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SPECIMEN LEVEL 1 PRINCIPAL LEARNING G191 MANUFACTURING AND PRODUCT DESIGN (WALES) G191: Introduction to manufacturing (Wales) Candidates answer on the Question Paper …day Month 20XX Morning/Afternoon OCR Supplied Materials Resource Booklet (inserted) Other Materials Required: Graph paper calculator Duration: 45 minutes Candidate Forename Candidate Surname Centre Number Candidate Number INSTRUCTIONS TO CANDIDATES Write your name in capital letters, your Centre Number and Candidate Number in the boxes above. Use black ink. Pencil may be used for graphs and diagrams only. Read each question carefully and make sure that you know what you have to do before starting your answer. Answer all the questions. Do not write in the bar codes. Do not write outside the box bordering each page. Write your answer to each question in the space provided, however additional paper may be used if necessary. Examiner’s Use Only: INFORMATION FOR CANDIDATES The number of marks for each question is given in brackets [ ] at the end of each question or part question. The total number of marks for this paper is 30. This document consists of 8 pages. Any blank pages are indicated. © OCR 2010 [QAN/500/8675/3] SP (...) V12345 1 2 3 4 5 6 Total OCR is an exempt Charity [Turn over 2 1 Complete the links below to identify which manufacturing sub-sector makes the products listed. One has been done for you. Manufacturing sub-sector Products food manufacturing stainless steel processing and print paint chemicals, polymers and pharmaceuticals ready meal engineering materials shirt apparel and textiles house brick [4] 2 (a) From the list below identify one general effect which world trading has on the manufacturing industry in the UK. promoting world travel more competition less competition local employment General effect: ................................................................................................................................................ [1] (b) Explain how religion might affect a manufacturing business. ..................................................................................................................................................... ..................................................................................................................................................... ..................................................................................................................................................... ..................................................................................................................................................... ................................................................................................................................................ [3] 3 3 The list below shows four business processes which are undertaken in manufacturing. development sales marketing research Put the four business processes in the order in which they are normally undertaken. Process 1 ........................................................................................................................................... Process 2 ........................................................................................................................................... Process 3 ........................................................................................................................................... Process 4 ...................................................................................................................................... [4] 4 (a) From the list below identify two indirect costs which affect a manufacturing business. labour materials postage premises Indirect cost 1 ............................................................................................................................. Indirect cost 2 ........................................................................................................................ [2] (b) Calculate the annual labour cost for a manufactured product if the monthly labour cost is £250. [1] (c) Describe how the high cost of materials affects their supply. ..................................................................................................................................................... ..................................................................................................................................................... ..................................................................................................................................................... ..................................................................................................................................................... ................................................................................................................................................ [4] [Turn over 4 5 (a) State three different social issues which impact on manufacturing business. Social issue 1 .............................................................................................................................. ................................................................................................................................................ [1] Social issue 2 .............................................................................................................................. ................................................................................................................................................ [1] Social issue 3 .............................................................................................................................. ................................................................................................................................................ [1] (b) Complete the links below to identify three manufacturing issues which impact on the environment. Manufacturing issues Impact on the: religion life cycle of the product availability of labour sustainability Environment re-using scrap materials bank interest rates [3] 6 (a) Using a company that you have studied, explain the importance of wealth creation to a manufacturing company. ..................................................................................................................................................... ..................................................................................................................................................... ..................................................................................................................................................... ................................................................................................................................................ [2] 5 (b) Using a company that you have studied, explain the importance of wealth creation to the employees of a manufacturing company. ..................................................................................................................................................... ..................................................................................................................................................... ..................................................................................................................................................... ................................................................................................................................................ [3] Paper Total [30] [Turn over 6 BLANK PAGE 7 BLANK PAGE [Turn over 8 Copyright Information: OCR is committed to seeking permission to reproduce all third-party content that it uses in its assessment materials. 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OCR is part of the Cambridge Assessment Group; Cambridge Assessment is the brand name of University of Cambridge Local Examinations Syndicate (UCLES), which is itself a department of the University of Cambridge. © OCR 2010 OXFORD CAMBRIDGE AND RSA EXAMINATIONS LEVEL 1 PRINCIPAL LEARNING MANUFACTURING AND PRODUCT DESIGN (WALES) G191: Introduction to manufacturing (Wales) Specimen Mark Scheme The maximum mark for this paper is [30]. This document consists of 2 printed pages. SP (...) V12345 © OCR 2010 [QAN number 500/8675/3] OCR is an exempt Charity G191 2 Question Number 1 Answer Max Mark Processing and print – house brick Chemicals, polymers and pharmaceuticals – paint Engineering materials – stainless steel 2a 2b Apparel textiles - shirt 4 B = More competition 1 1 mark for two points (up to 2 marks) plus additional 1 mark for additional detail / explanation which could include the following: Responses may be related to: the actual manufacture of products and the processes involved (Example: being unable to use leather) OR the effect on the labour force because of religious factors (Example: loss effect on workforce during Ramadan OR the manufactured products themselves (Example: production of clothing for a religious festivals) More / less flexibility / opportunities when manufacturing products because of religious parameters. Restrictions / opportunities related to: certain materials / food stuffs / holy periods / dress codes / physical contact / 3 3 1 = Research 2 = Development 3 = Marketing 4 = Sales 4 Responses might be in the wrong boxes but must be in correct order for example: 1st box blank and 2nd box incorrect but 3rd and 4th have any two consecutive correct responses i.e Reward any of the four processes which are in the correct consecutive order 4a 4b 4c Postage Premises 2 £3000 1 1 mark for each of two different points (up to 2 marks) plus additional 1 mark for additional detail / explanation / example for each point which could include the following: High costs restricts availability / passes costs on to the final product / waste materials reflect bigger loss / need to seek alternative materials or alternative suppliers / possible need to relocate / sub-contract / higher insurance for transportation / 4 3 storage, loss of customer satisfaction, retaining product image / quality when using other materials or subsequent processes 5a 5b Any three from the following: Fashion / fashion trends Local employment Lifestyles (local and customer) Public opinion Cultural 3 The product life cycle Sustainability Re-using scrap materials 6a 6b 3 1 mark for a specific point made plus 2nd marks for detail / explanation which include: The need to make money Pay off loans Reinvestment Remain in business 2 1 mark for up to two specific points made plus 3rd marks for detail / explanation OR one point with extended detail for 0-2 which include: improved living conditions job security other social issues 3 Paper Total [30]
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