2013 Res-Kem Industrial Water Treatment Equipment Res-Kem LLC 2 New Road Aston, PA 19014 800-323-1983 www.reskem.com [email protected] INDEX OF SYSTEMS Industrial Systems Condensate Polisher Rental Condensate Polisher Zeo-Tech Water Softener Zeo-Tech Dealkalizers Uni-Tech Multi-Media Filters Uni-Tech Greensand Filters Uni-Tech Sand Filters Modular Ultrapure Water Systems FT Water Softeners DT Water Softeners Uni-Tech Carbon Filters Ohm-Tech Industrial Deionization Systems Reverse Osmosis – XL Series Reverse Osmosis – CL Series Resin and Media Trap Res-Kem LLC PO Box 1059 Media, PA 19063 www.reskem.com 800-323-1983 Phone 610-358-0717 610-358-4642 Fax CONDENSATE POLISHERS STANDARD FEATURES: All Stainless Steel Wetted Parts Single Unit Flows up to 710 gpm ASME Code Stainless Steel Vessel Designed for 100 psig Factory Assembled Stainless Steel Flanged and Welded Valve Nest Stainless Steel Hub and Lateral Underdrain NEMA 4XFG Electrical Enclosure Outlet Water Sample Valve Automatic Backwash Flow Controller Separate Cold Water Connection for Regeneration Cycles High capacity, High Crosslinked Macroporous Cation Resin Raw Water Bypass Piping ADVANTAGES: Quick ROI by Reclaiming Waste Heat and Increasing Cycles Cold Water Regeneration Saves Heated Water Materials Selected to Withstand Corrosive Environment Standard Designs Reduce Cost and Delivery Time Flanged and Welded Piping Designed for Problem-Free Operation Simple Operation Reduces Operator Training Requirements High Strength Resin Selected for Long Life OPTIONS: Allen Bradley PLC Differential Pressure Switch Flow Sensor Water Sample Cooler Manual Isolation Valves Subsurface Wash Skid Assembly For Options Not Listed Here Please Contact Res-Kem Res-Kem Sodium Cycle Condensate Polishers are available in a wide range of self-contained packages configured in single, double, and triple unit arrangements to treat condensate return for reuse as boiler feedwater. The standard wetted parts for Res-Kem Condensate Polishers are stainless steel. Single units are rated for flows up to 710 gpm. For larger flow rates, contact Res-Kem to determine whether larger or multiple units would be appropriate. Economical and efficient, Res-Kem Condensate Polishers can be equipped for manual, semi-automatic or full-automatic operation. Regardless of configuration, only limited technical expertise is required for operation. Res-Kem Condensate Polishers will integrate into a complete water treatment system without expensive custom field engineering and programming. Model CP48 375 gpm unit Why Treat Condensate The power industry operates in an environment of increasingly stringent boiler feed water requirements. Couple this with exploding energy costs and one finds boiler blow down to be the least desirable way of maintaining proper boiler water quality. As a cost effective alternative to boiler blow down one needs to look no further than simple sodium cycle condensate polishing. It’s the smart choice when looking for a means to control corrosion transport and the ill effects of condenser in-leakage. Particularly pronounced are the operating savings realized relative to chemical and energy consumption. Relying on proven ion exchange technology condensate polishers are also simple to operate and maintain. Let Res-Kem work up the actual savings available by polishing your dirty condensate. The payback is both swift and dramatic. FEATURES AND SPECIFICATIONS Model Vessel Diameter Prefix inches Maximum Flow Rate Resin Quantity Capacity Range Inlet/Outlet Pipe Sizes Brine Tank Diameter x Height cubic feet grains inches inches Approximate Dimensions LxDxH inches 2 2 3 3 4 4 6 6 24x54 24x54 30x48 39x48 42x48 48x48 60x46 72x46 56x32x94 60x36x94 72x42x98 81x51x98 96x54x101 108x60x101 132x72x110 150x78x110 gpm CP20 CP24 CP30 CP36 CP42 CP48 CP60 CP66 20 24 30 36 42 48 60 66 65 95 150 210 285 375 590 710 7 10 15 20 28 37 58 70 140,000 200,000 300,000 400,000 560,000 740,000 1,160,000 1,400,000 182,000 260,000 390,000 520,000 728,000 962,000 1,508,000 1,820,000 Flow Rate and Pipe Sizes based upon a flow rate of 30 gpm/sqft Features Standard Optional System Design and Operation Stainless Steel Pressure Tank with 60 “ straight side ASME Code Vessel Construction Stainless Steel Hub and Lateral Underdrain Stainless Steel Flanged and Welded Face Piping Stainless Steel Flanged Diaphragm Valves (Up to 2” Pipe Size) Stainless Steel Butterfly Valves (3” and larger Pipe Size) Automatic Backwash Flow Control Automatic Brine Float Valve Subsurface Wash Manual System Isolation Valves Skid Assembly for Multiple Units Instrumentation and Controls Differential Pressure Switch System Flow Sensor Electronic Programmable Controller Allen Bradley Programmable Logic Controller Stainless Steel NEMA 4X Electrical Enclosure Inlet and Outlet Pressure Gauges Outlet Sample Valve Outlet Water Sample Cooler Regeneration Initiation Methods Manual Timer Differential Pressure Switch Flow Res-Kem LLC PO Box 1059 Media, PA 19063 www.reskem.com 800-323-1983 Phone 610-358-0717 610-358-4642 Fax 20100706 RENTAL CONDENSATE POLISHER STANDARD FEATURES: Skid Mounted Units With Flows up to 840 gpm All Stainless Steel Wetted Parts Welded Components Media Blasted and Passivated ASME Code Stainless Steel Vessel Designed for 100 psig Factory Assembled Schedule 40 Stainless Flanged and ASME Section IX Welded Valve Nest Stainless Hub and Wedge Wire Screened Lateral Underdrain NEMA 4XFG Electrical Enclosure Differential Pressure Switch Flow Sensor Automatic Fast Rinse and Backwash Flow Controller Separate Cold Water Connection for Regeneration Cycles High capacity, High Crosslinked Macroporous Cation Resin Stainless Steel Resin Trap Water Sample Cooler Manual Isolation Valves and Bypass Piping ADVANTAGES: Quick ROI by Reclaiming Waste Heat and Increasing Cycles Cold Water Regeneration Saves Heated Water Standard Designs Reduce Cost and Delivery Time Passivated Flanged and Welded Piping for Corrosion Resistance High Strength Resin Selected for Long Life OPTIONS: Pressure Relief Valve Allen Bradley PLC For Options Not Listed Here Please Contact Res-Kem Res-Kem Rental Sodium Cycle Condensate Polishers have modular designs which are pre-configured in single, double, triple and quadruple unit arrangements to treat condensate return for reuse as boiler feedwater. All wetted parts for Res-Kem Rental Condensate Polishers are 316 stainless steel. Single units are rated for flows up to 210 gpm. For larger flow rates, use multiple modules in parallel up to 840 gpm. Economical and efficient, Res-Kem Condensate Polishers can be equipped for manual, semi-automatic or full-automatic operation. Regardless of configuration, only limited technical expertise is required for operation. Res-Kem Condensate Polishers will integrate into a complete water treatment system without expensive custom field engineering and programming. Why Treat Condensate The power industry operates in an environment of increasingly stringent boiler feed water requirements. Couple this with exploding energy costs and one finds boiler blow down to be the least desirable way of maintaining proper boiler water quality. As a cost effective alternative to boiler blow down one needs to look no further than simple sodium cycle condensate polishing. It’s the smart choice when looking for a means to control corrosion transport and the ill effects of condenser in-leakage. Particularly pronounced are the operating savings realized relative to chemical and energy consumption. Relying on proven ion exchange technology condensate polishers are also simple to operate and maintain. Let Res-Kem work up the actual savings available by polishing your dirty condensate. The payback is both swift and dramatic. FEATURES AND SPECIFICATIONS Model Maximum Flow Rate■ Resin Quantity Prefix Vessel Quantity & Diameter inches gpm cubic feet CPR-1 CPR-2 CPR-3 CPR-4 1 x 36 2 x 36 3 x 36 4 x 36 210 420 630 840 20 40 60 80 Capacity Range Inlet/Outlet Pipe Sizes grains inches inches Minimum Dimensions § WxDxH inches 4 4 6 6 39x48 39x48 39x48 39x48 42X82X98 84X82X98 126X82X98 168X82X98 400,000 800,000 1,200,000 1,600,000 520,000 1,040,000 1,560,000 2.080,000 Brine Tank Diameter x Height ■ - Maximum Flow Rate based upon a flow rate of 30 gpm/sqft § - Minimum dimensions do not include the brine tank Features Standard Optional System Design and Operation Passivated Stainless Steel Pressure Tank with 60 “ straight side Vessel has 100 psig ASME Code Construction Stainless Steel Hub and Lateral Underdrain Passivated Stainless Steel Flanged and ASME Section IX Welded Face Piping 316 SS Disc and Stem Bray Butterfly Valves with Pneumatic Actuators Automatic Fast Rinse and Backwash Flow Control Automatic Brine Float Valve Manual System Isolation Valves Raw Water Bypass Stainless Steel Resin Trap Welded Stainless Steel Inlet, Outlet, Brine & Drain Headers Pressure Relief Valve Skid Assembly Instrumentation and Controls Differential Pressure Switch System Flow Sensor Electronic Programmable Controller Allen Bradley Programmable Logic Controller Inlet and Outlet Pressure Gauges Outlet Sample Valve Stainless Steel Outlet Water Sample Cooler HACH Automated Hardness Analyzer Regeneration Initiation Methods Manual Timer Differential Pressure Switch Flow Res-Kem LLC PO Box 1059 Media, PA 19063 www.reskem.com 800-323-1983 Phone 610-358-0717 610-358-4642 Fax 20100706 ZEO-TECH WATER SOFTENERS STANDARD FEATURES: Single Unit Flows up to 925 gpm FDA Approved Epoxy Lined Steel Tanks with 100 psig Design Pressure Top Mounted Manway Schedule 80 PVC Hub and Lateral Distributors Factory