HP-5058 Data Setter OPX-2A BXⅡ Series OPERATING MANUAL Thank you for purchasing an Oriental Motor product. This Operating Manual describes product handling procedures and safety precautions. ••Please read it thoroughly to ensure safe operation. ••Always keep the manual where it is readily available. Table of contents 1 Safety precautions...............................2 2 Introduction..........................................3 3 Preparation ..........................................4 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 Checking the product ............................ 4 Names and functions of parts ............... 4 How to read the display......................... 5 How to read the LED indicators ............ 5 Types of operation modes ..................... 5 Basic operations of the OPX-2A ........... 6 Edit lock function ................................... 7 Rewriting the driver’s non-volatile memory ................................................. 7 4 Installation and connection of the OPX-2A ...............................................8 4.1 4.2 4.3 4.4 Location for installation ......................... 8 Installation method ................................ 8 Connecting to the driver ........................ 9 Error display on OPX-2A screen ........... 9 5 When using the product with the speed control mode ...........................10 5.1 5.2 5.3 5.4 5.5 5.6 Screen transitions ............................... 10 Monitor mode ...................................... 14 Data mode........................................... 18 Parameter mode ................................. 20 Test mode............................................ 22 Copy mode .......................................... 25 6 When using the product with the position control mode ........................28 6.1 6.2 6.3 6.4 6.5 6.6 Screen transitions ............................... 28 Monitor mode ...................................... 32 Data mode........................................... 37 Parameter mode ................................. 38 Test mode............................................ 39 Copy mode .......................................... 42 7 Parameter..........................................43 Safety precautions 1 Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe, correct use of the product. Use the product only after carefully reading and fully understanding these instructions. Also read the "Safety precautions" sections in the USER MANUAL that came with the product you are combining with the OPX-2A. Handling the product without observing the instructions that accompany a "Warning" symbol may result in serious injury or death. Handling the product without observing the instructions that accompany a "Caution" symbol may result in injury or property damage. Note The items under this heading contain important handling instructions that the user should observe to ensure safe use of the product. General •• Do not use the product in explosive or corrosive environments, in the presence of flammable gases, locations subjected to splashing water, or near combustibles. Doing so may result in fire, electric shock or injury. •• Assign qualified personnel the task of installing, wiring, operating/controlling, inspecting and troubleshooting the product. Failure to do so may result in fire, electric shock or injury. •• When the driver’s protective function is triggered, first remove the cause and then clear the protective function. Continuing the operation without removing the cause of the problem may cause malfunction of the motor and driver, leading to injury or damage to equipment. Repair, disassembly and modification •• Do not disassemble or modify the data setter. This may cause electric shock or injury. Refer all such internal inspections and repairs to the branch or sales office from which you purchased the product. General •• Do not use the motor, gearhead and driver in conditions exceeding the specifications. Doing so may result in electric shock, injury or damage to equipment. Operation •• Provide an emergency stop device or emergency stop circuit so that the entire equipment will operate safely in the event of a system failure or malfunction. Failure to do so may result in injury. Disposal •• To dispose of the data setter, disassemble it into parts and components as much as possible and dispose of individual parts/components as industrial waste. −2− Introduction 2 Introduction Only qualified personnel should work with the product. Use the product correctly after thoroughly reading the section "1 Safety precautions" on page.2. The product described in this manual has been designed and manufactured to be incorporated in general industrial equipment. Do not use for any other purpose. Oriental Motor Co., Ltd. is not responsible for any damage caused through failure to observe this warning. Overview of the product The OPX-2A is a data setter that lets you set operation data and parameters, perform monitoring, etc. Use the OPX-2A properly and safely after thoroughly reading the "BXⅡ Series USER MANUAL" and understanding the basic operating procedures and other details. Features of OPX-2A The OPX-2A can be used to save data in addition to setting of operation data and parameters. There are four destinations (data banks) to save data. Driver OPX-2A Set operation data and parameters. Up to 4 sets of operation data and parameters can be saved. Driver Data bank 0 Copy any one of the four sets to the driver. Data bank 1 Data bank 2 Data bank 3 The OPX-2A can be used for the following purposes: •• Operation data and parameters of the driver can be set. •• The operating status of the motor can be monitored. •• Operation data and parameters set in the driver can be saved to the OPX-2A. •• Operation data and parameters saved in the OPX-2A can be copied to other drivers. Specifications Connection Mini DIN, 8 pins External dimensions 96 (W)×72 (H)×21.5 (D) mm [3.78 (W)×2.83 (H)×0.85 (D) in.] Cable length 5 m (16.4 ft.) Mass 0.25 kg (8.8 oz) Hazardous substances The products do not contain the substances exceeding the restriction values of RoHS Directive (2011/65/EU). −3− Preparation 3 Preparation This chapter explains the items you should know before using the OPX-2A. 3.1 Checking the product Verify that the items listed below are included. Report any missing or damaged items to the branch or sales office from which you purchased the product. •• Data setter OPX-2A...................................... 1 unit •• OPERATING MANUAL (CD-ROM)........... 1 pc •• Information.................................................... 1 copy 3.2 Names and functions of parts Display This area shows the motor position, operation data, parameters, alarms, etc. LED indicators These LED indicators are used to indicate the operation mode of the OPX-2A and the driver status. Use this button to change the operation mode or move to the upper level. Use this button to select data or change the displayed item or move to the lower level. Use these buttons to change the selected item or set data and parameters. Use these buttons to increase or decrease the value or change the selected item. Use these buttons to navigate through each data or parameter to a desired digit. Notation In this manual, keys are denoted by symbols, such as . In figures, a simplified illustration of the display and LED indicators is used, as shown below. −4− Preparation 3.3 How to read the display The display consists of 7-segment LEDs. (The number "5" and alphabet "S" are the same.) • Numbers 1 2 3 4 5 6 7 8 9 0 • Alphabets A B C D E F G H I J K L M N O P Q R S T U V W Y • Signes + - 3.4 How to read the LED indicators When the operation mode is changed or an alarm or warning generates, a corresponding LED will be lit. While the motor is operating or the edit lock function is enabled, the condition is also indicated by the illumination of a corresponding LED. Lit in the parameter mode Lit in the data mode Lit in the monitor mode Lit while an alarm is present Lit while a warning is present Lit while the motor is operating Lit in the test mode Lit in the copy mode Not used Not used Lit while the edit lock function is enabled Not used 3.5 Types of operation modes The OPX-2A has multiple operation modes. The operation key is pressed. mode will change every time the The display starts in the monitor mode when the power is turned on. When the operation mode is changed, the LED indicator corresponding to the previous mode will turn off and the one corresponding to the new mode will be lit. Identify the present operation mode based on the LED indicator currently lit. Monitor mode (MON) Copy mode (COPY) Data mode (DATA) The mode changes every time the key is pressed. Test mode (TEST) Parameter mode (PAR) −5− Preparation 3.6 Basic operations of the OPX-2A Use the six keys to set data and operate the motor. Operation flow The OPX-2A is operated according to the flow shown below. Level 1: Top screen in each mode 1 Level 2: Item selection screen Level 3 2 Use the key to navigate through the modes. Use the key to move to the lower level. 4 Use the key to move to the upper level. 3 Use to move to the previous item. Use to move to the next item. 1. Use the key to select a desired operation mode appropriate for your intended operation. Example: If you want to use a function in the test mode, press the key to select the test mode (indicated by a lit "TEST" LED). The top screen of the test mode is displayed. 2. Press the 3. Use the key to move to the lower level. keys to select a desired item. 4. To move to the lower level, press the key. To return to the previous level, press the key to navigate through the levels and use the As explained above, use the item. This is the basic operation flow. Note −6− key. keys to select a desired If the key is pressed while the driver performs the internal processing, the screen cannot change to any lower level from the top screen, and "mEm-bUSY" is displayed. Be sure to wait until all internal processing is completed, before pressing the key. Preparation How to input values As an example, how to change the rotation speed from "80" r/min to "1000" r/min is explained. Basic operations keys to increase/decrease the value or change the sign. Use the •• Use the digit you want to edit. •• If positive and negative values are differentiated, each value is preceded by a sign. •• The digit currently blinking can be edited. keys to move to the 1. First, change the 10’s place from "8" to "0." Press the key once to move to the 10’s digit you want to edit. Once 2. Press the key twice to change the value to "0." Twice 3. Next, change the 1000’s place from "0" to "1." key twice to move to the 1000’s digit you want to edit. Press the Twice 4. Press the key once to change the value to "1." Once key to 5. After all digits have been changed, press the determine the value. All digits comprising the value blink for approximately 2 seconds. Determined Note If the value you have input is outside the setting range, "Error" will be displayed for 1 second. If this error display appears, input a different value that falls within the setting range. 