1. No category

Foundry Factory Ltd.
Foundry Factory Ltd.
Cast-iron castings
Ductile iron castings
Non-magnetic cast iron castings
Wear resistant cast iron castings
Conveyor casting from 10 kg
Permanent mold casting up to 5 t
Shaped casting up to 20 t
Cassion casting up to 120 t
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About us
• We are Russian leading specialist
supplying the full range of cast
iron castings including ductile iron
castings.
• We are able to cast and process a
wide range of materials to suit
applications across all industry
sectors.
National nuclear corporation
Machine building division
• Established in 1960s, now we are a
successful and expanding foundry
business.
• 35 000 t produced per annum
• Convenient location : delivery by
sea and by land.
• Experienced and enthusiastic team
Heavy machinery division
Petrozavodskmash branch
Petrazavodsk city
Atommash branch
Volgodonsk city
Foundry Factory Ltd.
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Production facility
A unit of furnaces LFD-25
SEA 4 x 25 t crubicles and a
middle frequency unit
INDUCTOTHERM 2 x 25 t.
3 LFD-25 crucibles and two
INDUCTOTHERM
crucibles are possible to run
at the same time.
Two units of furnaces LFD-8
ASEA» 3 x 8 t. 4crucibles
are possible to run at the
same time.
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Production facility
INDUCTOTERMS, England
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Cranes
Pouring cranes with a load capacity of up to 140t.
General-purpose cranes with a load capacity of up to 250t.
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Shaped casting
SHAPED CASTING
Custom made castings:
• Weight up to 20 000 kg
• Dimensions up to 3500х2000х700 mm.
• Volume of production up to 10 000 t/y
Product range:
• castings for case parts, frames etc. for paper machines;
• castings for gas and steam turbines;
• castings for electrical industry;
• castings for car industry die fixtures;
• castings for mining industry crushing machine bands and wear-plates;
• other large-size castings for different types of equipment.
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Cassion casting
CASSION CASTING
Cassion castings :
• Weight up to 120 000 kg.
• Dimensions up to 5000х2200х600 mm.
• Volume of production –up to 10 000 t/y
Product range:
• cylinders and rolls for industrial paper mills
• creping cylinders
• moulds for metallurgical industry
• hub castings for WTGs
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Permanent mold casting
Permanent mold castings :
• Weight up to 5 000 kg.
• Dimensions up to 5000х2200х600 mm.
• Volume of production –up to 10 000 t/y
Product range:
• for gas and oil industry
• construction industry
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Quality management system
Quality control:
•metal composition;
•mechanical properties;
•microscopic metallography;
•hardness on cast samples
and casting surface;
If required, also available are:
•hydraulic tests;
•ultrasonic, radiography,
magnetic-particles and dyepenetrant inspections.
Quality control facilities:
•quantometers ARL-31000С, ARL-272000S, ATOMCOM 181 (USA) and analyzers C and S.
•Equipment for bending test, testing for rupture and
impact strength at a temperature range of -70 to +500° C.
•portable instruments for hardness measuring to Brinnel,
Rockwell, Vickers techniques.
•stationary metallographic microscope Me-F3 with a
magnification of 20 to 500 (Reichert-Jung, Austria).
•portable flaw detectors and automated ultrasonic
inspection installation BPA-1 (Кraut-Krämer).
•X-ray apparatus, radioisotopic sources and accelerators.
•magnetic-particle flaw detector TWM-42 (TJEDE).
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Pattern shop
• produces patterns made of wood, foamed polystyrene and metallic fixtures.
• fitted with a Belotti’s 5-coordinate NC machine for wood, plastic and foamed
polystyrene working. The machine works intrinsically-shaped patterns (for instance,
those for turbine blades) with overall measurements up to 4200 х 2200 х 600mm.
• supported by a computer-backing-up team using a 3-D ACAD and 5-coordinate
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machining software.
Pattern shop
Belotti CNC center
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Product range
• paper machine cylinders and rolls up to 11150 mm long, 1200 - 2200 mm in
diameter.
• creping cylinders 2500 - 3800 mm in diameter.
• moulds up to 3000 – 4350 mm in diameter, 1600 - 3700 mm high.
