WINSCAPE™ INSTALLATION INSTRUCTIONS for DALTON SERIES These instructions cover the installation for the following fixtures & options: - Dalton (DA, DABR) series - Any Modified or Custom fixture based on the above listed fixtures. Instruction details on Custom & Modified fixtures may differ slightly as they are custom built to the customer’s specification, please contact Winona Lighting to verify installation on these fixtures. Winona Lighting 3760 West Fourth Street Winona, MN 55987-7205 PH: 1-800-328-5291 Fax: 507-454-1814 www.winonalighting.com Installation Instructions Dalton series fixture WINSCAPE™ Rev date: April 28, 2015 BASIC INFORMATION: With each Dalton series fixture you will receive the following: 1. Pre-assembled ingrade fixture. 2. Installation instructions – Please read instructions completely prior to starting installation. Installation instructions may be periodically updated due to corrections, changes in design or changes in procedure. . WARNING: This fixture should be installed only by a licensed electrician. WARNING: Winona Lighting is not responsible for failures caused by incorrect installation. Incorrect installation voids the warranty of this fixture. If you do not understand or have questions about these installation instructions, please contact Winscape customer service @ 1-800-328-5291 before installing the fixture. TABLE OF CONTENTS: 1. GENERAL FIXTURE DIAGRAM 2. DISSASEMBLY (PRIOR TO INSTALLATION) 3. MAIN COMPONENTS 4. INSTALLATION 5. LAMPING, RE-LAMPING & AIMING 6. GENERAL WARNINGS 7. WARRANTY 8. INSTALLATION NOTES (BY INSTALLER) Winona Lighting 3760 West Fourth Street Fax: 507-454-1814 3 4 7 8 15 18 19 20 Winona, MN 55987-7205 1-800-328-5291 www.winonalighting.com SAVE THESE INSTRUCTIONS Page 2 of 19 Installation Instructions Dalton series fixture WINSCAPE™ Rev date: April 28, 2015 GENERAL FIXTURE DIAGRAM: FACEPLATE MACHINE SCREWS CAPTIVE SCREWS WIRE COMPARTMENT SEALING PLATE O-RING SOCKET BRACKET ASSEMBLY BUTTON HEAD SCREWS COMPOSITE HOUSING TRANSFORMER ASSEMBLY DISASSEMBLY: Prior to installation you will have to disassemble the fixture into its main components. Winona Lighting 3760 West Fourth Street Fax: 507-454-1814 Winona, MN 55987-7205 1-800-328-5291 www.winonalighting.com SAVE THESE INSTRUCTIONS Page 3 of 19 Installation Instructions Dalton series fixture WINSCAPE™ Rev date: April 28, 2015 1. Loosen the six (6) captive machine screws that secure the faceplate to the housing with a 3/32” Allen (hex) driver by turning them counter clockwise (left) while applying very light downward pressure. Please note these screws are captive and should not be removed completely from the faceplate. 2. Remove and place the faceplate to the side in a safe, debris free, dry place. WARNING: Do not place sealing surface (grey gasket) of the faceplate on the ground. It may pick up debris causing the seal between the fixture mount plate and housing to fail, this will void fixture warranty. 3. Remove and place the o-ring to the side in a safe, debris free, dry place. 4. Loosen the two (2) brass thumb screws on socket bracket assembly approximately one turn counter clockwise (left). Do NOT REMOVE these thumb screws from the socket bracket. 5. Grip the socket bracket assembly and pull straight up approximately 6” to 8”. 6. Disconnect the plug between the ballast assembly and transformer assembly by squeezing the release tab and pulling the plugs apart. Winona Lighting 3760 West Fourth Street Fax: 507-454-1814 Winona, MN 55987-7205 1-800-328-5291 www.winonalighting.com SAVE THESE INSTRUCTIONS Page 4 of 19 Installation Instructions Dalton series fixture WINSCAPE™ Rev date: April 28, 2015 WARNING: Grip the plug ONLY by the plug itself; do not pull on the wires. This can cause permanent damage to the plug and will void the warranty. 7. Remove and place the socket bracket assembly to the side in a safe, debris free, dry place. 8. Using a 3/32” Allen (hex) driver, loosen the three button head screws securing the transformer assembly approximately 1 full turn counter clockwise (left). Do not remove these three screws from the housing. 9. Grip handle on top of transformer assembly; rotate counter clockwise (left) approximately 15 degrees. Then pull straight up approximately10” to 12”. 