Download Report

STEEL
STEEL
RAINWATER SYSTEMS
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QUALITY
STEEL
•CONTENTS
S T E E L R A I N WAT E R S Y S T E M
Complete System
03
Galvanised & Colour Coated Gutter & Fitting Prices 04
Galvanised & Colour Coated Downpipe & Fitting Prices
07
Installation Details10
Zambelli Benefits13
Environmental Statement14
Coated Steel Colour Options
15
Zambelli Product Guarantee
16
Management Systems Certificate
17
Environmental Management Systems Certificate
18
OT H E R R A N G E S
Aluminium
19
20
Cast Iron
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WELCOME•
Rainclear Systems have teamed up with Zambelli, one of Europe’s leading
manufacturers and developers of steel rainwater systems.With roots dating
back as far as 1860 Zambelli have established rainwater system distribution
in 35 countries, with manufacturing in 5 European countries & employee levels
at over 800.
Zambelli enter the UK market as a global brand with a reputation for supplying
superbly designed and manufactured steel rainwater systems certificated to
ISO 9001:2008
With Rainclear Systems being appointed as the distributor of Zambelli’s range
of galvanised and colour coated steel gutter & downpipe materials in the
UK, we feel that with cast iron and aluminium as already established ranges
a t R a i n c l e a r, t h a t w e a r e n o w a b l e t o o f f e r ‘ o n e s t o p s h o p p i n g ’ f o r m e t a l
rainwater goods for both new and existing customers.
There are 3 ways you can order your Zambelli materials with Rainclear Systems:
By Phone: B y F a x : By Email:
0800 644 44 26
01793 52 24 71
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In addition to all of the above methods we have a full e commerce
website where you are able to price and order your materials online at
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The prices shown within this guide are subject to quantity & value discounts
b u t e x c l u d e V AT w h i c h w i l l b e a d d e d a t t h e s t a n d a r d r a t e .
R a i n c l e a r S y s t e m s L t d s t a n d a r d t e r m s a n d c o n d i t i o n s a p p l y, c o p i e s a v a i l a b l e
upon request. Rainclear Systems reserves the right to amend prices and
imagery without prior notice.
The prices shown within this guide are subject to quantity & value discounts but exclude VAT which will be added at the standard
rate and our standard terms and conditions apply, copies available upon request.
Rainclear Systems reserves the right to amend prices and imagery without prior notice.
02
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•ZAMBELLI
STEEL
PRACTICAL , CLEVER, PROFESSIONAL
Rafter bracket – bent on site to
accommodate roof pitch
6
External 90O high
capacity gutter angle
4
1
Pu s h f i t s t o p e n d w i t h
EPDM rubber seal
External running outlet
– hole cut on site in
gutter to fix
3
3m gutter length
72O offset bend –
2 required to form
offset
5
Snap fix gutter
connector with
EPDM rubber seal
7
72O downpipe
branch
8
Fi x e d o f f s e t w i t h
60mm projection
9
Downpipe connector
– for jointing cut
lengths of pipe
10
12
Rainwater Divertor –
with integral stainless
steel leaf catcher
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3m downpipe
11
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ZAMBELLI
• HALF ROUND GUTTER & FITTINGS
GALVANISED AND COLOUR COATED STEEL
HALF ROUND GUTTER & FITTINGS
