CASE STUDY Discover what ‘better’ can mean to your company. Client Profile Our Client is a global automotive Tier 1 supplier making car dashboard and infotainment systems. This engagement involved working with their European Engineering HQ – where new and existing product designs are created, evolved and maintained. Read how our Consultants helped deploy a common problem solving approach to engineering staff leading to downstream savings. ProjectDelivery+ The expertise you need, when you need it. The Problem The Solution The Results Engineering and design based errors were showing up in downstream manufacturing processes and even worse, resulting in product recalls. ProSight Consultants worked with the client to establish the programme of training. The client repeatedly reported a rapid increase in defect capture and prevention in the engineering HQ. Our client recognised that it had been over 10 years since any formal problem solving training had been given to their staff but that many staff believed this unnecessary. This involved working with a central team of 8 experts who performed the role of a Problem Solving Board. We helped this board set up the process infrastructure to support deployment and sharing of ideas. Based on comparison to equivalent past failure types and rates this was estimated to be of value of >£2m in the first 6 months following deployment. They also recognised that existing methods and processes were no longer fully fit for their current organisation and that they did not have experts in house. ProSight created a two day tailored-tothe-client version of problem solving training and deployed this to 130 people over 4 months. The aim was to create internal problem solving capability and substantially reduce the number of downstream errors arising and save the company millions in costs. New processes and content were rolled out in parallel by the client creating an integrated change. Feedback on the training programme was excellent scoring 9/10 on average with many people reporting a very high level of engagement and subsequent usage of the method, tools and mind-set back in their roles. ProjectDelivery+ The expertise you need, when you need it. To find out how ProSight can help you, contact us on: +44 (0) 20 3282 7293 [email protected] www.pro-sight.co.uk
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