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FEDCO Product
and
Applications Catalog
About FEDCO
FEDCO Product Line
How to order
Feed Pumps
About the MSS Pump
MSS Hydraulic Curves
MSS Specifications
Overhauls
Energy Recovery
About the HPB
HPB Hydraulic Curves
HPB Specifications
Overhauls
Replacing WX units
Brackish Water RO
Applications
Hotel/Resorts
Industrial Processing
Marine/Offshore
Containerized RO
…making fluid energy work for you
About FEDCO
ABOUT FEDCO
Fluid Equipment Development Company (FEDCO) was founded in 1997 to
develop new fluid machinery to reduce the cost of reverse osmosis
desalination. The results included patented concepts, highly integrated
design and manufacturing software, and sophisticated manufacturing
processes.
FEDCO designs every
product it offers.
That effort culminated in several lines of energy recovery turbines and
high pressure feed pumps uniquely suited for seawater RO desalination.
Commercial sales began in 1999 with a limited product line, which has
undergone periodic expansions and enhancements.
Now, FEDCO's product lines are unmatched in quality and performance by
any manufacturer in the seawater RO market. FEDCO is a widely
recognized supplier with about one thousand units installed around the
world.
COMMITTED TO SUCCESS
We know RO. FEDCO equipment is designed and built to meet the specific
challenges of seawater and brackish water RO applications.
Fully integrated manufacturing
eliminates potential errors.
We know the importance of reliability, the importance of low capital cost
and the importance of easy operation. We know what it takes for OEMs and
end users to make money.
Every part is measured for
dimensional tolerance.
FEDCO moves to new 20,000 ft2 facility to meet
the growing demand for our products.
Every unit is tested for performance
on FEDCO's state of the art test loop.
Fluid Equipment Development Company
800 Ternes Drive
Monroe, MI 48162
Tel. +734.241.3935
Fax +734.241.5173
[email protected]
www.fedco-usa.com
…making fluid energy work for you™
copyright © fluid equipment development company, LLC 2005
FEDCO PRODUCT LINE
MSS Series HP Feed Pump
•
•
•
•
•
•
•
7 - 250 m3/hr capacity range in ten (10) models
Pressures to 83 bar
Optional HP inlet allows inlet pressures to 80 bar
Multistage, horizontal, barrel type
Flanged construction, one piece shaft for durability
WATER BEARING™ integral thrust bearing
Materials for SWRO service
Hydraulic Pressure Booster (HPB) Energy Recovery Turbine
•
•
•
•
•
•
10 - 500 m3/hr
Pressures to 83 bar
Constructed in Duplex SS 2205.
Integral brine control valve; No external tubing
No auxiliary equipment or instrumentation required
Lowest life cycle cost of any Energy Recovery Device
FEDCO "Exchanger" Package
EXCHANGE your old work exchanger or pressure exchanger units
with FEDCO's integrated feed pump -recovery turbine. Exchange
complexity for simplicity. Exchange restrictions for freedom of
operation.
• 10 - 250 m3/hr
• Pressures to 83 bar
Brackish Water Energy Recovery
FEDCO's Hydraulic Energy Management Integration (HEMI) package
brings affordable energy recovery to BWRO systems. With our
exclusive integrated turbine/motor control scheme, you maximize
energy efficiency at virtually any flow and pressure condition..
• 30 - 250m3/hr
• Pressures to 30 bar
• 316 SS construction
• No auxiliary equipment or instrumentation required.
Fluid Equipment Development Company
800 Ternes Drive, Monroe, MI 48162
Tel. +734.241.3935 Fax +734.241.5173
[email protected]
www.fedco-usa.com
…making fluid energy work for you™
copyright © fluid equipment development company, LLC 2005
How To Request a Quotation
ONLINE
Visit our web site at www.fedco-usa.com, An on-line quotation form similar to below will be presented. Just provide the
requested data and submit through the web site. A complete proposal will be sent via e-mail within one or two business days.
BY FAX
Please make a copy of this form, supply the indicated data and send via FAX to FEDCO. We will return a complete quotation by
FAX or by e-mail per your preference within 1 or 2 business days.
