S H I P YA R D S & O F F S H O R E OUR SHIPYARDS HAVE IMMENSE POTENTIAL. WE KNOW HOW TO USE IT – TO YOUR ADVANTAGE. Increased oil and gas mining, a growing number of wind farms, as well as the gradual economic growth and the development of maritime freight, offer new opportunities to our clients, but they also bring forth new challenges. More often than not, the productive potential of individual shipyards is not enough to overcome these challenges. The dynamic growth of the offshore industry, building highly specialized vessels, as well as complex conversions and maintenance require mutual cooperation from numerous entities, which in turn makes it easier to meet the clients' growing expectations in this increasingly competitive market. That is why we strive to combine and improve various aspects and operations of our shipbuilding entities. Increasing the level of collaboration among the MARS companies will allow our clients to face the ever-growing challenges more efficiently and effectively, all through the use of three crucial assets: the people and their technical expertise, past accomplishments, as well as the robust production facilities. All of the above at a fair price, with the utmost standards of diligence and quality. These are the motivations behind creating the MARS Shipyards and Offshore Group. Piotr Słupski Mars Shipyards and Offshore EPG Nauta MSR Gryfia Energop Crist Bilfinger MARS Offshore PIOTR SŁUPSKI President of Management Board MS Mutual Funds Society (managing MARS Closed-End Investment Fund) 2 2 dry docks (379 x 70 m and 240 x 40 m) slipways (the largest 260 m long) 13 floating docks (the biggest: 216 x 35 m) 43 cranes (the biggest: 1000 t) 4572 m length of the quays The largest shipyard potential in the southern Baltic area MARS Closed-End Investment Fund MARS is one of the two funds managed by MS Investment Funds Society, a daughter company of Polish Armament Group which includes 17 companies. MARS manages the portfolio of several companies carrying out shipbuilding and offshore production activities, companies whose main assets are real estate properties, a company specialised in the production for the energy industry, as well as special purpose vehicles set up to execute specific tasks. The aggregate value of the assets currently managed by MARS amounts to about EUR 260 million. MARS has in its portfolio stakes in companies whose core activity is shipbuilding or offshore production forming a group named ‘MARS Shipyards & Offshore’ which includes: EPG Nauta MSR Gryfia Energop Moreover the Fund has minority stakes in Bilfinger Mars Offshore and Crist Shipyard. These companies closely cooperate with MARS group in using new technologies and production potential. Gdynia Gdańsk Świnoujście A1 Szczecin POLAND A2 Berlin Sochaczew Poznań A2 Warszawa Łódź Wrocław A1 Kraków S H I P YA R D S & O F F S H O R E OFFS OFFSHORE WE HAVE A LOT TO BE PROUD OF Fot: EPG – Tomasz Olszewski Fot: EPG – Piotr Zabrocki JUST A COUPLE OF THE RECENT PROJECTS Delivery of completly outfitted modules shipped directly for offshore installation on Eldfisk II 2/7S field operated by Conoco-Philips dimensions: total weight: contractual partner: destination: – 30.8 x 18.4 x 12.6 m; 55 x 7 x 8 m – 740 tons, 420 tons – Kvaerner Stord AS – Greater Ekofisk Area – Eldfisk field Fabrication and assembly of sections and modules for H6e Drilling Aker Barents & Aker Spitsbergen dimensions: total weight: contractual partner: destination: – up to 76 x 36 x 6.5 m – 4500 tons – Aker Kvaerner Stord AS – Stord, Norway Fot: EPG – Piotr Zabrocki Fabrication of main winches for offshore vessel dimensions: total weight: contractual partner: – 6.1 x 4.4 x 4.3 m – 115 tons/pc – National Oilwell Varco źródło: offshorewind.biz Fabrication of two substation topsides for Walney Offshore Wind Farm dimensions: total weight: contractual partner: destination: – 13 x 23 m – 1300 tons (two substations) – Bladt A/S – Wallney OWF, UK Delivery of outfitted subsea modules for offshore installation on Asgard field operator by Statoil dimensions: total weight of section: number of modules contractual partner: destination: – 7.0 x 12.8 x 4.5 m – 56 tons each –8 – Aker Egersund AS / Aker Subsea AS – Asgard field - North Sea SHORE THE OFFSHORE SERVICES INDUSTRY. HOW TO COMPETE WITH THE BIGGESTS EUROPEAN PLAYERS. Polish companies operating within the MARS S&O group have been competing in the international offshore market for only several years but have nonetheless managed to establish a solid reputation, carrying out contracts for the biggest and most demanding clients – leading