The Internet of Things The Internet of Things: Connected Products – Connected Manufacturing Dr. Rainer Kallenbach, CEO, Bosch Software Innovations GmbH 1 INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. The Internet of Things Bosch Key Figures 2014 Bosch Group Automotive Technology 48,9 billion EUR in sales 290 000 associates 225 manufacturing sites Europe 53 % share of sales 174 400 associates 140 manufacturing sites 68 % share of sales Industrial Technology Americas Energy and Building Technology 32% share of sales Consumer Goods Asia Pacific 2 2 Bosch Software Innovations 2 21 % share of sales 33 500 associates 33 manufacturing sites INST/P R. Kallenbach | 12.05.2015 24.02.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 26 % share of sales 73 500 associates 52 manufacturing sites Including other regions The Internet of Things On the way towards a connected world ... of 5.7 billion people... of 6.5 billion people... ... 0.7% are online 1995 World population ... 15% are online 2005 of 7.3 billion people... ... 75% are online 2015 People with internet access Connected devices 0.04 billion 0.75 billion Bosch Software Innovations 3 INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 6.6 billion The Internet of Things Enabling Technology: MEMS Sensors “Moore´s law” in MEMS Continuously shrinking size/footprint and reducing power consumption Bosch Sensortec 1st with 1.2 x 1.5 mm2 Bosch Sensortec 1st with 3x3 mm2 2005 2005 Source: Bosch Sensortec 2006 2006 2007 2010 Bosch 2007Sensortec 1st2010 with 2x2 mm2 Bosch Software Innovations 4 2013 INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 2013 The Internet of Things Internet of Things Vision: Connected World Industry Mobility Energy Smart Home Bosch Software Innovations 5 INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Smart City The Internet of Things Connected “smart” things allow new services „Thing“ Thing-based FUNCTION IT-based SERVICE [Physical | Local] [Digital | Global] IT [HW | SW] Source: University of St. Gallen, Prof. Dr. Elgar Fleisch Example FUNCTION: Charging EV with electricity. Example SERVICE: Find charging station, reserve and pay as you go. Bosch Software Innovations 6 INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. The Internet of Things First Step Toward an IoT Solution Add connectivity to the basic functionality. adding connectivity smartphone app connected remote control managing all devices connected home Bosch Software Innovations 7 INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. The Internet of Things The Way Towards an Intelligent Solution Add smart sensors to increase functionality. motion detector increased comfort smart sensing internet based remote management lighting pattern Bosch Software Innovations 8 INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. The Internet of Things Finally: Added Value for the Customer Find convenient new services based on the technological possibilities. local intelligence minimal additional costs internet service added value security service new business models more: Bosch Software Innovations 9 INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. www.comfylight.com The Internet of Things Connected World Solutions cover 4 Areas Enterprise Users Partner Things Bosch Software Innovations 10 INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. The Internet of Things Connected Manufacturing Example: Service Portal Machine Operator One portal for all maintenance applications Integration of existing processes and systems Comprehensible and accurate accounting of warranty services Machines & Components Real-time compilation of machine and sensor data Rule-based analysis of machine data to create malfunction prognosis Mapping of maintenance processes Bosch Software Innovations 11 INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Enterprise Maximize uptime Better planning of maintenance activities Use maximum lifetime of spare parts and products Increased productivity Service Partner Optimize services offered for customers Revenue through new services Increase margins by offering services remotely The Internet of Things Industry 4.0: Solution Quadrants Demand chain connectivity Industry 4.0 Vision ‘Connected Product’ Supplier Manufact. Distributor Customer ‘Connected Plant’ Supplier Manufact. Distributor ‘Connected Ecosystem’ Supplier Manufact. Distributor Customer ‘Connected Operations’ Customer Supplier Manufact. Distributor Customer Supply chain Connectivity Source: Demand chain management in manufacturing and services: Web-based integration, drivers and performance, Markham T. Frohlich , Roy Westbrook Bosch Software Innovations 12 INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. The Internet of Things The IoT in Manufacturing: Industry 4.0 Shortenin g reaction times Increasing