Assembled Diaphragm Valve Nest Steel External Piping Meter Initiated Regeneration Automatic Brine Float Valve Backwash Flow Controller Res-Kem Zeo-Tech Softeners are available in a wide range of selfcontained packages configured in single, double, and multiple unit systems to remove calcium and magnesium hardness from your water. Res-Kem Zeo-Tech Softeners are used for municipal, institutional, and industrial water softening applications. Single units are rated for flows up to 925 gpm. For larger flow rates, contact Res-Kem to determine whether larger or multiple units would be appropriate. Both options are available from Res-Kem. Economical and efficient, Res-Kem Zeo-Tech Softeners can be equipped for manual, semi-automatic, or full-automatic operation. Regardless of the configuration, only limited technical expertise is required for operation. Res-Kem Zeo-Tech Softeners will integrate into a complete water treatment system without expensive custom field engineering and programming. ADVANTAGES: Materials and Coatings Selected to Withstand Corrosive Environments Reliable, Low Restriction Valves Non-Clogging Distributors Allow Operation Over Wide Flow Rate Range and for Even Distribution Standard Designs Reduce Cost and Delivery Time Simple Operation Reduces Operator Training Requirements OPTIONS: ASME Code Vessel Butterfly Valves Stainless Steel or Fiberglass Pressure Tanks Salt Silo and Bulk Brining System Stainless Steel, Copper, PVC, or Galvanized External Piping Stainless Steel Internal Piping and Distributors Pre-piped and Wired Systems Mounted on Skid Interconnecting Piping Between Multiple Units Manual Unit Isolation Valves Allen Bradley PLC For Options Not Listed Here Please Contact Res-Kem Triple 48” Diameter Softener System with Optional Stainless Steel Butterfly Valves, Piping, and Instrumentation Why use an Industrial Water Softener? Calcium and magnesium are hard scale forming minerals that build up on piping, heat exchangers, water heaters, boilers, and any steam equipment. This buildup results in costly repairs, increased energy consumption, plugged heat exchangers and boiler tubes. The following facilities are examples of ideal applications for water softening equipment: Beverage Plants Boiler Feedwater Laundries Food Processing Plants Municipal Water Plants Hospitals Manufacturing Plants Institutions FEATURES AND SPECIFICATIONS Model Vessel Diameter Flow Rate Range Resin Quantity Prefix ZSO-20 ZSO-24 ZSO-30 ZSO-36 ZSO-42 ZSO-48 ZSO-54 ZSO-60 ZSO-66 ZSO-72 ZSO-78 ZSO-84 inches gpm cubic feet 20 24 30 36 42 48 54 60 66 72 78 84 26-54 37-75 59-118 85-170 115-230 150-225 190-380 235-470 285-570 340-680 400-795 460-925 5-7 7-10 11-16 16-24 21-32 28-42 36-53 44-65 53-79 64-94 75-111 87-128 Capacity Range grains 150,000 210,000 330,000 480,000 630,000 840,000 1,080,000 1,320,000 1,590,000 1,920,000 2,250,000 2,610,000 210,000 300,000 480,000 720,000 960,000 1,260,000 1,590,000 1,950,000 2,370,000 2,820,000 3,330,000 3,840,000 Inlet/Outlet Pipe Size Range inches Brine Tank Diameter x Height inches Approximate Dimensions LxDxH inches 1 to 1 ½ 1 ½ to 2 2 to 2 ½ 2 to 3 2 ½ to 3 2 ½ to 4 3 to 4 3 to 4 3 to 4 4 to 6 4 to 6 4 to 6 24x54 24x54 30x60 39x48 50x60 50x60 60x46 72x46 72x46 84x46 Not Included Not Included 56x32x94 60x36x94 72x42x98 87x48x98 104x54x101 110x60x101 126x66x110 144x72x110 150x78x110 168x84x110 174x90x110 180x96x110 Specification Bases: (For your specific water source, contact Res-Kem for estimates) Flow Rate Range: Minimum Flow 12 gpm/ft2 to Maximum Flow 24 gpm/ft2 Resin Quantity: Bed Depth 27 – 40 inches Capacity Range: Regeneration Level is 15lbs NaCl /ft3 Features Standard Optional System Design and Operation Steel Pressure Tank with Epoxy Lining Steel Pressure Tank with High Temperature Epoxy, or Baked Phenolic Lining Stainless Steel or Fiberglass Pressure Tank ASME Code Vessel Construction PVC Hub and Lateral Distribution and Internal Piping Stainless Steel Internal Piping and Distributors Cast Iron Diaphragm Valves Stainless Steel, Bronze, or PVC Valves Steel External Piping Copper, PVC, Galvanized Steel, or Stainless Steel External Piping Manual System Isolation Valves Brine Tank and Brine Float Valve Up to 72” diameter vessels Interconnecting Piping to Brine System Salt Silo and Bulk Brining System Parallel or Alternating Operation for Multiple Units Skid Assembly for Multiple Units Interconnecting Piping between Multiple Units Instrumentation and Controls Time Clock Stager Controller in NEMA 1 Enclosure Manual, Semi-Automatic, or Full-Automatic Controls Totalizing, Signal Register, Auto Reset, or Flow Sensor Meters/Sensors Inlet and Outlet Pressure Gauges Outlet Sampling Valve NEMA 4XFG Electrical Enclosure Allen Bradley Programmable Logic Controller Res-Kem LLC PO Box 1059 Media, PA 19063 www.reskem.com 800-323-1983 Phone 610-358-0717 610-358-4642 Fax ZEO-TECH DEALKALIZER STANDARD FEATURES: Single Unit Flows up to 460 gpm FDA Approved Epoxy Lined Steel Tanks with 100 psig Design Pressure Top Mounted Manway Schedule 80 PVC Hub and Lateral Distributors Factory Assembled Diaphragm Valve Nest Steel External Piping Sensor Initiated Regeneration Automatic Brine Float Valve Backwash Flow Controller ADVANTAGES: Materials and Coatings Selected to Withstand Corrosive Environments Reliable, Low Restriction Valves Non-Clogging Distributors Allow Operation Over Wide Flow Rate Range and for Even Distribution Standard Designs Reduce Cost and Delivery Time Simple Operation Reduces Operator Training Requirements OPTIONS: ASME Code Vessel Butterfly Valves Stainless Steel or Fiberglass Pressure Tanks Salt Silo and Bulk Brining System Stainless Steel, Copper, PVC, or Galvanized External Piping Stainless Steel Internal Piping and Distributors Pre-piped and Wired Systems Mounted on Skid Interconnecting Piping Between Multiple Units Manual Unit Isolation Valves Allen Bradley PLC For Options Not Listed Here Please Contact Res-Kem Res-Kem Zeo-Tech Dealkalizers are available in a wide range of self-contained packages configured in single, double, and multiple unit systems to remove alkalinity from your water. Res-Kem ZeoTech Dealkalizers are used institutional and industrial dealkalization applications for boilers operating below 700 psig and where alkalinity can interfere with your process or degrade your product. Single units are rated for flows up to 460 gpm. For larger flow rates, contact Res-Kem to determine whether larger or multiple units would be appropriate. Both options are available from Res-Kem. Economical and efficient, Res-Kem Zeo-Tech Dealkalizers can be equipped for manual, semi-automatic, or full-automatic operation. Regardless of the configuration, only limited technical expertise is required for operation. Res-Kem Zeo-Tech Dealkalizers will integrate into a complete water treatment system without expensive custom field engineering and programming. Dual 36” Diameter Dealkalizer System with Optional PVC Diaphragm Valves and Piping Why use an Industrial Water Dealkalizer? Reduce Blowdown - High alkalinity promotes boiler foaming and carryover and causes high amounts of boiler blowoff. A dealkalizer can increase the cycles of concentrations, reducing blowdown and lowering operating costs. Reduce Chemical Use – Reducing blowdown by dealkalization keeps the water treatment chemicals in the boiler longer, thus minimizing the amount of chemicals required for efficient, non-corrosive operation. Reduce Return Line Corrosion – Carbonate and bicarbonate alkalinities are decomposed by heat in boiler water, releasing CO2 into the steam. CO2 combines with the condensed steam in process equipment and return lines to form carbonic acid, H2CO3. This lowers the pH of the condensate returns and results in corrosive attack on the equipment and piping. Reduce Chemical Contamination – Pharmaceutical, food, dairy, and beverage plants are not permitted to use the amount of chemicals required to properly treat FEATURES AND SPECIFICATIONS Model Vessel Diameter Flow Rate Continuous Flow Rate Maximum Resin Quantity cubic feet Capacity NaCl Only Regeneration grains Capacity NaCl & NaOH Regeneration grains Inlet/Outlet Pipe Size Range inches Brine Tank Diameter x Height inches Approximate Dimensions LxDxH inches Prefix inches gpm gpm ZTA20 ZTA24 ZTA30 ZTA36 ZTA42 ZTA48 ZTA54 ZTA60 ZTA72 ZTA78 ZTA84 20 24 30 36 42 48 54 60 72 78 84 10 16 24 34 48 64 80 98 140 166 192 20 32 48 68 96 128 160 196 250 332 384 5-7 8-10 12-15 17-22 24-30 32-40 40-50 49-62 70-85 83-100 96-115 52,500 67,500 112,500 157,500 217,500 285,000 360,000 442,500 637,500 750,000 862,500 55,000 88,000 132,000 198,000 264,000 341,000 440,000 539,000 781,000 913,000 1,056,000 1½ 1½ 1½ 2 2 2½ 3 3 4 4 4 24x54 24x54 30x48 30x60 39x48 39x60 48x48 50x60 60x46 72x46 72x46 56x32x94 60x36x94 72x42x98 87x48x98 104x54x101 110x60x101 126x66x110 144x72x110 168x84x110 174x90x110 180x96x110 Specification Bases: (For your specific water source, contact Res-Kem for estimates) Flow Rate Range: Continuous Flow 2 gpm/ft3 to Maximum Flow 4 gpm/ft3. Capacity 4 gpm/ft3 will be 10% less than at 2 gpm/ft3 Resin Quantity: Bed Depth 30-36 inches Capacity: 11,000 grains/ft3 using NaCl & NaOH Regeneration or 7,500 grains/ft3 using NaCl Only Regeneration and flow rate of 2 gpm/ft3. Capacity will vary depending upon inlet water analysis and flow rate. Contact Res-Kem for sizing. Features Standard Optional System Design and Operation Steel Pressure Tank with Epoxy Lining Steel Pressure Tank with High Temperature Epoxy, or Baked Phenolic Lining Stainless Steel or Fiberglass Pressure Tank ASME Code Vessel