Manufacturing in Ireland An Overview 09/04/2015 Contribution from Ireland Andrew Lynch Chief Innovation & Network Officer(IMR), SME Coordinator & Internationalisation Manager, Irish Centre for Manufacturing Research (ICMR) Ireland’s Innovation for Energy Efficiency (i2e2) HLG Manufuture Representative Representative for AM National Co-ordinator AVM KIC [email protected] www.icmr.ie [email protected] Leveraging Irelands Unique Asset Base US firms have invested more capital in Ireland than BRIC combined $189B IRE 1990-2011 vs $159B BRIC Government policy – Research Prioritisation Skills Manufacturing 4.0 Manufacturing 4.0 Big Data Top 10 ways big data is changing the manufacturing landscape forever In an article recently published by Forbes, software expert Louis Columbus. Manufacturers are already using advances analytics to increase yields, reduce costs, monitor production and gain operation insights. 1. Making the smart factory a reality 2. Better forecasts on product demand and production 3. Understanding plant performance across multiple metrics 4. Providing faster customer service and support 5. Integrating advanced analytics (e.g. Six Sigma) –fuel continuous improvement 6. Greater visibility and insight into supplier performance 7. Equipment monitoring and preventative maintenance 8. Measuring compliance and traceability 9. Making quality a top priority 10. Financial performance and visibility Additive Manufacturing Commonly known as 3-D printing, additive manufacturing processes create 3D objects based on digital models by successively depositing thin layers of materials. Used in rapid prototyping but now being used more readily in manufacturing processes proper. Example – used in small batches of complex parts e.g. hollow spheres with no seams – to micro level Manufacturing is coming back! Ten years ago Chinese labour costs were 1/10th of ours . It was obvious to invest there rather than in a state of the art facility in Ireland. Now after accounting, logistics, tax and other considerations taken into account that gap has disappeared for many products. Several Eastern European economies have lost their competitive edge over us and Brazil for example is a more expensive place to manufacture (overall) then here. Germany with its drive towards 4.0 is an example we should follow and seek to gain competitive advantage going forward. Thank you Andrew Lynch ICMR
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