10. Disconnect the plug between the transformer assembly and wire compartment sealing plate by squeezing the release tab and pulling the plugs apart. Winona Lighting 3760 West Fourth Street Fax: 507-454-1814 Winona, MN 55987-7205 1-800-328-5291 www.winonalighting.com SAVE THESE INSTRUCTIONS Page 5 of 19 Installation Instructions Dalton series fixture WINSCAPE™ Rev date: April 28, 2015 WARNING: Grip the plug ONLY by the plug itself; do not pull on the wires. This can cause permanent damage to the plug and will void the warranty. 11. Remove and place the transformer assembly to the side in a safe, debris free, dry place. 12. Remove the four (4) machine screws that secure the wire compartment sealing plate to the composite housing with a 3/32” Allen (hex) driver by turning them counter clockwise (left). Do not lose these four (4) screws; they will be re-used during installation of the housing. 13. Remove and place the wire compartment sealing plate to the side in a safe, debris free, dry place. WARNING: Do not place sealing surface (grey gasket) of the wire compartment sealing plate on the ground. It may pick up debris causing the seal between the compartment sealing plate and housing to fail, this will void fixture warranty. 14. Remove the small bag from inside the wire compartment at the base of the composite housing. This bag contains five (5) screw-in conduit entry plugs and three (3) waterproof wire nuts. Once disassembled into its main components you will have: 1 – Faceplate W/ six captive screws Winona Lighting 3760 West Fourth Street Fax: 507-454-1814 Winona, MN 55987-7205 1-800-328-5291 www.winonalighting.com SAVE THESE INSTRUCTIONS Page 6 of 19 Installation Instructions Dalton series fixture WINSCAPE™ Rev date: April 28, 2015 1 – O-ring 1 – Socket bracket assembly 1 – Transformer assembly 1 – Wire compartment sealing plate 4 – Machine screws (FHSCS 8-32 x .500” BZ SS) 1 – Composite housing 3 – Waterproof, direct burial wire nuts 5 – Screw-in conduit entry plugs (1/2” NPS) HOUSING INSTALLATION: Winona Lighting 3760 West Fourth Street Fax: 507-454-1814 Winona, MN 55987-7205 1-800-328-5291 www.winonalighting.com SAVE THESE INSTRUCTIONS Page 7 of 19 Installation Instructions Dalton series fixture WINSCAPE™ Rev date: April 28, 2015 Before starting housing installation, examine ALL components to ensure there is no damage, visible defects or missing parts. If any parts have been damaged, have a visible defect or parts are missing; contact Winscape Customer service immediately @ 1-800-328-5291, before installing housing. Read instructions completely prior to installing fixture. INSTALLATION TIP: If possible, steps 1 thru 4 and 6 thru 7 can be performed PRIOR to installing the housing in the ground. Doing this will allow much greater access to the housing and reduces the chances of debris getting inside the housing. 1. Install conduit entry adaptors (supplied by installer) into the ½” conduit entries on composite housing in orientation that best suits the conditions on the jobsite. Use the correct type of conduit entry adaptors for the conduit system being used on site. Conduit adaptors must be waterproof and rated for direct burial. INSTALLATION TIP: Place a thick bead of high temp RTV silicone on the threads of the conduit entry adaptor(s) prior to installing into the housing. Then place a thick bead of the same RTV silicone around the seam between the conduit entry adaptor and the composite housing. Let the RTV silicone dry completely prior to installing the housing into the ground. 2. Install the screw-in conduit entry plugs in ALL unused conduit entry holes in composite housing. To correctly install, place a thick bead of high temp RTV silicone all the way around the threads on each plug prior to installing them into the housing. Once all plugs are screwed into the housing, smear a thick coat of RTV silicone over the entire plug, covering it and at least ¼” outside the plug in all directions. Let the RTV silicone dry completely prior to installing the housing in the ground. 3. Dig a hole approximately 12” diameter and 14” deep then trench for conduit or burial wire. It is STRONGLY recommended that the bottom 4” to 6” is filled with peat gravel (or other type of drainage rock) to promote proper drainage away from the housing. Winona Lighting 3760 West Fourth Street Fax: 507-454-1814 Winona, MN 55987-7205 1-800-328-5291 www.winonalighting.com SAVE THESE INSTRUCTIONS Page 8 of 19 Installation Instructions Dalton series fixture WINSCAPE™ Rev date: April 28, 2015 4. Place housing into hole and connect conduit entry adaptors to conduit system. Flanged Surface on top of composite housing should be installed approximately 1/8” to 1/2” above bare dirt ground level or flush with finished grade. 