Description
Size
Galvanised Code
Price
Colour Coated Code
Price
Galvanised and Colour Coated Steel Half Round Gutter 3m, connector needed with each length
100mm
GST100HRG
£18.55
BST100HRG
£20.25
125mm
GST125HRG
£20.95
BST125HRG
£21.73
150mm
GST150HRG
£26.90
BST150HRG
£29.47
190mm
GST190HRG
£37.18
BST190HRG
£39.52
Galvanised and Colour Coated Steel Half Round Gutter Connectors, with EPDM seal
100mm
GST100HRU
£4.25
BST100HRU
£4.82
125mm
GST125HRU
£4.40
BST125HRU
£5.14
150mm
GST150HRU
£4.93
BST150HRU
£5.94
190mm
GST190HRU
£9.65
BST190HRU
£11.35
Galvanised and Colour Coated Steel Half Round 90 Degree External Angles
100mm
GST10090E
£19.55
BST10090E
£21.41
125mm
GST12590E
£19.95
BST12590E
£21.84
150mm
GST15090E
£23.20
BST15090E
£26.18
190mm
GST19090E
£31.66
BST19090E
£35.05
Galvanised and Colour Coated Steel Half Round 90 Degree Internal Angles
04
100mm
GST10090I
£19.55
BST10090I
£21.41
125mm
GST12590I
£19.95
BST12590I
£21.84
150mm
GST15090I
£23.20
BST15090I
£26.18
190mm
GST19090I
£31.66
BST19090I
£35.05
•ZAMBELLI
GALVANISED AND COLOUR COATED STEEL
HALF ROUND GUTTER & FITTINGS
Description
Size
Galvanised Code
Price
Colour Coated Code
Price
STEEL
HALF ROUND GUTTER & FITTINGS
Galvanised and Colour Coated Steel Half Round 135 Degree External Angles (zinc)
100mm
GST100135E
£26.85
N/A
125mm
GST125135E
£28.95
N/A
Galvanised and Colour Coated Steel Half Round 135 Degree Internal Angles (zinc)
100mm
GST100135I
£26.85
N/A
125mm
GST1125135I
£28.95
N/A
Galvanised and Colour Coated Steel Half Round Fascia Bracket
100mm
GST100HRFB
£2.60
BST100HRFB
£2.81
125mm
GST125HRFB
£2.75
BST125HRFB
£2.86
150mm
GST150HRFB
£2.90
BST150HRFB
£3.13
190mm
GST190HRFB
£5.79
BST190HRFB
£6.58
GSTFBA
£2.25
N/A
Galvanised Fascia Bracket Angle Adjuster
One size fits
all fascia
brackets
Galvanised and Colour Coated Steel Half Round ‘Push Fit’ Stop Ends
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100mm
GST100HRE1
£2.60
BST100HRE1
£3.02
125mm
GST125HRE1
£2.81
BST125HRE1
£3.39
150mm
GST150HRE1
£2.85
BST150HRE1
£3.71
190mm
GST190HRE1
£5.29
BST190HRE1
£5.74
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ZAMBELLI
• HALF ROUND GUTTER & FITTINGS
GALVANISED AND COLOUR COATED STEEL
HALF ROUND GUTTER & FITTINGS
Description
Size
Galvanised Code
Price
Colour Coated Code
Price
Galvanised Steel Half Round Side Fix Rafter Bracket at 40 degrees
100mm
GST100RAFT
£6.95
BST100RAFT
£7.95
125mm
GST125RAFT
£7.25
BST125RAFT
£7.95
150mm
GST150RAFT
£7.25
BST150RAFT
£8.25
Galvanised and Colour Coated Steel Half Round Rafter Bracket, bend on site
100mm
GST100RAFT1
£6.31
BST100RAFT1
£7.21
125mm
GST125RAFT1
£6.63
BST125RAFT1
£7.25
150mm
GST150RAFT1
£6.63
BST150RAFT1
£7.25
Galvanised Steel Half Round Rise & Fall Bracket c/w 300mm Spike
100mm
GST100RFB
£15.25
N/A
125mm
GST125RFB
£16.25
N/A
150mm
GST150RFB
£17.25
N/A
Galvanised and Colour Coated Steel ‘Cut Out’ Outlet 80mm Downpipe
100mm
GST100HRO1
£7.45
BST100HR01
£8.00
125mm
GST125HRO1
£8.35
BST125HR01
£8.43
150mm
GST150HRO2
£9.20
BST150HR02
£9.33
Galvanised and Colour Coated Steel ‘Cut Out’ Outlet 100mm Downpipe
100mm
N/A
N/A
125mm
N/A
N/A
150mm
GST150HRO1
£9.20
BST150HR01
£9.33
190mm
GST190HRO1
£17.13
BST190HRO1
£19.08
Galvanised and Colour Coated Steel Outlet Leaf Guard
06
80mm
GST80LG
£3.45
BST80LG
£3.60
100mm
GST100LG
£3.65
BST100LG
£3.60
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•ZAMBELLI
GALVANISED AND COLOUR COATED STEEL