3.7 Edit lock function Enable the edit lock function if you want to prevent operation data and parameters from being edited or cleared. Operation data and parameters cannot be changed or deleted while the edit lock function is enabled. •• Setting the edit lock function Press the key for at least 5 seconds on the top screen in each mode. The display will show "LocK" and the edit lock function will be enabled. The "LOCK" LED in the LED indicator area will also be lit. "LOCK" lit •• Canceling the edit lock function Again, press the key for at least 5 seconds on the top screen in each mode. The display will show "UnLocK" and the edit lock function will be cancelled. The "LOCK" LED in the LED indicator area will turn off. 3.8 Rewriting the driver’s non-volatile memory Operation data and parameters are saved to the driver’s non-volatile memory. The non-volatile memory can be rewritten approximately 100,000 times. The non-volatile memory will be rewritten after one of the following operations is performed: •• Edit any operation data or parameter •• Download data from the OPX-2A to the driver •• Initialize driver operation data and parameters −7− Installation and connection of the OPX-2A 4 Installation and connection of the OPX-2A 4.1 Location for installation The OPX-2A is designed and manufactured to be incorporated in equipment. Install it in a well-ventilated location that provides easy access for inspection. The location must also satisfy the following conditions: •• Inside an enclosure that is installed indoors (provide vent holes) •• Operating ambient temperature 0 to +40 °C (+32 to +104 °F) (non-freezing) •• Operating ambient humidity 85% or less (non-condensing) •• Area that is free of explosive atmosphere or toxic gas (such as sulfuric gas) or liquid •• Area not exposed to direct sun •• Area free of excessive amount of dust, iron particles or the like •• Area not subject to splashing water (rain, water droplets), oil (oil droplets) or other liquids •• Area free of excessive salt •• Area not subject to continuous vibration or excessive shocks •• Area free of excessive electromagnetic noise (from welders, power machinery, etc.) •• Area free of radioactive materials, magnetic fields or vacuum •• 1000 m (3300 ft.) or less above sea level 4.2 Installation method Using a metal plate of 1 to 3 mm (0.04 to 0.12 in.) in thickness, insert the OPX-2A into the mounting hole from the front side and securely attach it. • Dimension of mounting hole [mm (in.)] (2.68 +0.028 ) 0 68 +0.7 0 +0.031 92 +0.8 ) 0 (3.62 0 Removing method Press all of the four hooks provided on top and bottom of the OPX-2A. In this condition, press the OPX-2A forward to release. −8− Hook Installation and connection of the OPX-2A 4.3 Connecting to the driver Plug the connector attached to the end of the OPX-2A cable into the data edit connector (CN6) on the driver, and then turn on the power to the driver. Note Data edit connector (CN6) •• When operation data and parameters are set on the OPX-2A, they will be stored in the driver. Once stored in the driver, the data will not be cleared even after the OPX-2A is disconnected from the driver. •• Turning on the power to the driver will also turn on the power to the OPX-2A. Turning off the driver power will turn off the OPX-2A power. •• Turn off the driver power before connecting or disconnecting the OPX-2A cable. 4.4 Error display on OPX-2A screen The following error message is displayed on the OPX-2A screen. Error display Description Remedial action ••Check if the OPX-2A is connected securely. ••Check if the OPX-2A cable is disconnected or damaged. A communication error occurred between the OPX-2A and driver. ••The OPX-2A or the communication part of the driver may have damaged. Contact your nearest Oriental Motor sales office. −9− When using the product with the speed control mode 5 When using the product with the speed control mode 5.1 Screen transitions Top screen Monitor mode Speed Warning Warning record 1 (latest) Load factor Operation data number Warning record 10 (oldest) Alarm Clear warning records Execute (blinking) Alarm record 1 (latest) I/O monitor Alarm record 10 (oldest) Input monitor Clear alarm records Execute (blinking) Output monitor Alarm reset Execute (blinking) External voltage monitor Control mode −10− When using the product with the speed control mode Note •• There are the following restrictions while the edit lock function is enabled. • Data mode, parameter mode: Although they are displayed on the screen, they are unable to operate. • Clearing the alarm and warning records, copy mode: They are not displayed on the screen. •• When the HMI input is in an OFF state, all functions of the test mode cannot be executed. Downloading and initializing are also disabled. Data mode Parameter mode Data number selection 0 Operation speed Numerical entry Writing data (blinking) Torque limiting Numerical entry Writing data (blinking) Acceleration time Numerical entry Writing data (blinking) Deceleration time Numerical entry Writing data (blinking) Data clear Execute Executing (blinking) Data number selection 15 In the lower level except the top screen, press the key to return to the previous level. −11− When using the product with the speed control mode Parameter mode Test mode Parameter selection I/O test Data mode Input monitor Parameter ID input (Example: Speed reduction ratio) Output test Parameter setting Output test External voltage monitor Writing data (blinking) JOG operation Execute Speed increases in the forward direction Speed increases in the reverse direction Data number selecting operation Teaching function Data number selection 0 Operation (blinking) Data number selection 15 Operation (blinking) Execute Speed increases in the forward direction Speed increases in the reverse direction Data number selection 0 Writing data (blinking) Data number selection 15 Writing data (blinking) −12− When using the product with the speed control mode Copy mode Monitor mode Download Data bank selection 0 Execute (blinking) Data bank selection 3 Execute (blinking) Upload Data bank selection 0 Execute (blinking) Data bank selection 3 Execute (blinking) Verification Data bank selection 0 Verification result: Matched Data bank selection 3 Verification result: Unmatched Initialization Initialize operation data Execute (blinking) Initialize parameters Execute (blinking) Initialize all data Execute (blinking) In the lower level except the top screen, press the key to return to the previous level. −13− When using the product with the speed control mode 5.2 Monitor mode Overview of the monitor mode •• Monitoring the operating status The motor speed, load factor and operation data number corresponding to the present operation can be monitored in real time. •• Checking alarms/warnings, clearing alarm/warning records, and resetting alarms •• If an alarm or warning generates, since a corresponding alarm code or warning code will be displayed, the item to identify the details of the alarm/warning can be checked. •• Up to ten most recent alarms/warnings can be displayed, starting from the latest one. Also, alarm/warning records can be cleared. •• The alarm currently present can be reset. •• Checking I/O signals The ON/OFF status of each I/O signal of the driver can be checked. Operation in the monitor mode 1. Use the key to select the monitor mode. 2. Press the key on the top screen in the monitor mode. 3. Use the Top screen in the monitor mode keys to select the item you want to monitor. Speed Load factor Operation data number Alarm Warning I/O monitor Control mode Monitor items •• Speed (unit: r/min) The motor operation speed can be checked. While the motor rotates in the counter clockwise direction (CCW), the "−" sign is displayed in front of the value. The value can also be displayed as the absolute value, or the "−" sign can be displayed in front of the value while the motor rotates in the clockwise direction (CW). In this case, change the setting of the "data setter speed display" parameter (ID: 480). The operation speed can be displayed as the rotation speed of the gear output shaft. To do this, set the "speed reduction ratio" parameter (ID: 2085) and "speed reduction ratio digit setting" parameter (ID: 2086). It is also possible to increase the rotation speed and display the increased speed. Set in the "speed increasing ratio" parameter (ID: 2087). −14− When using the product with the speed control mode •• Load factor (Unit: %) The motor generating torque can be checked. The present load factor is displayed based on the rated torque being 100%. •• Operation data number The operation data number corresponding to the present operation can be checked. •• Alarm When an alarm generates, a corresponding alarm code will be displayed. The present alarm can be reset, and also alarm records can be checked or cleared. Alarm record 1 (latest) Alarm Alarm record 2 Alarm record 10 (oldest) Clear alarm records Alarm records are being cleared (blinking) Alarm reset An alarm is being reset (blinking) * If operations are limited by the edit lock function, the screens in gray color are not displayed. Note •• Do not turn off the driver power while an alarm is being reset or alarm records are being cleared (=while the display is blinking). Doing so may damage the data. •• Some alarms cannot be reset using the OPX-2A. Check by the following table. To reset these alarms, cycle the driver power. Alarm code list Code Alarm name 10 Excessive position deviation 20 Overcurrent 22 Overvoltage 25 Undervoltage 30 Overload 31 Overspeed 41 EEPROM error 42 Sensor error at power-on 46 Prevention of operation at power-on 51 Regeneration unit overheat 67 Software overtravel 70 Operation data error Reset using the OPX-2A Possible Not possible Possible Not possible Possible Not possible Possible −15− When using the product with the speed control mode •• Warning When a warning generates, a corresponding warning code will be displayed. Warning records can also be checked or cleared. Warning Warning record 1 (latest) Warning record 2 Warning record 10 (oldest) Clear warning records Warning records are being cleared (blinking) * If operations