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AssemblyInstructionsfortheDeSiteSLG‐78VF‐II.
Step1
Toolsneeded
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16mmMetricWrenchorSocketandRatchet
17mmMetricWrenchorSocketandRatchet
AdjustableSizeCresentWrench
30mmMetricWrenchorSocketandRatchet
10mmSocketandRatchet
ElectricalWireStrippers
ElectricalWireCrimpers
3/8DiameterBarwithpointedendsforholelineup(quantityof2is
best)
PhillipsHeadScrewdriver
5/16LiftingChainwithHooks
3000lbNylonLiftingStrap
SteelBandingCutter
Assemblytimeshouldtake4to5hourstocomplete.Youwillneedaforkliftor
comparablemachinewithforkshavingaminimumof2000lbliftcapacity.
AssemblyoftheSLG78VF‐IIshouldbedonewithtwopeople.
Step2
ScreenBoxSideRemoval
Usingachainorliftingstrapsecurethescreenerboxsideplatesasshownin
step2.Oncethesideplateshavebeensecuredyoucancutandremovethe
steelbandingsecuringthesideplates.Liftthesideplatesfromthepackageand
laythemtotheside.
Step3
FeedDeflectorRemoval
Usingachainorliftingstrapsecurethescreenerfeeddeflectorasshownin
step3.Oncethefeeddeflectorhasbeensecuredyoucancutandremovethe
steelbandingsecuringthesidedeflector.Liftthedeflectorfromthepackage
andlayitbesidethesideplates.Removethescreendeckrubberskirtandplace
ittotheside
Step4
CrossTube/BoxFrontRemoval
Removetheshippingboltsandplatesthatattachthescreenboxcrosstubeand
boxfrontfromthefeeddeflector.
Step5
ScreenerPartsRemoval
Removethe(1)vibratoryshakermotor,(2)vibratorymount
(3)SlopingLegs,(4)vibratorymotorguard,(5)leftandrightscreendeck
suspensionmounts
Step6
PartsCount
Layoutthecontentsoftheassemblypartsandcounttomakesurethecorrect
amountandsizeofbolts,washers,andnutsarepresentforassembly.
 4pcs‐12mmx50mmbolt
 4pcs–12mmnut
 8pcs–12mmflatwasher
 26pcs–10mmx30mmbolt
 26pcs–10mmnut
 52pcs–10mmflatwasher
 10pcs14mmx40mmbolt
 10pcs‐14mmnut
 20pcs‐14mmflatwasher
 16pcs–10mmx50mm
 16pcs–10mmlockwashers
 16pcs–10mmflatwashers
 39pcs–10mmx35mmbolt
 39pcs–10mmnut
 78pcs–10mmflatwasher
 12pcs–10mmx40mmbolt
 12pcs–10mmnut
 24pcs–10mmflatwasher
 2pcs‐#10jicbulkheadfitting
Step7
ScreenBoxAssembly
Standtheboxfront(item10)upasshownintheassemblydrawing.Makesure
thattheliftingpocketsaretothetopandsmoothpartoftheboxfrontisfacing
out.Standthescreenboxsidesupandaligntheboltholeswiththeboxfront
boltholes.
SpecialNote:
Usingapointed3/8lineupbartolineuptheholeswillmakeassemblyeasier.
Assemblytip:
 Both10mmx30mmand10mmx35mmboltsareusedinthisstepofthe
assemblyprocess.Refertothedrawingforcorrectplacement.
 Installthenutsonlyhandtightatthistime.Morepartsmustbeinstalled
andalignedbeforefinaltighteningisdone.
Step8
CrossTubeInstallation
Itisnowtimetoinstallthescreenerboxcrosstube.
Refertothedrawingforproperlineup.Ifyoucannotgettheholestoalign
removethetubeandturn180degreesusingtheotherendofthetube.
Assemblytip:
 Installthenutsonlyhandtightatthistime.Morepartsmustbe
installedandalignedbeforefinaltighteningisdone.
Step9
ScreenDeckSpringMounts
Itisnowtimetoinstallthescreendecksuspensionmountstothescreenbox
sideplates.
Refertothedrawingforcorrectassembly.
Assemblytip:
 Donotforgettouseboththeflatwashersandlockwasherswith
thesebolts.Nutsarenotneededhere.
 Installtheboltsonlyhandtightatthistime.Morepartsmustbe
installedandalignedbeforefinaltighteningisdone.
Step10
ScreenDeckInstallation
A)Removethescreendeckmountingboltsandplate.
B)Installtheliftingchaintothecorrectlocations,accordingtothedrawing.
Thiswillpositionthescreendeckatthecorrectanglefortheassembly
process.
C)Liftthescreendeckandremovethewoodpalletfromthedeck.
D)Liftthescreendeckintoplacealigningthescreendeckmountingholeswith
theCspringmountingholes.