Construction PVC Hub and Lateral Distribution and Internal Piping Stainless Steel Internal Piping and Distributors Cast Iron Diaphragm Valves Stainless Steel, Bronze, or PVC Valves Steel External Piping Copper, PVC, Galvanized Steel, or Stainless Steel External Piping Manual System Isolation Valves Brine Tank and Brine Float Valve Interconnecting Piping to Brine System Salt Silo and Bulk Brining System Parallel or Alternating Operation for Multiple Units Skid Assembly for Multiple Units Interconnecting Piping between Multiple Units Instrumentation and Controls Time Clock Stager Controller in NEMA 1 Enclosure Manual, Semi-Automatic, or Full-Automatic Controls Flow Sensor Inlet and Outlet Pressure Gauges Outlet Sampling Valve NEMA 4XFG Electrical Enclosure Allen Bradley Programmable Logic Controller Res-Kem LLC PO Box 1059 Media, PA 19063 www.reskem.com 800-323-1983 Phone 610-358-0717 610-358-4642 Fax 20100706 UNI-TECH MULTI-MEDIA FILTERS STANDARD FEATURES: Single Unit Flows up to 577 gpm Epoxy Lined Steel Tanks with 100 psig Design Pressure Top Mounted Manway Schedule 80 PVC Hub and Lateral Distributors Factory Assembled Diaphragm Valve Nest Steel External Piping Electro-mechanical Backwash Controller ADVANTAGES: Materials and Coatings Selected to Withstand Corrosive Environments Reliable, Low Restriction Valves Distributors Allow Operation Over Wide Flow Rate Range Standard Designs Reduce Cost and Delivery Time Simple Operation Reduces Operator Training Requirements OPTIONS: ASME Code Vessel Stainless Steel, Copper, PVC, or Galvanized External Piping Stainless Steel, Polypropylene, Steel, or CPVC Internal Piping Differential Pressure Switch Air Scour Sub-Surface Wash Sightglasses Pre-piped and Wired Systems Mounted on Skid Manual Unit Isolation Valves Interconnecting Piping Between Multiple Units Allen Bradley PLC For Options Not Listed Here Please Contact Res-Kem Res-Kem Uni-Tech Multi-Media Filters are available in a wide range of self-contained packages configured in single, double, and multiple unit arrangements to remove sediment, turbidity, color, and suspended particles. Consisting of multiple layers of sand, anthracite, and garnet, Res-Kem Uni-Tech Multi-Media Filters remove sediment down to the 10 micron range. Res-Kem Uni-Tech Multi-Media Filters are used for municipal, institutional, and industrial water filtration applications. Single units are rated for flows up to 577 gpm. For larger flow rates, contact Res-Kem to determine whether larger or multiple units would be appropriate. Economical and efficient, Res-Kem Uni-Tech Multi-Media Filters can be equipped for manual, semi-automatic, or full-automatic operation. Regardless of the configuration, only limited technical expertise is required for operation. Res-Kem Uni-Tech Multi-Media Filters will integrate into a complete water treatment system without expensive custom field engineering and programming. Dual 66” Multi-Media Filter System with Standard Diaphragm Valves and Steel Piping FEATURES AND SPECIFICATIONS Model Vessel Diameter Flow Rate Flow Rate inches Normal Rating gpm 20 24 30 36 42 48 54 60 66 72 78 84 6.5 15 25 35 45 63 80 98 119 142 166 192 Prefix MMF20 MMF24 MMF30 MMF36 MMF42 MMF48 MMF54 MMF60 MMF66 MMF72 MMF78 MMF84 Hi-Rate Rating gpm Flow Rate Minimum Backwash Flow gpm Inlet/Outlet Pipe Sizes Normal Rating inches Inlet/Outlet Pipe Sizes Hi-Rate Rating inches Approximate Dimensions Single Unit LxDxH inches Approximate Dimensions Duplex Unit LxDxH inches 33 47 74 106 144 189 239 294 357 425 498 577 33 47 74 106 144 189 239 294 357 425 498 577 1 1½ 1½ 1½ 2 2 2½ 3 3 4 4 4 1½ 1½ 2 2 2½ 3 3 3 4 4 6 6 30x32x81 34x36x81 40x42x85 46x48x85 52x54x87 56x50x91 64x66x91 70x72x93 76x78x95 82x84x95 88x90x95 94x96x95 56x32x81 62x36x81 78x42x85 90x48x85 102x54x87 114x50x91 126x66x91 138x72x93 152x78x95 164x84x95 176x90x95 188x96x95 Flow Rate Specification Bases: (For your specific water source, contact Res-Kem for estimates) Normal flow rating: 5gpm/ft² Hi-Rate flow rating: 15gpm/ft² Backwash Flow Rate: 15gpm/ft² Minimum (May be higher for your specific water source) Features Standard Optional System Design and Operation Steel Pressure Tank with Epoxy Lining Steel Pressure Tank with High Temperature Epoxy, or Baked Phenolic Lining Stainless Steel. Fiberglass, or Galvanized Steel Pressure Tank ASME Code Vessel Construction PVC Hub and Lateral Distribution and Internal Piping CPVC, Polypropylene, Steel, or Stainless Steel Internal Piping Cast Iron Diaphragm Valves Steel External Piping Copper, PVC, Galvanized Steel, or Stainless Steel External Piping Manual System Isolation Valves Subsurface Wash Skid Assembly for Multiple Units Interconnecting Piping for Multiple Units Instrumentation and Controls Time Clock with Stager Controller Manual, Semi-Automatic, or Full-Automatic Controls Differential Pressure Gauge or Switch Inlet and Outlet Pressure Gauges NEMA 4XFG Electrical Enclosure Allen Bradley Programmable Logic Controller Backwash Initiation Methods Timer Manual Differential Pressure Switch Res-Kem LLC PO Box 1059 Media, PA 19063 www.reskem.com 800-323-1983 Phone 610-358-0717 610-358-4642 Fax 20100706 UNI-TECH GREENSAND FILTERS STANDARD FEATURES: Single Unit Flows up to 577 gpm Epoxy Lined Steel Tanks with 100 psig Design Pressure Top Mounted Manway Schedule 80 PVC Hub and Lateral Distributors Factory Assembled Diaphragm Valve Nest Steel External Piping Electro-mechanical Backwash Controller ADVANTAGES: Materials and Coatings Selected to Withstand Corrosive Environments Reliable, Low Restriction Valves Distributors Allow Operation Over Wide Flow Rate Range Standard Designs Reduce Cost and Delivery Time Simple Operation Reduces Operator Training Requirements OPTIONS: ASME Code Vessel Stainless Steel, Copper, PVC, or Galvanized External Piping Stainless Steel, Polypropylene, Steel, or CPVC Internal Piping Differential Pressure Switch Air Scour Sub-Surface Wash Sightglasses Pre-piped and Wired Systems Mounted on Skid Manual Unit Isolation Valves Interconnecting Piping Between Multiple Units Allen Bradley PLC For Options Not Listed Here Please Contact Res-Kem Res-Kem Uni-Tech Greensand Filters are available in a wide range of self-contained packages configured in single, double, and multiple unit arrangements to remove dissolved iron, manganese and hydrogen sulfide. Iron and manganese are removed from water to avoid staining problems and meet drinking water regulations. Res-Kem Uni-Tech Greensand Filters utilize magnesium oxide coated manganese greensand media. Res-Kem Uni-Tech Greensand filters are generally limited to application where the combined iron and manganese concentration is below 15 ppm. Res-Kem Uni-Tech Greensand Filters are used for municipal, institutional, and industrial water filtration applications. Single units are rated for flows up to 577 gpm. For larger flow rates, contact Res-Kem to determine whether larger or multiple units would be appropriate. Economical and efficient, Res-Kem Uni-Tech Greensand Filters can be equipped for manual, semi-automatic, or full-automatic operation. Regardless of the configuration, only limited technical expertise is required for operation. Res-Kem Uni-Tech Greensand Filters will integrate into a complete water treatment system without expensive custom field engineering and programming. They can be used to remove. The greensand media has a finite capacity for removal and must be regenerated using potassium permanganate (KMnO4). This regeneration process may be either batch or continuous. Triple 30” Greensand FIlter System with Optional PVC Piping, PVC Valves, and Flowmeters FEATURES AND SPECIFICATIONS Model Vessel Diameter Flow Rate Minimum Flow Rate Continuous Flow Rate Maximum Inlet/Outlet Pipe Sizes inches Approximate Dimensions Single Unit LxDxH inches Approximate Dimensions Duplex Unit LxDxH inches inches gpm gpm gpm 20 24 30 36 42 48 54 60 66 72 78 84 7 9 15 21 29 38 48 59 71 85 100 115 20 28 44 64 86 113 143 176 215 255 299 346 33 47 74 106 144 189 239 294 357 425 498 577 1½ 1½ 2 2 2½ 2½ 3 3 4 4 6 6 30x32x81 34x36x81 40x42x85 46x48x85 52x54x87 56x50x91 64x66x91 70x72x93 76x78x95 82x84x95 88x90x95 94x96x95 56x32x81 62x36x81 78x42x85 90x48x85 102x54x87 114x50x91 126x66x91 138x72x93 152x78x95 164x84x95 176x90x95 188x96x95 Prefix GSF20 GSF24 GSF30 GSF36 GSF42 GSF48 GSF54 GSF60 GSF66 GSF72 GSF78 GSF84 Flow Rate Specification Bases: (For your specific water source, contact Res-Kem for estimates) Minimum flow rating: 3gpm/ft² Continuous flow rating: 5gpm/ft² Maximum Flow Rate: of 10gpm/ft² Features Standard Optional System Design and Operation Steel Pressure Tank with Epoxy Lining Steel Pressure Tank with High Temperature Epoxy, or Baked Phenolic Lining Stainless Steel, Fiberglass, or Galvanized Steel Pressure Tank ASME Code Vessel Construction PVC Hub and Lateral Distribution and Internal Piping CPVC, Polypropylene, Steel, or Stainless Steel Internal Piping Cast Iron Diaphragm Valves Steel External Piping Copper, PVC, Galvanized Steel, or Stainless Steel External Piping Manual System Isolation Valves Subsurface Wash Skid Assembly for Multiple Units Interconnecting Piping for Multiple Units Instrumentation and Controls Time Clock with Stager Controller Manual, Semi-Automatic, or Full-Automatic Controls Differential Pressure Gauge or Switch Inlet and Outlet Pressure Gauges NEMA 4XFG Electrical Enclosure Allen Bradley Programmable Logic Controller Backwash Initiation Methods Timer Manual Differential Pressure Switch Res-Kem LLC PO Box 1059 Media, PA 19063 www.reskem.com 800-323-1983 Phone 610-358-0717 610-358-4642 Fax 20100706 UNI-TECH