are limited by the edit lock function, the screens in gray color are not displayed. Note •• Do not turn off the driver power while warning records are being cleared (=while the display is blinking). Doing so may damage the data. •• Warning records will automatically be cleared by turning off the driver power. Warning code list Code −16− Warning name 10 Excessive position deviation 22 Overvoltage 30 Overload 6C Operation prohibited When using the product with the speed control mode •• I/O monitor The ON/OFF status of each I/O signal of the driver can be checked. Top screen in the I/O monitor Input monitor Output monitor External voltage monitor Each digit on the 7-segment LED display corresponds to a signal. The corresponding digit is lit when the signal is ON, and the digit is unlit when the signal is OFF. •• Input monitor •• Output monitor OUT0 OUT1 OUT2 IN0 IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 •• External voltage monitor [V] The voltage value input by the analog external setter can also be checked. •• Control mode The present control mode can be checked. Speed control mode Speed control mode (servo lock) Position control mode −17− When using the product with the speed control mode 5.3 Data mode Up to 16 sets of motor operation data can be set. Once set, the operation data is stored in the driver. The data will not be lost even after the OPX-2A is disconnected from the driver. Before setting operation data, read the "BXⅡ Series USER MANUAL" carefully to understand the basic operations, functions and other details of the driver. Note •• Operation data has significant bearing on motor operation. Before setting any operation data, make sure you fully understand the content of the operation data. •• If operations are limited by the edit lock function, the operation data cannot be edited. •• Operation data can also be set by selecting the ID in the parameter mode. •• If the value you have input is outside the setting range, "Error" will be displayed for 1 second. If this error display appears, input a different value that falls within the setting range. Operation in the data mode 1. Use the 2. Press the 3. Use the key to select the data mode. key on the top screen in the data mode. keys to select a desired operation data number. 4. Press the key. The display changes to the setting screen of the items in the operation data. 5. Use the key to select the operation data item you want to set. 6. When pressing the operation data number. Top screen in the data mode key on the last operation data item, the display returns to the screen of the Operation data number 0 Operation speed Torque limiting Acceleration time Deceleration time Operation data number 15 Data clear * If operations are limited by the edit lock function, the screens in gray color are not displayed. Note −18− If the key is pressed while the driver performs the internal processing, the screen cannot change to any lower level from the top screen, and "mEm-bUSY" is displayed. Be sure to wait until all internal processing is completed, before pressing the key. When using the product with the speed control mode Setting items Item Initial value Setting range Description Setting unit Operation speed 0 0 to 4000 r/min Sets the operation speed for the speed control operation. Set as the rotation speed of the motor output shaft. 1 250 0 to 250% Sets when limiting the motor output torque. Sets the torque limiting value based on the rated torque being 100%. 1 Torque limiting The acceleration time is set as the time needed for the motor to reach the rated rotation speed (3000 r/min) from 0.100 0.000 to 30.000 s the standstill state. The deceleration time is set as the time needed for the Deceleration time motor to stop from the rated rotation speed (3000 r/min). Acceleration time Data clear – – Restores the operation data to the initial value. 0.001 – Initialization of all operation data All of the operation data saved in the driver can be restored to the initial values. Execute "Initialize operation data" of the copy mode. For details, refer to the "Initializing driver data" on page.27. −19− When using the product with the speed control mode 5.4 Parameter mode Parameters relating to motor operation and control can be set. These parameters are saved in the driver. Before setting parameters, read the "BXⅡ Series USER MANUAL" carefully to understand the basic operations, functions and other details of the driver. Note •• Parameters have significant bearing on motor operation. Before setting any parameter, make sure you fully understand the content of the parameter. •• If operations are limited by the edit lock function, parameters cannot be edited. •• If the value you have input is outside the setting range, "Error" will be displayed for 1 second. If this error display appears, input a different value that falls within the setting range. •• If a non-existent parameter ID is entered, "id-Err" will be displayed for 1 second. Check the ID and enter the correct one. Parameter ID There is a unique ID in each parameter. With the OPX-2A, set the parameter selecting the ID. Timing for the setting value to become effective When a parameter is changed, the timing for the new value to become effective varies depending on the parameters, which are the following three types. •• Effective immediately Executes the recalculation and setup immediately when writing the parameter. •• Effective after stopping the operation Executes the recalculation and setup after stopping the operation. •• Effective after turning the power ON again Executes the recalculation and setup after turning the power ON again. Operation in the parameter mode 1. Use the key to select the parameter mode. 2. Press the key on the top screen in the parameter mode. The display changes to the screen to select the parameter type. 3. Use the keys to select a desired parameter ID. 4. Press the key. The display changes to the parameter setting screen. Top screen in the parameter mode Parameter selection Use to navigate through the digits. Use to increase/decrease the value. Check the ID and setting range with the parameter list. Enter the parameter ID Note •• If the value you have input is outside the setting range, "Error" will be displayed for 1 second. If this error display appears, input a different value that falls within the setting range. •• If a non-existent parameter ID is entered, "id-Err" will be displayed for 1 second. Check the ID and enter the correct one. Initializing parameters Parameters saved in the driver can be restored to their initial values. Execute "Initialize parameters" in the copy mode. For the operation, check the screen transitions of the copy mode on page 13, or "Initializing driver data" on page 27. −20− When using the product with the speed control mode Setting example Pressing the key in the parameter item screen enables parameter setting. How to set a parameter is explained below. Example: Set the gear ratio (ID: 2085) to "50.0" 1. Use the key to select the parameter mode. The "PAR" LED is lit. Top screen in the parameter mode Parameter selection 2. Press the key. The display changes to the parameter select screen. Parameter selection (Speed reduction ratio:2085) 3. Use the keys to enter "2085." Use to navigate through the digits. Use to increase/ decrease the value. Parameter setting 4. Press the key. The display changes to the parameter select screen. Set the speed reduction ratio to "500" 5. Use the keys to enter "500." Use to navigate through the digits. Use to increase/ decrease the value. Determine the value (blinking) 6. Press the key again. The selected value is set, and the display returns to the parameter select screen. Parameter selection (Speed reduction ratio digit setting: 2086) 7. Use the keys to enter "2086." Use to navigate through the digits. Use to increase/ decrease the value. Parameter setting 8. Press the key. The display changes to the parameter select screen. Set the speed reduction ratio digit setting to "1" 9. Use the keys to enter "1." Use to navigate through the digits. Use to increase/ decrease the value. Determine the value (blinking) 10. Press the key again. The selected value is set, and the display returns to the parameter select screen. Parameter selection −21− When using the product with the speed control mode 5.5 Test mode Overview of the test mode •• I/O test The ON/OFF status of each input signal of the driver can be checked on the OPX-2A. Also, the ON/OFF status of each output signal can be switched using the OPX-2A. Execute I/O test to check the connection status of the driver. •• JOG operation The motor can be operated using the keys on the OPX-2A. •• Data number selecting operation The motor can be operated with selecting any of the operation data No.0 to No.15. •• Teaching function Using the keys on the OPX-2A, you can operate the motor and set the operated speed in the operation data. Note •• Stop the motor operation before changing to the test mode. •• JOG operation, data number selecting operation and teaching function cannot be executed while the FREE signal or STOP signal is being ON. Be sure to execute after turning the signal OFF. •• In I/O test, if the screen changes to the lower level, all of I/O signals and operation will be disabled. •• When the HMI input is OFF, test mode cannot be executed. Operation in the test mode 1. Use the key to select the test mode. 2. Press the key on the top screen in the test mode. The display changes to the screen of each item in the test mode. 3. Use the Top screen in the test mode keys to select the item you want to perform. I/O test JOG operation Data number selecting operation Teaching function •• What happens when the key is pressed while the motor is operating During operation, if the key is pressed on the select screen of each item in the test mode, the screen will not change to the lower level, and an error will occur, thereby displaying "oPE-Err." Be sure to stop the motor operation before pressing the key. −22− When using the product with the speed control mode I/O test Execute I/O test to check the connection status of the driver. Top screen in the I/O test Input monitor Output test External voltage monitor Each digit on the 7-segment LED display corresponds to a signal. The LED is lit when the input signal is ON, and it is unlit when the input signal is OFF. Use the keys to switch the ON-OFF state of the output signal. " " is displayed when the signal is ON, while " " is displayed when the signal is OFF. •• Input monitor •• Output test IN0 IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 OUT0 OUT1 OUT2 •• External voltage monitor The voltage value