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Product range
Hub casting for WTG 2.5 mW:
Weight 16 530 kg
Material GJS-400-18U-LT DIN EN 1563
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Product range
Drying cylinders for industrial paper mills
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Product range
Glazing cylinder cover
Ø 3660 MM
Drying section drive side frame
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Product range
1. SNF casting.
High strength cast iron. .
Wall thickness – 350 mm, weight 40 000 kg.
2. Gas turbine bearing housing.
Cast iron GGG-40,weight 7 050 kg.
3. Gas turbine casting.
Cast iron – GGG 40.3. weight 12 600 kg.
4. Glazing cylinder.
Cast iron VZ-3. weight 33 500kg.
5. Drying cylinder shell.
Diameter 1 500 mm, length 11 500 mm.
Cast iron SCH 30,weight 27 500 kg.
6. Mould casting .
Special cast iron.,weight 120 000kg.
7. Mould casting.
Special cast iron, weight 96 000 kg.
8.Mould casting.
Special cast iron, weight 32 000 kg.
9.Mould casting.
Special cast iron, weight 6 000kg.
10.Alkali melting kettle shell.
Capacity 10m3, working temperature 500 C°, wall thickness
50mm. Special alkali-resistant cast iron, weight 87 00kg.
11.Coal crushing mill band casting.
Wear-resistant cast iron CHH8N4SH, weight 2 400 kg.
Special requirements: hardness 58 HRCe.
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Product range
12. Inner body for suction dreg GRT 8000/71. Cast
iron ICHH28N2, weight 5 800 kg.
13. Die plate.
Cast iron – CHN2H, weight 12 000 kg.
14. Glazing cylinder cover.
Diameter – 3600 mm, working pressure – 0,1 MPa,
temperature – 2000 ºС. Cast iron BCH-40 (GGG-40),
weight 10 000 kg.
15. Gear box. Cast iron SCH-25., weight 2 500 kg.
16. Crank with a cast T-groove for oil bell-cranks.
Cast iron SCH 15, weight 1 500 kg.
17. Pulley. Diameter – 1500 mm. Cast iron SCH-25
(GG-25), weight 1 000 kg.
18. Barking drum supporting rollers. Cast iron
VCH-60, weight 4 000 kg.
19. Cast-iron manholes for industrial service lines.
For load of 5 – 40 t.
20.Train brake blocks. Special cast iron.
21. Pattern in expanded polystyrene.
22. Master-pattern for a car body surface boot to
the customer’s design. The patterns have been
machined by the 5-coordinate CNC center.
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Product range
Cement mill housing
Diameter 3000 mm,
Height 2600 mm
Material EN-GJS-400-15 EN 1563
Weight 40 tons
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Product range
Casting for heavy machine building industry
Rotary table for vertical
boring machine
Diameter -4000 mm
Material EN-GJL-250 EN
1563
Weight 20 t
Machine tool framework
Dimensions
8700 x 2000 x 2180 mm
Material EN-GJL-250
EN 1563
Weight 37 t
Split rotary table for
vertical boring machine
Diameter -6300 mm
Material EN-GJL-250 EN
1563
Weight 30 t
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Product range
Pump casting for mining industry
Pump «Varman» casing for
Karelskiy okatysh Corp.
Outer casing for 28GRT
pump for SokolovoSarbayskoye GPO
Tomas pump wear ear disk for
Leningrad River Port
Pumps under upgrading at
Karelskiy okatysh Corp.
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Product range
Casting for rock crushing mill
Diameter 3m, weight14 t, material GGG 40.3
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Product range
SNF storage and shipping casks
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Product range
PRODUCT RANGE
SNF STORAGE AND TRANSPORTATION CASKS
SNF cask-135
for Sibirskiy chimkombinat
2007
SNF cask-136
for Beloyarskaya NPP
2008
SNF Cask
for Kolskaya NPP
2009
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Certificates
The Company Quality Management System meets ISO 9001 : 2000
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Certificates
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References
• CILCO, Czech Republic
• Flender GmbH Siemens Group, Germany
• Scoda Cech Republic
• Lais,Germany
• Metso Paper, Finland
• Voith, Austria
• Voith, Brasil
• R.Simon, England
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THANK YOU FOR ATTENTION
Petrozavodskmash Foundry Ltd
65,Zaitseva street Petrozavodsk
Republic of Karelia Russia 185031
tel.+7(8142)716986
tel.+7(8142)71-65-00 ext.38-49
Sales dept: [email protected]
Projects development dept: [email protected]
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