SAND FILTERS STANDARD FEATURES: Single Unit Flows up to 577 gpm Epoxy Lined Steel Tanks with 100 psig Design Pressure Top Mounted Manway Schedule 80 PVC Hub and Lateral Distributors Factory Assembled Diaphragm Valve Nest Steel External Piping Electro-mechanical Backwash Controller ADVANTAGES: Materials and Coatings Selected to Withstand Corrosive Environments Reliable, Low Restriction Valves Distributors Allow Operation Over Wide Flow Rate Range Standard Designs Reduce Cost and Delivery Time Simple Operation Reduces Operator Training Requirements OPTIONS: ASME Code Vessel Stainless Steel, Copper, PVC, or Galvanized External Piping Stainless Steel, Polypropylene, Steel, or CPVC Internal Piping Differential Pressure Switch Air Scour Sub-Surface Wash Sightglasses Pre-piped and Wired Systems Mounted on Skid Manual Unit Isolation Valves Interconnecting Piping Between Multiple Units Allen Bradley PLC For Options Not Listed Here Please Contact Res-Kem Res-Kem Uni-Tech Sand Filters are available in a wide range of self-contained packages configured in single, double, and multiple unit arrangements to remove sediment, turbidity, color, and suspended particles. Consisting of layers of coarse support bed and fine mesh sand, Res-Kem Uni-Tech Sand Filters remove sediment down to the 20-30 micron range. Res-Kem Uni-Tech Sand Filters are used for municipal, institutional, and industrial water filtration applications. Single units are rated for flows up to 577 gpm. For larger flow rates, contact Res-Kem to determine whether larger or multiple units would be appropriate. Economical and efficient, Res-Kem Uni-Tech Sand Filters can be equipped for manual, semi-automatic, or full-automatic operation. Regardless of the configuration, only limited technical expertise is required for operation. Res-Kem Uni-Tech Sand Filters will integrate into a complete water treatment system without expensive custom field engineering and programming. Dual 84” Sand Filters with Standard Diaphragm Valves and Steel Piping FEATURES AND SPECIFICATIONS Model Vessel Diameter Flow Rate Flow Rate inches Normal Rating gpm 20 24 30 36 42 48 54 60 66 72 78 84 6.5 15 25 35 45 63 80 98 119 142 166 192 Prefix SF20 SF24 SF30 SF36 SF42 SF48 SF54 SF60 SF66 SF72 SF78 SF84 Hi-Rate Rating gpm Flow Rate Minimum Backwash Flow gpm Inlet/Outlet Pipe Sizes Normal Rating inches Inlet/Outlet Pipe Sizes Hi-Rate Rating inches Approximate Dimensions Single Unit LxDxH inches Approximate Dimensions Duplex Unit LxDxH inches 33 47 74 106 144 189 239 294 357 425 498 577 33 47 74 106 144 189 239 294 357 425 498 577 1 1½ 1½ 1½ 2 2 2½ 3 3 4 4 4 1½ 1½ 2 2 2½ 3 3 3 4 4 6 6 30x32x81 34x36x81 40x42x85 46x48x85 52x54x87 56x50x91 64x66x91 70x72x93 76x78x95 82x84x95 88x90x95 94x96x95 56x32x81 62x36x81 78x42x85 90x48x85 102x54x87 114x50x91 126x66x91 138x72x93 152x78x95 164x84x95 176x90x95 188x96x95 Flow Rate Specification Bases: (For your specific water source, contact Res-Kem for estimates) Normal flow rating: 5gpm/ft² Hi-Rate flow rating: 15gpm/ft² Backwash Flow Rate: 15gpm/ft² Minimum (May be higher for your specific water source) Features Standard Optional System Design and Operation Steel Pressure Tank with Epoxy Lining Steel Pressure Tank with High Temperature Epoxy, or Baked Phenolic Lining Stainless Steel, Fiberglass, or Galvanized Steel Pressure Tank ASME Code Vessel Construction PVC Hub and Lateral Distribution and Internal Piping CPVC, Polypropylene, Steel, or Stainless Steel Internal Piping Cast Iron Diaphragm Valves Steel External Piping Copper, PVC, Galvanized Steel, or Stainless Steel External Piping Manual System Isolation Valves Subsurface Wash Skid Assembly for Multiple Units Interconnecting Piping for Multiple Units Instrumentation and Controls Time Clock with Stager Controller Manual, Semi-Automatic, or Full-Automatic Controls Differential Pressure Gauge or Switch Inlet and Outlet Pressure Gauges NEMA 4XFG Electrical Enclosure Allen Bradley Programmable Logic Controller Backwash Initiation Methods Timer Manual Differential Pressure Switch Res-Kem LLC PO Box 1059 Media, PA 19063 www.reskem.com 800-323-1983 Phone 610-358-0717 610-358-4642 Fax 20100706 MODULAR ULTRAPURE WATER SYSTEMS STANDARD FEATURES: Completely Modular Design To Meet Virtually Any Requirement Recirculation Loop Flows up to 50 gpm Resistivities up to 18+MΩ Makeup Flows to 12,000 GPD Res-Kem pre-designed modular ultrapure water systems to match your water requirements to available water treatment technologies. Using a simple water treatment design and only the equipment you need, a series of modules can be joined together to achieve the required water quality for your process or industry. Res-Kem took this path because every water source is different and the required water quality depends upon the product being manufactured and the industry being served. ADVANTAGES: Materials Selected to Maintain Water Quality Components Selected For Long Term Service Standard Designs Reduce Cost, Installation and Delivery Time Simple Operation Reduces Operator Training Requirements Variety of Standard Sizes Used in conjunction with portable exchange DI systems, the standard recirculation loop flows of up to 50 gpm and resistivity of 18+ Meg-ohm can be achieved. With a custom design, higher flow systems are available. Res-Kem Zeo-Tech Modular Ultrapure Water Systems are ideal for laboratory, electronic, pharmaceutical, and many other commercial applications. Regeneration of the exchange tanks is available through our sister company, General Water Services. MODULE OPTIONS INCLUDE: Polypropylene or PVC Piping Cartridge Filtration Carbon Pretreatment Dual and Single Water Softeners Reverse Osmosis Units Post-RO Demineralization RO Storage Tanks Recirculation Loop Pumps and Controls Distribution Pump and Controls Polishing Demineralization UV Sterilization Post RO Cartridge Filtration Polishing Loop Resistivity Monitors Automatically Controlled Make Up Water Supply Recirculation Loop BackPressure Regulation For Options Not Listed Here Please Contact Res-Kem Economical and efficient, Res-Kem Zeo-Tech Modular UPW Systems can be equipped for semi-automatic or full-automatic operation. Regardless of the configuration, only limited technical expertise is required for operation. Res-Kem Zeo-Tech Modular UPW Systems will integrate into a complete water treatment system without expensive custom field engineering and programming. Recirculation Loop Repressurization and Treatment Module Why use an Ultra Pure Water System? Ultra pure water treatment is required in many industries, applications, and processes. Res-Kem offers a series of pre-assembled, modular systems for the production of a continuous supply of high purity deionized water. These pre-packaged ultra high purity water systems combine the operation of several water purification processes within each skid mounted assembly. Among the many applications for ultra pure water are: Nanotechnology products Laboratories Semiconductor Fabrication Medical Device Production Pharmaceutical Plants Electronic Products Alloy metal fabrication Aerospace MODULAR ULTRAPURE WATER SYSTEMS Prefiltration Module All systems require a filter to treat all of the water entering the water treatment system. Res-Kem selected two options for prefiltration, cartridge filtration and multi-media filtration. A prefilter will remove any large suspended particles and solids that can damage downstream equipment. A cartridge prefilter is generally the lowest installed capital cost, but the operating cost can be very high if there is poor quality inlet water. A multi-media filter has a slightly higher capital cost, but virtually no operating costs. The system simply backwashes on an as-needed basis. Water Softener Module A water softener should be installed when the inlet water hardness is greater than 50 ppm or 3 grains/gallon. The industrial water softener is particularly important in systems with a Reverse Osmosis, RO, system. Calcium, Magnesium, Manganese, and Iron can precipitate within the flow passages of the RO membrane. A water softener will reduce downtime required for membrane cleaning, increase membrane life, and virtually eliminate unplanned system shutdowns. Two configurations are used. When continuous flow is required, a dual tank softener will be required. If your plant operates 1-2 shifts per day, a properly sized, single tank softener is fine. Activated Carbon Filtration Module If your system has an RO and is on city water, an activated carbon filter is required to remove the chlorine or chloramine used to protect the population from harmful bacteria. If you do not remove the chlorine or chloramine, the life of your RO will be severely shortened. Depending upon the level of either oxidant, a noticeable degradation in RO membrane rejection will happen in as soon as a few months. Even if your water does not have chlorine or chloramine, carbon filtration is still highly recommended to remove organics in the feed water which can foul the membranes. Two carbon filtration modules are offered by Res-Kem. The simplest option is to use a carbon exchange service like our sister company General Water Services provides in the mid-Atlantic region. The other choice is to install a simple backwashable activated carbon filter. The backwashing step will increase the life of the carbon by removing suspended material from the top of the bed where it may accumulate. The tradeoff between the two options is the exchange carbon involves a smaller capital investment, but a higher operating expense. The backwashable activated carbon system has a