input by the analog external setter can also be checked. JOG operation The motor can be operated using the keys on the OPX-2A. The operation speed, acceleration/deceleration time and torque will correspond to the values set in the "JOG operation speed" parameter (ID: 323), "JOG acceleration/ deceleration" parameter (ID: 324) and "JOG operation torque" parameter (ID: 2081) respectively. The next example shows the display that appears when setting the rotation speed of the initial value to 300 r/min and operating the motor in the reverse direction using the key. The rotation speed is displayed while JOG operation is executed. Top screen in the JOG operation Executing The motor rotates in the forward direction while the The motor rotates in the reverse direction while the Note key is pressed. key is pressed. •• During operation, the motor rotates at the specified operation speed while each applicable key is pressed. Before executing operation, consider the status of the equipment and condition of its surroundings to confirm thoroughly that motor rotation will not cause any dangerous situation. •• JOG operation cannot be executed while the FREE signal or STOP signal is being ON. Be sure to execute after turning the signal OFF. −23− When using the product with the speed control mode Data number selecting operation The motor can be operated with selecting any of the operation data No.0 to No.15. Top screen in the data numer selecting operation Data number selection 0 Operation (blinking) Stop Data number selection 15 Operation (blinking) Stop Note •• During operation, the motor rotates at the specified operation speed. Before executing operation, consider the status of the equipment and condition of its surroundings to confirm thoroughly that motor rotation will not cause any dangerous situation. •• Data number selecting operation cannot be executed while the FREE signal or STOP signal is being ON. Be sure to execute after turning the signal OFF. Teaching function Using the keys on the OPX-2A, you can operate the motor and set the operated speed in the operation data. The motor rotates in the forward direction and increases the speed while the key is pressed. When decelerating the speed, press the key. If the key is pressed when the operation speed is 0 r/min, the motor rotates in the reverse direction and increases the speed. When decelerating the speed, press the key. The acceleration/deceleration time of the teaching function corresponds to the value set in the "JOG acceleration/ deceleration rate" parameter (ID: 324), and the torque corresponds to the value set in the "JOG operation torque" parameter (ID: 2081). Teaching function Execute teaching function Speed increases in the forward direction Speed increases in the reverse direction Operation data No.0 selection Data is being written. (blinking) Operation data No.15 selection Data is being written. (blinking) Stop Note •• Before executing operation, consider the status of the equipment and condition of its surroundings to confirm thoroughly that motor rotation will not cause any dangerous situation. •• Teaching function cannot be executed while the FREE signal or STOP signal is being ON. Be sure to execute after turning the signal OFF. •• If operations are limited by the edit lock function, teaching function cannot be executed. −24− When using the product with the speed control mode 5.6 Copy mode The OPX-2A has four data banks, and operation data and parameters can be saved in each of these data banks. Since non-volatile memory is used as the data memory element, stored data will be retained even after the power is turned off. In the copy mode, the data saved in the OPX-2A can be downloaded to the driver. Meanwhile, the data saved in the driver can be uploaded to the OPX-2A. It is also possible to verify data in the OPX-2A against the corresponding data in the driver, or restore driver data to their initial values. Overview of the copy mode •• Download Data saved in the OPX-2A can be copied to the driver. •• Upload Data saved in the driver can be copied to the OPX-2A. •• Verification Data in the OPX-2A can be verified against the corresponding data in the driver. •• Initializing driver data Data saved in the driver can be restored to their initial values. Operation in the copy mode 1. Use the 2. Press the mode. 3. Use the to perform. key to select the copy mode. key on the top screen in the copy Top screen in the copy mode keys to select the item you want Download Upload Verification Initializing •• What happens when the key is pressed while the motor is operating During operation, if the key is pressed on the lower level of the top screen in the copy mode, an error will occur, thereby displaying "oPE-Err." Be sure to stop the motor operation before pressing the key. •• What happens when the key is pressed while the edit lock function is enabled While the edit lock function is enabled, the screen cannot change to any lower level from the top screen of the copy mode. Pressing the key will generate an error, thereby displaying "LocK-Err." Be sure to cancel the edit lock function before pressing the key. Refer to p.7 for the procedure to cancel the edit lock function. Note Stop the motor operation before changing to the copy mode. −25− When using the product with the speed control mode Downloading to the driver In this operation, data in the specified data bank number are downloaded to the driver. Top screen in the download Data bank selection 0 Driver Download OPX-2A data to the driver. Download successful (blinking) Data bank selection 3 Note •• Some parameters will become effective after cycling the power. When these parameters were changed by downloading, cycle the driver power. •• Do not turn off the driver power while the download is still in progress (=while the display is blinking). Doing so may damage the data. If a download error occurs, a code indicating the nature of the error will blink on the display. Download will not be performed and the display will return to the top screen of download. Blinking display Description Action The product series of the driver to which ••Check the product series of the driver. data is downloaded is wrong. ••Check the data bank number on the OPX-2A. An error occurred while data was being downloaded. Execute download again. If the same error occurs, the data saved in the OPX-2A may be damaged. Upload the applicable data to set the OPX-2A data again. The specified data bank number does not contain data. Check the data bank number. Uploading to the OPX-2A In this operation, data saved in the driver is uploaded to the specified data bank number. Top screen in the upload Data bank selection 0 Drive Upload driver data to the OPX-2A. Upload is still in progress (blinking) Data bank selection 3 Note −26− Do not turn off the driver power while the upload is still in progress (=while the display is blinking). Doing so may damage the data. When using the product with the speed control mode Verifying data In this operation, data in the specified data bank number are verified against the corresponding data saved in the driver. If the verification finds that the two sets of data match, "Good" will be shown for one second. If the two do not match, "Error" will be shown for one second. Top screen in the verification Data bank selection 0 Verification is in progress (blinking) Verification result: Matched Verification result: Unmatched Data bank selection 3 If a verification error occurs, a code indicating the nature of the error will blink on the display. Verification will not be performed and the display will return to the top screen of verification. Blinking display Description Action The product series of the driver against which data is verified is wrong. ••Check the product series of the driver. ••Check the data bank number on the OPX-2A. An error occurred while data was being verified. Execute verification again. If the same error occurs, the data saved in the OPX-2A may be damaged. Upload the applicable data to set the OPX-2A data again. The specified data bank number does not contain data. Check the data bank number. Initializing driver data Data saved in the driver can be restored to their initial values. Top screen in the initialization Note Initialize operation data Executing (blinking) Initialize parameters Executing (blinking) Initialize all data Executing (blinking) •• Some parameters will become effective after cycling the power. When these parameters were changed by downloading, cycle the driver power. •• Do not turn off the driver power while the initialization is still in progress (=while the display is blinking). Doing so may damage the data. −27− When using the product with the position control mode 6 When using the product with the position control mode 6.1 Screen transitions Top screen Monitor mode Speed Warning Warning record 1 (latest) Position Load factor Warning record 10 (oldest) Operation data number Clear warning records Execute (blinking) Selected number I/O monitor Alarm Input monitor Alarm record 1 (latest) Output monitor Alarm record 10 (oldest) External voltage monitor Clear alarm records Execute (blinking) Alarm reset Control mode Execute (blinking) −28− When using the product with the position control mode Note •• There are the following restrictions while the edit lock function is enabled. • Data mode, parameter mode: Although they are displayed on the screen, they are unable to operate. • Clearing the alarm and warning records, copy mode: They are not displayed on the screen. •• When the HMI input is in an OFF state, all functions of the test mode cannot be executed. Downloading and initializing are also disabled. Data mode Parameter mode Data number selection 0 Operation mode Numerical entry Writing data (blinking) Position Numerical entry Writing data (blinking) Operation speed Numerical entry Writing data (blinking) Operation function Single Writing data (blinking) Linked-motion2 Dwell time Writing data (blinking) Linked-motion Writing data (blinking) Sequential positioning Numerical entry Writing data (blinking) Torque limiting Numerical entry Writing data (blinking) Acceleration time Numerical entry Writing data (blinking) Deceleration time Numerical entry Writing data (blinking) Data clear Execute Executing (blinking) Data number selection 15 In the lower level except the top screen, press the key to return to the previous level. −29− When using the product with the position control mode Parameter mode Test mode Parameter selection I/O test Data mode Input monitor Parameter ID input (Example: Speed reduction ratio) Output test Parameter setting Output test External