Euro Series Product Installation Guide

Euro Series
Product Installation Guide
Introduction............................................................ 3
Tools Required....................................................... 4
Installation Instructions.......................................... 5
Operation and Maintenance ................................. 7
Hinge Adjustments................................................. 10
Door Hinge & Locking Point Adjustments............. 11
Designo Hardware Sash Hinge/Unhinge............... 12
Glazing Details....................................................... 14
LOGIC WINDOWS AND DOORS
82 Litchfield Road, Hallowell, ME 04347
T: 207-588-6590 F:207-588-6591
WWW.LOGICWD.COM
Euro Series Product Installation Guide
Introduction
LOGIC Windows and Doors Euro Series product line
includes picture and tilt/turn windows, patio door systems
and a variety of doors: fold/slide, lift/slide, tilt/slide and
Komfort slide.
Please Note: When remodeling, be sure to safely remove
existing framing and properly prepare the opening for
installation. See www.epa.gov/lead for additional information.
The proper disposal or recycling of the products being
removed is the responsibility of the installer.
DISCLAIMER: EPA makes no warranties, expressed or implied,
nor assumes any legal liability or responsibility for the
accuracy, completeness, or usefulness of the contents of
installation instructions, or any portion thereof. Further, EPA
cannot be held liable for defects or deficiencies resulting from
the proper or improper application of installation instructions.
DISCLAIMER: LOGIC Windows and Doors makes no
warranty, expressed or implied, with respect to these
instructions or any third party instructions, and LOGIC
windows and Doors shall not be liable for any damage or
liability that may arise in connection with the installation of
this product not performed by LOGIC Windows and Woors.
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Euro Series Product Installation Guide
Tools Required
Euro Series Product Installation Guide
Instructions
Tools Provided
1. Install Frame
• Install straps provided (if not installing through frame).
• Glazing bridges and shims. (If glazing on site, attached
glazing instructions must be followed.)
• Red construction handle with pin removal tool.
• Allen key with lock adjustment tool.
• Accessory package with small parts as required for
product purchased.
Tools Not Provided
• Power drill with drill bits 1/4" and 3/8" (if installing
through frame).
• Glazing shovel for jobsite glazing.
• Check opening for square and plumb. Rough opening
should be approximately 1/2" larger than finished window
size.
• Caution: Correct installation of the proper type of flashing
to the opening is critical to maintaining the weatherresistant barrier. Please follow the the flashing
manufacturer's recommended method for flashing
installation.
• Center window in opening.
• Level sill. (This is vital to proper functioning of the unit!)
Shim sill 4 to 6 inches from each jamb. As a rule, 1/4" max
shim space is allowed around the window frame.
• Installation screws 3"-4" wood or tapcon (for through
frame installation).
• Caulking / sealant.
• Plumb jambs.
• Square frames (check diagonals) by installing shims
between window jambs and rough opening. Shims
should be 4 to 6 inches from head and sill, at midpoint
and at lock keeper locations.
• Pilot drill anchor holes if not already drilled. When doing
so, please keep in mind that there is steel inside the
frame and sash. Holes should be 6" in from top and
bottom of inside frame corner on the jambs. Additional
holes should be drilled no more than 18" apart. Anchor
the units through pre-drilled holes with appropriate
fasteners for rough opening conditions (4-inch minimum
screws for wood, tapcon for masonry or block).
• Shim head 4 to 6 inches from jambs..
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Euro Series Product Installation Guide
Installation Instructions
Installation Methods
Note A:
• Pre-drill 3/8" holes through the vinyl and first wall of steel.
• Drill 1/4" hole through second wall and installation surface
(wall).
• Screw in 3" or 4" installation screws.
• Seal/cap drill holes with 3/8" plugs.
Note B:
• Frames must be installed through the steel into the
supporting wall.
A
Concrete Block
(Install anchor
strap method also
can be used)
Exterior
A
Wood Stud
(Install anchor strap method
also can be used)
Exterior
Metal Stud with Air Gap
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Euro Series Product Installation Guide
Instructions
Reference ASTM E 2112-01 Standard Practice for Installation
of Exterior Windows, Doors and Skylights.
It is the responsibility of the installer and/or owner to
prepare openings (barrier and flashing as required) as well
as adhere to local/state/regional codes and practices.
2. Handle Installation
3. Sash Removal (If necessary)
Instructions for Tilt/Turn and Hopper/Awning windows only.
For Swing Doors, follow instructions provided with the
handle set.
• Place handle in down (lock) position.
• Insert handle spindle into sash handle hole and turn
handle 90° (turn position) to access screw holes. Use
caution when doing this because the sash can tilt!
• Install screws. Be careful to not overtighten.
• Turn handle to lock position.
Lock
Turn
Instructions for Tilt/Turn external hinge system only. For
concealed hinge system, see enclosed Designo hardware
instructions.
• Depending upon the size of the sash, the assistance of a
second installer may be required. (Please be aware that
all sash and frames are steel reinforced.)