nominally higher capital cost requires a drain line connection, and carbon replacement every 2-4 years. Reverse Osmosis System Module The heart of a Res-Kem modular water treatment system is the RO system. The RO system removes 95 - 98% of the feedwater ions. Since an RO membrane acts as a barrier, particles and bacteria will be removed. While an RO is a great tool to produce consistently high quality water, it is particularly susceptible to foulants and oxidants. To reduce the potential for the damage, Res-Kem has the pretreatment modules of filtration, softener, and/or carbon filtration described above. An RO system performs best and most efficiently when it operates nearly continuously. Also, after an RO system, a storage tank is highly recommended. The level in this tank will turn on and off the RO system. Res-Kem LLC PO Box 1059 Media, PA 19063 www.reskem.com 800-323-1983 Phone 610-358-0717 610-358-4642 Fax 20100706 MODULAR ULTRAPURE WATER SYSTEMS The standard RO systems have between 1 and 6 RO membranes. These systems operate at a recovery of 95% and higher depending upon the inlet water quality. To keep the RO system at or near continuous operation, the number of elements should be tailored to the typical water demand downstream of the RO system. Post RO Demineralization Module As the water quality requirements increase, a deionization process should be added to the RO permeate line before the water enters the RO/Recirculation loop storage tank. Doing this will increase the "makeup" water resistivity and quality. The deionization process used is called exchange deionization. A service DI tank provider, like General Water, will deliver regenerated mixed bed resin in pressure vessels or tanks, connect the tanks into the water treatment system, and remove the used or exhausted tanks of resin. After the tanks are brought back to the service company, the resins are recycled by regenerating it in a regeneration facility. RO/Recirculation Loop Storage Tank Module Almost without exception, a properly designed recirculation loop and storage tank will substantially improve the operation and reduce the capital cost of the entire treatment system. A storage tank and recirculation loop pump will easily handle rapid and large surges in water demand. As stated above, an RO is designed for relatively constant flow rate. Without a tank, the only option is to size the RO, and all equipment ahead of it, for the instantaneous demand. For example, if the instantaneous flow rate of your process is five times greater than the average flow rate, your prefiltration, softener, carbon filter, and RO will all have to be about four times larger than equipment sized for the lower, average flow rate. Res-Kem finds the capital expenditure will be dramatically higher when you have to upsize the equipment versus adding the cost of a tank. Distribution Loop Module The final module of the of the water treatment system is the repressurization and final treatment before the water enters the recirculation loop. This module includes the recirculation loop pump, two service DI mixed beds tanks in series, an ultraviolet unit, and a final filter. A resistivity monitor and sample ports insure the correct water quality is going to your manufacturing process. Using all of the treatment modules will achieve the highest water quality. For less critical water quality requirements, fewer modules will be necessary to achieve the water quality for your process. Res-Kem LLC PO Box 1059 Media, PA 19063 www.reskem.com 800-323-1983 Phone 610-358-0717 610-358-4642 Fax 20100706 Res-Kem LLC PO Box 1059 Media, PA 19063 www.reskem.com 800-323-1983 Phone 610-358-0717 610-358-4642 Fax FT WATER SOFTENERS STANDARD FEATURES: Single or Dual Tank Systems Continuous Flows up to 140 gpm NSF Approved Fiberglass Tanks 8% Crosslinked, High Capacity Cation Resin Hub and Lateral or Strainer Distributors as Appropriate Time Clock Initiated Regeneration Brine System Backwash Flow Controller ADVANTAGES: Standard Systems for Continuous or Intermittent Demand Materials Selected to Withstand Corrosive Environments Reliable, Low Restriction Valves Non-Clogging Distributors Allow Operation Over Wide Flow Rate Range and for Even Distribution Standard Designs Reduce Cost and Delivery Time With Proper Service, the Robust Design Virtually Eliminates Operator Involvement OPTIONS: Electronic Valve and Meter for Easy Programming and Flow Measurement Meter Initiated Regeneration Dual Units Options Include Parallel, Series, and Alternating Operation 10% Crosslinked Cation Resin Fine mesh Cation Resin Macroporous Cation Resin Factory Assembled, Dual Units Pre-piped and Wired Skid Manual Unit Isolation Valves Hot Water Capable Unit For Options Not Listed Here Please Contact Res-Kem Res-Kem FT-Series Water Softeners are single or dual tank, time clock initiated systems designed for commercial and light industrial applications to remove calcium and magnesium hardness from your water. Fully automatic, brass constructed, multi-port valves with adjustable regeneration cycles control Res-Kem FT-Series Softeners. Res-Kem FT Softeners are designed to provide continuous soft water 24 hours per day for dual units. Single units are a costeffective way to provide soft water where demand is intermittent. For either design, the only operator attention needed is to put salt in the brine tank. Economical and efficient, the heart of the Res-Kem FT-Series Water Softener is the Fleck 2750, 2850, and 2900, all brass control valve. With a meter initiated, twin tank alternating design, one tank is in service while the second is held in stand-by. These rugged control valves provide a low maintenance, high flow rate, and quality system able to meet the most demanding needs. Why use a Water Softener? Calcium and magnesium are hard scale forming minerals that build up on piping, heat exchangers, water heaters, boilers, and any steam equipment. This buildup results in costly repairs, increased energy consumption, plugged heat exchangers and boiler tubes. Also, hardness greatly reduces the service life of linens, clothing, appliances, and plumbing fixtures. The following facilities are examples of ideal applications for water softening equipment: Apartments/Condominiums Car Washes Laundries Light Manufacturing Plants Office Complexes Hospitals Institutions Large Homes SFT120 FEATURES AND SPECIFICATIONS Model Capacity @ 15lbs NaCl per CF (grains) Flow Rates Tank Size Diameter x Height Resin Quantity Service SFT-60 SFT-60D SFT-90 SFT-90D SFT-120 SFT-120D 60,000 120,000 90,000 180,000 120,000 240,000 8 16 11 22 14 28 Peak (inches) (cu. ft.) 12 24 17 34 21 42 12X52 12X52 14X65 14X65 16X65 16X65 2 4 3 6 4 8 MFT-120 MFT-120D MFT-150 MFT-150D MFT-210 MFT-210D MFT-300 MFT-300D 120,000 240,000 150,000 300,000 210,000 420,000 300,000 600,000 15 29 18 36 24 48 31 62 22 43 36 72 46 96 50 100 16X65 16X65 18X65 18X65 21X62 21X62 24X72 24X72 LFT-300 LFT-300D LFT-450 LFT-450D LFT-600 LFT-600D 300,000 600,000 450,000 900,000 600,000 1,200,000 31 62 49 98 70 140 63 126 98 196 120 240 24X72 24X72 30X72 30X72 36X72 36X72 Brine Tank Diameter x Height Shipping Weight (inches) Salt Storage Quantity (lbs.) (lbs.) Approximate Dimensions LxDxH Inches 18X35 18X35 18X35 18X35 24X54 24X54 300 300 240 240 765 765 201 386 279 542 371 716 36x18x60 52x18x60 38x18x72 56x18x72 46x24x72 66x24x72 4 8 5 10 7 14 10 20 24X54 24X54 24X54 24X54 24X54 24X54 30X48 30X48 765 765 650 650 586 586 800 800 371 716 440 660 560 1,110 915 1,775 46x24x72 66x24x72 48x24x72 70x24x72 51x24x69 82x24x69 60x30x80 88x30x80 10 20 15 30 20 40 30X48 30X48 39X48 39X48 39X48 39X48 800 800 1,450 1,450 1,200 1,200 920 1,785 1,303 2,530 1,700 3,100 60x30x86 88x30x86 75x39x93 109x39x93 81x39x96 121x39x96 (gpm) “D” Model Suffix: Dual Tank Model Service Flow Rate: 10 gpm/ft2 (For your specific water application, contact Res-Kem for sizing) Peak Flow Rate: 20 gpm/ft2 Tank size and color may vary based upon local requirements. Features SFT Series MFT Series LFT Series 2750 (1”) Option Option 2850 (1 ½”) 2900 (2”) Option Option Option Option Option Option Option Option Option Option Option Option System Design and Operation NSF Approved Fiberglass Tank Brass Fleck Valve Plastic Fleck 7000 Valve Metered System (Includes 3200NT and Meter(s)) PVC, Polystyrene, and/or Polypropylene Distributors Safety Float Valve in Brine Tank Commercial Air Check in Brine Tank Brine Tank with Salt Grid (Not on 39x48 Brine Tank) ASME Code 24X72, 30X72 and 36X72 Mineral Tanks Skid Assembly for Dual Units Manual System Isolation Valves Option Option Number of Units, Operation, and Regeneration Initiation Single Units, Time Clock Initiation Dual Units, (“D” Model Suffix) Time Clock Initiation Single Units, Meter Initiation (Includes 3200NT and Meter) Dual Units, Parallel, Alternating, and Series Operation, Meter Initiation (Includes 3200NT and Meters) Res-Kem LLC PO Box 1059 Media, PA 19063 www.reskem.com Option Option 800-323-1983 Phone 610-358-0717 610-358-4642 Fax 20100706 DT WATER SOFTENERS STANDARD FEATURES: Continuous Flows up to 42 gpm NSF Approved Fiberglass Tanks 8% Crosslinked, High Capacity Cation Resin Hub and Lateral or Strainer Distributors as Appropriate Meter Initiated Regeneration Brine System Backwash Flow Controller ADVANTAGES: Dual Tank Design Provides Continuous Flow Materials and Coatings Selected to Withstand Corrosive Environments Reliable, Low Restriction Valves Non-Clogging Distributors Allow Operation Over Wide Flow Rate Range and for Even Distribution Standard Designs Reduce Cost and Delivery Time With Proper Service, the