Truck & Bus Builder The International Newsletter of Commercial Vehicle Manufacturing Developments VOLUME 37 ISSUE NUMBER 5 May 2015 Agreement / Alternative Drive Manufacture / Agreement MIRA to partner with Samsung Techwin in development of electric powertrains UK / South Korea - MIRA Ltd of Nuneaton, UK - an independent vehicle engineering research and product testing consultancy – has announced a new collaboration agreement with security and energy solutions company, Samsung Techwin Co Ltd of Pangyo, South Korea to develop of bespoke battery and powertrain systems for automotive and off-highway hybrid and electric vehicle applications. MIRA and Samsung Techwin said they planned to develop jointly cost effective, optimised battery and powertrain systems for commercial vehicle, defence vehicle or niche passenger car manufacturers; deploying state of the art cell technologies and tailoring the solution to the individual OEM. The mission statement said: ‘The partnership will bring together MIRA’s capabilities and experience in design, development and testing bespoke battery and powertrain systems, alongside Samsung Techwin’s access to state of the art battery cells and manufacturing facilities that provide quality at a competitive price.’ Dr Geoff Davis, chief commercial and technical officer at MIRA, said: “This partnership has been formed in response to the increasing demand for hybrid and electric powertrains. Although this is led by the passenger car sector, OEMs are increasingly recognising the significant cost savings that can be made through the technology - both in terms of fuel consumption and emissions.” Hong Ha, senior vice president of Samsung Techwin, added: “Samsung Techwin can access high quality battery and powertrain systems components and manufacturing expertise, and MIRA has excellent capabilities and expertise in the automotive field, especially in design, testing and validation. Based on this, I believe our partnership will have a huge potential to open up many business opportunities in the future for mutual benefit and growth.” The partnership builds on the success of three years of collaboration in battery pack and electric powertrain development between the two businesses. Agreement / Alternative ASV expands NGV agreement with Westport USA / Canada – Specialist vehicle manufacturer of buses, fire, emergency and recreational vehicles, Allied Specialty Vehicles (ASV) of Orlando, Florida, USA has announced an exclusive partnership with Westport Innovations Inc of Vancouver, Canada which expands the availability of Westport’s compressed natural gas (CNG) WiNG power system in ASV vehicles. The Westport CNG WiNG Power System, which is currently offered as an option in ASV’s Type A school buses manufactured by its Collins Bus subsidiary, is to be extended to ASV’s commercial bus, emergency and other vehicle products. The Westport WiNG Power System is a dedicated natural gas fuel system for light-duty specialty vehicles built on Ford truck chassis and backed by a Ford Factory 3-year / 36,000-mile engine and powertrain warranty. Westport is a Ford Qualified Vehicle Modifier (QVM) to CNG stating that the fuel system has been designed to meet Ford’s ex-factory build standards. Tim Sullivan, ASV president and CEO, said: “Our customers are demanding environmentally friendly vehicles powered by clean alternative fuel systems that reduce carbon emissions. The ability to expand the Appointment Lundstedt to head Volvo Group Sweden - The Board of Directors of AB Volvo has appointed Martin Lundstedt as president and CEO of the Volvo Group, which is headquartered in Gothenburg from October 2015 – Lundstedt replaces Olof Persson, who steps down with immediate effect. availability of the Westport CNG system to other ASV vehicle lines not only demonstrates our commitment to environmental responsibility and sustainability but it also allows us to offer the first factory-certified OEM solution for one-stop installations of alternative fuel systems.” Commenting on the commercial benefits and market for CNG powered vehicles, Paul Shaffer, Westport Dallas vice president, said: “With the distinct price benefits of natural gas, we’re excited to offer a CNG powered product across multiple ASV vehicle platforms. Historically, prices of alternative fuels, especially CNG, are more stable and generally lower than gas and diesel fuel prices that regularly fluctuate up and down, creating a strategic long-term budgeting advantage for fleet vehicle owners. And while global prices for gasoline and diesel fuels are low right now, there is still strong demand for vehicles with alternative fuel systems such as CNG.” The Westport WiNG Power Systems are currently primarily installed in the Westport Dallas conversion factory in Dallas. However, the systems are to be transitioned to ASV factory-certified installations to increase vehicle manufacturing output and efficiency. Jan Gurander, Group chief financial officer, has been appointed group interim acting president and CEO. Lundstedt moves from the Scania Group headquartered in Södertälje, Sweden; resigning his role as president and CEO. Carl-Henric Svanberg, chairman of the board at AB Volvo, said: “After three years of focus on product renewal, internal efficiency and restructuring, the Kamaz starts truck assembly in Azerbaijan Russia / Azerbaijan – A Kamaz truck assembly