voltage monitor Writing data (blinking) JOG operation Execute 1 step rotates in the forward direction 1 step rotates in the reverse direction ∗The motor continuously rotates at the JOG operation speed if the key is kept pressing. Data number selecting operation Data number selection 0 Operation (blinking) Data number selection 15 Operation (blinking) Return-to-home operation Execute Operation (blinking) Position preset Execute Executing (blinking) Teaching function Execute 1 step rotates in the forward direction 1 step rotates in the reverse direction ∗The motor continuously rotates at the JOG operation speed if the key is kept pressing. −30− Data number selection 0 Writing data (blinking) Data number selection 15 Writing data (blinking) When using the product with the position control mode Copy mode Monitor mode Download Data bank selection 0 Execute (blinking) Data bank selection 3 Execute (blinking) Upload Data bank selection 0 Execute (blinking) Data bank selection 3 Execute (blinking) Verification Data bank selection 0 Verification result: Matched Data bank selection 3 Verification result: Unmatched Initialization Initialize operation data Execute (blinking) Initialize parameters Execute (blinking) Initialize all data Execute (blinking) In the lower level except the top screen, press the key to return to the previous level. −31− When using the product with the position control mode 6.2 Monitor mode Overview of the monitor mode •• Monitoring the operating status The motor speed, position, load factor, operation data number corresponding to the present operation and operation data number currently selected can be monitored in real time. •• Checking alarms/warnings, clearing alarm/warning records, and resetting alarms •• If an alarm or warning generates, since a corresponding alarm code or warning code will be displayed, the item to identify the details of the alarm/warning can be checked. •• Up to ten most recent alarms/warnings can be displayed, starting from the latest one. Also, alarm/warning records can be cleared. •• The alarm currently present can be reset. •• Checking I/O signals The ON/OFF status of each I/O signal of the driver can be checked. Operation in the monitor mode 1. Use the 2. Press the 3. Use the Top screen in the monitor mode key to select the monitor mode. key in the top screen in the monitor mode. keys to select the item you want to monitor. Speed Position Load factor Operation data number Selected number Alarm Warning I/O monitor Control mode −32− When using the product with the position control mode Monitor items •• Speed (unit: r/min) The motor speed can be checked. While the motor rotates in the counter clockwise direction (CCW), the "-" sign is displayed in front of the value. The value can also be displayed as the absolute value, or the "-" sign can be shown in front of the value while the motor rotates in the clockwise direction (CW). In this case, change the setting of the "data setter speed display" parameter (ID: 480). The operation speed can be displayed as the rotation speed of the gear output shaft. To do this, set the "speed reduction ratio" parameter (ID: 2085) and "speed reduction ratio digit setting" parameter (ID: 2086). It is also possible to increase the rotation speed and display the increased speed. Set in the "speed increasing ratio" parameter (ID: 2087). •• Position The present position of the motor with reference to the home position can be checked. •• Load factor (Unit: %) The motor generating torque can be checked. The present load factor is displayed based on the rated torque being 100%. •• Operation data number The operation data number corresponding to the present positioning operation can be checked. When " Operation data number " is displayed If the operation data number is checked immediately after the power is input in the position control mode, " " will be displayed. In addition, if the operation data number is checked by executing the following operations, " displayed. •• While executing return-to-home operation, continuous operation or JOG operation •• When an alarm is generated and reset •• When the operation is stopped by the STOP input •• When the motor excitation is turned OFF by the FREE input or S-ON input •• When executing the position preset " is •• Selected number The operation data number currently selected can be checked. −33− When using the product with the position control mode •• Alarm When an alarm generates, a corresponding alarm code will be displayed. The present alarm can be reset, and also alarm records can be checked or cleared. Alarm record 1 (latest) Alarm Alarm record 2 Alarm record 10 (oldest) Clear alarm records Alarm records are being cleared (blinking) Alarm reset An alarm is being reset (blinking) * If operations are limited by the edit lock function, the screens in gray color are not displayed. Note •• Do not turn off the driver power while an alarm is being reset or alarm records are being cleared (=while the display is blinking). Doing so may damage the data. •• When operations are limited by the edit lock function, the alarm records cannot be cleared. •• Some alarms cannot be reset using the OPX-2A. Check by the following table. To reset these alarms, cycle the driver power. Alarm code list Code 10 −34− Alarm name Excessive position deviation 20 Overcurrent 22 Overvoltage 25 Undervoltage 30 Overload 31 Overspeed 41 EEPROM error 42 Sensor error at power-on 46 Prevention of operation at power-on 51 Regeneration unit overheat 67 Software overtravel 70 Operation data error Reset using the OPX-2A Possible Not possible Possible Not possible Possible Not possible Possible When using the product with the position control mode •• Warning When a warning generates, a corresponding warning code will be displayed. Warning records can be checked or cleared. Warning Warning record 1 (latest) Warning record 2 Warning record 10 (oldest) Clear warning records Warning records are being cleared (blinking) * If operations are limited by the edit lock function, the screens in gray color are not displayed. Note •• Do not turn off the driver power while warning records are being cleared (=while the display is blinking). Doing so may damage the data. •• When operations are limited by the edit lock function, the warning records cannot be cleared. •• Warning records will automatically be cleared by turning off the driver power. Warning code list Code Warning name 10 Excessive position deviation 22 Overvoltage 30 Overload 6C Operation prohibited −35− When using the product with the position control mode •• I/O monitor The ON/OFF status of each I/O signal of the driver can be checked. Top screen in the I/O monitor Input monitor Output monitor External voltage monitor Each digit on the 7-segment LED display corresponds to a signal. The corresponding digit is lit when the signal is ON, and the digit is unlit when the signal is OFF. •• Input monitor •• Output monitor OUT0 OUT1 OUT2 IN0 IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 •• External voltage monitor [V] The voltage value input by the analog external setter can also be checked. •• Control mode The present control mode can be checked. Position control mode −36− Speed control mode Speed control mode (servo lock) When using the product with the position control mode 6.3 Data mode Up to 16 sets of motor operation data can be set. Once set, the operation data is stored in the driver. The data will not be lost even after the OPX-2A is disconnected from the driver. Before setting parameters, read the "BXⅡ Series USER MANUAL" carefully to understand the basic operations, functions and other details of the driver. Note •• Operation data has significant bearing on motor operation. Before setting any operation data, make sure you fully understand the content of the operation data. •• If operations are limited by the edit lock function or HMI input, operation data cannot be edited. •• Operation data can also be set by selecting the ID in the parameter mode. •• If the value you have input is outside the setting range, "Error" will be displayed for 1 second. If this error display appears, input a different value that falls within the setting range. Operation in the data mode 1. Use the 2. Press the 3. Use the key to select the data mode. key on the top screen in the data mode. keys to select a desired operation data number. 4. Press the key. The display changes to the setting screen of the items in the operation data. 5. Use the key to select the operation data item you want to set. 6. When pressing the operation data number. Top screen in the data mode key on the last operation data item, the display returns to the screen of the Operation data number 0 Operation mode Position Operation speed Operation function Sequential positioning Torque limiting Acceleration time Deceleration time Operation data number 15 Data clear * If operations are limited by the edit lock function, the screens in gray color are not displayed. −37− When using the product with the position control mode Setting items Item Initial value Setting range Setting unit Description Operation mode 0 0: Incremental 1: Absolute Selects how to specify the position (travel amount) in positioning operation (absolute mode or incremental mode). – Position 0 −8,388,608 to +8,388,607 step Sets the position (travel amount) for positioning operation. The motor shaft rotates 0.72° per one step. 1 1 Operation speed 0 0 to 4000 r/min Sets the operation speed in positioning operation and continuous operation. Set as the rotation speed of the motor output shaft. Operation function 0 0: Single 1: Linked-motion 2: Linked-motion2 Sets to execute positioning operation as singlemotion or linked-motion operation. – Sets the waiting time between the first operation data and second operation data in linked-motion operation 2. 0.001 Dwell time Sequential positioning Torque limiting 0.000 0.000 to 50.000 s 0 0: Disable 1: Enable Sets whether to enable or disable sequential positioning operation. – 250 0 to 250% Sets when limiting the motor output torque. Sets the torque limiting value based on the rated torque being 100%. 1 Acceleration time 0.100 0.000 to 30.000 s Deceleration time Data clear – – Sets the acceleration time for positioning operation. The acceleration time is set as the time needed for the motor to reach the rated rotation speed (3000 r/min) from the standstill state. Sets the deceleration time for positioning operation. The deceleration time is set as the time needed for the motor to stop from the rated rotation speed (3000 r/min). Restores the operation data to the initial value. 