Assemblytip:
 Mountingofthescreendeckwillbeeasierwhenthe20mmbolt
thatconnecttheCspringtothemounthavebeenloosened.This
willallowfortheCspringtomovearoundasneededtoinstallthe
screendeckbolts.MakesurethattheCspringisinparallel
alignmentwiththescreendeckbeforetighteningthebolts.
 Donotforgettheflatwasherandlockwasher.
 BesurethattheUHMWisbetweenthespringandthescreen
deck.
 MakesurethattheCspringsareparallelwiththescreendeck
andthentightenallscreendeckbolts.
Step11
VibratoryMountInstallation
Itisnowtimetoinstallthevibratorymounttotheundersideofthescreen
deck.Usethe10pcs14mmx40mmboltsatthistime.Thisisalsothetimeto
installtheelectricalhosemountingbrackettothevibratorymount.
Youcantightentheboltsandnutsatthistime.
RefertotheStep11drawing.
Assemblytip:
 Besuretoputthevibratoryplatetotheinsideofthescreendeck
mountingplate.
 Installboltsandwasherstotheoutsideandnutsandwashersto
theinside.
Step12 ScreenDeckSideRubber
A) Removethescreendecksiderubberfromeachsideofthescreendeck.
RefertoStep12(A)drawing.
B) Turnscreendeckrubber180degreesandreinstall.
RefertoStep12(B)drawing
Assemblytip:
 Donotovertightenthesebolts.Overtighteningwillbend
thesteelbackupstrips.
Step13
ScreenDeckRubberInstallation
Installthescreendeckrubbertothebottomofthescreendeck.
RefertoStep13drawing.
Assemblytip:
 Donotovertightenthesebolts.Overtighteningwithbendthe
steelbackupstrips.
 Usea3/8pointedbarinthenextholetostretchtherubberfor
holealignment.
Step14
UHMWDeflectorShimAssembly
UsingaPhillipsheadscrewdriver,installtheUHMWshimsusingthetapered
screwsprovided.
RefertoStep14drawing.
Assemblytip:
 ThereisalefthandandrighthandtotheseUHMWshims.Makesurethat
thecountersinksideoftheholesintheUHMWarefacingout.
Step15 FeedDeflectorInstallation
Itisnowtimetoinstallthefeeddeflector.
RefertotheStep15drawing.
Assemblytip:
 DonotforgettoinstalltheUHMWshimsbetweenthedeflector
tubeandthescreenboxsideplates.
Thefeeddeflectorhastwosettings45and90degrees.
 Forgeneralscreeningthedeflectorshouldbeinthe45degree
position.
Step16
VibratoryMotorInstallation
Nowisthetimetomountthevibratorymotortothevibratorymount.
RefertoStep16drawing
Assemblytip:
 Makesurethatthevibratorymotorelectricalfittingisfacingdown,
towardstheground.
 Donotforgettoinstallthemotorguardinbetweenthemountandthe
motor.
 Tightenallmotormountboltsevenlysonottostressorcrackthemotor
mountingears.
Step17
BulkheadFittingInstallation
Youarenowreadytoinstalltheelectricalbulkheadfittingsintotheelectrical
boxandthevibratorymountingplate.
RefertoStep17drawing.
Assemblytip:
Wheninstallingthebulkheadfittingintotheelectricalbox,besureto
havethelongestthreadedpartoutsidetheboxandtheshortest
threadedpartinsidethebox.
Step18
ElectricalTubeInstallation
ElectricalWireInstallation
Itisnowtimetoinstalltheelectricalwireand#10JIChose.
RefertoStep18drawing.
Assemblytip:
PushingtheelectricalwirethroughtheJIChoseismoreeasilydone
whennotconnectedtothebulkheadfittings.Afterpushingthewire
throughyouthencanthreadthehoseendstothebulkheadfittings.
Step18A
WiringtheVibratoryMotor
Nowisthetimetowirethemotor.
RefertotheStep18drawing
Assemblytip:
OnceyouhavetheprotectivehosewiththeJICendsinstalled,tighten
thefittingsusingtwowrenches.
Looktotherightinthevibratorymotorbox,youwillfindathe
groundscrew.Thegroundisascrewandnotathreadedpostandnut
liketheotherwireconnections.
Call877‐254‐7903ifmorehelpisneededwhenconnectingthe
terminalwires.
Step19
BucketLiftLugs(Optional)
BucketLiftLugshavebeendesignedtousewithyourbuckettomovethe
screener.Theycanbeusedinplaceofpalletforks.
Step20
TiltingScreenDeckCovers
Step21
SlopingStabilizerLegs
RefertoStep21drawing.
Theslopinglegscanhavetheabilitytoputthescreenboxatthecorrectangle
whenscreeningonadownhillslope.
Extendthelegstothedesiredpositionandinstallthelockingpins.