P3
Contact information
Name
Organization
Telephone
e-mail
Fax #
Country
Membrane array
P4
Feed pressure
boost
P2
P1
P5
Q3
Q1
HP Feed Pump
(centrifugal or PD)
HPB
Application data
Equipment Request
HPB only
Feed pump only
HPB + feed pump
Number of trains
Select units of
measure
Power supply
Maximum feed TDS
Feed flow (Q1)
Brine flow (Q3)
Pump inlet pressure (P1)
Membrane pressure (P3)
Brine pressure (P4)
Brine discharge pressure (P5)
gpm/psi
m3/hr/bar
volts
Hz
(max)
(max)
(min)
(min)
FEDCO will provide P2
Please provide maximum feed and brine pressures. Also, if
available, indicate minimum feed and brine pressures.
Fluid Equipment Development Company
800 Ternes Drive, Monroe, MI 48162 USA
Tel. +734.241.3935 Fax +734.241.5173
[email protected]
www.fedco-usa.com
…making fluid energy work for you™
copyright © fluid equipment development company, LLC 2005
MSS HIGH PRESSURE FEED PUMPS
7 - 240 m3/hr capacity range in ten (10) models
Pressures to 83 bar
Fluid Equipment Development Company
800 Ternes Drive, Monroe, MI 48162
Tel. +734.241.3935 Fax +734.241.5173
[email protected]
www.fedco-usa.com
…making fluid energy work for you™
copyright © fluid equipment development company, LLC 2005
about the MSS series feed pump…
The MSS series multi-stage centrifugal high pressure feed pumps have proved to be the
most reliable high pressure feed pump available today.
Loaded with unique features such as the patented WATER BEARING™ thrust bearing,
pumpage-lubricated bearings and maintenance-friendly design ensures years of troublefree operation with the highest availability potential of any competing pump.
Integrated motor adapter
(anodized aluminum alloy)
Membrane array
No coupling alignment
Inlet rotatable in 90
degree increments
Flanged
construction for
easy internal
Shaft seal operates
at low pressure
Duplex SS 2205
316L stages - passivated &
electropolished - proven in
SWRO service
Bearing cooled by
feed water - no
ambient temp limit
316 SS coupling
coupling guard and
motor base
316 SS shell
support bracket
Victaulic pipe
joints
With capacities from 7 m3/hr to 240
m3/hr, the MSS pump covers a wide
range of SWRO and high TDS brackish
water applications.
For smaller pumps, deliveries are 2-3
weeks. For our largest units, deliveries
typically run only 5-6 weeks. No other
supplier comes close to our deliveries.
Never needs
lubrication
No shims easy overhaul
Handles total axial
thrust - no load on
motor bearings
Pump shaft kept in
tension - no potential
for shaft buckling
Patented WATER BEARING™
Thrust Bearing Technology
The best value in high pressure feed pumps
Designed and manufactured by FEDCO
copyright © fluid equipment development company, LLC 2005
MSS Hydraulic Coverage
m3/hr
1,200
6.8
9.1
60 Hz
11.4
15.9 18.2 20.5 22.7
45.5
68.2
90.1
With HPB
144
136
159 182 204
227
318
With VFD
82.6
69.0
900
62.1
800
55.2
48.3
MS-240
MS-200
600
MSS-160
MSS-20
MSS-15
psi
700
MSS-120
1,000
MSS-90
75.9
MSS-30
MSS-50
MSS-70
1,100
41.4
500
34.5
400
21.7
300
300
200
13.8
100
6.9
20
30
40
50
9.1
11.4
60
70
80
90 100
200
300
gpm
400
500
600
700 800 900
1000
bar
4.5
1400
m3/hr
4.5
6.8
15.9 18.2 20.5 22.7
45.5
68.2
90.1
144
136
159 182 204
227
318
82.6
50 Hz
1,100
With HPB
With VFD
75.9
MS-240
48.3
41.4
MSS-70
MSS-90
MSS-120
600
MSS-160
700
MS-200
55.2
MSS-50
800
MSS-30
62.1
MSS-20
900
MSS-15
69.0
psi
1,000
500
400
34.5
21.7
300
300
200
13.8
100
6.9
10
20
30
40
50
60
70
80
90 100
200
gpm
bar
1,200
300
400
500
600
700 800 900
1000
1400
Above coverage is approximate. Consult with FEDCO before making final selection.