competitiveness Productiv ity by combining IT expertise and domain competency in new solutions Flexibility Productivity Increasing output Developing new business models Reducing total costs Growth Expanding market share Bosch Software Innovations 13 INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Optimizing the work environment Converting fixed costs into variable costs The Internet of Things Our solutions for higher competitiveness Key performance results (KPR) Key performance indicators (KPI) Failure costs Production output Production costs Maintenance costs Logistics costs 0-mileage complaints Cycle time Direct labour costs Spare part costs Inventory Scrap OEE Indirect labour costs Maintenance labour costs Logistics labour costs Rework Planned downtime Investments Solutions Sensorbased Transport Monitoring Process Quality Manager Performance Tracking Primary Secondary Active Cockpit Cycle Time Manager Smart Adaptive Testing Process Quality Manager Smart Adaptive Testing Performance Tracking Maintenance Management Predictive Maintenance Process Maintenance Ticket Quality Management Manager Energy Manageme nt Active Cockpit Predictive Maintenance Maintenance Ticket Management Remote Service Manager Bosch Software Innovations 14 Maintenance Management INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Dynamic Transport Control Sensorbased Transport Monitoring The Internet of Things Bosch’s dual strategy towards Industry 4.0 Leading user More than 50 pilot projects in Industry 4.0 Sensor-based Transport Monitoring Components & subsystems Equipment & machinery Software solutions Sensor technology Machine health monitoring Industry 4.0 plant concept Leading supplier Bosch Software Innovations 15 INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Adaptive production The Internet of Things Industry 4.0 example: RFID creates transparency Use case Logistic based on a consequent application of RFID throughout the entire value stream I 4.0 aspects Distinct identification of products including their “Internet of things” participation Create product memory for e.g. quality data Decentralized self control (e.g. automatic Kanban-Principles; Link to MES) Automatic order processing throughout the entire value stream (closed loop from supplier up to customer) Exemplary results Simplified management of variants (Poka-Yoke „inherent to the system“ ) Improvement in process efficiency +10% Transparency in Real time; thereby reduction of stocks -30% Bosch Software Innovations 16 INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. The Internet of Things Homburg Plant 2: I4.0 assembly line for hydraulic valves Unique product identification by RFID, coupling with work plan, product informs flexible line about process steps Replaceable autonomous stations, update of virtual image by work plan configuration Hydraulic valves 100.000 p/a 2.200 parts Key data Pilot Line 3-10 ~ 25 per line + new types 6 1 Set-up [min] 5-30 ~0 Stock [days] 2 <1 Product variants Assembly lines active Cockpit Actual Automatic ergonomic adjustment of stations/ machines to operator Line and product status, stock data in MES/ERP; real-time reporting and actions by active Cockpit Adaptive assembly line to manage high product variance Bosch Software Innovations 17 INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. The Internet of Things The Three Layers of the IoT A software platform converts information provided by smart things into services. Services & applications Software platform Smart things Bosch Software Innovations 18 INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. The Internet of Things Bosch Software Innovations and ProSyst Berlin Chicago Stuttgart Cologne Sofia Shanghai Immenstaad Palo Alto Singapore Software & systems services for the Internet of Things Broad experience from embedded electronics to complex IT systems 730 associates worldwide, strongly growing 19 Connected Connected Industry Mobility INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Connected Connected Home & Energy Building The Internet of Things Connected world: nobody can do it alone Customer Service Users & Operators Suppliers System integrators “Eco-Systems” of business partners 20 Research & Science Strong involvement of users INST/P R. Kallenbach | 12.05.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. The Internet of Things Our Partners (examples) Bosch Software Innovations 21 Internal | Rainer Kallenbach, Stefan Ferber | 6.2.2015 | © Robert Bosch GmbH 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. The Internet of Things: Connected products – connected manufacturing Dr. Rainer Kallenbach, CEO, Bosch Software Innovations GmbH 22 INST/P R. Kallenbach | 12.05.2015 24.02.2015 | © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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