line has become operational at the Ganja Auto Plant in Ganja, Azerbaijan following the agreement struck in December 2014 between Ganja Auto and Russia’s largest heavy truck builder, Kamaz of Naberezhnye Chelny, Russia. Assembly of Kamaz-43114 drop-side trucks is the first vehicle to roll off the assembly line; a Kamaz-65115 tipper is the next model to be built at the plant. A new dedicated assembly workshop/ production facility for assembling the Kamaz trucks is scheduled to be opened at the plant later this year. Other Kamaz models are to follow; one is the Kamaz-65117 drop-side truck with 6x4 wheel arrangement, gross vehicle weight of 24t, payload of 14t and an output of 280hp. Another is the Kamaz-6520 heavy-duty truck. This is configured as a tipper or as a chassis for a concrete mixer truck; it is also in 6x4 configuration, has a gross weight of 33.1t, payload of 20t and has an output of 320hp. The companies are looking to establish an annual production volume of around a 1,000 vehicles. Various state institutions, the administrations of major cities, industrial, construction and transportation companies are expected to become the main buyers of the trucks built at production facility. The history of the plant in Ganja began almost 30 years ago. During the Soviet era it was designated as a plant for the production of small vans with payloads of circa 1.5t. Its construction was started in 1986 with completion scheduled for the end of 1989 but as a result of the economic and political situation in the remaining years of the USSR, these plans were stopped. The plant was eventually commissioned 15 years later in December 2004 with assembly of the VAZ11113 Oka mini car. Since 2006 the plant has been assembling MAZ trucks and Belarus agricultural tractors. Their production is to continue alongside assembly of the Kamaz trucks. In 2014 Kamaz exported some 6,000 vehicles, which amounted to 14% of its overall sales, 200 of the vehicles were delivered to Azerbaijan (3.3% of exports). By 2020 it is hopeful that kit exports to Azerbeijan will account for 25% of total export sales. If the plans of producing 1,000 vehicles a year in Ganja materialize, Azerbaijan would become one of Kamaz’s major export markets. IN THIS ISSUE ADL building DD bus chassis plant in Canada 2 Spheros buys ACC in USA3 Volkswagen sets up new CV division3 Cartwright buys shares back from J & S Cartwright 6 MAN launches MAN Lion’s Intercity7 Plaxton launches Cheetah XL midi-coach 11 Continued on page 4 www.truckandbusbuilder.com 1 Truck & Bus Builder April 2015 May 2013 Expansion / Export Alternative Drive / Environment / Product Lightning Hybrids sets up UK subsidiary to develop business in Europe and India USA / UK / India - Loveland, Colorado, USAbased manufacturer of hydraulic-hybrid systems for buses and trucks in urban environments has opened offices in the UK. The systems supplier said that Tim Sherwood, managing director of international business, was to direct the initiative to expand the Lightning Hybrids technology with commercial and municipal customers outside the USA. Lightning Hybrids’ new UK office, which is in Egham, Surrey, south west of London, is to be the hub for customer development, supply chain fulfilment and employee growth across the UK, Europe and India. It announced that its first hybrid systems in the UK were already delivered and installed last month and were now on the road in two unnamed large local fleets. The company says it has retrofitted systems in a couple of Mercedes-Benz Atego (medium-duty truck) models and Vario (light to light medium duty chassis discontinued at Euro VI) models (used for food service and parcel delivery in the London area. It is delivering a Mercedes-Benz Actros to a fleet in Istanbul in a few weeks and it has fitted a system to an Ashok-Leyland city bus in Bangalore. This move, the company said, was supported in part by an investment from UK-based Castrol innoVentures, Castrol’s venture and innovation arm, as well as from Factor(E), a venture development firm affiliated with the Shell Foundation and Colorado State University. Morgan DeFoort, Factor(E)’s CEO, remarked: “Trucks and buses are some of the biggest and fastest growing contributors to urban carbon emissions. Lightning Hybrids has a durable technology that can be installed easily on existing or new vehicles in fleets around the world. They are well positioned to have immediate and lasting positive impact on the emissions and fuel consumption of fleets.” Lighting Hybrid said its UK registered office was located in the Isosceles Inward Investment Incubator near London’s Heathrow Airport. Isosceles is to assist with on-going accounting and HR support. Lightning Hybrids said it was also setting up a series of satellite offices and service partners to help support customers in the Midlands and elsewhere. Tender Sydney airport to invest in electric buses Australia - Sydney airport is Australia’s busiest airport: In 2014 the airport was used by 38.5 million passengers – an average of 105,500 passengers each day. It is located about eight kilometres south of Sydney’s central business district and is accessible to the city by both road and rail. Last year Sydney Airport commenced works to improve ground access to the airport precinct in line with its five-year integrated ground transport plan contained in the 2033 Master