IJSART - Volume 1 Issue 4 –APRIL 2015 ISSN [ONLINE]: 2395-1052 Auto Power Supply Control From Four Different Sources: Mains, Solar, Inverter and Generator To Ensure No Break Power Garima Pandey1, Khanda Anum2, Waqar Ateeq3, Vivek Tripathi4 Department of Electronics & Instrumentation Engineering 1, 2, 3, 4 Integral University, Lucknow Abstract- The main objective of this paper is to explain the uninterrupted power supply to a load, by selecting the supply from any source out of 4 such as mains, solar, inverter and generator automatically in the absence of any of the source. The demand for electricity is increasing every day and frequent power cuts is causing many problems in various areas like industries, hospitals and houses. An alternative arrangement for power source is a must. This arrangement can be designed by using PLC (Programming Logic Controller) and relays. When a source, say mains fails the supply automatically shifts to next priority source generator and so on. The output could be a lamp of 12 watt. LEDS(Light emitting diodes) can be used to show that which source is used to provide the supply. Keywords- PLC logic, Relays, Supply sources (Inverters, generators, Solar) I. INTRODUCTION An important requirement of electric power distribution systems is the need for automatic operation. In particular, the rapid and reliable transfer of the system from one power source to another during certain system events is important to achieving the reliability goals for such systems and the facility serves. However, the design of such an automatic transfer system is all–too-often considered “less important” then many other aspects of the overall power system design. This paper deals with the four switches to demonstrate the respective failure of that power supply. The switches used are of “normally open” type switch. When any of the switches is pressed it shows the absence of that particular source, switches are connected to PLC as input signals. A PLC of Allen Bradley Micrologix 1000 is used. The output of microcontroller is given to the relay driver IC, which switches appropriate relay to maintain uninterrupted supply to the load. The output shall be observed using a lamp drawing power supply from mains initially. On failure of the mains supply (which is actuated by pressing the appropriate switch) the load gets supply from the next available source, say a generator. If the generator also fails it switches over to the next available source and so on Four LEDS will be used to demonstrate the source of the power supply. Page | 189 Using uninterrupted power supply in an automated mode, we always have a substitute arrangement as backup to take place of main power supply in case of power-cut in an emergency case, where the power cut cannot be avoided. In many cases load can be changed as per the requirements, it could be a motor, lamp or anything else which is essentially required at the time. II. MODEL DESCRIPTION Figure 1 explains the working and construction of the Auto power supply from four different sources. As shown in the diagram the four sources are Mains, Solar, Inverter and Generator, four “Normally open” switches are used to show the failure of each supply, one SMPS to maintain power supply for PLC(24V dc), PLC is microlgix 1000 Allen Bradley used, four relays are used to provide protection at each respective output. This output can be used to drive any load such as a lamp or motor. LEDs are used to display the source of supply.When the supply from all the sources (Mains, Solar, Inverter and generator) are ready, first “Normally open” switch is pressed it produces mains failure and the supply automatically shifts to solar. To proceed further, second NO switch is pressed which produces failure in solar and supply is provided from inverter and so on. In the PLC ladder logic, priority is assigned to each power source in the order of Mains, Solar, Inverter and Generator. In case the mains power fails, the supply should automatically shift to Solar but if solar also fails at the moment then the supply will automatically shift to next priority source. Other case is when the power switches from one source to another source, say solar fails and supply shifts to inverter but the mains comes back then the supply will automatically reach back to mains power instead of switching to inverter. At the output of PLC, each output port is connected to positive dc voltage as the supply we give is ac and we need dc output to draw the load. Relays are used in contact with the output port to provide switching at the output. www.ijsart.com IJSART - Volume 1 Issue 4 –APRIL 2015 ISSN [ONLINE]: 2395-1052 second as the preset value given is 1. After 1 sec delay T4:6 DN provides supply to the main output O0. In this logic failure and resupply of mains is given by I0 toggle button. If the main button is