ROUND DOWNPIPE & FITTINGS
Description
Size
Galvanised Code
Price
Colour Coated Code
Price
STEEL
G A LV A N I S E D S T E E L R O U N D D O W N P I P E & F I T T I N G S
Galvanised and Black Coated Steel Round Downpipe 3m with blown socket end
80mm
GST80RDP
£25.55
BST80RDP
£26.39
100mm
GST100RDP
£27.75
BST100RDP
£31.59
Galvanised and Black Coated Steel Round Downpipe Connector for joining cut pipes
80mm
GST80SOC
£4.85
BST80SOC
£5.41
100mm
GST100SOC
£5.95
BST100SOC
£6.36
Galvanised and Black Coated Steel Round Downpipe Bracket with 2 fixing points
80mm
GST80DPC
£2.75
BST80DPC
£2.86
100mm
GST100DPC
£2.85
BST100DPC
£3.07
Galvanised and Black Coated Steel Round Downpipe 72 degree Offset Bend, 2 bends to form offset
80mm
GST80B70
£7.85
BST80B70
£8.48
100mm
GST100B70
£8.85
BST100B70
£9.54
Galvanised and Black Coated Steel Round Downpipe 90 degree Bend
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80mm
GST80B90
£12.25
BST80B90
£12.72
100mm
GST100B90
£14.95
BST100B90
£15.90
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ZAMBELLI
• G A LV A N I S E D S T E E L R O U N D D O W N P I P E & F I T T I N G S
GALVANISED AND COLOUR COATED STEEL
ROUND DOWNPIPE & FITTINGS
Description
Size
Galvanised Code
Price
Colour Coated Code
Price
Galvanised and Colour Coated Steel Round Downpipe Fixed Offset 60mm fixed Projection
80mm
GST80OS60
£19.55
BST80OS60
£22.90
100mm
GST100OS60
£21.65
BST100OS60
£24.50
80mm
GST80SH
£11.61
BST80SH
£13.99
100mm
GST100SH
£12.67
BST100SH
£15.26
Galvanised and Colour Coated Steel Round Downpipe Shoe
Galvanised and Colour Coated Steel Round Downpipe 72 degree Branch
80mm
GST80J
£32.95
BST80J
£36.25
100mm
GST100J
£36.55
BST100J
£37.74
Galvanised and Colour Coated Steel Round Downpipe Rainwater Divertor with integral ‘leaf catcher ’
80mm
GST80DIV
£28.41
BST80DIV
£34.13
100mm
GST100DIV
£30.95
BST100DIV
£36.68
Galvanised and Colour Coated Steel Rainwater Hopper Head
08
80mm
GST80HO1
£65.72
BST80HO1
£84.75
100mm
GST100HO1
£65.72
BST100HO1
£84.75
07
S T E E L I N S TA L L AT I O N
09
ZAMBELLI
• I N S TA L L AT I O N
STEEL R AINWATER SYSTEM
Rainclear steel gutters are available in the half round profile in four sizes
with a range of brackets to accommodate all types of eaves. The system is
dry jointed without the need for additional silicone sealant.
The gutter range can be connected to the steel pipework system and
secured by standard pipe clips. The assembly and installation must be
considered individually depending on the project, although general aspects
o f p r e p a r a t i o n a r e c o m m o n t o a l l a s s h o w n b e l o w.
10
1. G e ne r al l y pos i t i on t he
fa s c ia b rac k e t s a t 9 1 5 m m
c e ntr e s , u s i n g at l e as t 3
b r a c ke ts p e r g u t t e r l e n g t h .
U s e 2 s c r e w s o n bot h t h e l ef t
a n d r ig ht f i xi n g o p t i on s and
1/ no un d e r n e at h t h e g u t t er
se c ur in g t ab .
2. U s e a s t r i n g l i n e t o s e t o u t
your fascia brackets along
the gut ter run allowing for
a f a l l o f 1: 6 0 0 t o 1:3 5 0
(m a x ).
3. A bead connector is
used to join t wo lengths of
g u t t e r. I n s e r t t h e c o n n e c t o r
into the front roll of each
gut ter length. Allow for a
4mm expansion gap.
4. An EDPM rubber sealed
union connector is used to
connect the gut ter lengths
a n d a n g l e s t o g e t h e r. L o c a t e
the union connec tor over
t h e r e a r e d g e o f t h e g u t t e r.