Optional designs permit pump discharge pressures to 83bar.
Optional high pressure seal option permits inlet pressures to 70 bar.
All FEDCO pumps are equipped with the patented WATER-BEARING™ thrust balance technology.
Performance specifications subject to change without notice.
copyright © fluid equipment development company, LLC 2005
MSS Series SWRO Feed Pump Specifications
GENERAL
Type
Style
Construction
Drive
Shaft Seal
Coupling
Shaft Alignment
Motor
Pipe Joints
Centrifugal, Multistage
Horizontal
Barrel-flanged joints
Direct by motor (2900 to 4100 RPM)
Mechanical - ceramic/graphite, 316 SS body and spring, rated to 7 bar
(high pressure seal optional)
Sleeve manufactured by FEDCO (permits axial movement to unload motor thrust bearing)
Maintained by machined fits (no site alignment required)
TEFC, C-face, foot mounted, inverter rated
Victaulic Style 77
BEARINGS
Radial
Thrust
Cooling
Lubricant
Sleeve (one per stage) - duplex SS alloy 2205 journal against non-metallic bushing
Balance disc type, integral with pump shell, duplex SS against composite balance disc
- no thrust transmitted to motor. Shaft placed in tension for improved reliability.
Pumpage provides cooling to all bearings.
Pumpage (seawater) (no user lubrication required).
MATERIALS
Inlet Housing
Outlet Housing
Pump Shell
External Tubing
Shell Bolting
Misc. Retainers
Shaft
Impellers
Diffusers
Wear Rings
Motor Adapter
Motor Baseplate
Motor Coupling
Coupling Guard
Duplex SS alloy 2205
Duplex SS alloy 2205
Duplex SS alloy 2205
Plastic or 316 SS depending on model
316 SS
316 SS
Duplex SS alloy 2205 or better, one-piece
construction, machined from bar stock
316L SS (electropolished & passivated)
316L SS (electropolished & passivated)
Non-metallic against 316L SS
Anodized Aluminum casting
316 SS
316 SS
316 SS, built to OSHA standard
Water Lubricated
Thrust Bearing
TEFC C-face
Motor
Feed
Inlet
Shell
Motor
Adapter
Shell Flange
INSTALLATION AND OPERATION
- No pulsation dampening equipment required.
- Can operate with low inlet pressure.
- Flanged shell allows simple internal inspection
and overhaul.
- Precision motor adapter eliminates field shaft alignment.
- Low vibration and smooth operation minimize noise.
- May be bolted to membrane skid.
Alloy 2205 (nominal)
Chromium
22.3%
Nickel
5.5%
Molybdenum
3.0%
Nitrogen
0.2%
Feed
Outlet
…making fluid energy work for you™
When the unexpected happens…
Any RO system can suffer a disaster. A malfunctioning pretreatment system
or improper operation can wreck critical components including the high
pressure feed pump.
When the worst occurs to the high pressure feed pump, damage that could
take days to repair takes only hours with FEDCO equipment. Basically, its…
+ 2 to 5 hours = completely overhauled MSS feed pump
*
* depending on pump model
No special tools, no measurements and no skills required to overhaul FEDCO equipment.
This means up to 99.9% availability for the FEDCO feed pump.
With FEDCO, your RO plant will run and run and run…
800 Ternes Drive
Monroe, MI 48162
USA
+734.241.3935 (tel)
+734.241.5173 (fax)
[email protected]
www.fedco-usa.com
copyright © fluid equipment development company, LLC 2005
HYDRAULIC PRESSURE BOOSTERS
Energy Recovery for Reverse Osmosis
10 - 500 m3/hr capacity range in ten (10) models
Pressures to 82 bar
Fluid Equipment Development Company
800 Ternes Drive, Monroe, MI 48162
Tel. +734.241.3935 Fax +734.241.5173
[email protected]
www.fedco-usa.com
…making fluid energy work for you™
copyright © fluid equipment development company, LLC 2005
about the HPB energy recovery feed booster…
The Hydraulic Pressure Booster or HPB is a fully self-contained brine energy recovery device
for seawater and brackish water systems. With over 400 units in field service, the HPB has
earned a reputation for reliability, ease of operation and most importantly as the best value
in energy recovery today.