5. Back fill composite housing in 3” to 4” increments making sure fill is properly packed around composite housing (this will reduce the chance of area around the housing sinking), until bare ground level is reached, *if housing is going to be installed in a concrete pour application, see 5a (next page), if not go to step 6. TYPICAL GROUND MOUNT APPLICATION: GROUND COVER FIXTURE FILL COMPOSITE HOUSING DRAINAGE TYPICIAL CONCRETE POUR APPLICATION: POUR COLLAR FIXTURE FILL CONCRETE POUR COMPOSITE HOUSING DRAINAGE a. If composite housing has been ordered with the optional PC (concrete pour collar). There will be a thin metal collar around the top of the composite housing. The top edge of the pour collar should be set to the same level as the finished concrete pour. BEFORE installing the housing, check to be sure the pour Winona Lighting 3760 West Fourth Street Fax: 507-454-1814 Winona, MN 55987-7205 1-800-328-5291 www.winonalighting.com SAVE THESE INSTRUCTIONS Page 9 of 19 Installation Instructions Dalton series fixture WINSCAPE™ Rev date: April 28, 2015 collar has not been bumped or knocked loose or out of position during shipping or handling. With the fixture faceplate installed the top edge of the pour collar should sit flush with the top surface of the fixture faceplate, if it does not, loosen the four (4) screws securing it to the composite housing and adjust the pour collar to the correct position. Before pouring concrete it is strongly recommended that the fixture faceplate is covered with painters’ masking tape & installed to protect it and the composite housing during the concrete pour. DO NOT allow concrete to fill the gap between the pour collar and fixture faceplate. Housing W/ CPR option Incorrect adjustment Standard Housing Adjuster screw (4x) Correctly adjusted 6. Pull wire through conduit system and make wire connections with supplied waterproof wire nuts to the wires protruding thru the bottom side of the wire compartment sealing plate. If due to the number of wires needing to be connected, supplied waterproof wire nuts cannot be used, use ONLY under ground, waterproof rated Wire nuts. We recommend Ideal®, UnderGround™ Wire Connectors, model 60 (supplied w/ composite housing) or model 64 (supplied by others). a. Supplied wire nuts are IDEAL®, UnderGround™ Wire Connectors, model 60. For use with the following wire sizes: Winona Lighting 3760 West Fourth Street Fax: 507-454-1814 Winona, MN 55987-7205 1-800-328-5291 www.winonalighting.com SAVE THESE INSTRUCTIONS Page 10 of 19 Installation Instructions Dalton series fixture WINSCAPE™ Rev date: April 28, 2015 #20 thru #10 AWG Minimum of two (2) #20 AWG Maximum of three (3) #12 AWG b. Optional wire nuts (supplied by others) are IDEAL®, UnderGround™ Wire Connectors, model 64. For use with the following wire sizes: #18 thru #8 AWG Minimum of two (2) #18 AWG Maximum of three (3) #10 AWG INSTALLATION TIP: Make wire connections as close to the bottom of the composite housing as possible. This will make installation of the wire compartment sealing plate significantly easier. 7. Install the wire compartment sealing plate to the composite housing using the four (4) supplied screws with a 3/32” Allen (hex) driver by turning them clockwise (right). When correctly installed, grey gasket will slightly bulge out from underneath the plate, evenly all the way around. Double check that all four (4) screws have been tightened evenly. WARNING: Inside mating surface of housing must be completely free from ALL debris. Any debris trapped between housing and wire compartment sealing plate may cause housing to leak and will void the warranty. WARNING: Use caution NOT to trap any wires between the housing and wire compartment sealing plate this may cause housing to leak and will void the warranty. INSTALLATION TIP: If possible, steps 1 thru 4 and 6 thru 7 can be performed PRIOR to installing the housing in the ground. Doing this will allow much greater access to the housing and reduces the chances of debris getting inside the housing. Winona Lighting 3760 West Fourth Street Fax: 507-454-1814 Winona, MN 55987-7205 1-800-328-5291 www.winonalighting.com SAVE THESE INSTRUCTIONS Page 11 of 19 Installation Instructions Dalton series fixture WINSCAPE™ Rev date: April 28, 2015 8. Install transformer assembly by connecting the plug from the wire compartment sealing plate to the plug from the transformer assembly, plug can only be installed one way and will “snap” together. Then lower the transformer assembly down into the housing. Line up the slots in the transformer assembly with the three button head screws, rotate the plate clockwise (right) approximately 15 degrees. Tighten the three screws (hand tight only) with a 3/32” Allen (hex) driver. INSTALLATION TIP: Place a small amount of dielectric grease (available at local auto parts store) into each of the pin openings on the plugs, this will prevent corrosion from forming between the plugs. 