5 . Locat e t he cl as p over t he
f r ont r ol l ed g e of t he gut t er.
Pus h d ow n on t op of t he
cl as p and s q ueez e t he cl as p
s hut . Fol d t he l ock i ng t ab
over t o f ul l y s ecur e.
6. Loc ate the gutter into
the fasc ia brac ket and seat
lev el, then fold the front tab
of the fasc ia brac ket around
the front roll and into the
gutter. F old the rear tab of
the fasc ia brac ket down and
ov er the rear edge of the
gutter.
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•ZAMBELLI
STEEL R AINWATER SYSTEM
Rainclear steel downpipes are available as a circular profile in 2 sizes with
a range of pipe clips and fittings to accommodate all types of installation
situations. The downpipes and offsets are push-fit with ‘swaged’ ends,
again for fast and watertight installation.
STEEL
I N S TA L L AT I O N
The assembly and installation must be considered individually depending
on the project, although general aspects of preparation are common to all
a s s h o w n b e l o w.
1. When installing a ‘wrap around
outlet’ mark the desired location of
the outlet by drawing a line either
side of the outlet along its edge.
Draw a further line 20mm inside
of the outer lines and join these
inner lines together in an oval
pattern. This becomes the marking
for the cut out hole.
2. Use a hacksaw to make an
initial hole in the gutter, and then
use a set of tin snips to cut out the
inner hole that you have marked
out.
3. Attach the outlet to the gutter
and fold the rear tabs of the outlet
over the rear edge of the gutter,
making sure the outlet is aligned
correctly to accept the downpipe.
4. Tap the inner rough edges of
the hole that was cut in the gutter,
down into the outlet, to ensure a
smooth flow of water.
5. Offsets are achieved using 2/
no 70º bends, with larger offsets
being made by inserting a pipe
length between the two bends.
6. Downpipes should be installed
using at least 2/no pipe clips per
length. Mark out the clips locations
and level with a sprit level or plumb
line. Open the tightening screw to
allow the pipe to be inserted, close
the clip and re-tighten, making
sure not to over tighten and
damage the downpipe.
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THE BENEFITS
12
•ZAMBELLI
STEEL
THE ZAMBELLI BENEFITS
100, 125 & 150mm gutters are all substantially
deeper than the leading brand giving greater
flow rates on all sizes:
Competition
Depth
Capacity Per
Running Metre
Rainclear
Depth
Capacity Per
Running Metre
100mm wide
50mm
4.1 L/RM
75mm
5.1 L/RM
125mm wide
63mm
5.6 L/RM
80mm
7.3 L/RM
150mm wide
75mm
8.9 L/RM
90mm
10.0L/RM
• G u t t e r a n g l e i s ‘ d e e p d r a w n’ a n d o n e p i e c e
giving greater flow capacity
• F a s c i a b r a c k e t s h a v e 4 f i x i n g p o i n t s a n d e a c h
bracket accommodates the angle adjuster bracket if
required
• H i g h e r f l o w c a p a c i t y o n o u t l e t s d u e t o l a r g e r
inlet funnels
• A l l c o l o u r c o a t e d l e n g t h s a r e p r o t e c t e d w i t h a n
adhesive film to prevent damage on site
• G u t t e r c o n n e c t o r h a s w i d e r E P D M s e a l w h i c h i s
fixed along its length rather than in one place,
the connector uses more metal and is therefore
more robust
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ZAMBELLI
• E N V I R O N M E N TA L S TAT E M E N T
ENVIRONMENTAL STATEMENT
Nature: Our most valuable asset!
This knowledge always influences our business. Therefore both our production,
management systems and environmental management systems are third party
c e r t i f i c a t e d t o I S O 9 0 0 1 a n d I S O 1 4 0 0 1 r e s p e c t i v e l y.
In conjunction with our statement for environmental health we also hold the
E a s t B a v a r i a n A w a r d f o r Te c h n o l o g y -Tr a n s f e r s .
Distribution
Additives
Production Sites
We p r e v e n t t h e r e l e a s e o f h a r m f u l s u b s t a n c e s
into the environment to the greatest extent
possible during the production processes.
G r a f e n a u , B a v a r i a , ( H Q ) a n d S t . Va l e n t i n ,
Austria for UK market.