The HPB generates a pressure boost in the feed stream ranging from 20 to 40% of the total
membrane requirement. The unit is entirely energized by the brine stream. The brine and
feed provide all lubrication and cooling. The HPB includes an integral valve for brine pressure
Membrane array
Feed pressure
boost
The HPB is manufactured in duplex
SS 2205. Unit capacity ranges from
10 to 500 m3/hr with pressures to
83 bar (optional to 103 bar).
HP Feed Pump
(centrifugal or PD)
The HPB is the most compact of all
ERDs. A unit rated for 40 m3/hr can
be held in one hand!
HPB
The HPB imposes absolutely no
limitations on the design or operation of the RO system. You design,
you build and you operate the system the way you want. Use any
chemicals, use any cleaning regime, its no problem for the HPB.
Detailed analysis of energy savings, capital and installation costs
show that the HPB provides the
best investment of ANY energy recovery device commercially offered.
Can discharge brine
at any pressure
Water-lubricated
bearings
Patented thrust
bearing
Integral brine
control valve
No external tubing
or fittings
Custom machined
impellers and diffuser for
unmatched efficiency
Victaulic pipe joints
Rotor machined from bar
stock for maximum strength
Proven the best value in energy recovery,
Designed and manufactured by FEDCO
copyright © fluid equipment development company, LLC 2005
HPB Hydraulic Coverage
Standard Models
Feed capacity (m3/hr)
6.8
9.1
11
14 16 18
23
45
68
91
500 114 159
227
454
682
82.8
HPB-4
80
HPB-3
20
HPB-1
20
800
HPB-2
40
62.1
HPB-1
60
900
HPB-8
0
69.0
HPB-6
0
1000
HPB30
HPB-4
0
75.9
-20
1100
55.2
700
48.3
600
41.4
500
34.4
400
27.6
300
20.1
200
13.8
100
6.7
20
30
40
50
60 70 80
100
200
300
400
500 600 700
1000
2000
Brine pressure (bar)
4.5
HPB
Brine pressure (psi)
1200
3000
Feed capacity (gpm)
Above coverage is approximate. Consult with FEDCO before making final selection.
Optional designs permit working pressures of 1,500 psig.
Special-engineered unit capacities to 6,000 gpm.
Performance specifications subject to change without notice.
copyright © fluid equipment development company, LLC 2005
Hydraulic Pressure Booster (HPB™) Specifications
GENERAL
Type
Style
Construction
Rotor
Drive
Shaft Seal
Coupling
External Tubing
Pipe Joints
Balancing
Brine driven high pressure feed booster pump.
Free running (no mechanical connection to driver).
Radially split case.
Single stage radial flow pump/turbine. Machined from bar stock.
Energized by brine stream.
None required (no shaft penetration to atmosphere).
None
None
Victaulic Style 77
Rotor dynamically balanced - one piece construction assures balance is maintained.
BEARINGS
Radial
Thrust
Cooling
Lubricant
Sleeve (lubricated by feed).
Hydrodynamic type (lubricated by brine).
Pumpage provides cooling to all bearings.
Pumpage (seawater) (no user lubrication required).
HYDRAULIC DESIGN
Turbine
Pump
Brine Control
Impeller vanes custom machined for optimal efficiency at design conditions.
Volute and nozzle custom machined.
Impeller vanes custom machined for optimal efficiency at design conditions.
Diffuser vane array custom machined for low radial thrust and maximum efficiency.
Integral brine control valve.