9. Install socket bracket assembly by connecting the plug from the transformer assembly to the plug from the socket bracket assembly, Plug can only be installed one way and will “snap” together. Then lower the socket bracket assembly down into the housing, until the outside ring rests on the upper lip inside of the composite housing. (See “LAMPING, RE-LAMPING & AIMING instructions, page 15, for correct lamp installation & aiming). INSTALLATION TIP: Place a small amount of dielectric grease (available at local auto parts store) into each of the pin openings on the plugs, this will prevent corrosion from forming between the plugs. Winona Lighting 3760 West Fourth Street Fax: 507-454-1814 Winona, MN 55987-7205 1-800-328-5291 www.winonalighting.com SAVE THESE INSTRUCTIONS Page 12 of 19 Installation Instructions Dalton series fixture WINSCAPE™ Rev date: April 28, 2015 10. All composite housings are shipped with ANTI-SIEZE in the twelve threaded inserts in the top flange of the housing. If the anti-seize has dried out, or there does not visibly appear to be any, place a small amount in ALL twelve (12) threaded inserts. This will prevent the screws used to secure the fixture mount plate to the composite housing from seizing over time. With Anti-Seize Without Anti-Seize 11. Install the o-ring into the half-circle groove on the very top of the composite housing. Please note, changes in temperature and humidity will have an effect on the size of the o-ring. The o-ring has been sized to a slightly smaller diameter than the groove in the housing specifically for this reason. If the o-ring does not lay into the groove just right, it can be stretched slightly by giving it one or two gentle tugs to stretch it out to fit the groove. WARNING: O-ring groove in composite housing and o-ring must be free from ALL debris and dirt. Failure to ensure the sealing surface is completely clean can cause composite housing to leak and will void the warranty. 12. Install fixture faceplate by lowering the faceplate straight down into the composite housing, lining up the screws with the threaded inserts in the composite housing. WARNING: Gasket on bottom side of face plate must be free from all debris and dirt. Failure to ensure the sealing surface is completely clean can cause composite housing to leak and will void the warranty. Winona Lighting 3760 West Fourth Street Fax: 507-454-1814 Winona, MN 55987-7205 1-800-328-5291 www.winonalighting.com SAVE THESE INSTRUCTIONS Page 13 of 19 Installation Instructions Dalton series fixture WINSCAPE™ Rev date: April 28, 2015 13. Tighten down the six (6) machine screws that secure the faceplate to the composite housing with a 3/32” Allen (hex) driver by turning them clockwise (right) while applying light downward pressure. It is best to start each screw by hand to prevent cross-threading of the screw into the threaded insert in the composite housing. Screws should be tightened down until they stop with light pressure when using a hand driver, do NOT exceed 12 in-lbs of force. Double check that all six (6) screws have been tightened evenly. DO NOT OVER-TIGHTEN THESE SCREWS! WARNING: It is STRONGLY recommended that these screws be HAND tightened only, use of an electric screwdriver or drill can cause permanent damage to the housing such as spinning the threaded insert, cracking the composite housing itself, cause the screws to strip, cross thread, even break, and may round out the hex head. INCORRECT - not tightened down enough CORRECT – gasket will bulge out slightly LAMPING, RE-LAMPING & AIMING: Winona Lighting 3760 West Fourth Street Fax: 507-454-1814 Winona, MN 55987-7205 1-800-328-5291 www.winonalighting.com SAVE THESE INSTRUCTIONS Page 14 of 19 Installation Instructions Dalton series fixture WINSCAPE™ Rev date: April 28, 2015 If any parts have been damaged (or are damaged during lamping, re-lamping or aiming), have a visible defect or parts are missing; contact Winscape Customer service immediately @ 1-800-328-5291, before proceeding. Read instructions completely prior to lamping, re-lamping or aiming the fixture. 