offshore and subsea companies. They have gone through successful auditing and possess all the necessary certification, confirming the high quality of their work, such as the qualified supplier status for Aker Solutions or FMC Technologies. The FMC Technologies weldment certificate offers the chance to cooperate with every single branch of the global concern. ,, Some years ago, our companies could only perform simple pipeline construction. Now, we are able to carry out highly complex work, delivered directly to offshore oil rigs, such as fully equipped modules and platform sections. ,, Włodzimierz Dyrka, President of Management Board Energomontaż-Północ Gdynia The MARS companies have produced, among others: steel constructions enabling the installation of devices for underwater oil, gas and waste segregation towers for laying out elastic pipelines along the seabed to be installed aboard the PLSV twin vessels fully equipped main platform decks. ONE OF THE WORLD’S MOST ADVANCED VESSELS IN ITS CLASS IS BEING BUILT AT ONE OF OUR SHIPYARDS Apart from ship renovation, modification and modernization, the MARS S&O group shipyards carry out construction work as well. The docks and slipways serve as construction and staging areas for new, technologically advanced vessels. Among them are two innovative art science and research vessels, commissioned by the Gdańsk University Institute of Oceanography and University of Gothenburg. These contracts represent the cooperation between the shipbuilding industry and academic community. Oceanograf is a 40 m long and 14 m wide catamaran. Due to the highly advanced equipment, it will be one of the most sophisticated vessels of its type in the world. Second research vessel (45 m long) will provide the university with a super-modern marine laboratory. It will make it possible to study large-scale processes, such as how changes in the climate affect ocean currents and pH values, which in turn affect marine life. The MARS S&O group shipyards also built a partly equipped Platform Supply Vessel (intended for servicing oil rigs).It was commissioned by a Norwegian seafaring company. Highly advanced trawlers are also being built for the demanding Norwegian and Danish shipowners. In 2014 MSR Gryfia launched two river icebreakers (one frontal and one linear). Both ships will carry out their work on the Oder River. Research vessel for University of Gothenburg RECENT PROJECTS SHIP TYPE DIMENSIONS CLIENT SIEM Symphony Platform Supply Vessel 89.2 x 19.0 x 6.4 m Helles y Verft AS, Norway TORBAS Purse Seiner Trawler 69.9 x 15.0 x 6.4 m Stadyard AS, Norway HAUGAGUT Purse Seiner Trawler 77.25 x 15.0 x 9.2 m Karstensens Skibsvaerft AS, Denmark KVANNOY Purse Seiner Trawler 69.95 x 15.2 x 6.5 m Karstensens Skibsvaerft AS, Denmark RUTH Purse Seiner 88.0 x 16.2 x 9.2 m Karstensens Skibsvaerft AS, Denmark BEINUR Purse Seiner Trawler 69.95 x 15.2 x 6.5 m Karstensens Skibsvaerft AS, Denmark ANDRZEJ Line icebreaker 30.34 x 8.09 x 1.8 m Regional Water Management Office in Szczecin, Poland STANISŁAW Lead icebreaker 35.68 x 8.52 x 2.0 m Regional Water Management Office in Szczecin, Poland NEWBUILDING THERE IS NOT A SINGLE SHIP IN THE BALTIC SEA WE COULDN'T HANDLE Even with the rapidly growing offshore services market, vessel renovations, repurposing and modernization are still the fundamental activities of the MARS group shipyards. Owing to their vast experience and well deserved acclaim, they continue to carry out maintenance and renovation work for customers satisfied with the high quality of their services. The shipyards carry out comprehensive class and post-damage renovations on various merchant vessels (container ships, dry and liquid bulk carriers, reefer ships), trawlers and offshore vessels. They offer complex welding, electrical, maintenance, fitting and hull services. They repair engines and power generators, exchange pipelines in engine rooms, storage tanks and on deck, as well as onboard equipment, radio and navigational devices. The wide array of available renovation works is made possible by the experienced crew and the suitable equipment they use. The dry docks are able to house and renovate vessels of up to 379 m in length and 70 m in width or easily allow double docking. ,, MARS DOES RENOVATIONS WELL AND FAST ,, Our clients expect affordable, perfectly organized shipyard services of consistently high quality. By realizing the synergy potential of the Group, we are now able even to exceed these expectations. Krzysztof Juchniewicz, Vice President of the Board Commercial Affairs Nauta SHIPREPAIR THE LARGEST DOCKS WITHIN