Wa y s o f t r a n s p o r t
Zambelli products are distributed primarily
using road freight.
Pa c k a g i n g
The following table shows the different
types of materials used for packaging:
s u p e r i o r q u a l i t y, h i g h
environmentally-friendly
Energy and emissions
Electrical energy is used in the production
p r o c e s s . Wa s t e h e a t i s t h e n r e c y c l e d f o r t h e
direct heating of our production facilities.
We h a v e n o w r e d u c e d w a t e r e m i s s i o n s t o
0%, with all water being recycled within our
plants.
Packaging
Materials used
Recyclable
Reusable
Crates
Steel
X
X
Crates
Wood
X
-
Shrinkfilm
PE
X
-
Cardboard
Paper
X
X
Continuous
monitoring
of
our
internal
processes
ensures
environmentally
friendly production and the elimination of
environmental risk.
Bands
Steel
X
-
Production using steel
Va l u a b l e r e s o u r c e s a r e s a v e d a s p a c k a g i n g
material is placed within a recycling circle.
Pa c k a g i n g i s f u r t h e r m i n i m i z e d w i t h s e l f developed, re-usable transport pallets.
Origin of raw material
We s t r i v e t o h e l p t h e e n v i r o n m e n t b y
supplying, buying and using sustainable and
‘long life’ goods for the production of all
Zambelli rainwater systems.
Raw materials in respect of galvanizedcoated metals are purchased from EUlocated steel mills producing to the highest
proven environmental standards.
Steel goods are then galvanized within
galvanizing plants processing in accordance
to highest proven EU safety and environmental
laws.
14
Zambelli means:
performance and
production.
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Continuous development process
No
environmental
impact
is
caused.
Standardized sizes reduce and virtually
eliminate scrap steel at our production
facilities.
During usage
No environmental impact is caused. Rust is
prevented with standard maintenance.
Uninstall process
Zambelli rainwater systems
uninstall and recycle.
are
easy
to
Indoor environment
Contact with the product is not harmful
during standard handling and do not absorb
moisture. Please note that zinc oxide can
escape when the products are heated by
welding – inhalation of smoke has to be
avoided.
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C O LO U R O P T I O N S
•COATED
STEEL
STEEL
COLOUR COATED STEEL
COLOUR OPTIONS
T he Rain cl e ar ste e l sy st e m is
a v aila ble from stock i n b o th
g alv a nis e d and a matt b la ck
9005m fi ni sh. It can n o w
a lso be sup p l i e d i n the b e lo w
RAL c ol ours, pl e ase ca ll
0800 644 44 26 for lead times
or to request a free colour
swatch.
RAL 9005M
Black
RAL 7016M
Anthracite Grey
RAL 1013M
Pearl White
RAL 7038M
Agate Grey
RAL 9016M
White
RAL 6005M
Moss Green
RAL 7015M
Slate Grey
RAL 8017M
Chocolate Brown
C o l o u r s a r e r e p r o d u c e d f o r g e n e r a l g u i d a n c e o n l y. F o r e x a c t c o l o u r a n d f i n i s h r e f e r e n c e s
please contact Rainclear for colour swatch samples and for fur ther information.
SAMPLE SERVICE
COLOUR OPTIONS
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F or arc hitec ts,
spec ifiers, housing
assoc iations and
loc al authorities we
offer a ‘spec ific ation
sam ple box’, please
c all our sales team
to request your box.
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ZAMBELLI
• 15 YEAR GUARANTEE
GUARANTEE
16
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M A N A G E M E N T S Y S T E M S C E R T I F I C AT E
•ZAMBELLI
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STEEL
ISO 90 01:20 0 8
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ZAMBELLI
• E N V I R O N M E N TA L M A N A G E M E N T S Y S T E M S C E R T I F I C AT E
ISO 14 0 01:20 04
18
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•OTHER
RANGES
ALUMINIUM R AINWATER SYSTEM
Rainclear’s aluminium systems are available in three manufacturing processes:
STEEL
ALUMINIUM
Cast aluminium: a traditional cast product producing gutters in 1.83m lengths with
cast eared downpipes to complete the heritage look.
Extruded aluminium: an extruded gutter in 3m lengths with swaged or flushjoint
downpipes to compliment contemporary projects.