MATERIALS
Rotor
Bearings
Casing
End Cap
Bolting
Feet
Diffuser Ring
Alloy 2205 (nominal)
Duplex SS alloy 2205 (bar stock)
Chromium
Nonmetallic
Nickel
Duplex SS alloy 2205
Molybdenum
Duplex SS alloy 2205
Nitrogen
316 SS
316 SS or Nonmetallic (depending on model)
Nonmetallic
22.3%
5.5%
3.0%
0.2%
INSTALLATION AND OPERATION
- Reduces required size of feed pump and motor.
- No pulsation dampening equipment required.
- Can operate in any orientation.
Brine
Inlet
Feed
Outlet
Feed
Inlet
- Installs between the feed pump and membrane.
- No mechanical connection to the pump or motor.
- Low vibration and smooth operation.
Brine
Outlet
Brine
Control
Valve
…making fluid energy work for you™
When the unexpected happens…
Any ROs can suffer a disaster. A malfunctioning pretreatment system, improper operation or debris can
wreck any feed pump or energy recovery device.
Damage that would take days to repair with other energy recovery devices takes only MINUTES with FEDCO equipment. Basically, its…
foreign material in turbine rotor
+ 5 to15 minutes = completely overhauled HPB
*
* depending on model
No special tools, no measurements and no skills required to overhaul the HPB.
This can mean up to 99.99% availability for the HPB.
With FEDCO, your RO plant will run and run and run…
…making fluid energy work for you™
copyright © fluid equipment development company, LLC 2005
Replace your Pressure Exchanger…
Work or Pressure Exchangers for RO energy recovery have more than their share of problems.
Some types forbid every type of RO chemical. Most have serious reliability issues. All are expensive to repair and maintain.
Replace that WX or PX system with the FEDCO Energy Exchanger Package (EXP)
Existing Feed Pump
(centrifugal or PD)
Membrane array
The FEDCO EXP replaces the entire
Work exchanger package including
special flow meters, instrumentation,
special controls, etc.
Motor +
EXP
Pictured unit can handle 500 gpm of
brine flow and pressurize same or
greater amount of feed to membrane
pressure
Make your energy recovery device and HP pump easy to operate.
gain superior reliability and availability
plug and play; installation is a snap
expand system capacity (with added membranes)
gain freedom to use any RO chemical or cleaning regime
save money and increase system availability
"push a button and walk away™…" simplicity
A way out from Work Exchangers
Designed and manufactured by FEDCO
copyright © fluid equipment development company, LLC 2005
The FEDCO Solution To Low Pressure
Energy Recovery
Hydraulic Energy Management Integration* (HEMI)
For Brackish RO, Seawater RO and Nano Filtration
Optional Motor Assist
Provides Extra Boost Pressure for Interstage
Applications
Connect to Regenerative VFD (optional) to Generate
Power when Excess Brine Energy is Available
Energy Recovery Module
Perfect for Interstage Boosting
Inlet Rotatable in 90 degree Increments
All Bearings Water Lubricated
Pump Module
Uses Proven Components from MSS Pump Line
All Modules Run on Same Shaft
In-Line Feed and Discharge Connections
Simplify Process Piping
Ability to Add More Energy Recovery and
Pump Modules
Combine All Energy Recovery Devices and
Pumps for Your Entire System in One Unit
The HEMI Provides Perfect Pressure Control for your ENTIRE Plant
Does your RO system have a HEMI?
*Subject to U.S. and International Patents
copyright © fluid equipment development company, LLC 2005
The HEMI Makes Your RO System
Simpler and More Efficient
1st Stage
2nd Stage
Interstage pressure boosting with the LPB
The LBP boosts the pressure between brine stages
to improve 2nd stage flux rate, reduce fouling and
reduce 1st stage feed pressure.
Nano stage
RO stage
Nano permeate boost to BW/SW RO system
In this application, the HEMI recovers reject energy
from the nano-pretreatment stage and, with the
optional motor assist pressurizes the nano
permeate to the desired pressure for the RO system.
Integrated feed pump and recovery turbine
Every brackish water RO system can now benefit
from energy recovery. The HEMI with motor assist
generates the desired membrane pressure while
recovering brine energy in a single, low cost, and
extremely reliable package.