THE SOUTHERN BALTIC AREA DRY DOCKS 379.0 x 70.0 x 8.0 m 240 x 40 x 8.0 m FLOATING DOCKS 216.0 x 35.0 x 8.0 m – 17 000 t 120.0 x 18.0 x 6 m – 3 500 t 190.5 x 31.2 x 7.3 m – 17 000 t 115.0 x 18.3 x 5.8 m – 3 500 t 156.0 x 26.0 x 7.2 m – 7 200 t 91.0 x 16.0 x 5.0 m – 1450 t 137.0 x 21.5 x 6.2 m – 5 500 t 76.0 x 13.0 x 4.0 m – 1200 t 135.0 x 21.0 x 6.0 m – 4 500 t 46.3 x 14.5 x 3.6 m – 520 t 125.0 x 19.7 x 5.4 m – 4500 t NAVAL AVAL THE GROWING MILITARY CONTRACTS MARKET PRESENTS US WITH BOTH A CHALLENGE AND AN OPPORTUNITY Two of the MARS S&O companies, Gdynia-based Nauta and MSR Gryfia with its shipyards in Szczecin and Świnoujście, have considerable know-how and experience in construction of vessels for navy and coast guard as well as in rendering a variety of services for Polish and other navies. The companies are one of the key maritime defence service providers in Poland. MARS S&O shipyards cater for the requirements of even the most demanding customers by offering unparalleled flexibility, expertise and technical solutions necessary to manage all types of refits, upgrades, conversions and life extensions of navy vessels. They also have a proven track record in construction of certain types of vessels for military purposes. ,, Ministry of Defence is one of our most important customers. We appreciate this cooperation and work hard to get ready for the next projects. To this end, we not only collaborate within the MARS S&O but we also actively seek new opportunities of cooperation with foreign partners to allow the transfer of the state-of-the-art technologies. This will enable us to do even more sophisticated projects, both for navies and civilian customers. ,, Adam Potrykus Vice President of Management Board Naval Production, Nauta The first vessel built and delivered by NAUTA to the Polish Navy was ORP Mewa minesweeper, which took place back in 1935. After the World War II NAUTA specialized in production of auxiliary naval vessels such as tugs. Many of these vessels were built for the Polish Navy. Apart from the co-operation with Polish Navy for many years NAUTA conducted repairs and conversions of the auxiliary and landing ships of the Soviet and Russian Navy. Works were performed on board such vessels as: hydrographical vessels, research vessels, electric power station, intelligence ships, floating workshop, training ship, landing ships, degaussing vessel and others. Among the MSR Gryfia's newbuildings there is a series of eight modern vessels built for Norwegian Coast Guard designed as general purpose vessels for the protection of coastal waters. Ships were specifically designed to undertake rescue operations as well as environmental protection work. Located close to the Naval Port, MSR Gryfia's Świnoujście shipyard is a perfect place for carrying out all kinds of projects for the Polish Navy. The modernization program of the Polish Navy assumes substantial investments within the years to come. Apart from the repair works on board the existing vessels the new vessels including submarines and mine hunters are to be introduced. Having the above in mind, Nauta and MSR Gryfia are in the process of creating a strong production center capable of satisfying the needs of Polish Navy, with adequate production potential and strong financial standing. In preparation to carry out projects for the naval forces, we have entered into cooperation with strategic partners, whose experience and technologies can act as support in project management and the transfer of innovative technologies. MARS S&O is also involved in technical dialogue with the Ministry of National Defense. We also cooperate with research, development and education institutions with the goal of introducing innovative solutions for military purposes. In 2012 Nauta successfully completed repair works on board patrol vessel NoCGV Barentshav belonging to Norwegian Coast Guard. This is the first step of our strategy to provide services for NATO navies Total area - 12.5 ha Plant No.1 at Czechosłowacka Street - 4.3 ha Plant No.2 at Handlowa Street - 8.2 ha – Plate Rolling and Machining workshop – Length of quay - 350 m – 500 ton gantry crane with height to the hook up to 41 m – 3 shore cranes with lifting capacity 20-80 t and height to the hook 40 m OUR FUTURE ENDEAVORS WILL FOCUS ON CONVERTING OIL RIGS INTO PROCESSING AND PRODUCTION CENTERS AS WELL AS REPURPOSING VARIOUS SHIPS AS PRELIMINARY OIL TREATMENT VESSELS The Company was set up in 1953. Its core activity is manufacture of complicated steel structures for the offshore sector, power generating stations (including nuclear