Strain Field Mining: The Key to Understanding the Strength and Toughness of Paper and Packaging Yoon Joo Na, James Collins, and Christopher L. Muhlstein School of Materials Science and Engineering The Muhlstein Research Group Deformation, Degradation, and Failure of Materials • Metallic, ceramic, organic, and composite materials • Emphasis on crack growth and degradation mechanisms • From nanoscale to bulk specimens Understanding Strength and Toughness • Constitutive behavior – Nonlinear elastic plastic – Deformation mechanisms – Material vs. fiber structure • Failure mechanisms – Fiber fracture and pullout – Critical defects (what and where) – Environmental effects • Fracture mechanics – Fracture toughness – Subcritical crack growth DIC is the solution… • Spatial distribution of strains in paper • Direct correlation with structure How Digital Image Correlation and Point Tracking Works 1. Identify and track features 2. Interpolate displacements 3. Calculate strains (displacement gradient) Types of Features and Analyses Traditional Points Features • Identify with image processing algorithms • Determine sizes, shapes and positions • Select best features for tracking Tracking Feature Motion • • • • Base and input images Rigid body motion and deformations Cross correlation algorithms Sub pixel resolution Displacement Interpolation Scheme 1. Voronoi cells 2. Regularly spaced array Calculated Strains What is strain field mining? • Extract information from the magnitudes and spatial distributions of strains • Image processing, spatial statistics, and other analysis methods Engineering Superior Adhesive Joints with Strain Field Mining Collins and Muhlstein 2015 Engineering Superior Adhesive Joints with Strain Field Mining • Predict joint strength and failure mode from strain field • Process development and control tool Collins and Muhlstein 2015 Deformation and Failure of Copy Paper • • 75 g/m2 copy paper (OfficeMax, 8.5 in×11in) Modified TAPPI (T404, T402) specimens (50 mm×12.5 mm) • Preconditioned for 24 hours (25°C, 35% R.H.) and conditioned/tested for >3 hours (23°C, 50% R.H.) Tensile Fracture Path (MD) Tensile Fracture Path (CD) Axial Strain Field Mining (MD) Axial Strain Field Mining (CD)
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