0.001 – Setting method of dwell time Select to display the "Linked-motion 2" in the "operation function" and press the screen of the dwell time. Input the dwell time with the keys and press the [SET] key. Operation function key to display the setting Single Linked -motion2 Dwell time Executing (blinking) Linked -motion Initialization of all operation data All of the operation data saved in the driver can be restored to the initial values. Execute "Initialize operation data" of the copy mode. For details, refer to the "Initializing driver data" on page 27. 6.4 Parameter mode Refer to "5.4 Parameter mode." −38− When using the product with the position control mode 6.5 Test mode Overview of the test mode •• I/O test The ON/OFF status of each input signal of the driver can be checked on the OPX-2A. Also, the ON/OFF status of each output signal can be switched using the OPX-2A. Execute I/O test to check the connection status of the driver. •• JOG operation The motor can be operated using the keys on the OPX-2A. •• Data number selecting operation Positioning operation can be executed by selecting the operation data number. •• Return-to-home operation Return-to-home operation can be executed. •• Position preset The position preset is used to renew the command position (present position) to the value of the "preset position" parameter (ID: 454). •• Teaching function Using the keys on the OPX-2A, you can operate the motor and set the attained position in the operation data. Note •• Stop the motor operation before changing to the test mode. •• JOG operation, data number selecting operation, return-to-home operation and teaching function cannot be executed while the FREE signal or STOP signal is being ON. Be sure to execute after turning the signal OFF. •• When changing from the item selection screen to a lower level, the following inputs will be disabled. START, SSTART, HOME, ±JOG, FWD, RVS and MS0 to MS5. •• In I/O test, if the screen changes to the lower level, all of I/O signals and operations will be disabled. •• If "Error" is displayed when data number selecting operation, return-to-home operation, position preset or teaching function is executed, check whether an alarm generates. •• When the HMI input is OFF, test mode cannot be executed. Operation in the test mode 1. Use the key to select the test mode. 2. Press the key on the top screen in the test mode. The display changes to the screen of each item in the test mode. 3. Use the Top screen in the test mode keys to select the item you want to perform. I/O test JOG operation Data number selecting operation Return-to-home operation Position preset Teaching function * If operations are limited by the edit lock function, the screens in gray color are not displayed. −39− When using the product with the position control mode •• What happens when the key is pressed while the motor is operating During operation, if the key is pressed on the setting screen of each item in the test mode, the screen will not change to the lower level and an error will occur, thereby displaying "oPE-Err." Be sure to stop the motor operation before pressing the key. I/O test Execute I/O test to check the connection status of the driver. Top screen in the I/O monitor Input monitor Output test External voltage monitor Each digit on the 7-segment LED display corresponds to a signal. The LED is lit when the input signal is ON, and it is unlit when the input signal is OFF. Use the keys to switch the ON-OFF state of the output signal. " " is displayed when the signal is ON, while " " is displayed when the signal is OFF. •• Input monitor •• Output test IN0 IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 OUT0 OUT1 OUT2 •• External voltage monitor The voltage value input by the analog external setter can also be checked. −40− When using the product with the position control mode JOG operation The motor can be operated using the keys on the OPX-2A. The operation speed, acceleration/deceleration time and torque will correspond to the values set in the "JOG operation speed" parameter (ID: 323), "JOG acceleration/deceleration" parameter (ID: 324) and "JOG operation torque" parameter (ID: 2081) respectively. The next example shows the display that appears when operating the motor in the reverse direction using the key. The present position is displayed while JOG operation is executed. Top screen in the JOG operation Executing When pressing the key once, the motor rotates by one step in the forward direction. If the key is kept pressing, the motor continuously rotates at the JOG operation speed in the forward direction. When pressing the key once, the motor rotates by one step in the reverse direction. If the key is kept pressing, the motor continuously rotates at the JOG operation speed in the reverse direction. Note •• During operation, the motor rotates at the specified operation speed while each applicable key is pressed. Before executing operation, consider the status of the equipment and condition of its surroundings to confirm thoroughly that motor rotation will not cause any dangerous situation. •• JOG operation cannot be executed while the FREE signal or STOP signal is being ON. Be sure to execute after turning the signal OFF. Data number selecting operation Positioning operation can be executed with selecting any of the operation data No.0 to No.15. If no data has input in the operation data, the operating data error alarm will generate. Top screen in the data numer selecting operation Data number selection 0 Operation (blinking) Stop Data number selection 15 Operation (blinking) Stop Note •• During operation, the motor rotates at the specified operation speed. Before executing operation, consider the status of the equipment and condition of its surroundings to confirm thoroughly that motor rotation will not cause any dangerous situation. •• Data number selecting operation cannot be executed while the FREE signal or STOP signal is being ON. Be sure to execute after turning the signal OFF. −41− When using the product with the position control mode Return-to-home operation Return-to-home operation can be executed. The operation speed corresponds to the value set in the "operating speed of home-seeking" parameter (ID: 353). The motor will stop operation when pressing the key or inputting the HOMES input. Top screen in the returnto-home operation Execute return-to-home operation Executing (blinking) Stop Note •• During operation, the motor rotates at the specified operation speed. Before executing operation, consider the status of the equipment and condition of its surroundings to confirm thoroughly that motor rotation will not cause any dangerous situation. •• Return-to-home operation cannot be executed while the FREE signal or STOP signal is being ON. Be sure to execute after turning the signal OFF. Position preset In this operation, the command position is preset by rewriting the value in the "preset position" parameter (ID: 454). Top screen in the position preset Note Execute position preset Executing (blinking) If operations are limited by the edit lock function, the preset function cannot be performed. Teaching function Using the keys on the OPX-2A, you can operate the motor and set the attained position in the operation data. The absolute mode will be automatically selected as the operation mode of any position data set in teaching function. The operation speed, acceleration/deceleration time and torque for teaching function will correspond to the values set in the "JOG operation speed" parameter (ID: 323), "JOG acceleration/deceleration" parameter (ID: 324) and "JOG operation torque" parameter (ID: 2081) respectively. Execute teaching function Teaching function 1 step rotates in the forward direction 1 step rotates in the reverse direction ∗The motor continuously rotates at the JOG operation speed if the key is kept pressing. Note Operation data No.0 selection Data is being written. (blinking) Operation data No.15 selection Data is being written. (blinking) •• In teaching function, the motor rotates while the key is pressed. Before executing operation, consider the status of the equipment and condition of its surroundings to confirm thoroughly that motor rotation will not cause any dangerous situation. •• Teaching function cannot be executed while the FREE signal or STOP signal is being ON. Be sure to execute after turning the signal OFF. •• If operations are limited by the edit lock function, teaching function cannot be executed. 6.6 Copy mode Refer to "5.6 Copy mode." −42− Parameter 7 Parameter Operation data parameter ID Parameter name 512 to 527 Position No.0 to No.15 576 to 591 Operating speed No.0 to No.15 640 to 655 Operation mode No.0 to No.15 704 to 719 Operation function No.0 to No.15 768 to 783 832 to 847 896 to 911 Acceleration time No.0 to No.15 Deceleration time No.0 to No.15 Torque limiting No.0 to No.15 960 to 975 Sequential positioning No.0 to No.15 1024 to 1039 Dwell time No.0 to No.15 Initial value Setting range −8,388,608 to +8,388,607 step The motor shaft rotates 0.72° per one step. 0 to 4000 r/min 0: Incremental 1: Absolute 0: Single-motion 1: Linked-motion 2: Linked-motion2 0 0 0 0 0.000 to 30.000 s 0.100 0 to 250% 0: Disable 1: Enable 0.000 to 50.000 s 250 0 0.000 I/O parameter All parameters can be set in both the speed control mode and position control mode. The parameters that can be used vary depending on the control mode. ID Parameter name 256 STOP input action Description Sets how the motor should stop when the STOP input is turned ON. Setting range 0: Immediate stop 1: Deceleration stop 2: Immediate stop + current OFF 3: Deceleration stop + current OFF Speed control mode (disable servo lock) 0, 2: Immediate stop 1, 3: Deceleration stop 0: Immediate stop 1: Deceleration stop Control mode ∗2 Initial Effective Speed Position value ∗1 control control 0 ○ A Sets how the motor should stop when an 0 overtravel has occurred. Sets the output range that the END output Positioning 1 259 completion signal is turned ON. The motor shaft rotates 0.72° 1 to 100 step per one step. range MS0 operation 0 2048 number selection MS1 operation 2049 1 number selection MS2 operation 2050 2 number selection Sets the operation data number 0 to 15 B corresponding to the MS0 to MS5 inputs. MS3 operation 2051 3 number selection MS4 operation 2052 4 number selection MS5 operation 2053 5 number selection 0: Home output HOME-P output Sets the timing to output the HOME-P 1: Return-to-home 0 2054 function selection output. complete output A Rotation speed 2215 Sets the output range for the VA output. 0 to 400 r/min 200 attainment band BUSY/TLM Uses in the BX-compatible mode. Switches 0: BUSY 2290 0 C switching the BUSY output and TLM output. 