and renewable power), as well as for chemical and petrochemical plants. Their recent projects make them a valuable and trusted partner for key players in the offshore industry. EPG offers also conversions of offshore vessels as well as fabrication and installation of deck equipment like cranes, A-frames, winches and hoisting towers. S E A A major asset of the company is a modern production equipment which significantly increase its production capacity. The parametres of some machines assembled in the workshops make the company anequal partner with even most demending contracting parties from all of the world. Also location of EPG is big advantage. It allows company to production and assembly of large structures/modules without worrying about the problems associated with the transport and loading. L T B A I C Gdynia www.energomontaz-polnoc.com.pl Total area – 19.4 ha 2 Dry docks: - Dry dock SD I (size 240 x 40 x 8.0 m) - Dry dock SD II (size 379 x 70 x 8.0 m) 4 floating docks: – Dock No. 1 (size – 75 x 13 x 4 m) with capacity 1 200 t – Dock No. 2 (size – 120 x 18 x 6.0 m) with capacity 3 500 t – Dock No. 3 (size – 135 x 21 x 6 m) with capacity 4 500 t – Dock No. 4 (size – 190.5 x 31.2 x 7.3 m) with capacity 12 000 t Length of the quay – 1480 25 shore cranes with lifting capacity up to 150 t 2 slipways: – B1 (size – 260 m x 36 m) – B3 (size 154 x 27.6) WE FOCUS ON CONSTRUCTING AND RENOVATING TECHNOLOGICALLY COMPLEX VESSELS, BOTH CIVILIAN AND MILITARY Established in 1929, Nauta Ship Repair Yard is one of the leading Polish shipyards that specializes in building vessels and hulls, repairs and classification inspections of civilian crafts as well as repairs and rebuilding of military crafts. The shipyard is also getting increasingly involved in newbuilds and production of steel offshore structures. S E A Over 80 years of its activity, Nauta has performed numerous extensive repairs on various types of ships. It has also designed and built nearly 500 fishing and special purpose vessels. At the end of 2012 Nauta transferred most of its production facilities to the area which previously belonged to Gdynia Shipyard. The acquisition of new land and water area has created enormous growth opportunities for Nauta Shipyard. L T B A I C Gdynia www.nauta.pl MSR Gryfia: 9 Floating docks: – Floating Dock (size – 216 x 35 m) with capacity 17 000 t – Floating Dock (size – 156 x 26.0 m) with capacity 7 200 t – Floating Dock (size – 137 x 21.5 m) with capacity 5 500 t – 3 Dock-pontoons (size 91 x 16) with capacity 1450 t – Floating Dock (size – 125 x 19.7m) with capacity 4 500 t – Floating Dock (size – 115 x 18.3) with capacity 3 500 t – Floating Dock (size – 46.3 x 14.5 m) with capacity 520 t Repair berths fully equipped with technical facilities: 2011 m in Szczecin and 661 m in Świnoujście Lifting devices: 20 off Dock/shore cranes upto 20 t Movable lifting devices: Cranes up to 100 t MSR GRYFIA IS THE COMPANY CREATED AFTER THE MERGER OF MORSKA SHIPYARD FROM ŚWINOUJŚCIE AND GRYFIA SHIPYARD FROM SZCZECIN With over 60 years of experience in the ship industry, MSR Gryfia is one of the best recognized brands in the Polish maritime industry. MSR Gryfia specialises in ship repairs and rebuildings. The shipyard also carries out such repair works as reconstructions of ERs, repairs of main engines, repairs of shaft lines and screw propellers, hull and welding work, cleaning, painting and surface protection work, steel work and machining, joinery and upholstery, repair of deck equipment or installation and repair of radio and navigation equipment. Through the years MSR Gryfia has been carrying out successful renovations of bulk carriers, container ships, parcel tankers, dredgers and passenger vessels. For over 15 years now, MSR Gryfia has also specialised in production of steel structures for the offshore sector. Its favourable location in Szczecin and Świnoujscie (next to the German border) guarantees short transport to the target markets in the North and Baltic Sea. S E A The shipyard is completly equipped plant that offers a full range of services for ships of all types and sizes including Panamax. Apart from robust docks, the shipyard boasts well equipped construction plants and assembly yards suited for offshore component prefabrication. Located in the port of Szczecin, the shipyard is right in the center of rapidly developing industrial zone. The plant is also close to major international routes which ensures that the shipyard in Szczecin is a perfect place to realizing all kinds of project connected to the maritime industry. L T B A I C Świnoujście