• Sash must be in closed position in order to remove
the pin.
• Using a construction handle, push pin in the top hinge
down. While this is occurring, the second installer
(if necessary) must be holding the sash!
Tilt
• Pull pin down until pin clicks at lowest point.
• Turn handle to “Turn” position and open sash.
• Tilt sash towards you.
• Lift sash up and off of lower pin.
• Place sash in safe place and mark sash so it is
reinstalled into the correct frame!
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Euro Series Product Installation Guide
Instructions
4. Reinstall Sash (If removed)
Instructions for Tilt/Turn external hinge system only.
For concealed hinge system, see enclosed Designo
hardware instructions.
• Install sash onto lower hinge pin. Ensure sash is in the
"Turn" position (Fig. A).
• Set sash into the frame, connecting the hinge (Fig. B).
• Push the pin downward on top hinge (Fig. C).
Figure A
• Once pin is in place, close the window and turn the
handle to the “Lock” position.
5. Operate Window
• Operate the sash to make sure it operates smoothly.
• If it does not operate smoothly, check unit for plumb,
level and square. Make adjustments as necessary.
Figure B
• To prevent the sash from rubbing against the frame,
adjust cams and hinges as required per provided
instructions.
• Install hinge covers (external hinge system).provided in
hardware package (2 pieces top/3 pieces bottom).
6. Insulate and Caulk
• Insulate around perimeter of opening.
Figure C
• Caution: Over-insulating can affect operation of the
window.
• Caution: Under-insulating can affect thermal
performance of the window.
• Caulk around exterior perimeter of window (Fig. D).
• Install weep hole covers (inswing units).
• Flash as required
Figure D
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Euro Series Product Installation Guide
Operation and Maintenance
In order to maintain the operability of your window and to ensure security,
it is extremely important that these precautions be observed:
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Do not subject the sash to
additional loads.
Do not leave sashes open in the
turn mode during strong winds.
Do not place any objects between
the sash and the frame.
Do not allow the sash to hit or to
press up against the window reveal.
Risk of Injury!
Risk of Injury!
There is a risk of injury by catching
one's finger or other body parts in
the opening gap. While closing,
do not grab between the sash and
the frame.
Where children or other endangered
persons have access to the window,
the sash is to be safeguarded
against turning. Install a child safety
lock or a key-lockable handle.
Euro Series Product Installation Guide
Operation and Maintenance
To maintain smooth operation of the hardware and protect
against premature wear and tear, greasing and oiling* of all
operation-relevant components in the sash and frame must be
done at least once a year. In addition, the individual screws
must be checked.
Possible loose screws or broken off screw heads must be
replaced immediately. The hardware may be cleaned only with
a soft cloth and a mild pH-neutral cleaning agent in a diluted
form. Never use aggressive, acid cleaning agents or abrasive
cleaning agents because they can permanently damage the
hardware.
*Use only acid free and non-resinous grease and/or oil!
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Euro Series Product Installation Guide
Hinge Adjustments
External Window Hinge Adjustment Options
Designo Hinge Adjustment Options
Stay bearing
Via sash stay
Via pivot rest
Lateral adjustment
Height adjustment
Gasket compression
adjustment
Lateral adjustment
Gasket compression
adjustment
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Euro Series Product Installation Guide
Door Hinge & Locking Point Adjustments
Door Hinge Adjustments
1 (6 mm Allen key)
1. Gasket compression adjustment ± 1 mm and additionally ± .75 mm
2. Lateral adjustment ± 5 mm
3. Height adjustment +5/-1 mm
2 (4 mm Allen key)
3 (6 mm Allen key)
Locking Point Adjustments (Standard Security & WK1)
WK2 Security
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Euro Series Product Installation Guide
Designo Hardware Sash Hinge/Unhinge
Hinging the sash - sash stay 250
1. Press down the lifting mishandling device (if mounted).
2. Bring the handle into the tilt mode
(This is a conscious, and in this case necessary, hardware mishandling operation!)
3. Put the sash into the pivot rest. Important: Do not tilt the sash.
4. Press down the stay arm on the stay guide and supporting arm.
5. Close the retainer clasp.
6. Operate the lifting mishandling device again.
7. Bring the handle into the turn mode.
Unhinging the sash - sash stay 250
1. Open the sash 90.°
2. Slide back the corner hinge's anti-jimmy device with a 4 mm Allen key.
3. Press down the lifting mishandling device (if mounted).
4. Bring the handle into the tilt mode
5. Open the retainer clasp.
6. Lift off the stay arm from the stay guide and supporting arm.
7. Lift the sash off the pivot rest.
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Euro Series Product Installation Guide
Designo Hardware Sash Hinge/Unhinge
Hinging the sash - sash stay 350 and 500
1. Press down the lifting mishandling device (if mounted).
2. Bring the handle into the tilt mode
(This is a conscious, and in this case necessary, hardware mishandling operation!)
3. Firmly secure the corner drive with a 4 mm Allen key and put the sash into the pivot rest.
Important: Do not tilt the sash.