1. Loosen the six (6) captive machine screws that secure the faceplate to the housing with a 3/32” Allen (hex) driver by turning them counter clockwise (left) while applying very light downward pressure. Please note these screws are captive and should not be removed completely from the faceplate. 2. Remove and place the faceplate to the side in a safe, debris free, dry place. WARNING: Do not place sealing surface (grey gasket) of the faceplate on the ground. It may pick up debris causing the seal between the fixture mount plate and housing to fail, this will void fixture warranty. 3. LAMPING / RE-LAMPING: a. (This step is required for RE-LAMPING only, if installing a lamp for the first time, skip to step 3b). Remove the existing lamp from the socket by grasping the lamp around its outside edge and gently wiggling back and forth, while pulling the lamp away from the socket. b. Without touching the bulb portion of the lamp, align the pins and push the new lamp into the socket. If bulb has been touched wipe off with a clean cotton cloth, as the oil from your fingers will significantly shorten the life of the lamp. Winona Lighting 3760 West Fourth Street Fax: 507-454-1814 Winona, MN 55987-7205 1-800-328-5291 www.winonalighting.com SAVE THESE INSTRUCTIONS Page 15 of 19 Installation Instructions Dalton series fixture WINSCAPE™ Rev date: April 28, 2015 4. AIMING: a. To adjust the vertical tilt of the lamp: Insert a 3/32” Allen driver into the adjuster screw on the top face of the socket bracket assembly. Turn the screw counter clockwise (left) to adjust the vertical aim down (away from vertical). Turn the screw clockwise (right) to adjust the aim up (towards vertical). Note, the bracket is designed to adjust in only one direction from vertical, do not attempt to adjust past vertical; this may cause damage to the socket bracket assembly. b. To adjust the horizontal rotation of the lamp: Loosen the two (2) brass thumb screws on the sides of the socket bracket assembly approximately one turn counter clockwise (left). Rotate the bracket to the desired position. Tighten the two brass thumb screws by hand, with two fingers, until they stop with only light pressure. WARNING: If thumb screws are over-tighten socket bracket assembly could be damaged, or bent. This may cause the faceplate seal to fail and will void fixture warranty. 5. If the o-ring in the top of the housing has been disturbed, removed, or fallen out it must be correctly re-installed. Install the o-ring into the half-circle groove on the very top of the composite housing. Please note, changes in temperature and humidity will have an effect on the size of the o-ring. The o-ring has been sized to a slightly smaller diameter than the groove in the housing specifically for this reason. If the o-ring does not lay into the groove just right, it can be stretched slightly by giving it one or two gentle tugs to stretch it out to fit the groove. WARNING: O-ring groove in composite housing and o-ring must be free from ALL debris and dirt. Failure to ensure the sealing surface is completely clean can cause composite housing to leak and will void the warranty. Winona Lighting 3760 West Fourth Street Fax: 507-454-1814 Winona, MN 55987-7205 1-800-328-5291 www.winonalighting.com SAVE THESE INSTRUCTIONS Page 16 of 19 Installation Instructions Dalton series fixture WINSCAPE™ Rev date: April 28, 2015 6. Install fixture faceplate by lowering the faceplate straight down into the composite housing, lining up the screws with the threaded inserts in the composite housing. WARNING: Gasket on bottom side of fixture mount plate must be free from all debris and dirt. Failure to ensure the sealing surface is completely clean can cause composite housing to leak and will void the warranty. 7. Tighten down the six (6) machine screws that secure the faceplate to the composite housing with a 3/32” Allen (hex) driver by turning them clockwise (right) while applying light downward pressure. It is best to start each screw by hand to prevent cross-threading of the screw into the threaded insert in the composite housing. Screws should be tightened down until they stop with light pressure when using a hand driver do NOT exceed 12 inlbs of force. Double check that all six (6) screws have been tightened evenly. DO NOT OVER-TIGHTEN THESE SCREWS! WARNING: It is STRONGLY recommended that these screws be HAND tightened only, use of an electric screwdriver or drill can cause permanent