Robust Design Virtually Eliminates Operator Involvement OPTIONS: 3200ET Electronic Valve and Meter for Easy Programming and Flow Measurement 9100 Non-Metallic Valve and Piping 10% Crosslinked Cation Resin Fine mesh Cation Resin Macroporous Cation Resin Factory Assembled, Pre-piped and Wired Skid Manual Unit Isolation Valves Hot Water Capable Unit Res-Kem DT Softeners are available in a wide range of selfcontained packages configured in dual tank, meter demand systems to remove calcium and magnesium hardness from your water. ResKem DT Softeners are designed for light commercial and industrial water softening applications. These automated units are designed to provide continuous soft water 24 hours per day. The only operator attention needed is to put salt in the brine tank. Economical and efficient, the heart of the Res-Kem DT Softener is the 9000, 9001, or 9500 Series Econominder all brass control valve. With a meter initiated, twin tank alternating design, one tank is in service while the second is held in stand-by. These rugged control valves provide a low maintenance, high flow rate, and quality system able to meet the most demanding needs. A lower cost option is a ResKem DT Softener based upon the 9100 and 9101 Series non-metallic valves. DT9101-4 DT9500-5ET DT9001-4 Why use a Water Softener? Calcium and magnesium are hard scale forming minerals that build up on piping, heat exchangers, water heaters, boilers, and any steam equipment. This buildup results in costly repairs, increased energy consumption, plugged heat exchangers and boiler tubes. Also, hardness greatly reduces the service life of linens, clothing, appliances, and plumbing fixtures. The following facilities are examples of ideal applications for water softening equipment: Apartments/Condominiums Office Complexes Car Washes Hospitals Laundries Institutions Light Manufacturing Plants Large Homes Boiler Pretreatment FEATURES AND SPECIFICATIONS Model Capacity @ 15lbs NaCl per CF (grains) Service Peak DT9000-0 DT9000-2 DT9000-4 DT9000-5 DT9001-2 DT9001-4 DT9001-5 DT9001-6 15,000 30,000 60,000 90,000 30,000 60,000 90,000 120,000 4 8 10 14 8 10 14 18 6 12 16 20 12 18 20 24 DT9100-0 DT9100-2 DT9100-4 DT9100-5 DT9101-2 DT9101-4 DT9101-5 DT9101-6 15,000 30,000 60,000 90,000 30,000 60,000 90,000 120,000 4 8 10 14 8 10 14 18 DT9500-5ET DT9500-6ET DT9500-7ET DT9500-8ET DT9500-10ET 90,000 120,000 150,000 195,000 270,000 14 18 27 36 42 Service Flow Rate: Peak Flow Rate: Tank: Flow Rates Tank Size Diameter x Height Brine Tank Diameter x Height (inches) Resin Quantity per tank (cu. ft.) 8x35 10x40 12x52 14x65 10x40 12x52 14x65 16x65 ½ 1 2 3 1 2 3 4 6 12 16 20 12 18 20 24 8x35 10x40 12x52 14x65 10x40 12x52 14x65 16x65 22 28 34 42 50 14x65 16x65 18x65 21x62 24x72 (gpm) Shipping Weight (inches) Salt Storage Quantity (lbs.) (lbs.) Approximate Dimensions LxDxH Inches 14x34 (Square) 14x34 (Square) 18x35 24x54 14x34 (Square) 18x35 24x54 24x54 280 280 320 840 280 320 840 780 148 218 373 509 223 378 514 656 46 x 14 x 42 50 x 14 x 47 54 x 18 x 60 64 x 24 x 72 50 x 14 x 47 54 x 18 x 60 64 x 24 x 72 68 x 24 x 72 ½ 1 2 3 1 2 3 4 14x34 (Square) 14x34 (Square) 18x35 24x54 14x34 (Square) 18x35 24x54 24x54 280 280 320 840 280 320 840 780 148 218 373 509 223 378 514 656 46 x 14 x 43 50 x 14 x 48 54 x 18 x 61 64 x 24 x 73 50 x 14 x 48 54 x 18 x 61 64 x 24 x 73 68 x 24 x 73 3 4 5 6½ 9 24x54 24x54 24x54 24x54 30x48 800 770 730 660 880 524 656 800 1070 1480 64 x 24 x 72 68 x 24 x 72 72 x 24 x 75 84 x 24 x 75 96 x 30 x 82 15 gpm/ft2 Nominal (For your specific water application, contact Res-Kem for sizing) 20 gpm/ft2 Nominal Size and color may vary based upon local requirements Features 9000 Series 9001 Series 9500 Series 9100 Series 9101 Series ¾” 1” 1 ½” ¾” ¾” 1” System Design and Operation NSF Approved Fiberglass Tank Brass Valve And Yoke Assembly Plastic Valve And Yoke Assembly Plastic Meter Brass Meter PVC, Polystyrene, and/or Polypropylene Distributors Safety Float Valve in Brine Tank Commercial Air Check in Brine Tank Copper Interconnecting Piping between Tanks Plastic Interconnecting Piping between Tanks Brine Tank (Salt Grid Added for 24” and 30” tanks) Skid Assembly Manual System Isolation Valves ¾” 1 ½” Option 1” 1” Option Option Option Option Option Option Option Option Option Option Option Option Option Option Option Instrumentation and Controls Electro-Mechanical Valve and Meter Electronic Valve and Meter Res-Kem LLC PO Box 1059 Media, PA 19063 www.reskem.com 800-323-1983 Phone 610-358-0717 610-358-4642 Fax 20100706 UNI-TECH CARBON FILTERS STANDARD FEATURES: Single Unit Flows up to 256 gpm Epoxy Lined Steel Tanks with 100 psig Design Pressure Top Mounted Manway Schedule 80 PVC Hub and Lateral Distributors Factory Assembled Diaphragm Valve Nest Steel External Piping Electro-mechanical Backwash Controller High Capacity, Application Specific, Activated Carbon ADVANTAGES: Materials and Coatings Selected to Withstand Corrosive Environments Reliable, Low Restriction Valves Distributors Allow Operation Over Wide Flow Rate Range Standard Designs Reduce Cost and Delivery Time Simple Operation Reduces Operator Training Requirements Efficient Adsorption Tailored For Each Applications OPTIONS: ASME Code Vessel Stainless Steel, Copper, or PVC, External Piping Stainless Steel, Polypropylene, Steel, or CPVC Internal Piping Hot Water or Steam Sanitization Capability Differential Pressure Switch Air Scour Sub-Surface Wash Sightglasses Pre-piped and Wired Systems Mounted on Skid Manual Unit Isolation Valves Interconnecting Piping Between Multiple Units Allen Bradley PLC For Options Not Listed Here Please Contact Res-Kem Res-Kem Uni-Tech Carbon Filters are available in a wide range of self-contained packages configured in single, double, and multiple unit arrangements to adsorb chlorine, organics, tri-halo methanes (THM’s), taste, odor, and color. Res-Kem Uni-Tech Carbon Filters contain activated carbon selected for the appropriate application. Res-Kem Uni-Tech Carbon Filters are used for municipal, institutional, and industrial water treatment applications. Single units are rated for flows up to 256 gpm. For larger flow rates, contact Res-Kem to determine whether larger or multiple units would be appropriate. Economical and efficient, Res-Kem Uni-Tech Carbon Filters can be equipped for manual, semi-automatic, or full-automatic operation. Regardless of the configuration, only limited technical expertise is required for operation. Res-Kem Uni-Tech Carbon Filters will integrate into a complete water treatment system without expensive custom field engineering and programming. Dual 36” Carbon Filter System with Optional Stainless Steel Butterfly Valves and Piping FEATURES AND SPECIFICATIONS Model Vessel Diameter Volume of Carbon inches cubic feet Prefix Flow Rate Chlorine Removal Flow Rate Organics Removal Flow Rate Backwash Inlet/Outlet Pipe Sizes Rating inches Approximate Dimensions Single Unit LxDxH inches Approximate Dimensions Duplex Unit LxDxH inches gpm gpm 6.5 9.5 14 23 32 41 53 65 79 94 111 128 17-22 25-31 39-49 57-71 77-96 101-126 127-159 157-196 190-238 226-283 265-332 308-385 1 1½ 1½ 1½ 2 2½ 3 3 3 3 4 4 30X30X81 34X34X81 40X40X83 45X48X85 52X54X87 58X62X91 64X70X91 70X76X93 76X78X103 73X88X103 73X90X110 73X96X110 60X30X81 68X34X81 80X40X83 90X48X85 104X54X87 116X62X91 128X70X91 140X76X93 152X78X103 146X88X103 146X90X110 146X96X110 gpm ACF20 ACF24 ACF30 ACF36 ACF42 ACF48 ACF54 ACF60 ACF66 ACF72 ACF78 ACF84 20 24 30 36 42 48 54 60 66 72 78 84 6.5 9.5 14 23 32 41 53 65 79 94 111 128 13 19 28 46 64 82 106 130 158 188 222 256 Flow Rate Specification Bases: (For your specific water source, contact Res-Kem for estimates) Chlorine Removal Flow Rating: 2gpm/ft³ Organics Removal Flow Rating: 1gpm/ft³ Features Standard Optional System Design and Operation Steel Pressure Tank with Epoxy Lining Steel Pressure Tank with High Temperature Epoxy, or Baked Phenolic Lining Stainless Steel, Fiberglass, or Galvanized Steel Pressure Tank ASME Code Vessel Construction PVC Hub and Lateral Distribution and Internal Piping CPVC, Polypropylene, Steel, or Stainless Steel Internal Piping Cast Iron Diaphragm Valves Steel External Piping Copper, PVC, Galvanized Steel, or Stainless Steel External Piping Manual System Isolation Valves Subsurface Wash Skid Assembly for Multiple Units Interconnecting Piping for Multiple Units Instrumentation and Controls Time Clock with Stager Controller Manual, Semi-Automatic, or Full-Automatic Controls Differential Pressure Gauge or Switch Inlet and Outlet Pressure Gauges NEMA 4XFG Electrical Enclosure Allen Bradley Programmable Logic Controller Backwash Initiation Methods Timer Manual Differential Pressure Switch Res-Kem LLC PO Box 1059 Media, PA 19063 www.reskem.com 800-323-1983 Phone 610-358-0717 610-358-4642 Fax 20100707 INDUSTRIAL DEIONIZATION SYSTEMS STANDARD FEATURES: Pre-Engineered Design With Flows from 15-195 gpm Ironically Balanced Cation & Anion Vessels Sprayed & Baked PVC Coating on Carbon Steel Tanks Surfaces Top & Bottom PVC Hub & Radial Distributors Corrosion Resistant True Union Air Actuated Ball Valves PLC in NEMA12 Enclosure for Fully Automatic Operation Thornton Meter for Conductivity & Flow Measurements 100 psig Rated Tanks Mounted on Unitized Steel Base Strong Base Type II Anion for Maximum Capacity Factory Assembled Piping Hydrostatic & Factory Tested Prior to Shipment Res-Kem engineered these dual bed deionization systems to match your water requirements. Using simple, time proven cation and anion ion exchange resin technology, these compact systems can produce high quality