1: TLM (TLC) *1 Indicates the timing for the data to become effective. (A: Effective immediately, B: Effective after stopping the operation, C: Effective after turning on the power again) *2 ○ : Possible to use. × : Not possible to use. 258 Overtravel action ○ × ○ −43− Parameter Operation parameter All parameters can be set in both the speed control mode and position control mode. The parameters that can be used vary depending on the control mode. ID Parameter name Description Setting range Control mode ∗2 Initial Effective Speed Position value ∗1 control control JOG operation Sets the operation speed for JOG operation. 0 to 4000 r/min 300 speed B JOG acceleration/ Sets the acceleration and deceleration time 324 0.00 to 30.000 s 0.100 deceleration rate for JOG operation. 0: Free Uses in the speed control mode. Servo lock at 0 C If the holding force is required while the motor (disable servo lock) 2069 motor standstill 1: Servo lock stops, set to "1" to enable the servo lock. JOG operation Sets the maximum torque based on the rated 2081 0 to 250% 100 torque torque being 100% in JOG operation. B JOG travel Sets the travel amount for JOG operation. 2084 1 to 8,388,607 step 1 amount The motor shaft rotates 0.72° per one step. Speed reduction The speed reduction ratio can be set by 100 to 9999 100 2085 ratio multiplying the value in "speed reduction ratio" parameter by the value in "speed reduction ratio digit setting" parameter. 0: ×1 Speed reduction If the speed reduction ratio is set, the rotation 1: ×0.1 2 2086 ratio digit setting A speed that is calculated based on the actual 2: ×0.01 speed of the motor will be displayed. If the speed increasing ratio is set, the rotation Speed increasing speed that is calculated based on the actual 1 to 5 1 2087 ratio speed of the motor will be displayed. Uses in the BX-compatible mode (position 0: Disable Continuous 0 C control). Sets whether to enable or disable the 2289 1: Enable operation continuous operation. *1 Indicates the timing for the data to become effective. (A: Effective immediately, B: Effective after stopping the operation, C: Effective after turning on the power again) *2 ○ : Possible to use. × : Not possible to use. 323 ○ ○ × × ○ ○ × •• How to set the speed reduction ratio Set the speed reduction ratio as a combination of the "speed reduction ratio" parameter (ID: 2085) and "speed reduction ratio digit setting" parameter (ID: 2086). The relationships of speed reduction ratio and decimal position are explained by the combinations shown below. Actual speed reduction ratio "Speed reduction ratio" "Speed reduction ratio digit setting" parameter parameter 1.00 to 9.99 2 10.0 to 99.9 100 to 999 1 100 to 999 0 10.00 to 99.99 2 100.0 to 999.9 1000 to 9999 1 1000 to 9999 0 •• Display after setting the speed reduction ratio • Speed reduction ratio • Speed increasing ratio Speed reduction ratio 1.00 to 9.99 r/min Speed reduction ratio 10.00 to 99.99 r/min Speed reduction ratio 100.0 to 999.9 r/min Speed reduction ratio 1000 to 9999 r/min −44− Speed increasing ratio 2 to 5 r/min Parameter •• Display the conveyor transfer speed To display the conveyor transfer speed on OPX-2A, set the conveyor gear ratio by using the formula below: Conveyor transfer speed Pulley diameter Conveyor speed Gear ratio of gearhead 1 reduction ratio = Feed rate per motor revolution = Pulley diameter [m] × π When the calculated conveyor speed reduction ratio is used, the conveyor transfer speed is converted as follows. Conveyor transfer speed Rotation speed of motor output shaft [r/min] = [m/min] Conveyor speed reduction ratio Example: The pulley diameter is 0.1 m and gear ratio (speed reduction ratio) of the gear head is 20 Conveyor speed reduction ratio = Gear ratio of gearhead = Pulley diameter [m] × π 20 0.1 [m] × π 䍦63.7 From the conversion formula, the conveyor speed reduction ratio is calculated as 63.7 in this example. This means that the "speed reduction ratio" parameter (ID: 2085) is 637, while the "speed reduction ratio digit setting" parameter (ID: 2086) is 1. When the speed reduction ratio is 63.7 and the motor rotation speed is 1300 r/min, the conveyor transfer speed is converted as follows: Conveyor transfer speed [m/min] = 1300 63.7 䍦20.4 "20.4" is displayed on the OPX-2A. Motor parameter All parameters can be set in both the speed control mode and position control mode. The parameters that can be used vary depending on the control mode. ID Parameter name 290 Position loop gain 291 Speed loop gain Speed loop 292 integral time constant 293 Speed filter Moving average 294 time Speed filter 2064 selection Description Adjusts the motor response in reaction to the position deviation. Adjusts the motor response in reaction to the speed deviation. Adjusts the deviation that cannot be adjusted with the speed loop gain. Adjusts the motor response. Sets the time constant for the moving average filter. Sets the filter function to adjust the motor response. Setting range Control mode ∗2 Initial Effective Speed Position value ∗1 control control 1 to 100 Hz 7 1 to 1000 Hz 200 0 to 1000 ms 33 0 to 200 ms 1 1 to 200 ms 1 0: Without speed filter 1: Speed filter 2: Moving average 0 ○ ∗3 A ○ ○ B ○ ∗3 C *1 Indicates the timing for the data to become effective. (A: Effective immediately, B: Effective after stopping the operation, C: Effective after turning on the power again) *2 ○ : Possible to use. × : Not possible to use. *3 Possible to use when the "servo lock at motor standstill" parameter (ID: 2069) is set to "1: Servo lock." −45− Parameter •• Position loop gain, speed loop gain, speed loop integral time constant Vibration that occurs while the motor is accelerating/decelerating or at standstill can be adjusted to an optimal value. (The optimal value varies depending on the equipment or operating conditions.) Related parameters Position loop gain Adjusts the motor response in reaction to the position deviation. When this value is increased, the deviation between the command position and actual position will be small. An excessively high value may increase the motor overshooting or cause the motor to vibrate. Speed loop gain Adjusts the motor response in reaction to the speed deviation. When this value is increased, the deviation between the command speed and actual speed will be small. An excessively high value may increase the motor overshooting or cause the motor to vibrate. Speed loop integral Decreases the deviation that cannot be adjusted with the speed loop gain. An excessively time constant long value may slow the motor response. Too short value may cause the motor to vibrate. •• Speed filter When setting the "speed filter" parameter (ID: 293) while the "speed filter selection" parameter (ID: 2064) is set to "1: speed filter," the command position is filtered and the motor response can be adjusted. When the speed filter level is increased, the motor operation at starting/stopping will become smooth. Note, however, that an excessively long filter level will result in lower synchronization against the commands. Set an appropriate value according to the specific load and application. • When the "speed filter" parameter is set to 0 ms Note • When the "speed filter" parameter is set to 200 ms Setting speed Setting speed Motor speed Motor speed MOVE output MOVE output END output END output •• If the "speed filter" parameter (ID: 293) is set to 0, the speed filter will be disabled. •• When the "servo lock at motor standstill" parameter (ID: 2069) is set to "0: Free" in the speed control mode, the speed filter will be disabled. •• Moving average filter When setting the "moving average time" parameter (ID: 294) while the "speed filter selection" parameter (ID: 2064) is set to "2: moving average," the motor response can be adjusted. The positioning time can be shortened by suppressing the residual vibration for positioning operation. Optimum value for the "moving average time" parameter varies depending on the load or operating condition. Set a suitable value based on the load or operating condition. • When the "moving average filter" is not used • When the "moving average filter" parameter is set to 200 ms Setting speed Setting speed Motor speed Motor speed MOVE output MOVE output END output END output 200 ms −46− 200 ms Parameter Alarm/warning parameter All parameters can be set in both the speed control mode and position control mode. The parameters that can be used vary depending on the control mode. ID Parameter name Description Setting range Excessive Sets the condition in which an excessive 0.01 to 300.00 rev 385 position deviation position deviation alarm generates. alarm Overvoltage Sets the condition in which an overvoltage 419 120 to 440 V warning warning generates. Excessive Sets the condition in which an excessive 0.01 to 300.00 rev 421 position deviation position deviation warning generates. warning Prevention of Sets whether to enable or disable the operation at "prevention of operation at power-on alarm 2113 power-on alarm 0: Disable function." function 1: Enable Overload warning Sets whether to enable or disable the 2129 function overload warning function. Overload warning Sets the condition in which the overload 2133 50 to 100% level warning generates. *1 Indicates the timing for the data to become effective. (A: Effective immediately) *2 ○ : Possible to use. × : Not possible to use. Control mode ∗2 Initial Effective Speed Position value ∗1 control control 20.00 × 435 ○ 20.00 × A ○ 0 ○ 0 100 Return-to-home parameter All parameters can be set in both the speed control mode and position control mode. The parameters that can be used vary depending on the control mode. ID Parameter name Operating speed of home-seeking Acceleration/ 354 deceleration of home-seeking 353 Description Set the operation speed of return-to-home operation. Setting range 0 to 4000 r/min Sets the acceleration and deceleration time 0.000 to 30.000 s for return-to-home operation. Sets the amount of offset from home −8,388,608 to Position offset of position. The motor shaft rotates 0.72° per +8,388,607 step home-seeking one step. Starting direction Sets the starting direction for home 0: Negative direction 357 of home-seeking detection. 1: Positive direction *1 Indicates the timing for the data to become effective. (B: Effective after stopping the operation) *2 ○ : Possible to use. × : Not possible to use. *3 Not possible to use in the BX-compatible mode. 356 Control mode ∗2 Initial Effective Speed Position value ∗1 control control 300 0.100 ○ ∗3 B × 0 1 ○ −47− Parameter Coordination parameter All parameters can be set in both the speed control mode and position control mode. The parameters that can be used vary depending on the control mode. ID Parameter name Description Setting range Initial value Control mode ∗2 Effective Speed Position ∗1 control control Sets the rotation direction of the 0: Positive direction=CCW 1 C ○ motor output shaft. 