damage to the housing such as spinning the threaded insert, cracking the composite housing itself, cause the screws to strip, cross thread, even break, and may round out the hex head. INCORRECT – not tightened down enough Winona Lighting 3760 West Fourth Street Fax: 507-454-1814 CORRECT – gasket will bulge out slightly Winona, MN 55987-7205 1-800-328-5291 www.winonalighting.com SAVE THESE INSTRUCTIONS Page 17 of 19 Installation Instructions Dalton series fixture WINSCAPE™ Rev date: April 28, 2015 INSTRUCTIONS PERTAINING TO A RISK OF FIRE OR INJURY TO PERSONS IMPORTANT SAFTEY INSTRUCTIONS CAUTION! Lighted Luminaire is HOT! WARNING: Winona Lighting is not responsible for failures caused by incorrect installation. Incorrect installation voids the warranty of this fixture. WARNING: To reduce the risk of FIRE or INJURY TO PERSONS follow these important safety instructions. WARNING: Fixture gets HOT quickly! Turn off and allow fixture to cool before replacing lamp. Make only contact with switch or plug when turning on or off. WARNING: Do NOT touch Lens or Faceplate when luminaire is on or hot. WARNING: Keep fixture away from combustible materials. WARNING: If fixture is installed within 3.0 meters (10 feet) of pools, spas, fountains, or similar location, Installation must meet NEC (National Electrical Code) Article 680 requirements. Failure to do so will void warranty. WARNING: Installation must conform to all national and local building & electrical codes. WARNING: Turn off power before installation, do not make any live wire connections. WARNING: Do NOT operate fixture with missing or damaged parts, doing so will void warranty. WARNING: Fixture voltage must NOT exceed 120.00 volts as measured at the wire connection inside of the sealed wire compartment. WARNING: Fixture voltage must NOT drop below 109.00 volts as measured at the wire connection inside of the sealed wire compartment. POWER UNIT: Winona Lighting 3760 West Fourth Street Fax: 507-454-1814 Winona, MN 55987-7205 1-800-328-5291 www.winonalighting.com SAVE THESE INSTRUCTIONS Page 18 of 19 Installation Instructions Dalton series fixture WINSCAPE™ Rev date: April 28, 2015 This fixture is equipped with an integral electronic low voltage transformer designed to be powered only with line voltage (120V AC, 60Hz). WIRE: Use only cable rated 90° Celsius minimum. Verify additional wire requirements with local building and electrical codes. WIRE CONNECTORS: Use silicone filled, waterproof, underground rated wire nuts to make electrical connections. CODES: Check all local and national building & electrical codes for additional requirements regarding “in ground” or “in grade” lighting. WARRANTY: When installed according to the Winscape installation instruction and installation conforms to all local and national building and electrical codes, Winona Lighting warrants all products manufactured by Winscape to be free from defects resulting from the use of inferior materials, equipment or workmanship, normal wear and tear excepted for a period of 60 months (five years) from the date of shipment with the exception of; 1. Clear coat brass finishes; Clear coat finishes on all brass products are warranted for 12 months (one year) only. 2. Lamps; Lamps are covered under lamp manufacturer’s warranty. 3. Ballast; Ballasts are covered under ballast manufacturer’s warranty. 4. Transformers; Transformers are covered under transformer manufacturer’s warranty. In the event of a warranty claim, it is Winona Lighting’s sole decision to either repair or replace the product at no cost to the original purchaser only after Winona Lighting has issued a RGA (Return Goods Authorization) for the defective product. Shipping costs are the sole responsibility of the customer and are not covered under this warranty. Labor costs are the sole responsibility of the customer and are not covered under this warranty. Winona Lighting does not guarantee defects caused by improper handling, modification, tampering, accident (including shipping), poor or incorrect installation, improper maintenance, or misapplication. This warranty is exclusive and in lieu of all other warranties, whether express, implied or statutory including but not limited to any warranty of merchantability or fitness for any particular application. Winona Lighting 3760 West Fourth Street Fax: 507-454-1814 Winona, MN 55987-7205 1-800-328-5291 www.winonalighting.com SAVE THESE INSTRUCTIONS Page 19 of 19
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