OFF that means supply of mains is cutting down. In the line 0002 Solar input I1 is connected in series with NC(Normally Closed) of mains button. So here when I1 turns ON and I0 turns OFF it activates timer T4:0 and enables T4:0 DN with a delay of 1 sec as given in preset value ant it turns ON Solar output O1. Figure 1.Block diagram of Auto Power supply from four different sources. In the line 0004 NC of Solar Output(O1) and NC of Mains Input(I0) are connected is series with the timer T4:4, which failure Solar output and turning OFF main input activates timer T4:4 and enables T4:4 DN with a delay of 3 sec. III. PLC LOGIC A programmable(PLC) logic controller, PLC or programmable controller is a digital computer used for automation of typically industrial electromechanical processes, such as control of machinery on factory assembly lines, amusement rides, or light fixtures. PLCs are used in many industries and machines. Unlike general-purpose computers, the PLC is designed for multiple inputs and output arrangements, extended temperature ranges, immunity to electrical noise, and resistance to vibration and impact. Programs to control machine operation are typically stored in battery-backed-up or non-volatile memory. A PLC is an example of a hard real-time system since output results must be produced in response to input conditions within a limited time, otherwise unintended operation will result. In this project we are using Micrologix 1000 Allen Bradley PLC for the uninterruptible power supply. In Micrologix 1000, it electronically controls your application. The controllers are available in either 16 I/O points (10 inputs and 6 outputs) or 32 I/O points (20 inputs and 12 outputs) in 5 electrical configurations. The I/O options and electrical configurations make them ideal for almost any application. In Figure 2 PLC ladder logic diagram we have four input toggle buttons, I0 I1, I2, I3 for mains input, solar input, inverter input and generator input respectively. And in the same way we have also four different outputs as Mains, Solar, Inverter, and Generator represented as O1, O2, O3, and O4 respectively for the uninterrupted power supply. In the above program when mains button I0 turns ON it activates timer T4:6 and enables T4:6 DN with a delay of 1 Page | 190 In line 0005 Inverter input button I2 connected in series with NC of Mains input button I0 as input interlocking. Here when Inverter input I2 is Turned ON and Mains input turned OFF it activates timer T4:1 and enables T4:1 DN with a delay of 1 sec as the preset value is 1. In line 0006 T4:1 DN is connected in series with T4:4 DN, here when both the timers get high it turns ON Inverter output O2. The interlocking of both the timer is required for the reason that if in case Mains input I0 is fail and Solar supply is not in working condition and we are not getting our output through Solar output O1 then automatically it checks Inverter supply and if it is working properly then it automatically after a delay of 3 seconds, it switches to Inverter supply O2. In line 0007 Generator input I3 is connected in series with NC of Mains input I0, when the mains input is fail and Generator Input is turns ON it activates timer T4:2 and enables T4:2 DN with a delay of 1 sec. In line 0008 NC of Solar output is connected in series with NC of Inverter output and both are in series with T4:4 DN. In case of Solar and Inverter failure both the NC’s gets high and T4:4 DN turns high for failure of Solar output and for Mains input OFF, all this activates timer T4:5 and enables T4:5 DN with a delay of 3 sec. In line 0009 interlocking of T4:2 DN and T4:5 DN for the reasons that if mains supply, solar output and inverter output fails then it checks generator supply and if generator is working correctly then its supply switches to generator supply and gets our output through generator O3. www.ijsart.com IJSART - Volume 1 Issue 4 –APRIL 2015 ISSN [ONLINE]: 2395-1052 IV. CONCLUSION The project “Auto power supply from four different sources: Mains, solar, inverter and generator” has been explained in this paper with all its features and details. The significance of this project lies in its various advantages and wide places of applications where this project can be used efficiently. It has been developed by integrating features of all the hardware components used. Presence of every module has been reasoned out and placed carefully thus contributing to the best working of the unit. REFERENCES [1] http://www.facstaff.bucknell.edu [2] Rockwell automation SCADA System Selection guide Allen-Bradley Figure 2.PLC logicFlow Chart [3] Knight U. “The power System and its Operational and Control Infrastructure in emergencies” from contingency planning to crisis management. Figure 3. Flow Chart Page | 191 www.ijsart.com
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