1: Positive direction=CW Sets whether to enable or disable 0: Disable Software 1 software overtravel detection using 451 1: Enable overtravel software limits. Sets the value of software limit in Positive software +8,388,607 positive direction. The motor shaft 452 limit rotates 0.72° per one step. A Sets the value of software limit in −8,388,608 to Negative negative direction. The motor shaft +8,388,607 step −8,388,608 453 software limit × rotates 0.72° per one step. Sets the preset position. The motor 454 Preset position 0 shaft rotates 0.72° per one step. Sets whether to enable or disable 0: Disable 455 Wrap setting 0 the wrap function. 1: Enable C Sets the wrap setting range. The Wrap setting motor shaft rotates 0.72° per one 1 to 8,388,607 step 1000 456 range step. *1 Indicates the timing for the data to become effective. (A: Effective immediately, C: Effective after turning on the power again) *2 ○ : Possible to use. × : Not possible to use. 450 Motor rotation direction ○ Analog adjustment parameter All parameters can be set in both the speed control mode and position control mode. The parameters that can be used vary depending on the control mode. ID Parameter name Analog operation 2256 speed command gain Analog operation 2257 speed command offset 2258 Analog torque limiting gain Description Setting range Sets the speed command per 1 VDC of the input voltage by the analog external setter. 0 to 4000 r/min/V Sets the offset of the speed command input by the analog external setter. −2000 to +2000 r/min Control mode ∗2 Effective Speed Position ∗1 control control 850 (635)∗3 × Sets the torque limiting per 1 VDC of the input voltage by the analog external 0 to 250%/V setter. Sets the offset of the torque limiting input −50 to +50% by the analog external setter. Analog torque 2259 limiting offset Analog operation Sets the maximum value of the rotation 0 to 4000 r/min 2261 speed maximum speed by the analog external setter. value Analog torque Sets the maximum value of the torque 0 to 250% 2263 limiting maximum limiting by the analog external setter. value *1 Indicates the timing for the data to become effective. (A: Effective immediately) *2 ○ : Possible to use. × : Not possible to use. *3 When the BX-compatible mode is used −48− Initial value 0 54 A ○ ○ 0 4000 (3150)∗3 × 250 ○ Parameter Common parameter All parameters can be set in both the speed control mode and position control mode. The parameters that can be used vary depending on the control mode. ID Parameter name Description Setting range Control mode ∗2 Initial Effective Speed Position value ∗1 control control 0: Plus sign 1: Absolute value 0 2: Minus sign 0: Speed A 1: Detected position Sets the initial screen to display on 2: Load factor Data setter initial 0 the OPX-2A when the driver power 2160 3: Operation data number display is turned on. 4: Selection number 5: Top screen of monitor mode ••Speed control mode 0: Digital setting Changes the setting method 1: Analog setting of operation speed and torque Analog speed/ 2: Analog torque limiting 1 2161 ○ limiting. Refer to the next clause for torque Position control mode • • details. C 0 or 1: Digital setting 2: Analog torque limiting Changes the setting method of Analog 0: Digital setting 1 acceleration/deceleration time. 2162 acceleration/ 1: Analog setting Refer to the next page for details. deceleration 0: Speed 1: Detected position Sets the initial screen to display on 2: Load factor 0 A 2164 Panel initial view the operation panel when the driver 3: Operation data number power is turned on. 4: Selection number 5: Top screen of monitor mode *1 Indicates the timing for the data to become effective. (A: Effective immediately, C: Effective after turning on the power again) *2 ○ : Possible to use. × : Not possible to use. 480 Data setter speed Sets the display method of the display speed monitor for the OPX-2A. ○ × ○ Analog speed/torque parameter (ID: 2161) The setting method of operation data can be changed using "analog speed/torque" parameter (ID: 2161) and "analog acceleration/deceleration" parameter (ID: 2162). •• Analog setting...........Internal potentiometer (SPEED), PAVR-20KZ (accessory), external DC voltage •• Digital setting............OPX-2A, Operation panel, MEXE02 •• Speed control mode The setting method of operation speed and torque limiting can be changed between the analog setting and digital setting. When the parameter is 0 When the parameter is 1 When the parameter is 2 Operation data Operation speed Torque limiting Operation speed Torque limiting Operation speed Torque limiting No.0 Internal potentiometer No.1 PAVR-20KZ External DC voltage Digital setting No.2 to No.5 Digital setting Digital setting Digital setting PAVR-20KZ External DC voltage Digital setting Setting example •• When all operation data is set by the digital setting: Set the "analog speed/torque" parameter to 0. •• When the operation speed of the operation data Nos. 0 and 1 is set by the analog setting: Set the "analog speed/ torque" parameter to 1. −49− Parameter •• Position control mode The operation speed is set by the digital setting. Note, however, that the torque limiting can also be set by the analog setting. When the parameter is 0 When the parameter is 1 When the parameter is 2 Operation data Operation speed Torque limiting Operation speed Torque limiting Operation speed Torque limiting No.0 to No.15 Digital setting Digital setting Digital settingr Digital setting Digital setting PAVR-20KZ External DC voltage Setting example •• When all operation data is set by the digital setting: Set the "analog speed/torque" parameter to 0 or 1. •• When the torque limiting is set by the analog setting: Set the "analog speed/torque" parameter to 2. Analog acceleration/deceleration parameter (ID: 2162) This parameter is effective in the speed control mode. The setting method of acceleration time and deceleration time can be changed between the analog setting and digital setting. •• Analog setting...........Acceleration time potentiometer (ACC), Deceleration time potentiometer (DEC) •• Digital setting............OPX-2A, Operation panel, MEXE02 When the parameter is 0 When the parameter is 1 Operation data Acceleration time Deceleration time Acceleration time Deceleration time No.0 No.1 No.2 to No.5 Digital setting Analog setting Analog setting Digital setting Digital setting Digital setting I/O function parameter All parameters can be set in both the speed control mode and position control mode. The parameters that can be used vary depending on the control mode. ID Parameter name Description Setting range Initial value Control mode ∗2 Effective Speed Position ∗1 control control 1 [3] ∗3 2176 IN0 input function selection 2177 IN1 input function selection 2 [4] ∗3 2178 IN2 input function selection 48 2179 IN3 input function selection 49 Assigns the input signals 2180 IN4 input function selection 50 to the input terminals IN0 Refer to the next table. to IN8. 2181 IN5 input function selection 16 2182 IN6 input function selection 18 2183 IN7 input function selection 24 2184 IN8 input function selection 0 [62] ∗3 2192 IN0 input logic level setting 2193 IN1 input logic level setting C ○ 2194 IN2 input logic level setting 2195 IN3 input logic level setting Changes the logic level 0: Normal 2196 IN4 input logic level setting 0 setting for the input 1: Invert terminals IN0 to IN8. 2197 IN5 input logic level setting 2198 IN6 input logic level setting 2199 IN7 input logic level setting 2200 IN8 input logic level setting 2208 OUT0 output function selection Assigns the output signals 65 2209 OUT1 output function selection to the output terminals Refer to the next table. 68 [67] ∗3 2210 OUT2 output function selection OUT0 to OUT2. 66 [70] ∗3 *1 Indicates the timing for the data to become effective. (C: Effective after turning on the power again) *2 ○ : Possible to use. × : Not possible to use. *3 This is the initial value for the speed control mode. The value in the brackets [ ] is applied for the position control mode. Refer to the BXⅡ Series USER MANUAL for when using the product in the BX-compatible mode. −50− ○ Parameter •• Setting range of the function selection parameter IN input function selection parameter 48: M0 16:FREE 7: −JOG 0: Not used 49: M1 17: S-ON 8: MS0 1: FWD * 50: M2 18: STOP * 9: MS1 2: RVS * 51: M3 22: TH 10: MS2 3: HOME 54: TL 24: ALM-RST 11: MS3 4: START 62: HOMES * 25: P-PRESET 12: MS4 5: SSTART 27: HMI 13: MS5 6: +JOG * For the BX-compatible mode, the name of each signal changes as follows. FWD→ CW, RVS→ CCW, STOP→ BRAKE, HOMES→ HOME-LS OUT output function selection parameter 69: END 0: Not used 70: HOME-P 65: ALM 71: TLC * 66: WNG 77: VA 67: READY 85: ZSG 68: MOVE * For the BX-compatible mode, the name of each signal changes as follows. TLC→ TLM Note The signals that can be used vary depending on the control mode. Use signals after setting correctly. −51− •• Unauthorized reproduction or copying of all or part of this manual is prohibited. If a new copy is required to replace an original manual that has been damaged or lost, please contact your nearest Oriental Motor branch or sales office. •• Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information, circuit, equipment or device provided or referenced in this manual. •• Characteristics, specifications and dimensions are subject to change without notice. •• While we make every effort to offer accurate information in the manual, we welcome your input. Should you find unclear descriptions, errors or omissions, please contact the nearest office. is a registered trademark or trademark of Oriental Motor Co., Ltd., in Japan and other countries. •• Other product names and company names mentioned in this manual may be registered trademarks or trademarks of their respective companies and are hereby acknowledged. The third-party products mentioned in this manual are recommended products, and references to their names shall not be construed as any form of performance guarantee. Oriental Motor is not liable whatsoever for the performance of these third-party products. © Copyright ORIENTAL MOTOR CO., LTD. 2014 • Please contact your nearest Oriental Motor office for further information. Technical Support Tel:(800)468-3982 8:30 A.M. to 5:00 P.M., P.S.T. (M-F) 7:30 A.M. to 5:00 P.M., C.S.T. 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