water with the lowest water usage for lower TDS waters and/or where treated water demand is highly variable. Res-Kem’s industrial two-bed deionizers are available as standard pre-engineered, skid-mounted units which can be customized to meet a wide range of individual customer requirements. Variety of Standard Sizes Ranging in size from 18” to 72” in diameter and with flows from 15 to 195 gpm, these two bed deionizers are a highly efficient means of removing dissolved solids from water. Regeneration of the system is initiated by conductivity, time, and/or totalized flow. The deionizers can be supplied in combination with a full range of options and related equipment to provide a fully integrated water purification system. ADVANTAGES: Uses Less Water Than a Comparable RO System Materials Selected to Maintain Water Quality and Long Service High Quality Water Despite Changes in Water Flow Rate Standard Designs Reduce Cost, Installation and Delivery Time Simple Operation Reduces Operator Training Requirements Cation & Anion Deionization System with Optional CPVC Piping OPTIONS INCLUDE: ASME Code Vessels Rubber-Lined Steel Tanks Strong Base Type I Anion Resin Weak Base Anion Resin Low Flow Rinse Recirculation Pump Weir Type Fail Close Diaphragm Valves CPVC Piping & Valves For Options Not Listed Here Please Contact Res-Kem Res-Kem’s Dual Bed Deionization Systems are designed for fullautomatic operation. These systems will integrate into a complete water treatment system without expensive custom field engineering and programming. Why use a Deionized Water System? Deionized water is required in many industries, applications, and processes. Res-Kem offers a series of pre-assembled systems for the production of a continuous supply of deionized water. Some of the many applications for DI water are in: Chemical Plants Pharmaceutical Plants Autoclave Steam Generators Electronic Products Medical Device Production Alloy Metal Fabrication Aerospace Metal Treating and Plating FEATURES AND SPECIFICATIONS Model Number Normal Flow gpm Minimum Flow gpm Cation Resin cuft Anion Resin cuft Overall Capacity Kgr CaCO3 Tank Size DXH inches Approximate Dimensions WxDxH inches DI18072-006A007B 15 4 6 7 140 18 x 72 66 x 33 x 82 DI24072-010A012B 25 6 10 12 240 24 x 72 78 x 43 x 87 DI30072-017A020B 40 10 17 20 400 30 x 72 79 x 42 x 96 DI36072-025A029B 55 15 25 29 580 36 x 72 90 x 55 x 99 DI42072-033A038B 75 20 33 38 760 42 x 72 109 x 67 x 101 DI48072-042A049B 100 25 42 49 980 48 x 72 114 x 71 x 106 DI54072-053A062B 125 30 53 62 1,240 54 x 72 126 x 80 x 106 DI60072-066A077B 155 40 66 77 1,540 60 x 72 138 x 88 x 108 DI66072-079A092B 185 45 79 92 1,840 66 x 72 152 x 95 x 108 DI72072-094A110B 220 85 94 110 2,200 72 x 72 170 x 102 x 112 DI78072-111A129B 280 96 111 129 2,580 78 x 72 180 x 118 x 112 DI84072-115A129B 300 115 129 150 3,000 84 x 72 192 x 116 x 122 DI90072-130A148B 345 130 148 172 3,750 90 x 72 204 x 122 x 124 DI96072-145A168B 390 145 168 195 3,900 96 x 72 215 x 122 x 130 For your specific water source, contact Res-Kem for capacity estimates Features Standard Optional System Design and Operation PVC-Lined Steel Pressure Tank Steel Pressure Tank with Rubber Lining ASME Code Vessel Construction PVC Hub & Radial Distributors and Internal Piping PVC True Union Ball Valves Weir-Type Diaphragm Valves Schedule 80 PVC External Piping Manual System Isolation Valves Parallel or Alternating Operation for Multiple Units Skid Assembly Interconnecting Piping between Multiple Units Instrumentation and Controls Full-Automatic Controls with Manual Override Manual, Semi-Automatic, or Full-Automatic Controls Demineralized Water Conductivity Sensor Demineralized Water Flow Sensor Caustic and Acid Concentration Sensors Inlet and Outlet Pressure Gauges NEMA 12 Electrical Enclosure Programmable Logic Controller Res-Kem LLC PO Box 1059 Media, PA 19063 www.reskem.com 800-323-1983 Phone 610-358-0717 610-358-4642 Fax 20100707 REVERSE OSMOSIS XL - SERIES STANDARD FEATURES: Single Unit Flows up to 700 gpm Stainless Welded Inlet Piping Stainless Frame, Hardware, Victaulic Clamps & Instrumentation Tubing Stainless NEMA 4X Control Panel Allen Bradley with Color Graphic Touch Screen Interface Control Quick Link™ Technology to Connect & Control Devices Before & After RO System PreTreat Link™ Controls Softeners, Media Filters & Carbon Filters HQ Link™ Connects Four High Purity Resistivity Cells Analog RO Tank Level Control ADVANTAGES: Materials Selected for Years of Trouble-free Operation Engineered to Eliminate Custom Field Programming Flexible & Simple Control of Equipment Before & After RO Flexible & Simple Integration of Instruments Before & After RO Standard Designs Reduce Cost, Delivery & Installation Time Low Voltage “Plug & Play” Design Simplifies Field Connections OPTIONS: X-Web™ Technology to Remotely Monitor & Control Water Treatment System RO CIP Cleaning Skid For Options Not Listed Here Please Contact Res-Kem The Res-Kem XL Series of Reverse Osmosis systems is truly an Engineered System. From pretreatment through tank level and post treatment portable DI control, the XL RO Series becomes a "System" by simply activating pre-engineered standard features. Engineering novel features like Quick Link™ Technology eliminates the need for many stand alone controllers for pH, ORP and resistivity instrumentation. The purchase of optional cells is the only requirement. Also, several costly control panels are eliminated for pretreatment tanks and pump control. Field wiring is replaced by low voltage quick link connections. XL-4L-5H Reverse Osmosis System Produces 100 gpm The Quick Link Technology puts the “System” in RO System. Quick Link Technology was engineered to provide a simple method of control and connection for electrical field devices that are required to make an RO "System" operate seamlessly as a system. Field devices include pretreatment tanks, booster and break tank pumps, chemical feed, pH, ORP, bypass and auxiliary make-up valves, level control, distribution pumps, portable exchange DI bank switching and rinse-up, high quality resistivity cells with control. Quick Link Technology provides: Simplicity- System field devices easily "plug and play" into main panel. Flexibility - User is prompted to select system devices and options via simple touch screens. Cost Savings - Quick Link Technology eliminates the need for many stand alone components like pH, ORP and resistivity instrumentation. The purchase of optional cells is the only requirement. Also, several costly control panels are eliminated for pretreatment tanks and pump control. Field wiring is replaced by low voltage quick link connections. REVERSE OSMOSIS XL - SERIES Model Product Flow Inlet Flow Waste Flow Recovery (gpm) (gpm) (gpm) % Total Membranes Pipe Connections Dimensions Approximate Weight Quantity WXDXH (lbs) 1700 Prefilter Housing Staging Pump Inlet Product Waste Length XL-1L-2H 12 16 4 75 2 1x1 2" 1 1/2" 1" 7.5HP 20" 5 68" x 35" x 77" XL-1L-3H 18 24 6 75 3 1x1x1 2" 1 1/2" 1" 7.5HP 20" 5 68" x 35" x 77" 1900 XL-1L-4H 22 30 8 75 4 1x1x1x1 2" 1 1/2" 1" 10HP 20" 5 68" x 35" x 77" 2100 XL-2L-3H5E 26 47 11 75 5 1x1x1 2" 1 1/2" 1" 10HP 20" 5 108" x 35" x 77" 2400 XL-2L-3H 34 45 11 75 6 1x1x1 2" 1 1/2" 1" 10HP 20" 5 108" x 35" x 77" 2500 XL-2L-4H 40 53 13 75 8 1x1x1x1 2" 1 1/2" 1" 10HP 20" 5 108" x 35" x 77" 2750 XL-3L-3H 50 67 17 75 9 2x1 2" 2" 1" 15 HP 40" 5 148" x 41" x 77" 3000 XL-3L-4H 65 86 21 75 12 2x1x1 2" 2" 1" 15 HP 40" 5 148" x 41" x 77" 3300 3400 XL-4L-3H 65 86 21 75 12 2x1 3" 3" 1 1/2" 15 HP 40" 5 188" x 41" x 77" XL-4L-4H 80 113 33 75 16 2x1x1 3" 3" 1 1/2" 25 HP 40" 5 188" x 41" x 77" 3600 XL-4L-5H 100 133 33 75 20 2x2x1 4" 3" 1 1/2" 25 HP 40" 12 188" x 57" x 77" 3800 XL-4L-6H 125 167 42 75 24 3x2x1 4" 3" 1 1/2" 30 HP 40" 12 188" x 57" x 77" 4000 XL-4L-7H 150 200 50 75 28 4x3 4" 3" 2" 40 HP 40" 12 188" x 57" x 77" 4400 XL-4L-8H 175 233 58 75 32 5x3 4" 3" 2" 40 HP 40" 12 188" x 57" x 77" 4800 XL-4L-9H 200 267 67 75 36 6x3 4" 3" 2" 50 HP 40" 12 188" x 82" x 80" 5400 XL-4L-10H 225 300 75 75 40 6x4 4" 4" 2" 60 HP 40" 22 188" x 82" x 80" 5850 6150 XL-4L-11H 250 333 83 75 44 7x4 4" 4" 2" 60 HP 40" 22 188" x 82" x 80" XL-4L-12H 300 400 100 75 48 7x5 6" 4" 3" 75 HP 40" 22 200" x 82" x 80" 6500 XL-4L-15H 350 466 116 75 60 9x6 6" 4" 3" 75 HP 40" 22 200" x 82" x 88" 7000 Specification Bases: (For your specific water source, contact Res-Kem for estimates) TDS, pressure and temperature will affect RO product ratings SDI < 3 Free Chlorine - 0.0 mg/l maximum Dimensions refer to nominal size only, and do not include operating maintenance area Specifications subject to change without notice 20100708 REVERSE OSMOSIS XL - SERIES Features Standard Optional System Design All Stainless Structural Steel Frame Construction Stainless NEMA 4x Control Panel Stainless Hydraulic Panel Stainless Butt Welded Inlet Piping Stainless Automatic Inlet Valve Stainless Cartridge Pre-Filter Housing Stainless Multi-Stage Pump w/ TEFC Motor Stainless High Pressure Piping Stainless Pump Control Valve Stainless Waste Control Valve All Stainless Hardware and Victaulic Clamps Stainless Instrumentation Tubing and Fittings Cleaning Connections Controls PreTreat Link - Complete control for up to four automatic softeners and three automatic media or carbon filters. Control options include duplex alternating, parallel or variable demand HQ Link- Up to four high purity resistivity cells (+/- 1% accuracy) can be connected. Display that can be switched between temperature and non-temperature compensated. Displays resistivity or conductivity. Duplex RO - Quick Link