Pressed aluminium: box or rectangular pressed gutters with swaged or flushjoint
downpipes for contemporary & commercial projects.
• A lum in i u m
r epr es ent s a v er s at i l e an d
ligh tw e i g h t opt i on w h en c om par ed
t o ca s t i r on an d du e t o t h e v ar i ou s
m a n ufa c t u r i ng m et h ods c an be i n s t al l ed
o n a ll t y pes of pr oj ec t . T h e pow der
co a t e d opt i on i s ex t r em el y du r abl e w i t h
a n e x p e c t ed l i f e s pan of 25 y ear s+ .
•Th e
s tan dar d r an g es c om pr i se of hal f
r o un d , v i c t or i an og ee, m ou l ded &
d e e p fl ow pr of i l es i n v ar i ou s s i z es.
Do w n p i pes ar e av ai l abl e w i t h c ast
e a r e d o r n on ear ed soc ket s , f l u s h j oi nt s
o r s w a g ed c on nec t i on s i n r ou n d, s qu ar e
a n d r e c t an g u l ar pr of i l es.
•A lum in i u m
c an be su ppl i ed i n a m i l l
fin is h w her e t h e pr odu c t w i l l not dec ay
b ut o x i di s e, l eav i ng a w h i t e pow der
r e s id ue . T h e pr odu c t c an al so be
s up p lie d i n a c om pr ehen s i v e r ang e
o f R A L or B S c ol ou r s w i t h 26no bei n g
a va ila b l e as st an dar d c ol ou r s.
•S p e cia l
r ang es c an be f abr i c at ed or
ca s t to or der w i t h t r u e r adi u s bespok e
gut t e r s s u ppl i ed an d m an u f ac t u r ed
up o n requ est and t o t he c u s t om er ’ s
s p e cific des i g n.
Tr y o u t o u r a l u m i n i u m r a n g e
t o d a y , v i s i t w w w . r a i n c l e a r. c o . u k
OR call us on 0800 644 44 26
for a free no-obligation quote.
w w w. r a i n c l e a r. c o . u k
t:0800 644 44 26
e : s a l e s @ r a i n c l e a r. c o . u k
19
OTHER RANGES
• CAST IRON
CAST IRON R AINWATER SYSTEM
Rainclear ’s cast iron rainwater system is traditionally cast to BS460,
the sizes fully replicate the original imperial sizing used which makes it
fully interchangeable with existing rainwater systems that were installed
d u r i n g t h e l a s t c e n t u r y. C a s t i r o n h a s s t o o d t h e t e s t o f t i m e a n d g i v e s a n
unrivalled life span compared with other materials.
The cast iron range is the material
of
choice
for
maintaining
the
unique architecture of our heritage
buildings;
• T h e s t a n d a r d r a n g e c o m p r i s e s o f h a l f
round, victorian ogee and moulded
ogee gutter profiles in a range of
sizes. Downpipes are available in
both eared or non-eared in round,
square and rectangular profiles in a
range of sizes.
• C a s t
iron is available in primer for
on-site painting or in a quality factory
applied pre-painted finish, ready to
install.
• F u l l y
approved for use in conservation areas.
• S p e c i a l
manufactured
also available to match
designs.
ranges
bespoke
Tr y o u t o u r c a s t i r o n r a n g e
t o d a y , v i s i t w w w . r a i n c l e a r. c o . u k
OR call us on 0800 644 44 26
for a free no-obligation quote.
20
w w w. r a i n c l e a r. c o . u k
t:0844 414 22 66
e : s a l e s @ r a i n c l e a r. c o . u k
STEEL
STEEL
Unit 34A
Te c h n o Tr a d i n g E s t a t e
Ganton Way
Swindon
Wilts
SN2 8ES
T: 0 8 0 0 6 4 4 4 4 2 6
F: 01793 52 24 71
E : s a l e s @ r a i n c l e a r. c o . u k
W: w w w. r a i n c l e a r. c o . u k
Pri c e G ui d e R C LS - 4 / M AY 1 4
w w w. r a i n c l e a r. c o . u k
© 2 0 1 4 Ra in c le a r.
t:0844 414 22 66
e : s a l e s @ r a i n c l e a r. c o . u k