4. Connect the slider of the sash stay with the stay guide.
5. Lift the sash stay arm and let the drilling hole of the sash stay arm snap onto the
hitching pin of the supporting arm.
6. Operate the lifting mishandling device again.
7. Bring the handle into the turn mode.
Unhinging the sash - sash stay 350 and 500
1. Open the sash 90.°
2. Slide back the corner hinge's anti-jimmy device with a 4 mm Allen key.
3. Press down the lifting mishandling device (if mounted).
4. Bring the handle into the tilt mode
5. Open the retainer clasp.
6. Lift off the stay arm from the stay guide and supporting arm.
7. Lift the sash off the pivot rest.
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Euro Series Product Installation Guide
Glazing Details
How to insert the glazing beads:
With glazing beads cut to mitre fix first the shorter
and then the longer glazing beads. Use a plastic or
rubber hammer. Tap lightly.
How to remove the glazing beads:
You can remove glazing beads using a sharp putty
knife. Start in the center with the longer glazing
beads, then proceed to the shorter ones. Place the
putty knife between the glazing bead rebate bottom
and the lower edge of the glazing bead and lift it.
Repeat the same procedure at short intervals until you
can remove it by hand.
Copyright Technical specifications subject to change without notice
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PROFILE SYSTEMS
Euro Product Installation Instructions
Glazing Details
PROFILE SYSTEMS
Blocking guidelines
Function of the blocks:
1. Weight distribution of the glass pane to the sash-frame
2. Lasting adjustment of the sash-frame
3. Guarantees passability of the sash
4. Prevents the possibility of direct contact between the pane and the sash-frame
5. Ventilation possibility
Block Material:
Bearing blocks, spacing blocks, glazing blocks and glazing rebate inserts as well
as wedges must be of such a quality that they resist rotting. Their form should not
be altered by stress-load. Plastic (e.g. hard PVC) glazing blocks and wedges have
proved themselves acceptable.
Fixing the glazing blocks:
The glazing rebate inserts bridge the 3 mm height difference
between the base of the glazing rebate and the upper edge of
the glass bead receptor. Hereby blocking allows for an optimal
hold of the pane from behind. By bending up the ends of the
glazing rebate inserts (2.5 mm), it prevents the slipping of the
glazing blocks that lie upon it both during and after assembly.
The glazing blocks should be 100 mm long and, in general, a
minimum of 2 mm wider than the glass. All glazing rebate
inserts as well as glazing blocks should be permanently
secured against slipping; this can be achieved with silicone.
Slipped blocks lose their function and hinder other functions:
the sash can no longer be optimally opened or closed or the
block is in front of the drainage block.
After blocking the glass pane (see blocking guidelines) the
glass beads must be inserted.
Guidelines for the insertion of glazing packers
Position of the glazing packers
A. Distance between the packers and the corner is ca. 100 mm
B. Padding length (load bearing part) 100 mm
C.Maximum distance between the hinge and the corner is 100 mm
D. Sash profile
E. Hinge
F.Glazing rebate infill bead including glazing packers
B
F
F
B
C
D
A
E
A
Copyright Technical specifications subject to change without notice
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Euro Series Product Installation Guide
Glazing Details
PROFILE SYSTEMS
Guidelines for the insertion of packers
Example for smooth glass panes (in accordance with IGH Hadamar, Bulletin 3 from 10/1997)
Fixed glazing
Tilt / Turn
Top Hung
Copyright Technical specifications subject to change without notice
Support packers
Spacing packers
Also for use in the vertic al centre area of the doors.
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Turn
Tilt
Euro Series Product Installation Guide
Glazing Details
PROFILE SYSTEMS
Guidelines for the insertion of packers
Example for special glass panes (in accordance with IGH Hadamar, Bulletin 3 from 10/1997)
Tilt/Turn round arch
Tilt/Turn with a rake
Turn with a rake
Turn round arch
Window with a rake / fixed glazing
Window with a rake / fixed glazing
Special constructions and the proposed glazing procedures
shown here only represent a range of options for the window
constructions. Glazing of other constructions must be carried
out based on the experience of each glazer. Weight and load
distribution must be considered in each particular case.
Copyright Technical specifications subject to change without notice
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Euro Series Product Installation Guide
Glazing Details
PROFILE SYSTEMS
Blocking procedure:
• Begin blocking by laying the block down horizontally on the
glazing rebate insert.
• The block thickness should total 6 mm (3 mm glazing
rebate bridge + 3 mm block).
• The glass pane is set on the bottom blocks and carefully
tilted into the frame.
• To avoid damaging the glass edges, special attention must
be paid to the glazing rebate space around the mechanical
couplers.
• The danger of glass breaking due to inward swinging of the
pane is especially high when inserting couplers at the top.
• Here the use of appropriate spacing blocks is
recommended. It must be carried out with special care.
3
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ng
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la
Danger of
glass breaking
Mechanical coupler
Frame, sash, latch plate or false mullion within sash
Copyright Technical specifications subject to change without notice
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