Need to expand capacity? The HEMI can allow
increased capacity without increasing power
consumption due to a high pumping efficiency
and integral energy recovery.
Current Hydraulic Coverage
Brine pressure (psi)
Have an existing plant? The HEMI is perfect for
retrofitting to provide the benefits of energy
recovery in a compact and easy to install
package.
400
300
200
100
1,200
200
400
600
800
1,000
Feed flow (gpm)
Fluid Equipment Development Company
Tel. +734.241.3935 Fax +734.241.5173
[email protected]
www.fedco-usa.com
*Subject to U.S. and International Patents
…making fluid energy work for you™
copyright © fluid equipment development company, LLC 2005
Markets and Applications
Seawater RO, brackish RO, process RO,
In containers, on off-shore platforms or on ships,
In power plants, in hotels, and refineries,
You will find FEDCO MSS pumps and HPB recovery turbines.
Fluid Equipment Development Company
800 Ternes Drive, Monroe, MI 48162
Tel. +734.241.3935 Fax +734.241.5173
[email protected]
www.fedco-usa.com
…making fluid energy work for you™
copyright © fluid equipment development company, LLC 2005
HOTEL & RESORT SYSTEMS
Why are FEDCO pumps and turbines preferred in hotel and
resort SWRO systems around the world?
Simplicity of operation
- no special training for pump or ERD operation,
- employee turnover is inevitable, with FEDCO
equipment, retraining is quick and easy,
- want to use anti-scalant? no problem.
Low capital costs
- saves money for reinvestment in profit centers.
High reliability
- minimal equipment, no user maintenance,
- pump and HPB bearings are water lubricated
no messy grease or oil lubricants on the premises.
Ease of installation
- no special instruments or operating procedures,
- smallest equipment footprint in the industry.
Low noise and vibration
- most guests would prefer not to hear a reciprocating
pump as they stroll on a tropical beach.
Hotel installation in the Maldives
With FEDCO, run your RO system the way you want.
…making fluid energy work for you™
INDUSTRIAL PROCESSES
Industrial process installation
Pure water installation at power plant
FEDCO designs are the essense of simplicity. Without simplicity there can
be no sustainable reliabilty. When operation of a large industrial complex
depends on your RO system, there can be no excuse for downtime.
• ABSOLUTELY minimal components - not one extra valve, pump or instrument
• freedom to use any chemical or anti-scalant - no harm to the pump or ERD
• ERD can be fully overhauled in 15 minutes - no special tools, no skills required
• most upset conditions easily handled, tolerant of operator error
• variable recovery, changes in feed or brine flow can be easily accomodated
With FEDCO, run your RO system the way you want.
…making fluid energy work for you™
OFFSHORE & SHIPBOARD SYSTEMS
Shipboard pump installation
Rodolfo Mata Ship
Shipboard HPB installation
The most demanding RO applications on earth are found on the ocean
Why are FEDCO pumps and HPB recovery turbines preferred on cruise ships,
fishing vessels, and off-shore platforms?
• extremely compact size - a critical consideration for ships and platforms
• ABSOLUTLEY minimal components - not one extra valve, pump or instrument
• push a button and walk away - the HPB takes care of itself
• most upset conditions/operator error are easily handled
• low noise and vibration
• low weight means more cargo capacity.
With FEDCO, its smooth sailing.
…making fluid energy work for you™
CONTAINERIZED & PORTABLE SYSTEMS
HPB in a containerized system
Portable military system
Pic from TEMAK installation
Containerized system in UAE
HPB with 170 gpm capacity
FEDCO's pumps and recovery turbines have low weight, compact size, and
virtually vibrationless operation which makes them the perfect choice for
your containerized and portable systems.
• extraordinarily compact size
• ABSOLUTELY no special equipment such as booster pumps, HP flow meters,
isolation valves or special cleaning requirements
• ABSOLUTELY no operator training for ERD operation
• freedom to use any chemical or anti-scalant - no harm to the pump or ERD
• as easy to operate as a brine valve, no operator training, no problems.
With FEDCO, design and run your RO system the way you want.
…making fluid energy work for you™