connection allows for seamless lead/lag or parallel RO operation for XLD models Level Control- Each XL - RO is shipped with a Quick Link Analog Level Transmitter included X-Web - Optional remote monitoring and control through internet technology. Uses Ethernet port for network connection or wireless communication. Allen Bradley with Color Graphic Touch Screen interface control Panel UL(R) 508 Listed Digital Instrumentation Flow - Product, Waste, Feed, Storage Tank Empty Rate Membrane Percent Recovery Conductivity - Feed, Product, Membrane % Rejection Temperature - Feed Tank Level - Percent Full, Gallons Remaining, High Alarm, Low Alarm, Low Level Distribution Pump Cutoff, Accepts Analog or Discrete Tank Level Input Mechanical Instrumentation Pressure Gauges - Pre-filter, Post-filter, Pump Discharge, Membrane Feed, Membrane Waste Pressure Switch - Feed Pressure Relief - Product QuickLink Ready Devices Product Divert Valve Waste Flush Valve pH Cell ORP Cell Resistivity Cell 20100708 REVERSE OSMOSIS XL - SERIES 20100708 REVERSE OSMOSIS CL - SERIES STANDARD FEATURES: Flow Rates Between 3,200 and 28,000 GPD Full-Featured Single and Duplex Standardized Designs Built to Last Stainless Frame and Piping Allen-Bradley PLC Color Panel View Plus Touch Screen HMI Quick Plug and Control Design Simple Menu Prompts for Configuration of Process Digital and Analog Instrumentation Two Analog Tank Level Transmitters Same Price for Single and Three Phase Power Connections ADVANTAGES: Standard Design Eliminates Costly Custom Engineering Simple Integration with PreTreatment and Post-Treatment Quick Setup and Simple Integration Reduces Field Wiring to Low Voltage DC Connections Integrated Pump and Membrane Protection Simple to Understand Pricing OPTIONS: Remote Monitoring Using Standard Ethernet Protocol Automated Valves for Product Diverting, Waste, DI Rinse Flushing, DI Bank Switching Instrumentation for pH, ORP, Resistivity, Conductivity Pressure Transmitters Res-Kem RO systems are engineered with flexibility in mind. Since every water treatment plant is different, a simple method to connect and control an RO system must be part of the design. Res-Kem RO systems will integrate into a complete water treatment system without expensive custom field engineering and programming. Often, RO systems are merely connected between two different pieces of existing equipment and expected to function seamlessly. There are so many different pieces of equipment that can be before and after an RO system. Res-Kem RO systems are designed to interoperate with properly equipped pretreatment filters and softeners, booster pumps, break tank pumps, chemical feed, pH ORP, bypass valves, auxiliary makeup valves, level control, distribution pumps, portable exchange DI bank switching, rinse up, resistivity cells, and controls. Model RC4-5-55 6 gpm (8,640 GPD) unit These devices easily plug into the main panel. Users can select system devices and options via simple touch screen entries. The design eliminates the need for many stand-alone electrical panels for components like pH, ORP, and resistivity instruments. Purchase only the cells you need and plug in. Also, costly control panels can be eliminated from pretreatment softeners, filters, and pump control. 20100708 FEATURES AND SPECIFICATIONS Model RC4-3-35 RC4-3-55 RC4-3-77 RC4-4-35 RC4-4-55 RC4-4-77 RC4-5-35 RC4-5-55 RC4-5-77 RC4-6-35 RC4-6-55 RC4-6-77 RC4-7-35 RC4-7-55 RC4-7-77 RC4-8-35 RC4-8-55 RC4-8-77 Product Flow Feed Temp Product Flow Inlet Flow Waste Flow GPD ºF gpm gpm gpm 3240 5040 5040 5760 7200 7200 7200 8640 9072 8640 10080 10944 10080 12240 12240 10800 13968 13968 35 55 77 35 55 77 35 55 77 35 55 77 35 55 77 35 55 77 2.25 3.5 3.5 4.0 5.0 5.0 5.0 6.0 6.3 6.0 7.0 7.6 7.0 8.5 8.5 7.5 9.7 9.7 3.5 5.4 5.4 6.2 7.7 7.7 7.7 9.2 9.7 9.2 10.8 11.7 10.8 13.0 13.0 11.5 14.9 14.9 1.25 1.9 1.9 2.2 2.7 2.7 2.7 3.2 3.4 3.2 3.8 4.1 3.8 4.5 4.5 4.0 5.2 5.2 Feed Pressure psig 130 135 97 185 146 98 184 141 99 186 139 98 184 142 95 172 141 93 Membranes 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 Pump HP Inlet inches Product inches Waste inches Skid Dimensions LxDxH Inches 2 2 2 3 2 2 3 2 2 3 2 2 3 3 2 3 3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ 26 x 36 x 67 26 x 36 x 67 26 x 36 x 67 26 x 36 x 67 26 x 36 x 67 26 x 36 x 67 26 x 36 x 67 26 x 36 x 67 26 x 36 x 67 26 x 36 x 67 26 x 36 x 67 26 x 36 x 67 26 x 42 x 67 26 x 42 x 67 26 x 42 x 67 26 x 42 x 67 26 x 42 x 67 26 x 42 x 67 Features Pipe Connections Standard Shipping Weight 290 290 290 340 330 320 370 360 350 400 390 380 430 430 410 460 460 440 Optional System Control Link to Pretreatment Monitoring via Internet Connection Duplex RO Control High Purity Instrumentation Allen-Bradley PLC Instrumentation Allen-Bradley 6” Color Screen HMI Allen-Bradley 10” Color Screen HMI Digital Conductivity - Feed and Product Digital Temperature - Feed Digital Flow – Product, Waste, Recirculation, Feed Digital Pressure – Membrane Inlet and Outlet Digital Tank Level with Included Transmitter Digital Storage Tank Usage Gauge Package – Pre-filter, Post-filter, Pump Discharge, Membrane Feed, Membrane Waste Digital Percent Recovery and Rejection pH Display and Control ORP Display and Control Calculated Pump Control Dual Chemical Injection Control Booster/Break Tank Duplex Distribution Remote Recirculation Low Pressure Shutdown and Alarm Low Pressure Automatic Restart Valve Control Reverse Osmosis Pressure Relief Auxiliary Make-up Water Product Divert/Flush Waste Flush DI Control Portable DI Exchange Bank Switching requires optional cell Res-Kem LLC 2 New Road Aston, PA 19014 www.reskem.com 800-323-1983 Phone 610-358-0717 610-358-4642 Fax Lbs RESIN TRAPS STANDARD FEATURES: Clean Trap Pressure Drop of Less Than 2 psi Single Unit Flows to 270 gpm Corrosion Resistant PVC & Stainless Steel Construction 316SS Wedge Wire Slot Openings of 0.010 inches Maximum Operating Pressure 100 psig Maximum Operating Temperature 100F Clear Acrylic Tube for Unobstructed Viewing Blowdown Ball Valve for Easy Cleaning & Media Removal Socket, Threaded & Flanged End Connections ADVANTAGES: Simple Insurance Against Catastrophic Plant & Product Damage Protects Downstream Product From Contamination With Media Prevents Media From Entering Distribution Loop & Tanks Protects Downstream Pumps & Equipment From Damage Prevents Loss of Media During Backwash Cycle Materials Selected to Maintain Water Quality and Long Service A resin trap is a simple, inexpensive protective sieving device to insure the ion exchange resin or other filtration media does not leave the water treatment equipment where it belongs, and travel downstream where it doesn’t belong. Install a resin trap. Like insurance, do not wait until catastrophe strikes to see the value. Why You Need a Resin Trap Many water treatment processes use small granular, plastic, powdered, pelletized and/or crystalline media in a pressure vessel. Over the years, complex screens, slotted pipes, perforated plates, molded devices, etc. have been engineered to keep the media in the vessel. Through corrosion, chemical attack, thermal damage, rapid flow changes, system age and/or water hammer, these distribution systems will be damaged. When the distribution systems are damaged, the ion exchange resin or other media will get into the water distribution system contaminating and/or destroying downstream RO membranes, expensive membrane filters, pumps, tanks, piping, processes and any product touched by this contaminated water. What Is A Resin Trap? A resin trap, designed and fabricated by Res-Kem, is a very simple sieving device using a stainless steel wedge-wire screen. The slots are small enough to retain upstream ion exchange resins or other filtration media. The number and size of the openings are designed to keep the pressure drop to a ∆P=2 psi at the rated flow rate. A clear sleeve will visually indicate whether there is an upstream problem. A small ball valve allows for recycling of resin or media after the problem has been repaired. Since the slots in the wedge wire are 0.010 inches, 254 microns, a resin trap protects, but does not replace, downstream cartridge filters, bag filters, membrane filters, etc. which generally have a much lower micron rating. Where Should You Install a Resin Trap? A resin trap should be installed in the product water line of most resin and media based water treatment equipment like: Softeners Demineralizers Portable DI Tanks RT40-F Resin Trap Dealkalizers Carbon Filters Greensand Filters Condensate Polishers Sand Filters Multi-Media Filters A resin trap should be considered in the backwash lines of most ion exchange and carbon systems because temperature related flow changes can cause these expensive materials to be sent down the drain. FEATURES AND SPECIFICATIONS Res-Kem Model Number Drawing Connection Size Connection Type Flow Rate (gpm) Approximate Weight (lbs) Approximate Length (inches) Maximum Width (inches) RT20-S B 2” Female Socket 110 14 11 12.5 RT20-T B 2” Female NPT Threaded 110 14 13.5 12.5 RT20-F A 2” Van Stone Flanged 110 18 20 12.5 RT30-S B 3” Female Socket 170 15 16 12.5 RT30-T C 3” Female NPT Threaded 170 14 11 12.5 RT30-F A 3” Van Stone Flanged 170 20 24 12.5 RT40-S B 4” Female Socket 270 28 15 12.5 RT40-F A 4” Van Stone Flanged 270 40 24 12.5 Flow rate based upon a ∆P=2 psi Res-Kem LLC PO Box 1059 Media, PA 19063 www.reskem.com 800-323-1983 Phone 610-358-0717 610-358-4642 Fax 20130515 Res-Kem LLC 2 New Road Aston, PA 19014 800-323-1983 www.reskem.com [email protected] 20130515
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