Plan and is to receive up to some USD500m in approved state and federal government funding to action these improvements. This includes extensive work on road construction between terminals and on traffic re-modelling to improve flows in and out of and between terminals. Sydney airport operates six public car parks and one staff car park within the airport perimeter, with a total capacity of approximately 17,000 vehicles. Of the 38.5 million passengers using Sydney airport in 2014, approximately 10 per cent, 3.8 million, parked at the airport. The environment and the sustainability of airport T&BB operations are being extensively considered by the airport: Sydney Airport has already published a five-year environment strategy statement as part of the approved Master Plan 2033, and most recently released a Sydney Airport Sustainability Report. Claiming it is the first Australian airport to release such a report, Sydney Airport said that it had already taken action to improve the sustainability of the airport. In a statement on sustainability, the airport said: “We’ve invested significantly to reduce waste, energy consumption and water usage across the airport – from recycling water in our terminals to installing in-ground power for aircraft to improve air quality.” As part of its effort to improve passenger experience, Sydney airport is now considering buying a number of electric buses, which it would operate from its Blu Emu Car Park, which is located in the south east sector of the airport and service terminals T2 and T3. Bus manufacturers interested in receiving further details on this tender should contact the airport directly through the link below. Kamaz and Drive Electro presents G2 electric bus Russia – Kamaz of Naberezhnye Chelny and Drive Electro Engineering Company of Moscow presented a second generation electric bus, called the G2 during an annual event called the Parade of Trams in Moscow last month. The G2 is based on the Nefaz-52992 city bus, the same as the first electric bus model made in 2011 – Nefaz is the city bus building division of Kamaz. The G2 features new DE batteries, which triple the range of the vehicle, the companies stated, adding that was the first electric bus with such parameters in Russia. The bus is rapid charged at the last stop at the end of the route at a specially equipped station in just six minutes. It has a range of 100km, which, the companies’ stated, was enough for most operational routes within most Russian cities, even with considerable congestion. The rapid charge system allows the number of batteries to be reduced resulting in a reduction in the vehicle weight and cost, as well as the benefit of increased passenger capacity. The DE batteries are made of Lithium Titanate (LTO); the greatest advantages of which are enhanced frostendurance and a tripled service life. The designers claimed that due to the low operating costs the bus would have a payback period of ten years and that it was some 20% cheaper to operate than a regular conventional diesel bus, while also being an environmentally clean alternative. The new technology is free of the shortcomings inherent in the first generation of electric buses, said Kamaz. These were fitted with Lithium Iron Phosphate (LiFePO4) batteries; the first generation Nefaz electric bus currently operating in Novosibirsk, which was introduced in 2009 and was fitted with Drive Electro Lithium Iron Phosphate batteries. The Trolza trolleybus maker and Liaz bus manufacturer also chose LiFePO4 batteries: These batteries were and continue to be employed by 13 trolley-buses, which are based on the Trolza Megapolis model and are in regular operation in Tula. As for the electric Liaz-6274 city bus, this is a trial model and is still undergoing tests. The DE LTO batteries were also used for the first time in eight hybrid demonstration Kamaz tractor trucks in Naberezhnye Chelny in 2014. The city authorities in Moscow have shown interest in the development of the new type of transit passenger and there is readiness to adopt an electric bus for test operation in Moscow. 1 Drive Electro Engineering Company designs electric and hybrid technologies for commercial vehicles. It was established by the Research Institute for Combined Power Installations (NIIKEU) in Moscow in 2007. Invitation to Tender – Supply of Electric Buses for Sydney Airport Sydney Airport is Australia’s gateway airport, connecting Sydney with almost 90 international, domestic and regional destinations. In 2014, the airport welcomed 38.5 million passengers, making Sydney the busiest airport in Australia. Expressions of interest should be registered by using the URL below for a form that must be completed in order to qualify for participation in the Tender. As part of our commitment to sustainability, Sydney Airport is considering the introduction of electric buses to shuttle airport customers and staff to and from the airport’s Blu Emu long stay car park, which services the T2/T3 terminals. www.sydneyairport.com.au/corporate/business/services/ electricbustender.aspx Registrations close at 5.00pm Australian Eastern Standard Time on Friday 12 June 2015. We are now seeking interested manufacturers of electric buses to participate in an Open Tender for the supply and maintenance of these buses. www.truckandbusbuilder.com 13
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