 [m] Inlet Area : 0.003927 [m^2] Oulet Area : 0.000079 [m^2] Inlet Velocity : 2.806540 [m/s] Oulet Velocity : 140.327015 [m/s] Nozzle Pressure: 10313.520573 [kPa] Nozzle Volumetric Flow Rate m^3/s : 0.011021 m^3/hr : 39.676529 gpm : 174.686939 Nozzle Mass Flow Rate kg/s : 10.999215 Overall Volumetric Flow Rate m^3/s : 0.022043 m^3/hr : 79.353057 gpm : 349.373877 Overall Mass Flow Rate kg/s : 21.998431 Major Head Loss: 492.291775 [N.m/kg] Minor Head Loss: 2.892815 [N.m/kg] Total Head : 10390.070100 [N.m/kg] Total Head : 1059.130489 [m] Work :228565.238855 [W] Work : 306.505985 [HP] -----------------------------______________________________ Page | 35 MECH 3492 Fluid Mechanics and Applications A.3 Nozzle Design CFD Results Figure A15: Nozzle 1 CFD Results Page | 36 MECH 3492 Fluid Mechanics and Applications Figure A16: Nozzle 2 CFD Results Figure A17: Nozzle 3 CFD Results Page | 37 MECH 3492 Fluid Mechanics and Applications APPENDIX B Pump Performance Curves Figure B18: Performance curve of 6AE14N [16] Figure B19: Performance curve of 8AE17A [16] Page | 38 MECH 3492 Fluid Mechanics and Applications Figure B20: Performance curve of 10AE16 [16] Figure B21: Performance curve of 8AE17A [16] Page | 39 MECH 3492 Fluid Mechanics and Applications APPENDIX C Engineering Drawings Page | 40 D C B A 8 9 1 1 5 2 2 6 4 3 7 J.T. APPV'D WEIGHT: MATERIAL: G.B. P.S. NAME CHK'D DRAWN DATE Handle pipe Grip Flow Control Handle ISO 7380 - M5 x 16 --16N 6 7 8 3 1 1-APR-2015 1-APR-2015 REVISION Straight Pipe 5 SCALE:1:16 DWG NO. TITLE: 2 2 2 1 2 SHEET 1 OF 2 A4 Water Jetpack System PART NUMBER: DO NOT SCALE DRAWING 2 Nylon torsion bar 4 9 2 Nozzle 3 1 Y Branch 2 QTY. 2 PART NAME 6 Shoulder 5 1 ITEM NO. 1-APR-2015 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS TOLERANCES: 2 4 C B A D C B A 1 1 10 A 2 2 SECTION A-A A 10 3 59.59 60 70 90 85.40 J.T. APPV'D WEIGHT: MATERIAL: G.B. P.S. NAME CHK'D DRAWN DATE 1-APR-2015 1-APR-2015 1-APR-205 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS TOLERANCES: 4 SCALE:1:2 DWG NO. TITLE: PART NUMBER: REVISION SHEET 1 OF 1 Nozzle DO NOT SCALE DRAWING 5 6 A4 C B A D C B A 1 156.94 1 93.44 A A 2 2 144.24 147.41 R6.35 19.05 R11.68 80 16.51 3 2X J.T. APPV'D WEIGHT: MATERIAL: G.B. P.S. NAME CHK'D DRAWN DATE 1-APR-2015 1-APR-2015 1-APR-2015 SCALE:1:4 DWG NO. TITLE: SECTION A-A SCALE 1 : 3 5 REVISION SHEET 1 OF 1 Shoulder DO NOT SCALE DRAWING R50.80 PART NUMBER: 70 80 90.80 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS TOLERANCES: 230.78 273.38 3.18 4 6 A4 C B A D C B A 1 74.72 1 64.50 A 2 2 SECTION A-A 304.80 102.79 3 A 304.80 J.T. APPV'D WEIGHT: MATERIAL: G.B. P.S. NAME CHK'D DRAWN DATE 1-APR-2015 1-APR-2015 1-APR-2015 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS TOLERANCES: 4 SCALE:1:4 DWG NO. TITLE: PART NUMBER: REVISION SHEET 1 OF 1 Y BRANCH-7 DO NOT SCALE DRAWING 5 6 A4 C B A D C B A 1 1 50.80 101.60 203.20 279.40 R76.20 A 2 2 SECTION A-A SCALE 1 : 3 23.11 3 19.05 44.45 152.40 69.85 J.T. APPV'D WEIGHT: MATERIAL: G.B. CHK'D P.S. NAME DATE 1-APR-2015 1-APR-2015 1-APR-2015 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS TOLERANCES: 33.40 6.35 26.64 3X DRAWN A 4 SCALE:1:4 DWG NO. TITLE: PART NUMBER: REVISION SHEET 1 OF 1 Handle pipe DO NOT SCALE DRAWING 5 6 A4 C B A D C B A 1 1 2 2 609.60 4 7X J.T. APPV'D WEIGHT: MATERIAL: G.B. CHK'D P.S. NAME DATE 1-APR-2015 1-APR-2015 SCALE:1:8 DWG NO. TITLE: PART NUMBER: 6.35 1-APR-2015 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS TOLERANCES: DRAWN 19.05 EQUAL SPACING OF 25.40 3 40.89 48.26 REVISION SHEET 1 OF 1 Straight Pipe DO NOT SCALE DRAWING 5 6 A4 C B A D C B A 1 1 2 2 366.14 3 J.T. APPV'D WEIGHT: MATERIAL: G.B. P.S. NAME CHK'D DRAWN DATE 1-APR-2015 1-APR-2015 1-APR-2015 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS TOLERANCES: 4 SCALE:1:4 DWG NO. TITLE: PART NUMBER: REVISION 19.05 6 SHEET 1 OF 1 Nylon torsion bar DO NOT SCALE DRAWING 5 A4 C B A
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