Leveraging Technology to Improve Nuclear Power Plant Outage Management www.inl.gov Shawn St. Germain Principal Investigator Idaho National Laboratory HPRCT 2015 06/17/15 Project Overview • Research funded through the DOE Light Water Reactor Sustainability (LWRS) program • Purpose – To improve management of NPP outages through development of an Advanced OCC that is specifically designed to maximize the usefulness of communication and collaboration technologies for outage coordination and problem resolution activities. • Utility Partners – – Arizona Public Service (Palo Verde), Southern Company (Plant Farley), TVA (Sequoyah), Xcel Energy (Prairie Island), Soon Duke Energy 2 Current Outage Control Centers • The outage control center (OCC) is the central information gathering and decision making hub during a refueling outage • Current OCCs due not typically take advantage of modern communication technology 3 A Statistic Worth Noting • According to NEI, 38% of the nuclear industry work force will be eligible for retirement by 2018 4 Current OCC Communication Methods • Face to Face – Advantages – Accurate, Use of non-verbal cues – Disadvantages – Requires travel to the OCC, Adds to OCC distractions • Status Boards – Advantages – Visual display of outage priorities – Disadvantages – Requires physical presence to update or view, Not easily archived for knowledge management 5 Current OCC Communication Methods • Radios – Advantages – Real time interaction, can be used in most locations – Disadvantages – Must listen to non-relevant traffic, Causes distractions for those in the immediate area, limited number of channels • E-mail – Advantages – Allows for rich data, little distraction – Disadvantages – Limited distribution, not great for archiving 6 Current OCC Communication Methods • Schedule Printouts – Advantages – Visual display of outage status – Disadvantages – Requires physical presence to update or view, Delay from time work is complete until reported to OCC • Telephones – Advantages – Real time interaction – Disadvantages – Causes distraction, information not archived or available to others 7 AOCC Implementation Strategy No Yes 8 Communication Map 9 AOCC Concepts • • • • • • Real-Time Collaboration for Emergent Issues. Improved Communication of Outage Status, Out of the OCC. Improved Communication of Discovered Conditions, Into the OCC. Real-Time Work Status. Automatic Pending Support Notifications. Micro-Scheduling 10 Available Technologies • Large-format multi-touch monitors utilizing collaboration software to assist with organizing, collaborating and communicating the status of the outage and emergent issues. • Mobile (worker) technologies capable of establishing instant video communication from the field to the OCC. • Use of WiFi enabled remotely controlled cameras for monitoring job site work performance (i.e. Emergent Issue real-time monitoring). • Use of collaboration software to disseminate information to staff using desktop computers and tablet computers in any location, onsite or off. • Integration of Computer-Based Procedures(CBPs) and Automated Work Packages (AWPs) into real-time schedule monitoring. • Use of flags in CBPs and AWPs to notify support staff of pending requirements via mobile technologies. 11 Computer-Supported Cooperative Work • A concept that involves how to use technology to support people in their work • The term was first coined at a conference in 1984 • It is not just the application of software, but requires an understanding of how work is accomplished in groups • Software designed for CSCW sometimes called Groupware or Collaboration software 12 CSCW Matrix Johansen, 1988 13 CSCW Matrix Applied to OCC Activities • Same time/same place - This quadrant represents face to face interactions – Describe most of the activity in the OCC. The OCC uses co-located staff supported by various wall displays to support decision making. • Same time/different place - This quadrant represents remote interactions. – Corporate oversight, vendor support – Information provided by staff on site but remote from the OCC – Currently, remote interactions are supported by email, telephone, or possibly video conferencing in limited situations. 14 CSCW Matrix Applied to OCC Activities • Different time/same place - This quadrant represents continuous tasks. – Information that needs to be maintained to support several shifts of staff working on issues – The OCC and all the wall displays and turnover logs support the time distribution of the staff. • Different time/different place - This quadrant represents communication with coordination. – NPP outage activities in this group include use of operating experience – Earlier outages or from another utility. 15 Collaboration Software Applied to NPP Outages (Goals) • Make information available and updatable from any location (on site and off) • Support the use of rich data (Photos, Videos, Drawings, etc.) • Incorporate Knowledge Management into the process (Remember the 38%) 16 Application of Technology to the IRT process • Team observed Palo Verdes spring 2013 outage and made process improvement recommendations. • A Standard Issues Package was created using collaboration software (Microsoft OneNote) for use by the IRT. • Deployed technologies were embedded into the IRT process. Before After 17 APS Fall 2013 Outage Standard Issues Package 18 Collaboration Software Applied to the OCC (Applications) • Status Displays/Action Item Lists – Use of Collaboration software to support status displays and action item lists allows information to be viewed and updated from any location • Information Inflow – – Changes the way staff communicate with the OCC – It is not necessary to call or visit the OCC as frequently – The reduced number of phone calls and traffic in the OCC will allow decision makers more time to evaluate information and coordinate activities with fewer distractions 19 Palo Verde Spring 2014 Outage • • • • • • Video Wall consists of 11 monitors run by 11 computers One large format touch monitor Any content can be selected to any monitor Each department maintains a status page through OneNote Video feeds are from turbine building, containment and refueling Status boards are updatable and viewable from anywhere 20 Palo Verde Spring 2014 Outage – Change Management 21 Sequoyah Spring 2015 Outage 22 Sequoyah Spring 2015 Outage 23 Palo Verde Spring 2015 Outage – Electronic Work Package Demo 24 Palo Verde Spring 2015 Outage – Electronic Work Package Demo 25 Palo Verde Spring 2015 Outage – Electronic Work Package Demo 26 Improved Graphical Displays • Working with Curtis-Wright to develop displays that will assist managers with schedule tracking and resource management. 27 Idealized AOCC Physical Layout 28 Prairie Island OCC Design Concept 29 Summary • Current outage control centers in general do not take advantage of technology tools. • Outage management may benefit from increased use of technology to enhance communication, collaboration and issues resolution. • Collaboration software can improve access to information, improve the quality of information and improve knowledge management (Remember the 38%) • INL is working with utilities to develop improved processes and share technology lessons learned. 30
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