Szczecin www.msrgryfia.pl Total area – 10.5 ha – Workshops area: -24 500 sqm – Indoor warehouse: 1 700 sqm – Outdoor warehouse: 17 000 sqm – Modern corrosion protection line with paint shop of 1800 sqm and 2 blasting chambers – Induction bending machines – Gas chamber furnace TWHT – Post Weld Heat Treatment Machines – Non-destructive testing equipment ENERGOP IS THE LEADING AND ONE OF THE BIGGEST MANUFACTURERS OF PIPELINE SYSTEMS IN POLAND AND ABROAD Nearly 50-years-long tradition that has become an inherent part of the company activities, played a part in achieving a high level of specialisation within the area of pipeline prefabrication. Nowadays the company is the leading and one of the biggest manufacturers of pipeline systems in Poland and abroad. The company offer includes also steelwork, tanks and silos, steel chimneys, air-ducts, flues etc. The company's activities focus heavily on carrying out major investment projects mainly within the areas of power industry, petrochemical industry, chemical industry or industrial building. The services performed conform to all relevant standards and certificates, including Integrated Management System ISO 9001, OHSAS 18001 and ASME (S stamp, U stamp). S E A All products manufactured by the Energop are characterised by their conformity with the highest production quality standards, as well as the operational reliability and long service life. L T B A I C Sochaczew www.energop.com.pl While EPG, Energop, Nauta and MSR Gryfia are fully controlled companies of MARS Shipyards & Offshore, Crist Shipyard and Bilfinger MARS Offshore are companies where MARS Fund has significant but non-controlling stakes. Nevertheless both companies closely cooperate with the rest of the Group which largely leverages the technology and production potential of MARS Shipyards & Offshore. BILFINGER MARS OFFSHORE Bilfinger MARS Offshore is a new joint venture between Bilfinger Construction, a major provider of wind power solutions and MARS Closed-End Investment Fund – a member of Polish Armament Industrial Group. The company has an in-depth understanding of the wind power industry and the expert knowledge and skills necessary to deliver the best possible solutions. These respected industry player have a long track record and a solid financial position which makes BMO a reliable, long-term partner. Starting in 2015, a plant operated by the company will create almost 500 new jobs including the ones in the BMO's own R&D department. Its main production effort will be focused on jackets and MP/TPs for water depth up to 60 m. Szczecin www.bilfingermarsoffshore.com CRIST CRIST is a company acting in the fields of shipbuilding, shiprepairs, offshore structures, various steel structures and constructions for offshore, marine, harbour and civil engineering applications. For over 30 years the shipyard has been making vessels, platforms and offshore constructions, supporting customers in achieving their business objectives. S Over 300 completed projects, 800 engineers and workers, hi-tech production lines, implementation of the latest technology, a capacity to process over 50 thousand tons of steel a year – all these make Crist a valued partner of the most demanding players in the industry. E A Combining the latest technology with unique experience to deliver tailormade solutions, CRIST has become one of the leaders among European shipyards and one of the major players on the market of maritime constructions, specializing in steel structures and cutting edge vessels. L T B A I C Gdynia www.crist.com.pl © Piotr Wittman, CRIST 1832 m of quays 22 cranes 4 floating docks (largest 190,5 m x 31,2 m) 2 dry docks (largest 379 x 70 m) 2 gantry cranes (up to 1000 t) 70 m of quays 7 cranes (up to 150 t) 2 slipways (longest 260 m) 6 gantry cranes ( up to 20 t) Covered workshop 3 B (area: 9850 sqm ) 2011 m of quays 12 cranes 6 floating docks (largest 216 m x 35 m) covered workshops (total area 17 179 sqm) 661 m of quays 8 cranes 3 floating docks (largest 125 m x 19,7 m) Covered workshops (total area 15119 sqm) GDYNIA GDAŃSK SZCZECIN Covered workshops (total area 9395 sqm) ŚWINOUJŚCIE www.marsso.pl Energomontaż-Północ Gdynia ul. Czechosłowacka 3 81-336 Gdynia, tel.: +48 58 770 25 60 www.energomontaz-polnoc.com.pl Morska Stocznia Remontowa Gryfia ul. Ludowa 13 71-700 Szczecin, tel.: +48 91 42 42 838 www.msrgryfia.pl Stocznia Remontowa Nauta ul. Waszyngtona 1 81-342 Gdynia, tel.: +48 58 621 21 48 www.nauta.pl Energop ul. Inżynierska 32 96-502 Sochaczew, tel.: +48 863 98 00 www.energop.com.pl
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